Vous êtes sur la page 1sur 115

INTECONT PLUS Belt Weigher

Operating Manual

BV-H2214GB

Contacts, Copyright
Sales: Tel.: Email: +49 (0)6151 32 - 10 28 sales.process@csd.de

Service:

24h Emergency hotline: +49 (0) 172 - 650 17 00 Discontinuous Weighing Technology +49 (0) 171 - 255 11 95 Continuous Weighing Technology Email: service.process@csd.de

Business Fields: Heavy Duty Weighing & Feeding Service Tel.: Service Fax: E-Mail: Light Duty Weighing & Feeding Service Tel.: Service Fax: E-Mail: Vibrating Machines Service Tel.: Service Fax: E-Mail: Transport & Logistics Service Tel.: Service Fax: E-Mail: Components & Spare Parts Service Tel.: Service Fax: E-Mail:

+49 (0) 61 51 32 - 26 23 +49 (0) 61 51 32 - 32 70 bvh.process@schenck.net

+49 (0) 61 51 32 - 25 72 +49 (0) 61 51 32 - 20 72 bvl.process@schenck.net

+49 (0) 61 51 32 - 10 75 +49 (0) 61 51 32 - 30 96 bvs.process@schenck.net

+49 (0) 61 51 32 - 24 48 +49 (0) 61 51 32 - 13 69 bvt.process@schenck.net

+49 (0) 61 51 32 - 17 58 +49 (0) 61 51 32 - 36 32 bvk.process@schenck.net

Copyright 2003 SCHENCK PROCESS GmbH Measuring and Process Systems Landwehrstrasse 55, D-64293 Darmstadt http://www.schenck-process.com All rights reserved. Any reproduction of manual, regardless of method, without prior permission by SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.

INTECONT PLUS
Contents

VBW

1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power ON 4 Signal Lamps 4 Normal Displays 5 Control In Normal Mode 5 Event Messages 6 Function Distributor 8 Display Test and Version Number 8 Batching Mode 9 Visual Make-up 11 Keyboard Mode 11 Activate/Deactivate EasyServe 12 Prefeeder 12 Printing 12 Zero Setting 16 Read Parameters 17 3 Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 6 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7 Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Function Distributor 31 Calibrating Functions 32 Belt Circuit LB 32
329

Tare TW 33

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

CONTENTS BV-H2214 GB I - 1

VBW

INTECONT PLUS

Weight Check CW 34 Set Time 36 8 Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 9 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Preselect Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Parameters Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 10 Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 System Messages S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Electrics E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Minimum L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Signal Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 11 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 How To Operate Your INTECONT 79 Mechanical Prerequisites 80 Electrical Prerequisites 80 Enter Parameters 81 Functional Check 82 Calibration 83 Check Using Check Weight 83
0329

CONTENTS BV-H2214 GB

I-2

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS

VBW

Check Belt Speed 84 Check Using Material 84 Automatic Zero Setting 85 Belt Run Monitoring 85 Belt Influence Compensation BIC 86 Control for Point of Discharge CPD 86 Cosine Pendulum 87 Test Plug 87 12 Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Start / Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Batching Without Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Batching With Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Data Flow Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Base Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Weighing Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 1. Effective Platform Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 2. Check Weight QPRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 3. Conveyor Belt Inclination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Printer Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 13 Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Replacing INTECONT PLUS FIP > INTECONT PLUS VEG . . . . . . . . . . . . . . . . . . . . . 107

329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

CONTENTS BV-H2214 GB I - 3

VBW

INTECONT PLUS

This page left intentionally blank

0329

CONTENTS BV-H2214 GB

I-4

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
1 Overview
Display:

VBW

What Is The INTECONT: INTECONT PLUS is designed as measuring and evaluation system for Belt Weighers Solids Flow Meters Mass Flow Meters Mass Flow Feeders Weighfeeders Loss-in-weight Feeders Three system versions are available: 1. Without option card (standard) 2. With option card VFE 610V input/outputs and printer 3. With option card for fieldbus VSS021V : Modbus/S5 VPB 020V: Profibus VCB020V: DeviceNet This manual applies to belt weighers using the fully equipped INTECONT variant. for additional

5 x 7 - dot matrix with 6 mm character height Upper display left : running message right : delivery rate in kg or t Lower display left : event messages right : selectable feed rate, belt speed etc. Display can be changed over to American units. LEDs: 2 green and 3 red LEDs Green LEDs : Ready Red LEDs : Error or limit value messages Keyboard:

For Further Reading: Fieldbus manual BVH2220 SS-RK512 (3964R) FH 458 Modbus (Comp) FH 525

gB TU i G FUNC O DEL

Flexible membranes with tactile touch Start/stop measurement Preselect lower display Select functions Reset counter Call function distributor and event texts Acknowledge event messages Delete input

O E1

Z1 = 1 2 0 0 0 kg I = 1 0 0 0 kg/h

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Overview BV-H2214 GB 1

VBW N ESC f ENT P DAT B9 KL


I Abort function Start function Acknowledge input Prepare input Enter parameters Enter sign and decimal point

INTECONT PLUS
The basic diagram shows all inputs and outputs.

Some Definitions: = Feed rate in kg/hr or t/hr Material amount discharged from belt per unit time
O

= Delivery rate in kg or t Material amount fed out = feed rate x feed time = Belt speed in m/s

Z1 = 1500 kg I= 100 kg/h

Q = Belt load in kg/m Material weight on one belt meter Measuring Principle: Belt load Q and speed V are continuously measured and multiplied. The result is feed rate I used to determine delivery rate. I Q V Measurement techniques: n n Precision AC voltage amplifier with continuous correction of zero point and range Highly resolving analog-to-digital converter The integrated method is designed to efficiently suppress line voltage interferences. 16-bit microcontroller Unlimited storage of counter configuration and calibration data. readings, MIN = in kg/hr in kg/m in m/s

L/C D S

= = =

Load cell for acquisition of belt load Q Speed transducer Belt circuit sensor for automatic belt influence compensation BIC (non-standard) Power supply Speed transducer Load cell Analog output selectable for feed rate, belt load, belt speed Serial interfaces for printer and host computer Relay output for limit value monitoring Open = MIN value exceeded down

24 V V Q

= = =

ANALOG=

n n

SERIAL =

0329

Overview BV-H2214 GB

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
MAX = Relay output for limit value monitoring Open = MAX value exceeded up Feed rate, belt load, or belt speed, can be monitoring separately for excess of MIN and MAX values. Relay output for alarms Open = Alarm Relay output for full feed in batching mode Closed = full feed Relay output for dribble feed Closed = dribble feed Control output for belt drive Closed = ON Control output for prefeeder Closed = On Release signal for totalization H = Release Start scale and totalization. High = ON Stop Low = STOP

VBW

FAULT

FULL

DRIBBLE =

MOTOR =

PREF.

RELEASE = ON/OFF =

OFF

COUNTER= Pulse output for connection of external totalizing counter

For simple measuring tasks, with constant belt speed, speed transducer D can be omitted.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Overview BV-H2214 GB 3

VBW
2 Control
Power ON
During power failure Counter readings Counter pulses not yet output Preselected normal displays Service values, e.g. ON-time remain stored for an endless period of time. The internal clock continues running for approx. 5 days. After power-on, display and lamps are automatically tested before version number of system is displayed for some seconds to be then replaced by the normal displays.
E1

INTECONT PLUS

Signal Lamps

Z1 = 2 5 0 0 kg I = 0 kg/h

a b X

(green) POWER OK lights if all power supplies are OK. (green) CPU OK lights if microprocessor is ready to operate. (red) ALARM flashes if an Alarm event is available. In addition, an event code appears in lower display line. MIN LIMIT VALUE lights if feed rate limit value is exceeded down.

E1

Z1 = 2 5 0 0 kg I = 0 kg/h

Message E1 MIN reports power failure and can be defined as ALARM or WARNING. ALARM: (red)

Red lamp and message E1 are flashing. To start scale, first acknowledge message. WARNING: Signal lamp

MAX

(red)

MAX LIMIT VALUE lights if feed rate limit value is exceeded up.

remains dark,

READY: The two green signal lamps must be lit, and no Alarm message available.

message E1 does not flash. Start/stop scale automatically or in manual. No acknowledgement is required.

Lets you acknowledge event message.


0329

Control BV-H2214 GB

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Normal Displays
Upper Display Left Rotating point as running message. Scale has started, totalized amount and feed rate are acquired. In stop state of scale (point stands still) only belt load and belt speed are measured. Totalizing counter Z1

VBW
Control In Normal Mode

Start totalization Prerequisite : External release signal available (selectable) START source (B06) set to OP or Keyboard Mode active. Feature : Rotating point in left field of upper display Stop totalization Feature : Point stands still Belt load and belt speed continue being measured.

Right Lower Display Left Right

B i 1

TU
O

Event message, alphanumerically coded, e.g. E1 for power failure. Selectable display Select display

Reset totalizing counters. Enter number of desired counter (1 or 2). Counter no. : _ Counter 3 cannot be reset. In case of overflow, counting resumes from 0. Acknowledge input. Correct faulty input or accidental use of DELETE key. Select lower display (see Normal Display). Acknowledge event messages. Call further functions, e.g. display event messages, calibration. Exit function distributor.

Z1 = 50 000 kg Z2 = 60 0 kg/h

Counter Z2 Counter Z3 Feed rate Feed rate Belt load Belt load Belt speed Batching displays

Z2 = 6000 kg Z3 = 1000 kg I = 1000 kg/hr Ir = 50.00 % 1) Q = 10.000 kg/m Qr = 50.0% 2) V = 0.0500m/s Zb, ZI, Zd, Nb 3)

f N TU O G N

1) related to nominal feed rate 2) related to nominal belt load 3) see Batching Mode.

Display formats and units of counters Z1, Z2, Z3 and I can be selected separately.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control BV-H2214 GB 5

VBW
Event Messages
Definitions All important scale functions are internally monitored, and faults are reported by event message. For troubleshooting details, see Event Messages item. n

INTECONT PLUS
Acknowledgement: If cause of fault is still present, underscores are faded out. WARNING 2 Display permanent, not underscored Acknowledgement: None n IGNORE No event monitoring, save MIN/MAX messages via contact outputs and signal lamps.

E1

Z1 = 2500 kg I = 0 kg/h

If several events occur at the same time, the most significant event is displayed first. Priority: Alarm, Warning 1, Warning 2

Message E1

Power Failure Operation

Group code (e.g. E) and number (e.g. 1) appear in left field of lower display. In addition, an explanatory text can be called up. The events are organized into 4 classes. The assignment between event and class can be selected using relevant parameter. n ALARM Display is underscored and flashes. Red signal lamp

Acknowledge events of ALARM and WARNING 1 classes after elimination of fault. If several events are available, acknowledge one after the other.

X flashes.

Display event texts:

Totalization stops, scale is inoperable. Start: If cause of Alarm has been removed and error message acknowledged. Acknowledgement: If cause of Alarm has not been removed, flashing stops but message is still on display. n WARNING 1 Display permanent and underscored Totalization goes on.

G TU f

Call function distributor. Scroll Show Event function into lower display field. Select function.

0329

Control BV-H2214 GB

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Minimum L

VBW
L1 I < MIN L2 Load < MIN L3 v < MIN L4 L/C Input < MIN Feed Rate Belt Speed Load Cell

1. Event S 2 = O 0 7 No Release

I V Display shows L/C event name event code and a note e.g. No Release e.g. S2 e.g. Parameter O07.

= = =

* Fault on device or cabling

The note informs the operator of relevant parameter.

TU N

Let you view various events. Return to normal displays.

Contact Outputs General Alarm MIN/MAX Outputs

available until acknowledged independent of event class, active also in IGNORE class. Limit values are reported as long as event is available and only with active scale.

List of Events The events are listed in accordance with display priority.

System messages

S1 S2 S3 S4

Memory Error No Release* Scale Maintenance ON Maintenance Interval Electrics S9 Host Communication E1 Power Failure E2 Namur Error Tacho* E3 Namur Error Sensor* B1 Out of Tolerance B4 BATCH Actual Value MAX C1 C2 C3 C4 C5 C7 C8 C9 H1 H2 H3 H4 L/C Input * Tacho Input * Belt Skew Belt Drift Tare Correction > MAX ZERO Time Slip Error Tare Diff > MAX I > MAX Load > MAX v > MAX L/C Input > MAX

Electrics

Material flow

Calibration C

Maximum H

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control BV-H2214 GB 7

VBW
Function Distributor
The function distributor lets you call further functions, or dialogs. B

INTECONT PLUS
= If batching mode is selected, you can access additional functions in main distributor. Abort Batch Deselect Batch Batch Number Print Batch Make-up Next = Belt Empty S = Calibrating functions protected by password. Prompt is output after call of function. = If an event is available = Iif activated via parameter

G f N

Call function distributor. If no event is available, display shows function selected last. Start function. Return to normal display and/or abort function. E Z
Function Display Events

Moving through function distributor has no effect on weighing functions.

TU Scroll through function distributor


Display Events E Test Display START/STOP Prefeeder Z Service Values Batch Number B Print Counter Readings >0< Zero Set START/STOP Keyboard Mode Activate/Deactivate EasyServe Programming Calibrating Functions S Read Parameters Enter Parameters S Load Default Parameters S Print Parameters Status Report Tare Check Weight Imp/Belt Circuit Set Time S S S S

Display Test and Version Number


Lets you check displays and signal lamps.

G TU f

Call display test. 1. Display elements flash rhythmically. 2. Version number is displayed for apr. 3 s. Test terminates automatically.

INTECONT PLUS VBW 20600-00 2482

Example: VBW 20600-00 : Belt Weigher : Version number

Programming and calibrating functions lead to further menus you can move through using cursor keys.

0329

Control BV-H2214 GB

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Batching Mode
Additional Displays Select Batching Mode

VBW

Selection of batching mode enables batching, however, no batch is started yet. Prerequisite:

Z1 = 2500 kg ZI = 400 kg

G TU f

Scale OFF Call function distributor. Scroll Select Batch into display field. Select function.

Upper display :

If batching mode is selected, a totals sign is displayed left of running message. Use cursor keys to scroll 4 additional values into display field. 1. Zb = Batch setpoint 2. ZI = Batch actual value Amount already discharged 3. Zd = Batch residual value Amount not yet discharged Zd = Zb - ZI 4. Nb = Consecutive batch number Use Batch Number function to set initial value.

System prompts for input of batch setpoint. If batch is selected from external PC, setpoint input is omitted. Enter Setpoint Setpoint prompt is output automatically upon selection or can be started in manual when batch is complete (scale OFF). If batching mode is deselected or a batch is running, no input is possible.

Lower display :

P 19

Prepare setpoint input. Enter setpoint in kg or t Max. 9 digits including decimal point. The unit is that of counter 1.

Setpoint Batch Zb = . . . . . . kg

Before a batch starts, ZI and Zd indicate the amounts fed out during previous batch. If you deselect batching mode (Deselect Batch function), displays are disabled but enabled again upon next selection. The display format corresponds to the format of counter 1.

f N O

Acknowledge input. Abort input, old setpoint remains stored. Delete faulty digits.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control BV-H2214 GB 9

VBW
Start and Abort Make-up

INTECONT PLUS

g B
Deselect Batch

Start batch, process starts. Display ZI moves from 0 towards setpoint Display Zd moves from setpoint towards 0. Abort batch. Batching continues upon next start command.

Lets you add a selected amount of material to a batch aborted or complete. Prerequisites : Running batch complete, scale OFF. No batch printout. Display ZI Display Zd Display Zbn Display Zdn : : : : Batch actual setpoint resumes from achieved value. Batch residual value remains unchanged. Make-up setpoint Batch residual value of make-up amount Zdn = Zbn - make-up amount already fed.

Lets you deselect batching mode, i.e. mode is removed from active functions available. Totals sign disappears from upper display, batching values ZI, Zd, Zb and Nb are no longer available, but remain stored. Prerequisites : Batch complete, or aborted using Abort Batch function; scale OFF. Call function distributor, select Deselect Batch function, and acknowledge.

You can scroll all displays into lower display field using cursor keys. Zdn and Zbn are available only until start of next batch.

GT f

GT f P gB

Call function distributor and select Make-up function. Acknowledge. System prompts for input of make-up setpoint Zbn in kg or t. The units is that of Counter 1. Until start of make-up, setpoint Zbn can be changed. Start or abort make-up

Use Select Batch function to reactivate batching mode. Old values ZI, Zd, Zb and Nb can be viewed again. Abort Batch This function lets you abort a running batch, i.e. batching immediately stops. Batching mode remains selected. New batch starts upon next start command, old batch is not resumed. Use Make-up function to complete old batch.

GT f

If make-up batch is complete, normal batch starts upon next start command. For new make-up, call function again. Abort Batch function also aborts make-up operations.

Call function distributor and select Abort Batch function. Acknowledge.

You can also abort batch using the P02 contact.


0329

Control BV-H2214 GB

10

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Batch Number Nb Select a number incrementing by 1 after start of every new batch. The consecutive number is printed in batch report and indicated in lower display line. Belonging to previous batch, make-up operations are not counted.

VBW
Visual Make-up
A batch report can be printed only if batch is complete (setpoint reached). If an unspecified amount is to be batched using the START/STOP keys, the results can be printed using a little trick: 1. Call Select Batch function. 2. Enter very high batch setpoint, e.g. 999999999 kg. 3. Scroll batch actual value ZI into lower display field. 4. Start scale. 5. If desired amount ZI is reached, stop scale. 6. Call Abort Batch function. 7. Start printing (see Print Batch).

GT f f N

Call function distributor and select Batch Number function. Acknowledge. Prompt Nb = Acquire input. Abort input. Old number remains stored. is output.

Current number can be changed also while a batch is running. Next = Belt Empty One-off changeover to clearance mode. Next batch is controlled via prefeeder. When batch is complete, conveyor belt still performs approx. 1/2 belt circuit. Prerequisites : Scale OFF, batch complete, prefeeder control present and active. Batching mode without clearance. Call function distributor and select Next - Belt Empty function. Acknowledge. Start batch.

Make-up can be performed only before print command. To start next batch, resume from item 4.

Keyboard Mode
This function lets you place the selected control source for Start/Stop on the INTECONT keyboard. If you deselect Keyboard Mode, the old source is active again. When changing over from external source (e.g. serial) to keyboard, the Start/Stop status remains stored; vice versa, the external signal is active.

GT f g

GT

Call function distributor and select Start Keyboard Mode or Stop Keyboard Mode functions.

Display feature: You will know Keyboard Mode by the rectangle in the upper left display field.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control BV-H2214 GB 11

VBW
Activate/Deactivate EasyServe
This function lets you control your INTECONT using the EasyServe PC service tool.

INTECONT PLUS
Printing
The printing functions are available only if the option card is present. Print Batch The batch report can be printed:

GT

Call function distributor and select Activate EasyServe function.

Enter communication parameters using Block R.

1. using Print Batch function 2. automatically after each complete batch (Parameter J02 = YES). Start of printing disables the Make-up function for the current batch. Prerequisites : Batch complete, scale OFF. Print format : Order of sequence, line and column divisions can be selected at will (Parameter Block J).

Note:

Upon power failure, the current status is stored, i.e. the Activate EasyServe function needs not be reselected.

Prefeeder
The Start/Stop Prefeeder function lets you activate or deactivate prefeeder. Select Start, and INTECONT will control your prefeeder. In Stop state, material flow is interrupted and scale can be tared.

GT N

Call function distributor and select Print Batch function. Start function. Abort printing.

Prerequisites :

External prefeeder present and controlled by INTECONT. Activate function using parameter N 01. Call function distributor and select Start Prefeeder or Stop Prefeeder function. Start control signal.

GT f

Batch Nummer 40 20.11.02 Batch Setpoint Batch Actual Val. Totalizer 1 Totalizer 2 Zero Set beforer

16:49:41 0.150 t 0.150 t 0.806t 806.47 kg 19 min.

Events E1 Power Failure O01

Batch Number: Consecutive number of batch 20.11.02: Date and time Batch Setpoint: Preset batch amount Batch Actual Val.: Amount batched (actual value) Totalizer 1: Totalizing counter 1 Totalizer 2: Totalizing counter 2 Zero Set before: Feeder run time after last taring or zeroing operation (see Service Values) Events : available during printing

0329

Control BV-H2214 GB

12

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Print Counter Readings (FMZ), Quantity Report This report is identical with the batch report, however, the numerical values are identified as sub-totals by the # symbol. If no batching mode is selected, batch number, batch setpoint and batch actual value are not printed. This type of report figures as Quantity Report. Batch actual value etc. [kg] # 998 # Print Events

VBW

Parameter J03 lets you select/deselect printout of event messages. There are 3 options: 1. No printout (NO) 2. Print events (error) 3. Print events and counter readings (YES) (see Printer Counter Readings)

Call: 1) Use Print Counter Readings function. Unlike the Print Batch function, printing is possible during running batch. 2) Printed automatically upon every event printout (Parameter J03 = YES) Print Parameters Print complete parameter list with current values. Inputs differing from default values are identified by *. The list is complete with all possible event messages and the current hardware assignment. Event code Error class, e.g. WARNING 1 Event has occurred Cause removed, event acknowledged, if required. Load<MIN: Explanation L2 W1 : : : :
20.11.02 11:45:21 L2 W1 20.11.02 11:59:01 L2 W1 Load > MAX Load < MIN

PARAMETER PRINTOUT INTECONT PLUS VBW 20600-01 2482 20.11.02 BLOCK A 01 Language 02 Units 16:59:51 Dialog Behaviour ENGLISH SI

Event is displayed on INTECONT as long as available. For more information, see Event Messages item.

BLOCK B Rated Data 01 Feed Rate Unit kg/h 02 Nominal Feed Rate * 1,000 t/h etc.

0329

GT f N

Call function distributor and select Print Parameters function. Start function. Abort printing at any time.

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control BV-H2214 GB 13

VBW
Print Zero Setting Results The result of the automatic zero setting function can be printed automatically after every belt circuit. Prerequisite:Parameter H 01 = YES (Auto Zero Active) Parameter H09 = YES Tare correction is the total of all zero point changes; total tare additionally includes the basic tare. Values correspond to same-name parameters D 03/05.

INTECONT PLUS

STATUS REPORT INTECONT PLUS 25.11.02 13:37:12


Software : VBW 20600-01 2482 Hardware version :1 Option card version :1 Station address :1 ------------------------------Latest Report of: 25.11.02 12:13:13 ------------ ------------------SPC values: Zero Set before Voltage ON-time Feeder ON-time Latest password entry of Latest matkor change K05 SPC Time K06 SPC Filter Feed rate Mean value Imitt Variance Belt load Q MAX Time Q MIN Totalizer 3 Belt skew Belt Drift Latest taring results (max. 5) T 22.11.02 16:04:05 21.11.02 16:11:22 21.11.02 16:10:53 22.11.02 16:05:22 22.11.02 16:04:43 : 4086 min : 68 h : 68 h : 22.11.02 17:02:12 : 15.11.02 15:02:34 :1h : 1.00 h : 0.15 % : 0.09 % :0% :0% : 510 t : 0.00 % : 0.00 cm in % of Qnenn : 12.99 % : 30.75 % : 33.40 % : 12.99 % : 12.99 %

Print Zero Setting Results


Total Tare [kg/m] 50,23 Tare Correction T [kg/m] 1,56

Status Report The status report can be printed at any time. Reported are previous events, calibration results, and SPC measurement values, e.g. feed rate variance. SPC = Statistic Process Control For individual data, see Service Values item.

Test weight check of 16.06.03 16:23:17 25.11.02 09:06:28 Set/Act 0.9643 N05 BIC Active NO Events since power on 1 * 1 * 1 *

H03 v> MAX C07 Set Time To Zero E01 Power Failure

GT f N

Call function distributor and select Status Report function. Start function. Abort printing at any time.

Zero Set before: Zero point corrected by taring manual/automatic zero setting. Voltage ON-time: Total voltage ON-time.

program

or

Feeder ON-time: Total ON-time of conveyor belt and INTECONT. Last password entry on: Date of last password input for start of a service function or parameter change. Latest matkor change: The matkor parameter lets you change feed rate and totalization range. SPC time: Measuring time for SPC values Qmax and TQ < MIN.

0329

Control BV-H2214 GB

14

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
SPC filter: Filter time for SPC values mean value and variance Mean value Imitt: Feed rate mean value exponentially filtered using the SPC filter time related to nominal feed rate. Variance: Feed rate variance related to the square of nominal feed rate. Belt load QMAX: Maximum belt load during last few hours limited by SPC time related to nominal belt load. Time Q < MIN: Total time during which belt load was below Qmin (Parameter F 05), evaluated over the past few hours (SPC time). Last taring results (max. 5): Results (total tare) of last 5 zero point or tare corrections, related to nominal belt load. Test weight check on : Date and time of last check using check weight, performed using Weight Check CW setting program. BIC active: indicates whether automatic compensation is active, or not.
- 6h - 5h - 4h - 3h - 2h - 1h - 0h

VBW
Feed Rate Diagram Printed automatically after status report, the feed rate diagram shows the current feed rate value in percent of nominal feed rate. The report period is determined by Parameter K 05 SPC Time . Feed Rate in Percent Pnenn
0 20 40 60 80 100 120 140 %

* * * * * *

5,000 t/h 10,000 t/h 20,000 t/h > 40,000 t/h 50,000 t/h 50,000 t/h

The actual diagram resolution is higher than shown in sample. Feed rate 50 dots for nominal feed rate Time : 32 dots for time K 05 Units : t/h, h Initialisation : upon power-up and change of Parameter K 05. Symbol > : Feed rate exceeds 140 %

belt

influence

Events report: lists number and type of events occurred after last printout. If no report has been printed yet, counting starts from time of power-up. Counter 3: Totalizing counter 3 Belt skew: indicates change in belt length in % of total belt length (Parameter D06). Belt drift: indicates belt drift in cm.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control BV-H2214 GB 15

VBW
Zero Setting
The zero setting program is designed to acquire the belt weighers zero point error over one or multiple integer belt circuits. In normal mode, value is used to correct current measuring result. If no automatic mode is selected, use program in regular intervals. During zero setting, totalizing counters stop counting. Prerequisite:1. Conveyor belt totally unloaded. If necessary, abort program. User Start Prefeeder function, if available. 2. Belt running, indicated automatically. 3. No batch active; batching mode can remain active. Call:

INTECONT PLUS
Program complete:
0. Dev. Tarkor 70.2 % 1.12 %

Upper display:

Lower display:

Deviation of zero point from previous zero setting operation in % of nominal belt load. Dev = + : error increased Dev = - : error decreased. Deviation of zero point from basic tare in % of nominal belt load. Taring program corrects basic tare during calibration.

Acquire result, or view for information and reject.

G TU f

f N

Acquire result. Scale zero point is corrected. Abort program. Result is rejected.

Call Zero Setting function and start. If belt is not running, program aborts and requests START. Restart prefeeder. Event messages: 1- C7 Zero setting time elapsed. Deselect message, if not desired. 2- Value Excessive

Program running:

0.

>0< Tarkor

70.2 % 1.12 %

Zeroing range exceeded; clean scale and retare, if necessary.

Upper display: Lower display:

Residual run time in % of total run time. Zero point error in %, related to nominal belt load. Abort program at any time.

0329

Control BV-H2214 GB

16

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Read Parameters
Parameters are defined as variable characteristics or data used to match INTECONT to the particular application. Parameter input is protected by password (see Enter Parameters). The Read Parameters function lets you view all parameters without jeopardizing the operating reliability. The parameters are organized into function blocks A , B,... and consecutively numbered within a block.

VBW

GTf Tf

Scroll Programming function into display field and acknowledge. Select Read Parameters sub-function.

Display shows title of first parameter block.

Dialog Behaviour Block: A

TU fT

Scroll through parameter blocks A, B,... Scroll through parameters within a block.

Nominal Feed Rate B02 1000.0 kg/h

N N
0329

Return to blocks. Return to normal displays.

For more information, see Enter Parameters.

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control BV-H2214 GB 17

VBW

INTECONT PLUS

This page left intentionally blank

0329

Control BV-H2214 GB

18

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
3 Control Overview

VBW

O --

Z1 = 1500 kg I = 100 kg/h

gB U SCROLL T i RESET G O N f P
0329

Start/Stop

if preselected

Select lower display line and functions. (1) Counters Z2, Z3 (4) Belt load Q (2) Feed rate I (5) Belt speed v (3) Feed rate Ir in % Reset counter(s) (1) Enter number of desired counter (1 or 2). (2) Use ENT key to acknowledge. (3) Use ESCAPE key to abort input. (4) Use DELETE key to delete faulty digits. Call function distributor and event messages (1) SCROLL keys let you select desired function. If an event is available, Display Event function is preselected. (2) ENTER key lets you activate function. (3) SCROLL keys let you view available event messages one after the other. (4) ESCAPE key lets you return to normal displays.

FUNCTION

DELETE ESCAPE ENTER DATA

Acknowledge event messages, delete inputs. Abort function and return to normal displays. Acknowledge input, e.g. setpoint, start functions, e.g. Display Events (see FUNCTION). Prepare input, e.g. parameters.

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Control Overview BV-H2214 GB 19

VBW

INTECONT PLUS

This page left intentionally blank

0329

Control Overview BV-H2214 GB 20

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
4 Operating Principle
Belt Speed:

VBW

A belt weigher is designed to continuously weigh the material amount transported on a conveyor belt. Belt Load: The material is guided to a weighing platform arranged under the belt and limited by 2 carrying idlers. Via one or multiple weighed idlers, the platform load excerts a force on load cell (L/C). The deflection for measurement is 0.2 mm. The weighed idlers are connected with the frame structure, e.g. with the use of a leaf spring parallel system.

A further measure for feed rate is belt speed v, acquired with the use of speed transducer D and translated into a corresponding pulse frequency. If belt load is constant and more approximate accuracy will suffice, speed measurement can be omitted.

Feed Rate: INTECONT normalizes physical units kg/m and m/s. Multiplication of the two values results in feed rate I. I v Q QB Leff I in kg/h: in kg/s in m/s in kg/m in kg in m

Proportional to platform load, the load cell output voltage is amplified and transferred to the INTECONT microprocessor with the use of an analog-to-digital converter. The white triangle indicates the load distribution on a single-idler platform scale. Only half of the materials weight force is applied to the weighed idler. The translation of load ratio into platform length has become accepted usage in weighing technology. Leff = effective platform length Lg = total platform length For weighing platforms equipped with multiple weighed idlers, factor 1/2 is different. Belt load in kg/m is thus: QB = total load on weighing platform.

I in kg/h As to the rest, see above.

Automatic Belt Influence Compensation (BIC):

Not even the best of conveyor belts is perfectly even; particulary in welding points, the belt will be heavier and stiffer. The figure above shows the relations over one belt circuit in exaggerated fashion.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Operating Principle BV-H2214 GB 21

VBW
Therefore, a high accuracy can normally be ensured only over entire belt circuits, i.e. over the mean value. INTECONT is able to acquire and correct this influence with the use of a belt circuit sensor and a metal belt mark. This considerably increases the scales short-term accuracy. To enable variations to be considered during operation, the belt influence is continuously measured. The compensation adaptively follows up, also if material is fed. Measurement at the point of discharge (CPD): 0 1 2 3 4 For constructional reasons, the weighing platform is not directly located at the point of material discharge. Therefore, if belt load varies, the feed rate measuring result does not exactly correspond to the current feed rate at the point of discharge. A special speed-dependent delay elements shifts the measurement to the discharge point. To do so, no special load transducers are required; however, the additional use of the automatic belt influence compensation is reasonable. Batching: In batching mode, a preselected material amount is fed. When batch setpoint is reached, batching stops. Batching can be controlled via conveyor belt drive or material prefeeder. Control via belt drive: In this mode, the conveyor belt is still fully loaded after complete batch. 5

INTECONT PLUS

Start batch and conveyor belt. Abort batch or resume at any time. Reduce belt speed, change over to dribble feed. Stop conveyor belt. Drive stops, batch setpoint is reached.

Control via prefeeder: Batch complete, conveyor belt is empty. 0 1 2 3 4 5 Start batch and conveyor belt. Open prefeeder. Stop belt, if necessary; cut off belt and prefeeder drive. Resume batching. Changeover to dribble feed is possible, but not always reasonable. Stop prefeeder if precalculated distance to setpoint is reached. Batch complete. Conveyor belt continues running for approx. 1/2 belt circuit.

0329

Operating Principle BV-H2214 GB 22

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS

VBW

Dribble feed and cut-off point are self-optimizing, i.e. they are automatically corrected after every batch.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Operating Principle BV-H2214 GB 23

VBW

INTECONT PLUS

This page left intentionally blank

0329

Operating Principle BV-H2214 GB 24

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Technical Data
n Front-of-panel mounting unitVEG 20600/20610 Front panel : 96 x 288 mm Panel cut-outs : 88 x 282, wall thickness max. 10 mm Mounting depth min. 225 : mm (including 50 mm for connectors) Protected to : IP 20, front panel to IP 65 Material : Plastic, grey (RAL 7022) Display : fluorescent, 2 lines of 20 characters, 6 mm high Keyboard : flexible membranes with tactile touch Signal lamps : LEDs, 2 x green, 3 x red Power supply : 24 V(DC) 50 % -25%, max. 1 A, no fuse, pole-reversal protective circuit Ext. supply : 90...264V/ 50HZ...60HZ n

VBW

Surface-mounting unit: with panel-mounting unit VEG 20... Wall-mounting unit Measuring systems Feeding systems Protected to Material Power supply Extension width x height x depth : 410x330x236mm width x height x depth : 500x600x300mm : IP 65 : sheet steel 1.5 mm, grey : 90...264V/50Hz...60Hz : feed unit controller

Environment Temperature : -25 C ... +45 C, tested to -40C : Class F (DIN 40 040) *

Z1 = 2500 kg I = 0 kg/h

Humidity Interference immunity : to IEC 801 Interference suppression : to VDE 871, EN 55 011 Housing protected to: IEC 348 EC directives : CE label * Tropicalized variant (Class R) upon request n Storage temperature -40 C ... +80 C n Connectors Plug on/screw connectors (Phoenix Combicon), non-reversable n Control outputs Number Base card Option card Load : : : : 8 N/O relay contacts 3 5 max. 230 V(AC) 8 A ohmic resistance, 1 A inductive

Error message CPU not OK opens all contacts.


0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Technical Data BV-H2214 GB 25

VBW
n Control inputs Number Base card Option card Type : : : : 5 3 2 24 V(DC) 30 %, 5 mA, galvanically isolated n

INTECONT PLUS
External totalizing counter Frequency : Pulse length : Output : max. 10 Hz selectable 50...1000 ms 24 V, max. 100 mA Active HIGH or LOW, galvanically isolated short-circuit-proof, limited to apr. 350 mA. Negative quantities are internally stored and must be compensated by positive quantities before new pulse output. This ensures integral accuracy even with minimum belt load.

Control inputs (NAMUR) Number Type : : 2 NAMUR (DIN 19234), short circuit and cable breakage monitoring n 2 1 1 Offset ...20 mA impressed voltage 0... <20 mA max. 500 0 V by user, galvanically isolated 12 bits 1 d

Analog output Number Base card Option card Current Raise Load Reference Resolution : : : : : : : :

Serial printer interface Number Type Data format Isolation Connectors : : : : : 1 (option card) RS 232 (V24), max. 38400 baud 8 data bits, 1 stop bit, no parity galvanically free Phoenix MSTB, contact spacing 3.5 mm, max. 1.5 mm2

Load cell connection Power supply : 6 V AC (3 %) (apr. 66 Hz short-circuit-proof 100ms 24 bits R (load cell) = min. 80 max. 30 % voltage drop, max. 500 m -20mV....+50mV With VLW: -1.6mV...min. 32mV

Error message CPU not OK sets output signal to 0 mA.

Analog input Number Current Raise Load Reference Resolution Accuracy : : : : : : : 1 Offset ...20 mA impressed voltage 0... 20 mA 500 0 V internal, galvanically free 10 bits 1/2 d <0.4% over entire temperature range

Measuring cycle: Resolution : Load : Cable length : Measuring range

Serial interface for service PC Number Type Data format Isolation Connectors : : : : : 1 RS232; RS422 or RS 485 max. 19200 baud 8 data bits, 1 stop bit, odd parity (changeable to even or no) galvanically free Phoenix MSTB, contact spacing 3.5 mm, max. 1.5 mm2 or 9-pole D-Sub HD20
0329

Technical Data BV-H2214 GB

26

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Characteristics
n Power failure Scale data, calibration values, counter readings and pulses pending remain stored after power failure for an unlimited period of time. The internal clock continues running for approx. 5 days. n n Signal lamps (top down)

VBW

VOLTAGE OK (green) PROCESSOR OK (green) ALARM (red) MIN (red) MIN feed rate value MAX (red) MAX feed rate value n

Dialog language for error messages, operation, and service programs. Select: DEUTSCH ENGLISH FRANCAIS ESPANOL ITALIANO

Event messages Events and faults are displayed in form of an alphanumeric code. Call clear text of consecutive events via keyboard. Events are organized into Alarms and Warnings, with and without acknowledgement. Alarms stop scale; warnings dont. All alarms are additionally reported via relay output.

Units (selectable) SI units : kg , t , m , lb , t , f , kg/h t/h cm lb/h t/h inch n Operating philosophy Operator prompting through multi-level menus. Important configuration and calibration functions are protected by password. n

NON-SI units:

Belt speed For simple applications, speed measurement can be omitted.

(see Parameter List)

Start/Stop totalizing counter Select using Parameter B06.

Zero setting Zero setting can be performed 1- manually via keyboard 2- automatically, if belt is empty.

Displays Upper display: Lower display: Totalizing counter 1 Totalizing counters 2 and 3 Feed rate absolute Feed rate relative Belt speed Belt load absolute Belt load relative Batch data

The maximum admissible zero setting elevation is monitored.

Select for lower display using cursor keys.


0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Characteristics BV-H2214 GB 27

VBW
n Taring Designed to zero the basic tare load, the taring program on principle has the same function as the zero setting program. However, tare elevation is not monitored, and the call is protected by password. n n

INTECONT PLUS
MIN/MAX messages and outputs 2 separately selectable limit values for monitoring of signal lamps and relay outputs. Any event can be reported by message. MIN/MAX for (1) Feed rate (2) Belt load (3) Belt speed Switching threshold, relay outputs and event class can be defined individually for all 6 possibilities. n Display filter Define individually for feed rate, belt load and belt speed. n

Automatic belt influence compensation (BIC) Using an additional belt circuit sensor and a metal belt mark, the dynamic zero point influence of the conveyor belt can be compensated during operation (with and without material). This considerably increases the belt weighers short-term accuracy.

Measurement at the point of discharge (CPD) A special speed-dependent delay element shifts the point of measurement to the material discharge point where the material amount discharged is acquired. Maintenance hints Display event on screen. (1) Voltage ON-time (2) Scale ON-time (3) Zero setting required n Statistic Process Control (SPC) Mean values, variances, maximum value storage, zero settings tables, etc. are available in form of service values. n

Belt drift display For prerequisites, see BIC.

Batching mode (1) Without clearance of conveyor belt. Controlled is the belt drive motor. (2) With clearance of conveyor belt. Controlled is the material prefeeder. Cut-off point and start of dribble feed can be adapted automatically in either case.

Adaptions The electrical system needs not be redesigned, adapted, etc.

Zero drop out Used to suppress totalization upon measurements around zero, for counter to stop while belt is being unloaded. Deselect function, if not desired.

0329

Characteristics BV-H2214 GB

28

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
n Calibration Calibration as such is not necessary. All you have to do is enter some constructional data on load cells, speed transducer, belt inclination, etc. INTECONT uses these data to compute all requisite display normalizations. Check, or recalibration, can be effected in two ways: n Digital Outputs Name DO I-MIN DO I-MAX DO ALARM DO START Feeder DO START Scale DO Full Feed DO Dribble Feed DO Belt Skew DO Belt Drift DO Belt Slip DO Q-MIN DO Q-MAX DO v-MIN DO v-MAX DO Batch Active

VBW

Number Q04 Q05 Q01 Q02 Q03 Q11 Q12 N15 N16 N17 Q06 Q07 Q08 Q09 Q10

Default Value DO1 DO2 DO3 DO4 -

a) Using material Enter check result into INTECONT, and measuring result will be corrected. b) Using check weight A special check program lets you check normalization, or if certain technical data are not exactly known (lever ratio, belt inclination, etc.), correct them. In subsequent operation, this program can be used to detect mechanical changes, e.g. platform distorsion after settling of foundation. n Digital inputs Name DI Ackn. Events Release START Source DI Abort Batch Sensor Source Tacho Source Default Value DI1 DI2 - (OP) DI6 DI7

Number P03 P01 B06 P02 N04 B03

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Characteristics BV-H2214 GB 29

VBW

INTECONT PLUS

This page left intentionally blank

0329

Characteristics BV-H2214 GB

30

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
7 Setting Programs

VBW

Function Distributor
The function distributor lets you access all setting programs.

Programming and Calibrating functions lead to further menus you can move through using cursor keys. B= If batching mode is selected, additional functions can be accessed in main distributor. Abort Batch Deselect Batch Batch Number Print Batch Make-up Next = W/Belt Empty S= E= Z= Calibrating functions protected by password. Prompt is output after call of function only An event is available. Activated via parameter.

G f N

Call function distributor. If no event is available, function selected last is displayed. Start function. Return to normal displays, or abort function.
F u n ctions Displa y Result s

Moving through function distributor has no effect on weighing functions.

TU Move through function distributor.


Display Results E Display Check START/STOP Feeder Z Service Values Batch Number B Print Counter Readings >0< Zero Set START/STOP Keyboard Mode START/STOP EasyServe Programming Calibration Functions S Read Parameters Enter Parameters Load Default Par. Print Parameters Print Status Report Tare Weight Check Imp/Belt Circuit Set Time

S S

0329

S S S S

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Setting Programs BV-H2214 GB 31

VBW
Calibrating Functions
There are 3 setting programs designed to ease initial calibration and recalibration. (1) Pulses/Belt Circuit LB (2) Taring TW (3) Weight Check CW Upon initial calibration, perform functions in the above order of sequence. All functions can be reached using the CALIBRATION function and are protected from unauthorized use by password. During program run until acknowledgement (1) no totalization takes place (2) analog outputs are set to offset values (3) no event messages are suppressed (4) all BIC functions are cut off. The operating sequence is the same with all programs.

INTECONT PLUS
Belt Circuit LB
Call setting program LB: IMP/BELT only (1) upon initial calibration (2) after mounting new belt or considerably varying belt tension (3) after having changed parameter B 04 Charact.Val. vs or B 05 Nominal Speed (in case of scales with and without speed measurement). Program acquires the number of speed transducer pulses for one belt circuit and uses the number of pulses as belt circuit code for the following programs: (a) Manual or automatic zero setting (b) Taring TW (c) Weight Check CW Upon initial calibration, first call setting program LB. This also applies to scales without speed measurement. Prerequisites : (1) Before calling program, measure time of one belt circuit with maximum possible accuracy and enter into Parameter C 02. (2) Deselect batching mode. (3) Ensure conveyor belt is running. Sequence:

G TUf B7f

Call function distributor. Scroll CALIBRATION FUNCTIONS into lower display field and acknowledge. Enter password 07734.

Display shows a setting program, e.g. TW: Tare.

Gf TU f N

Function distributor, calibrating functions, password (see Calibrating Functions) Scroll LB: Imp/Belt into lower display field. Start. Abort at any time.

Calibrating Functions S5 TW. Tare

f N

Start setting program. Return to normal displays. For approx. 2 min., Calibration menu can be recalled without password input.

Setting programs do not control belt drive and prefeeder. If any condition is not met, setting program aborts and a corresponding message is output.

0329

Setting Programs BV-H2214 GB 32

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Program running:

VBW
Tare TW
The taring program acquires the belt weighers zero point error over one or multiple integer belt circuits and uses value to correct current measuring result in normal mode. On principle, taring program is identical with zero setting program. Tare : acquire basic tare (weight of mechanical system, conveyor belt, etc.) upon commissioning, service and maintenance. Set to zero : acquire zero point deviation during operation, e.g. contamination.

>.

LB :

5.6 s 1500 Imp

Upper display : residual run time in seconds Lower display : added speed transducer pulses

Program complete:

>.

LB: v

0.095 m/s 451251 I/B

Upper display : belt speed mean value over total run time Lower display : Pulses/belt circuit total

f N

Accept result and enter into Parameter D 06. Reject result.

Unlike the zero setting program, the correction amount of the taring program is unlimited. After taring, the admissible correction amount of the zeroing program relates to the new reference value. Prerequisites : (1) Conveyor belt totally unloaded. Control prefeeder using the START/STOP Feeder function. (2) Clean mechanical scale system in weighing area. Normal deposits immediately recurring during operation need not be removed. (3) Deselect batching mode. (4) Ensure conveyor belt is running. Corresponding hint is output automatically.

Sequence: The sequence is the same if no speed measurement is provided. Special Messages: (1) START if belt is not running (2) ABORTED Attention! If a belt circuit sensor is present (N03 = YES), program sequence slightly differs. Running message : E-PROG active (lower display) Complete message : ... - I/B value flickers upon every belt circuit. Operation : as described above
0329

Gf TU f N

Function distributor, calibrating functions, password (see Calibrating Functions) Scroll TW: Tare function into lower display field. Start function. Abort function at any time.

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Setting Programs BV-H2214 GB 33

VBW
Program running:

INTECONT PLUS
Weight Check CW
This program lets you check the INTECONT measuring range. Load weighing platform with a known check weight and acquire platform load mean value over one or multiple integer belt circuits. INTECONT compares the result with defined setpoint and displays value. Automatic correction does not take place. Prerequisites : (1) Tare or zero set (2) Enter check weight into Parameter C 08. Select check weight between 30...100 % of nominal platform load Q0. Q0 q0 = q0 * Leff = nominal belt load Parameter D 01 = eff. platform length Parameter C 05

>.

TW: Tare

9 0. 2 % 5 2. 3 5

Upper display : residual run time in % of total run time Lower display : continuously meaned tare in % of nominal belt load Program complete:

>. Dev. Tare

2.45 % 53.20

Leff

Upper display : deviation of tare value from previous taring result in % of nominal belt load dev = + : tare has increased dev = - : tare has decreased Lower display: mean value of total tare in % of nominal belt load

(3) Apply check weight in proper location. (4) Select batching mode. (5) Start conveyor belt. Corresponding hint is output automatically.

Sequence:

Gf TU f N

f N

Function distributor, calibrating functions, password (see Calibrating Functions). Scroll CW: Weight Check function into lower display field. Start function. Abort function at any time.

Accept taring result and enter into Parameter D 04. Set tare correction (D05) to zero. Reject result, i.e. scale is not tared.

Special Messages: (1) START if belt is not running (2) ABORTED Note: (1) Related to nominal belt load, tare value can exceed 100%. (2) If deviation (dev) exceeds 20%, check scale for mechanical faults, e.g. jammed material particles.

0329

Setting Programs BV-H2214 GB 34

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Program running:

VBW
Evaluating Result: Error < 1 % : KOR = 0.99...1.01 Scale OK, no further action required. Error < 5 %

>.

CW: Set / Act

51,4 % 0,9842

: KOR = 0.95...1.05 Enter KOR value into Parameter D 02. This make good sense only if parameter has not yet considered result of check using material. : KOR < 0.95, or KOR > 1.05 Multi-percent deviations suggest faulty data input (e.g. belt incination, lever arms not exactly known), and/or mechanical faults (misalignment, distorsions).

Upper display : residual run time in % of total run time Lower display : continuously meaned SET/ACT measuring result

Error > 5 %

Program complete:

>.

CW: 1200,34 kg COR 0,99915

Check does not consider Parameter D 02 Range Correction, so that check program will indicate same error quotient KOR after check.

Upper display : Fictitious material amount fed over run time *. Lower display : mean value KOR of SET/ACT over total run time

fN

Exit program. Since result is not AUTOMATICALLY ACQUIRED, both keys are equivalent.

Special Messages: (1) START if belt is not running (2) ABORTED (irrelevant) * Lets you check scale zero point without check weight. Display format: xxxxxxx,yy kg

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Setting Programs BV-H2214 GB 35

VBW
Set Time
Unlike the other programs, date and time can be changed in START and STOP states of scale and read off under SERVICE VALUES.

INTECONT PLUS

Gf TU f N 033 f O

Function distributor, Calibrating functions, password (see Calibrating Functions). Scroll Set Time function into lower display field. Call menu. Abort at any time. Year, e.g. 03 Enter month, day, hour, minute, second. Acknowledge every input. As soon as seconds are acknowledged, new date is stored, and complete date is briefly displayed. Delete digit entered last

After power failure, time remains stored for min. 5 days.

0329

Setting Programs BV-H2214 GB 36

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
8 Service Values
6) Input switching condition I+ : DI = 1 1 1 1 1 + 0 1" = contact closed 0" = contact open Call SERVICE VALUES function and activate. Move through service values. Return to normal displays. Inputs 4 + 5 on option card N = no option card

VBW

The Service table includes detailed system information. Call does not affect weighing functions.

GT f TU N

Inputs 6 + 7 designed as Namur inputs (belt sensor, tacho) + short circuit; - cable breakage; 1" = sensor covered; 0" = sensor free 7) EL = 22 h

Displays: 1) VBW 20600-01 2482 Version number Hardware version 0 1 (not available) (available)

Voltage ON-time Monitored: Parameter K 01, Message S4 8) ED : >0 = 95 min Scale ON-time after last taring, or last manual or automatic zero set.

2) HW = 1 3) Option card:

O Z1 =

1500100 kg Opt..Card : 1

Prerequisite Monitored

: Totalization ON, conveyor belt may be stopped. : Parameter H 07, Message C7

9) ED = 19 h 4) Date and time 5) Relay outputs switching condition I + DO = 1 1 1 0 0 0 0 0 1" = contact closed 0" = contact open Inputs 4-8 on option card N = no option card Prerequisite Monitored : Totalization ON : Parameter K 03, Message S3 Scale and conveyor belt ON-times

10) Tacho = 96.6 Hz Speed transducer input frequency Select frequency between 0.5...2500 Hz.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Service Values BV-H2214 GB 37

VBW
11) aw = 30.988 % Load on load cells related to total of load cells rated capacity. If value exceeds 100 %, load cells are overloaded. From 110 % onward, message H4 : L/C Input > MAX is output. 12) vap = 0.883168 mV/V Unnormalized load cell amplifier output value delayed for point of material discharge (CPD active). 13) bic = 2.34001 mV/V

INTECONT PLUS
17) Belt Drift tr = 0.12 cm The arrows indicate the direction of drift.

Prerequisite: Monitored :

see Slip Parameters N09-N12, messages C3 and C4

18) Pulses of sensor area Imp.S. = 386 Unnormalized load cell amplifier output value with active BIC (Belt Influence Compensation) Measured pulses of sensor area. If belt sensor is properly located, the following result is expected: Imp.S. = 0.5 * sensor length * 0.01 * charact. value vs Prerequisite: see Slip 19) Mean value Imitt = 22.27 % Feed rate mean value related to nominal feed rate Filter Prerequisite Initialization : Exponential, Parameter K 06 : Totalization ON, V > Vmin : Zero at power ON

14) L/C = 1.383257 mV/V Unnormalized load cell amplifier output value (Gross). Acquired before belt influence compensation and delay for point of discharge.

15) R_L/C = 300 ohms Load cell resistance value

20) Variance var = 0.02 % 16) Slip s = 0.25 % Variation in belt length in % of total belt length (Parameter D 06). Feed rate variance related to nominal feed rate square.

Filter Prerequisite: Monitored Belt sensor active (N03), sensor area on conveyor belt (N04). : Parameter N13, message C8

: Exponential, Parameter K 06

Prerequisite Initialization

: Totalization ON, V > Vmin : Zero at power ON

0329

Service Values BV-H2214 GB

38

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
The variance indicates belt load instability. Higher values suggest poor discharge behaviour of material. 21) Max. belt load QMAX = 57 % Maximum belt load during preselected SPC time related to nominal belt load. Time Evaluation Prerequisite Initialization Max. display : : : : : SPC time, Parameter K 05 SPC time continuously floating Totalization ON, V > Vmin Zero at power ON 255 % 24) AO1 = 4.15 mA Analog output 1 output current 25) AO2 = 10.00 mA Analog output 2 output current (on option card)

VBW

26) ZE = 53 Pulses output across pulse output of external totalizing counter, counted from command Reset Counter 1

22) No load percentage TQ < MIN = 23 % Total time during which belt load is below Qmin (F 05), related to SPC time, Parameter K 05 Evaluation Prerequisite Initialization : SPC time continuously floating : Totalization ON, V > Vmin : with Q = Qmin at power ON

27) ZO = 1 Pulses pending. If value constantly exceeds zero, pulse frequency surpasses 10 Hz. Increase smallest display digit of Counter 1 (Parameter B 07). 28) AI = 12.54 mA Analog input input current 29) CS = 10851 Check sum of scale software 30) CS_b = 10851 Check sum recomputed in cycles. If value CS_b differs from CS, a serious fault is present. Contact the Schenck Service.

23) Last taring T (date) 23.51 % Date and total tare related to nominal belt load Prerequisites : Correct zero point using taring program or manual/automatic zero setting function. Manual changes of correction parameters are not recorded. Displayed are the 5 last taring or zeroing operations.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Service Values BV-H2214 GB 39

VBW

INTECONT PLUS

This page left intentionally blank

0329

Service Values BV-H2214 GB

40

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
9 Parameterization

VBW

General Information
Parameters are variable characteristics or data used to match the INTECONT to the application. Display units and format Limit values Nominal and calibration data, etc. Some parameters can be selected in accordance with the requirements (e.g. display formats), others have to be taken from Spec Sheets supplied. During parameter input, all functions are maintained. However, during operation, only parameters with no influence on measurement, e.g. display filter, should be changed. Default Parameters: All parameter are preset with default values. These are proven suggestions and can normally be used as defined. The default values can be loaded using sub-function Load Default Parameters. Identification The parameters are organized into function blocks A, B, ... and, within a block, described by name number 1, 2, 3 .. and value. Values differing from default are identified by a * before the block letter.

There are two types of parameter: Selection parameters Let you select from various options, e.g. WARNING, ALARM. Numeric parameters Enter numeric value, e.g. nominal feed rate.

Call Parameter Menu

G TUf TUf Bf

Call function distributor. Scroll PROGRAMMING function into lower display field and acknowledge. Select ENTER PAR. function. Enter password 07734.

Display shows title of first parameter block.

Dialog Behaviour Block: A

Return to normal displays. For approx. 2 minutes, parameter menu can be recalled without password input.

Nominal Feed Rate B02 1000.0 kg/h

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 41

VBW
Preselect Parameters

INTECONT PLUS
Enter Parameters

Rated Data Block: B

P TU 46 B9
Move through blocks A, B ..., up and down. Block letter flashes. Select block. Parameter selected last is displayed.

Prepare input. Selection parameters: Value flashes. Scroll desired value into lower display field. Go to the left (4) or to the right (6), see Hardware Configuration. Numeric parameters: Feature - - - - - - - - - - - - - - - Enter value using keypad. Acknowledge input. Next parameter is displayed. Delete digits. Abort input.

1. Block letter

TU f

f O N

2. Parameter number

OFF key 0 is active always; ON key I, only after completed parameter input.

Nominal Feed Rate B02 10000.0 kg/h

TU f NN

Move through parameter numbers within a block. Parameter number flashes. Move through parameter numbers independent of block (UP only).

Return to block titles. Return to normal mode.

0329

Parameterization BV-H2214 GB 42

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Hardware Configuration
When parameterizing the hardware used, the source determines whether unit, channel and level must be indicated, or not. The table below will assist you in selecting the hardware configuration: Source FB OP v Power Failure DI DO AI I+ I+ I+ DI1-DI7 DO1-DO8 HI, LO HI, LO Unit Channel Level Load Default Parameter

VBW

Lets you load the default settings. Function is protected by password and YES/NO prompt. Attention! All variable parameters and calibration values are reset.

G Call PROGRAMMING function and DEFAULT PARAMETERS. B1 YES =1 f Acknowledge NO =0 selection.


Parameters remain stored for an unlimited period of time.

As you can see, with Fieldbus [FB", Control Unit (OP), Speed (v) and Not Assigned (-)] no additional information is required. Digital Inputs (DI) and Digital Outputs (DO) require unit, channel and level to be indicated. With Analog Input (AI), the unit is firmly set to I+. Sample: Parameter B06 START Source determines from where the scale is started. Description B06 START Source Alternatives Source OP FB, DI, v

On standard, the scale is started from INTECONT keyboard (OP). Alternatively, fieldbus, digital input (DI) or speed (v) can be selected. If DI is the desired source, additionally indicate channel and level (see Hardware Configuration table); the unit is firmly set to I+.

0329

4 6

Keys 4 (go to the left) and 6 (go to the right), let you shift between source, channel and level.

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 43

VBW
Parameters Overview
Block A A 01 Language A 02 Units Dialog Behaviour ENGLISH SI Block F F 01 F 02 F 03 F 04 F 05 F 06 F 07 F 08 F 09 F 10 F 11 F 12

INTECONT PLUS
Limit Values 5,0 %I WARNING 2 120,0 %I WARNING 2 20,0 %Q WARNING 2 120,0 %Q WARNING 2 5,0 %V WARNING 2 120,0 %V WARNING 2

Block B B 01 B 02 B 03 B 04 B 05 B 06 B 07 B 08 B 09 B 10 Feed Rate Unit Nominal Feed Rate Tacho Source vs Charact. Value Nominal Speed START Source FMZ1 Unit FMZ1 Pulse Dur. FMZ2 Unit FMZ3 Unit

Rated Data - t/h 400,0000 t/h DI7 50.26 I/m 1,0000 m/s OP t 0 ms t t

Value for I-MIN Event Class I-MIN Value for I-MAX Event Class I-MAX Value for Q-MIN Event Class Q-MIN Value for Q-MAX Event Class Q-MAX Value for V-MIN Event Class V-MIN Value for V-MAX Event Class V-MAX

Block G G 01 G 02 G 03 G 04 G 05 G 06 I Display I Analog Output Q Display V Display L/C Filter Afterfl. Time

Filter Setting 3,0 s 3,0 s 3,0 s 3,0 s 1,0 s 3,0 s

Block C C 01 C 02 C 03 C 04 C 05 C 06 C 07 C 08 Belt Circuit No. Belt Circuit Time L/C Charac. Value L/C Rated Cap. Eff. Platf. Length Lever Ratio Angle a Check Weight

Calibrating Data 1.00 30.0 s 2,8500 mV/V 220,000 kg 1,000 m 1,0000 0.0 degrees 50,000 kg

Block H H 01 H 02 H 03 H 04 H 05 H 06 H 07 H 08 H 09 H 10 H 11 H 12 AUTO Zero Active Limit Value Diff. Mean Limit Value Zero Set Limit Tare Corr. > MAX Zero Set Time Time Elapsed Print Result ZDO Active ZDO Limit Zero Set Diff. Tare Diff. >MAX

AUTO Zero Set NO 0,50 %Q 1,00 %Q 5,00 %Q WARNING 1 4h IGNORE NO NO 1,00 %Q 5,0 % WARNING 2

Block D D 01 D 02 D 03 D 04 D 05 D 06 Nominal Belt Load Span Correction Total Tare Basic Tare N Tare Correction T Belt Circuit Char

Calibrat. Results 111,11 kg/m 1,0000 0,00 kg/m 0,00 kg/m 0,00 kg/m 1000 000 I/B Analog Output I 4,00 mA 20,00 mA Q 4.00 mA 20.00 mA

Block I I 01 I 02 I 03 I 04 I 05 I 06 I 07 I 08 Batch Dribble FD Batch End Adaption Fact. Batch Tolerance + Batch Tolerance Out of Tolerance Belt Empty Batch > Setp.

Batch Mode 100,000 kg 0,000 kg 1,0 1,0 % 1,0 % WARNING 1 NO IGNORE


0329

Block E E 01 E 02 E 03 E 04 E 05 E 06 Elevation AO1 Elevation AO1 Limit Value AO1 Source AO2 Elevation AO2 Limit Value AO2

Parameterization BV-H2214 GB 44

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block J J 01 J 02 J 03 J 04 J 05 J 06 J 07 J 08 J 09 J 10 J 11 J 12 J 13 J 14 J 15 J 16 J 17 J 18 J 19 J 20 J 21 J 22 Baud Rate AUTO Print Print Subtotal Reset Print FMZ 1 Reset Print FMZ 2 Print Page Length Batch Setp.Line Batch Setp.Col. Batch Act.Line Batch Act.Col. FMZ 1 Line FMZ 1 Column FMZ 2 Line FMZ 2 Column Date/Time Line Date/Time Column Event Line Event Column Set Line to Zero Set Column to Zero Line Number Column Number Printer Setting 9600 NO Error NO NO 72 lines 6 8 7 8 8 8 9 8 4 8 12 8 10 8 3 8 Maintenance Int. 3000 hours WARNING 1 3000 hours WARNING 1 8 hrs 1,00 hour Comm. Fieldbus NO 10s IGNORE 1 4096 I:hrd/L:sdd RS 485 9600 8-E-1 SIEMENS-KG RS 422 9600 8-E-1 16 I/hr/L:hr FIXED-1 16 125k Block O O 01 O 02 O 03 O 04 O 05 O 06 O 07 O 08 O 09 Power Failure Memory Error Tacho Input Namur Err. Tacho Namur Err Belt L/C Input No Release L/C Input > MAX L/C Input < MIN L 19 Configuration L 20 Byte Sequence L 21 Word Sequence

VBW
FIXED-1 Low-High I:hr/L:hr

Block M M 01 M 02 M 03 M 04 M 05 Feeder Active Setting Time Feed Distance Motor STOP aft. ST Change-over FF/DF

Feeder Control NO 0,0 s 0,00 m NO YES

Block N N 01 CPD Active N 02 Platf.Dis.Length N 03 Belt Sensor Active N 04 Source Sensor N 05 BIC Active N 06 Sensor Length N 07 Sensor Width N 08 Sensor Offset N 09 Belt Drift N 10 Belt Drift Event N 11 Belt Skew N 12 Belt Skew Event N 13 Slip Limit L 14 Slip Event N 15 DO Belt Drift N 16 DO Belt Skew N 17 DO Slip

Scale Monitoring NO 0,00 %LB NO DI NO 20.00cm 20.00 cm 0.00 cm 3.00 cm W1 5.00cm W2 5.00 %LB W1 DO -

Block K K 01 K 02 K 03 K 04 K 05 K 06 Maintenance Elec. Event Maint. EL. Maint. STR-Meter Event Maint. Run. SPC Time SPC Filter

Block L L 01 L 02 L 03 L 04 L 05 L 06 L 07 L 08 L 09 L 10 L 11 L 12 L 13 L 14 L 15 L 16 L 17 L 18 Protocol Type Host Timeout Comm.-Error Host Address Resolution Word Sequence Physics Baud Rate Format Data FLOAT Format Physics Baud Rate Format Data Address FLOAT Format Configuration Address Baud Rate

Events ALARM ALARM ALARM ALARM WARNING 1 ALARM WARNING 2 ALARM ALARM

Block P P 01 Release P 02 Stop Batch P 03 Ackn. Events

Digital Inputs DI 1+DI 2 HI DI 1+DI1 HI

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 45

VBW
Block Q Q 01 DO Alarm Q 02 DO Prefeeder ON Q 03 DO Feeder ON Q 04 DO I-MIN Q 05 DO I-MAX Q 06 DO Q-MIN Q 07 DO Q-MAX Q 08 DO v-MIN Q 09 v-MAX Q 10 DO Batch Active Q 11 DO Full Feed Q 12 DO Dribble Feed Block R R 01 Station Address R 02 Physics R 03 EasyServe Baudr. R 04 Format Data Digital Outputs DO 3 DO 4 DO 5 DO 1 DO 2 DO 6 DO 7 Comm. EasyServe 1 RS 232 19200 8-0-1

INTECONT PLUS

0329

Parameterization BV-H2214 GB 46

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block A : Dialog Behaviour
A 02 Units
Range: SI NON-SI Default: SI

VBW

A 01 Language
Range: DEUTSCH Default: DEUTSCH ENGLISH* AMERICAN ENG* FRANCAIS ESPANOL ITALIANO

Convert displays and parameter inputs from SI units into American units.

Selection applies to all displays, error messages and parameters. * identical

American Units lb t f inch

SI Units kg t m cm

Conversion

1 lb = 0.453593 kg 1 t = 0.907185 t = 2000 lb 1 f = 0.3048 m 1 inch = 2.54 cm

also applicable to compound units, e.g. kg/hr

Block B :
B 01 Feed Rate Unit
Range: ---------.---.---.-----------.- - -. - - -.- - t/h t/h t/h t/h kg/h kg/h kg/h kg/h Default: - - - - - - t/h

Rated Data
B 03 Tacho Source
Range: DI Default: DI (DI7)

Select - to stop belt speed measurement. Computation uses nominal speed B 05.

Determine feed rate display format.

B 02 Nominal Feed Rate


Range: 0,0020...99999,9 t/h Default: 400,0000 t/h

Reference for limit values and service displays

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 47

VBW
B 04 vs Charact. Val.
Range: 10,00...100 000,0 I/m Default: 50,26 I/m

INTECONT PLUS

Number of speed transducer pulses per belt meter. Product B 04 * B 05 must range between 0.5...2500 Hz of speed input. Special case:B 03 = NO Do not change characteristic value vs; this would change the run time of your setting programs.

B 05 Nominal Speed
Range: 0,0100...10,000 m/s Default: 1,0000 m/s

Dialog function Keyboard Mode lets you change over from selected source to keyboard, and vice versa.

Limit value reference. If BIC or CPD (Parameter Block N) are used, value should be accurate to some percent. If scales operate without speed measurement, B 05 determines the accuracy.

B 06 START Source
Range: OP FB DI v Default: OP

To start/stop totalization, there is no single solution: OP : from INTECONT keyboard FB : via fieldbus interface DI : using digital input. Default value is DI2. You can also use any other free digital input. Digital input operates edge-controlled, i.e. if scale fails after Alarm, remove START signal and re-apply. v : If you select belt speed v, totalization starts at v>v-min (Parameter F09) and stops at v<v-min. Note: If you select v, no batching is possible.

Note G06 defines the totalizing counters tracking time. If Parameter P01 Release is set to - -", no release is required.

0329

Parameterization BV-H2214 GB 48

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
B 07 FMZ 1 Unit
Range: ------- t -----.- t ----.-- t ---.--- t - - - - - - t *10 ----t *100 - - - - - - - kg - - - - - . - kg - - - - . - - kg - - - . - - - kg Default: - - - - - - - t

VBW
B 09 FMZ 2 Unit
same as B08, however, for Counter 2

B 10 FMZ 3 Unit
same as B08, however, for Counter 3

Lets you determine the display format for Counter 1, all batch values and pulse weighting. If no external counter is present, set Parameter B08 to 0.

B 08 FMZ 1 Pulse Dur.


Range: 0....1000 ms Default: 0 ms

Lets you determine output pulse length of external totalizing counter. Pulse weighting corresponds to the smallest display digit of Counter 1 (Parameter B07). B08 < 10 ms : Pulse output is disabled. All pulses not yet output still are deleted. At nominal feed rate the output frequency is:

PNENN Zmin

= nominal feed rate in kg/h or t/h = smallest display digit of Counter 1 (B 07) in kg or t

Select Zmin (B07) so that f does not exceed 10 Hz. In addition, pulse duration B08 must be smaller than 1/f.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 49

VBW

INTECONT PLUS
Block C : Calibrating Data

C 01 Belt Circuit No.


Range: 1...100 Default: 1,00

C 06 Lever Ratio
Range: 0,0100...2,0000 Default: 1,0000

lets you determine the run time of the Zero Setting, Taring and Weight Check setting programs. Does not apply to AUTO Zero Set.

Lever ratio of force transducing weighed idler of platform and load cell.

C 02 Belt Circuit Time


Range: 1,0...9999,0 s Default: 30,0 s

Q = platform load F = load on load cell With weighing modules with leaf spring parallel guidance, lever ratio is always 1.

lets you determine the measuring time for the Imp/Belt Circuit calibration program. Normally, the time is selected for one belt circuit.

C 07 Angle a
Range: 0,0...60,00 degrees Default: 0,00 degrees

C 03 L/C Charac. Value


Range: 0,01...9,9999 mV/V Default: 2,8500 mV/V

Angle of longitudinal scale axis if load cell is mounted vertical to belt.

indicates the load cell characteristic value (transmission factor).

C 08 Check Weight
Range: 0,001...22000,0 kg Default: 50,000 kg

C 04 L/C Rated Cap.


Range: 0,5000... 220 000.0 kg Default: 220,000 kg

Weight of material on load cell simulated by check weight

indicates the total of load cell rated capacities. Pivots are considered as load cells.

C 05 Eff. Platf. Length


Range: 0,1000...50,000 m Default: 1,000 m

indicates effective length of weighing platform.


0329

Parameterization BV-H2214 GB 50

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block D : Calibrat. Results

VBW

D 01 Nominal Belt Load


No input possible Default: 111,11 kg/m

D 05 Tare Correction T
No input required max. +- 1000 kg/m Default: 0,00 kg/m

computed from nominal data B 02 and B 05 used as reference value for limit values and zero setting program.

Result of manual or automatic zero setting program After every taring operation, D 05 is set to 0.

D 02 Span Correction
Range: 0,5000...2,0000 Default: 1,0000

proportionally influences measurement of belt load q. q(corrected) = q(measured) D 02 used to correct measuring system through check with material.

D 06 Belt Circuit Char


No input required max. 9E6 Default: 1000000 I/U

D 03 Total Tare
No input possible Default: 0,00 kg/m

Result of basic calibration program Imp/Belt Circuit. Determines cycle of setting programs. Divided by Parameter B 04 (vs Charact.Val.), belt length in m results.

Total tare = basic tare + tare correction

D 04 Basic Tare N
No input required max. 10000 kg/m Result of taring program. Default: 0,00 kg/m

Attention! When entering Parameters D 02 ... D 05 in manual, start with D 02.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 51

VBW
Block E :

INTECONT PLUS
Analog Output

E 01 Source AO 1
Range: I (feed rate) Q (belt load) V (belt speed) Default: I

E 04 Source AO 2
Range: I (feed rate) Q (belt load) V (belt speed) Default: Q

One of these values can be output in analog fashion. Filters: Parameters G 02, G 04, G 05

One of these values can be output in analog fashion. Filters: Parametesr G 02, G 04, G 05

E 02 Elevation AO 1
Range: 0,00...20,00 mA Default: 4,00 mA

E 05 Elevation AO 2
Range: 0,00...20,00 mA Default: 4,00 mA

Output current with E 01 set to 0. The smallest value is limited to E 02, also in stop state of scale.

Output current with E04 set to 0. The smallest value is limited to E 05, also in stop state of scale.

E 03 Limit Value AO 1
Range: 0,00...1000,00 mA Default: 20,00 mA

E 06 Limit Value AO 2
Range: 0,00...1000,00 mA Default: 20,00 mA

Output current with E 01 set to 100 % (nominal value).

Output current with E04 set to 100 % (nominal value).

Range of output current is limited to 0...20 mA.

Current output range is limited to 0...20 mA by the hardware.

0329

Parameterization BV-H2214 GB 52

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block F :
If measurement values exceed their MIN/MAX limits, a corresponding event message is output (L1... L3, H1... H3). Monitoring starts 10 s after start up.

VBW
Limit Values
F 06 Event Class Q-MIN
Range: WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 2

L2

F 01 Value for I-MIN F 07 Value for Q-MAX


Range: -10...200,0 % I Default: 5,0 % I Range: -10...200,0 % Q Default: 120,0 % Q Reference: Nominal Belt Load D 01 Reference: Nominal Feed Rate B 02.

F 02 Event Class I-MIN


Range: WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 2

L1

F 08 Event Class Q-MAX


Range: WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 2

H2

F 03 Value for I-MAX


Range: -10...200,0 % I Default: 120,0 % I

F 09 Value for V-MIN


Range: -10...200,0 % V Default: 5.0 % V

Reference: Nominal Feed Rate B 02.

Reference: Nominal Speed B 05

F 04 Event Class I-MAX


Range: WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 2

H1 F 10 Event Class V-MIN


Range: WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 2

L3

F 05 Value for Q-MIN


Range: -10...200.0 % Q Default: 20,0 % Q

F 11 Value for V-MAX


Range: -10...200,0 % V Default: 120,0 % V

Reference: Nominal Belt Load D 01

Reference: Nominal Speed B 05

F 12 Event Class V-MAX


Range:
0329

H3

WARNING 2 WARNING 1 IGNORE ALARM

Default: WARNING 2

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 53

VBW
Block G :
I = feed rate V = belt speed

INTECONT PLUS
Filters
Q = belt load

G 01 I Display
Range: 0.0...600.0 s Default: 3.0 s

G 04 V Display
Range: 0.0...600.0 s Default: 3.0 s

Feed rate display

Belt speed display

G 02 I Analog output
Range: 0.0...600.0 s Default: 3.0 s

G 05 L/C Filter
Range: 1.0...600.0s Default: 1.0 s

Feed rate analog output

Holds for all functions and displays depending on belt load.

G 03 Q Display
Range: 0.0...600.0 s Default: 3.0 s

G 06 Afterfl. Time
Range: 0.0...2000.0 s Default: 3.0 s

Belt load display

Determines the time totalization goes on after turn-off of feeder.

All filters are of the 1st order type (exponential), i.e. after abrupt change of signal, approx. 2/3 of the limit value are reached after the set time. Longer times stabilize display but reduce update rate.

0329

Parameterization BV-H2214 GB 54

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block H : AUTO Zero Set

VBW

H 01 AUTO Zero Active


Range: NO YES Default: NO For more information, see Calibration item.

H 04 Zero Set Limit


Range: 0.00...100.00 %Q Default: 5.00 %Q

Reference: Nominal Belt Load D 01 Maximum admissible totals value of all manual and automatic zero setting operations. Correction is not acquired.

Reference: Nominal Belt Load D 01 Lets you select the automatic zero setting function used to correct zero point on empty conveyor belt after every belt circuit. Prerequisites: v > vmin No setting program No parameter input

H 05 Tare Corr. > MAX


Range: WARNING 1 ALARM

C5

Default: WARNING 1

H 02 Limit Value Diff.


Range: 0.00...10.00 %Q Default: 0.50 %Q

Automatic zero setting has exceeded Zero Set Limit H04. Value is not acquired.

First prerequisite for automatic zero setting. Defines the uniformity of mean belt load between two consecutive belt circuits.

H 06 Zero Set Time


Range: 1...999 h Default: 4 h

H 03 Mean Limit Value


Range: 0.00...10.00 %Q Default: 1.00 %Q

Lets you know that no manual or automatic zero setting nor taring has been performed during the set time. Message C 7: Set Time To Zero

Reference: Nominal Belt Load D 01 Second prerequisite for automatic zero setting. Defines the maximum admissible belt load mean value over 2 consecutive belt circuits.

H 07 Time Elapsed
Range: IGNORE WARNING 1 WARNING 2

C7
Default: IGNORE Zeit : H 06

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 55

VBW
H 08 Print Result
Range: NO YES Default: NO

INTECONT PLUS
H 11 Zero Set Diff.
Range: 0.00...100.00 %F Default: 5.0 %F

Print zero setting result after every belt circuit.

Reference: Nominal Belt Load D 01 Indicates the difference between two consecutive manual or automatic zero setting operations. Excess is reported by message C9.

Result autom. zero setting Total Tare [kg/m] (D 03) 50,23 Tare [kg/m] 1,56 (D 05)

H 12 Tare Diff. > MAX


Range: WARNING 2 WARNING1 IGNORE ALARM

C9

Default: WARNING 2

H 09 ZDO Active
Range: NO YES Default: NO Manual or automatic zero setting has exceeded difference H 11. Correction is acquired save in case of ALARM messages.

Activates Zero Drop Out function (see H 10).

H 10 ZDO Limit
Range: 0.0...10.00 %Q Default: 1.00 %Q

Reference: Nominal Belt Load D 01 If ZDO function is active and belt load exceeds the defined limit, feed rate measurement and totalization are suppressed. No symbol appears on display.

0329

Parameterization BV-H2214 GB 56

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block I :
The sequence of the available batch modes is detailed in Chapter Details. Make sure start source B 06 is not set to v.

VBW
Batch Mode
I 03
Range:

Adaption Fact.
0.0...1.0 Default: 1.0

I 01
Range:

Batch Dribble FD
0.00...220 000 kg Default: 100 000 kg

Pre-cut-off amount I 02 is adapted automatically, so that the system better suits the situation upon next batch. Value is corrected by the batch error * I 03. I 03 I 03 = 0: = 1: no adaption full adaption

If batch setpoint is reached Batch Setpoint I 01-I 02", full feed output Q11 is reset; dribble feed output Q12 activated. These signals can be used, e.g. to reduce belt speed or prefeeder output.

Intermediate values cause a filtered adaption, preferred in the case of plants with non-exact repeatability.

I 02
Range:

Batch End
0.00...220 000 kg Default: 0.000 kg

I 04
Range:

Batch Tolerance +
0.0...100.0 % Default: 1.0 %

If batch setpoint minus pre-cut-off amount I 02 is reached, batch is complete. Drive, or prefeeder, stops.

Reference: Batch Setpoint Defines the value admissible for excess of batch setpoint.

I 05
Range:

Batch Tolerance 0.0...100.0 % Default: 1.0 %

Reference: Batch Setpoint Defines the value for shortfall of batch setpoint. I 02 makes allowance for possible afterflow.

I 06
Range:

Out of Tolerance
WARNING 1 WARNING2 ALARM IGNORE

B1

Default: WARNING 1

Event message B1 reports excess of limit values I 04 or I 05.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 57

VBW
I 07
Range:

INTECONT PLUS
I 08
Default: NO Range:

Belt Empty
NO YES

Batch > Setp.


IGNORE WARNING1 WARNING 2 ALARM

B4
Default: IGNORE

NO YES

: Batching without belt clearance. Stop of conveyor belt aborts batch. : Batching with belt clearance. Stop of prefeeder aborts batch. (Prefeeder Active M 01 = YES)

Batch actual value exceeds setpoint by tolerance I 04. Message B4 is output. After acknowledgement (also ALARM messages), monitoring of current batch cuts off.

Block J :
J 01 Baud rate
Range: 2400 4800 9600 19200 38400 Default: 9600

Printer Setting
J 02 AUTO PRINT
Range: NO YES NO YES Default: NO

: Batch report can be printed only using the control menu. : Batch report is printed automatically when batch is complete.

Baud rate for transmission to printer.

Print Batch Batch number 30.06.03 Batch Setpoint Batch Actual Val. Totalizer 1 Totalizer 2 Zero Set before Events 12 11:45:10 1000 kg 998 kg 1200 kg 90000 kg 75 min
30.09.97 11:45:21L2 W1 Load < MIN 30.09.97 11:59:01L2 W1 Load < MIN Event report

0329

Parameterization BV-H2214 GB 58

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
J 03 Print Subtotal
Range: Error YES NO Default: Error

VBW
J 06 Print Page Length
Range: 9...127 lines Default: 72 lines

Error YES NO

: Each event is printed automatically as soon as available. : See above, however, including totalizing counter (FMZ) sub-totals. : No printout

The page must be minimum 4 times longer than the number of data to be printed. The line spacing is always 1/6 inch. Change of parameter automatically initializes printer.

Printing is effected in batching and normal modes. Save parameter J 03, all parameters are valid for batch and counter reports. Special case: If a value is set to line 0 and column 0, it does not appear in report.

J 07 Batch Setp. Line


Range: 0...117 Default: 6

J 08 Batch Setp. Col.


Range: 0...127 Default: 8

J 04 Reset Print FMZ 1


Range: NO YES Default: NO

J 09 Batch Act. Line


Range: 0...117 Default: 7

YES

: Reset counter 1 upon start of next batch provided that batch report has been printed. 1) : Counter 1 can be reset only using the control function.

J 10 Batch Act. Col.


Range: 0...127 Default: 8

NO

1) also possible without printer (J 02, J 04= YES).

J 11 FMZ 1 Line
Range: 0...117 Default: : 8

J 05 Reset Print FMZ 2


Range: NO YES Default: NO

J 12 FMZ 1 Column
Range: 0...127 Default: 8

See J 04, however, for counter 2.

J 13 FMZ 2 Line
Range:
0329

0...117

Default: 9

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 59

VBW
J 14 FMZ 2 Column
Range: 0...127 Default: 8

INTECONT PLUS

J 15 Date/Time Line
Range: 0...117 Default: 4

J 16 Date/Time Col.
Range: 0...127 Default: 8

J 17 Event Line
Range: 0...17 Default: 12

J 18 Event Column
Range: 0...127 Default: 8

J 19 Set Line to Zero


Range: 0...117

ED:>0
Default: 10

J 20 Set Column to Zero


Range: 0...127

ED:>0

Default: 8

J 21 Line Number
Range: 0...117 Default: 3

Nb

J 22 Column Number
Range: 0...127

Nb
Default: 8
0329

Parameterization BV-H2214 GB 60

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block K : Maintenance Int.

VBW

K 01 Maintenance Elec.
Range: 0...10000 h Default: 3000 h Message: S4 (K 02)

K 05 SPC Time
Range: 1...24 h Default: 8 h

Alerts you on maintenance work to be effected after a certain voltage ON-time.

Acquisition interval for service values, e.g. empty belt. SPC = Statistical Process Control

K 06 SPC Filter K 02 Event Maint. EL


Range: WARNING 1 WARNING 2 IGNORE

S4
Default: WARNING 1

Range:

0.00...24.00 h

Default: 1.00 h

Exponential first-order filter for service values, e.g. mean value and feed rate variance.

The total of voltage ON-times exceeds the time defined by K 01. When the set interval has elapsed, message S4 is output.

K 03 Maint. STR-Meter
Range: 0...10000 h Default: 3000 h Message: S3 (K 04)

Alerts you of maintenance work to be effected after a certain conveyor belt run time.

K 04 Event Maint. Run.


Range: WARNING 1 WARNING 2 IGNORE

S3

Default: WARNING 1

0329

The total of conveyor belt run times exceeds the time defined by K 03. When the set interval has elapsed, message S3 is output.

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 61

VBW
Block L :

INTECONT PLUS
Comm. Fieldbus

L 01 Protocol Type
Range: NO MODBUS COMP. S5-BCC COMP. MODBUS PROFIBUS DP DEVICENET Default: NO

L 05 Resolution
Range: 1...32767 Default: 4096

Resolution of data for nominal value in Modbus protocol (integer format).

Possible protocol variants. Every protocol type requires an optional interface card to be present. COMP identifies the compatible types.

L 06 Word Sequence
Range: I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp Default: I: std/L: std

L 02 TIMEOUT Host
Range: 0...600s Default: 10s

If timeout value exceeds 0, a host system message is expected to arrive during the set time.

Determines the word sequence within a data double word in the Modbus protocol. I stands for IEEE-754 values (floating point values) L stands for 4-byte integer values std does not swap the word sequence; swp does.

L 03 Comm. Error Host


Range:

S9 L 07 Physics
Range: RS232 RS 422 RS 485 Default: RS 485

IGNORE Default: IGNORE W1 (WARNING 1) W2 (WARNING 2) A (Alarm)

If no message is received during the time set by parameter L02, event message S9 Data Link Host is output.

Lets you set the Modbus interface physics.

L 08 Baud Rate L 04 Address


Range: 1...254 Default: 1 Range: 2400 4800 9600 19200 38400 Default: 9600

Slave address for Modbus protocol

Modbus baud rate

0329

Parameterization BV-H2214 GB 62

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
L 09 Format Data
Range: 8-E-1 8-0-1 8-N-2 Default: 8-E-1

VBW
L 14 Address
Range: 0...126 Default: 16

Profibus DP slave address

Modbus data format (data bits, parity, stop bits).

L 15 FLOAT Format L 10 FLOAT-FORMAT


Range: SIEMENS-KG IEEE Default: SIEMENS-KG Determines the representation of the floating point values for the Profibus DP protocol. Range: SIEMENS-KG IEEE Default: IEEE

Determines the S5 protocol used for representation of floating point values.

L 16 Configuration L 11 Physics
Range: RS 232 RS 422 Default: RS 422 Range: FIXED-1 FIXED-2 NO-PARA-ID PARA-ID Default: FIXED-1

Lets you set the interface physics for the S5 protocol.

Determines structure and size of the process image (Profibus DP).

L 12 Baud Rate L 17 Address


Range: 2400 4800 9600 19200 38400 Default: 9600 Range: 0...63 Default: 16 DeviceNet slave address

Baud rate for S5 protocol

L 18 Baud Rate
Range:

L 13 Format Data
Range: 8-E-1 8-0-1 8-N-2 Default: 8-E-1

125k 250k 500k

Default: 125k

DeviceNet baud rates

S5 data format (data bits, parity, stop bits)

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 63

VBW
L 19 Configuration
Range: FIXED-1 FIXED-2 NO-PARA-ID PARA-ID Default: FIXED-1

INTECONT PLUS

Determines structure and size of the process image (DeviceNet).

L 20 Byte Sequence
Range: LOW-High High-LOW Default: LOW-High

Determines the byte sequence within a data word

L 21 Word Sequence
Range: I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp Default: I: std/L: std

Determines the word sequence within a data double word in the DeviceNet protocol. I stands for IEEE-754 values (floating point values) L stands for 4-byte integer values std does not swap the word sequence; swp does.

0329

Parameterization BV-H2214 GB 64

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block M : Feeder Control

VBW

M 01 Feeder Active
Range: YES YES NO Default: NO

M 04 Motor STOP aft. ST


Range: NO NO YES Default: NO

: The START/STOP Prefeeder dialog function is active. In turned-on state, the prefeeder is controlled through the scale-specific sequence. : Dialog function is faded out. Control output is always set to STOP Prefeeder.

: After cut-off or batch complete command, belt continues running for the time specified by Parameter M02. : Conveyor belt immediately stops.

YES

NO

Parameter is active only if Batch Mode has been preselected. Normally, belt immediately stops.

M 02 Setting Time
Range: 0.0...1000.0 s Default: 0.0 s

M 05 Change-over FF/DF
Range: YES NO Default: YES Belt clearance. M 05 ineffective. No belt clearance. Parameter M 05 lets you select Full Feed / Dribble Feed control via conveyor belt (NO), or prefeeder (YES).

Setting time of material prefeeder

I 07 = YES

M 03 Feed Distance
Range: 0.00...10000.00 m Default: 0.00 m

I 07 = NO

Material path from prefeeder to end of weighbridge. Input is required only if Full Feed / Dribble Feed control via prefeeder is desired.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 65

VBW
Block N :

INTECONT PLUS
Scale Monitoring

N 01 CPD Active
Range: NO YES Default: NO

N 04 Source Sensor
Range: DI Default: DI (DI6)

Starts speed-controlled delay element used to shift belt load measurement to the point of material discharge. Prerequisites: Speed meter must be present and active. No belt circuit sensor is required.

Digital input for belt sensor. Can be checked using the relevant service value. Only DI6 can be used. If you select alternative -, BIC and belt monitoring functions cannot be used.

N 05 BIC Active N 02 Platf.Dis.Length


Range: Range: 0.00...50.00 %LB Default: 0.00 %LB Input required only with CPD active Length from mid platform to material discharge point in % of total belt length LB. The resolution is approx. 200. Lets you start adaptive belt influence compensation BIC. To initialize BIC: The dynamical tare portion is cleared upon power-up or after changes to a parameter of the following list: NO YES Default: NO

N 03 Belt Sensor Active


Range: NO YES Default: NO

Parameter N 05 BIC Active Parameter B 04 vs Charact. Val. Parameter D 06 Belt Circuit Char

Brief instructions: Belt sensor and sensor area on conveyor belt are designed to acquire belt slip and belt drift, and synchronize the adaptive belt influence compensation BIC. 1. N03 = YES, enter N 06... N 08. 2. Start setting program LB: IMP/Belt. 3. Activate BIC (N05 = YES). 4. Tare.

0329

Parameterization BV-H2214 GB 66

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
N 06 Sensor Length
Range: 0.01....400.00 cm Default: 8.40 cm Action: 1. Clean head and tail pulleys. 2. Align belt.

VBW

Length of sensor area in direction of belt travel. See also Service value Imp.S..

Monitoring system can fail, too. So watch service values of belt circuit sensor and remove fault, if any.

N 07 Sensor Width
Range: 0.01...400.00 cm Width of sensor area Default: 12.00 cm

N 11 Belt Skew
Range: 0.01...400.00 cm Default: 4.00 cm

Limit value for admissible belt skew. If exceeded, event message C3 Belt Skew is output and digital output N16 DO Belt Skew is set.

N 08 Sensor Offset
Range: 400.00....400.00 cm Default: 0.00 cm

N 12 Belt Skew Event


Range: WARNING 1 WARNING 2 Ignore Alarm

C3
Default: Alarm

The offset lets you correct the zero point of the belt run monitoring result. However, the maximum display range is limited. Therefore bigger corrections should be effected by sensor shifting (see Commissioning chapter). New display = old display - offset

Conveyor belt is too far off-centre. Feeder is no longer operable. Action:

N 09 Belt Drift
Range: 0.01...400.00 cm Default: 3.00 cm

See Belt Drift event.

Limit value for admissible belt drift. If exceeded, event message C4 Belt Drift is output and digital output N15 DO Slip Event is set.

N 13 Slip Limit
Range: 0.00...10.00 %LB Default: 2.00 %LB

N 10 Belt Drift Event


Range: WARNING 1 WARNING 2 Ignore Alarm

C4
Default: WARNING 1

Admissible variance of belt length in % of total belt length. Limit value exceeded, event message C8 Slip Error is output and digital output N17 DO Slip is set.

Cause of event: Belt leaves specified tolerance range.


0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 67

VBW
N 14 Slip Event
Range: WARNING 1 WARNING 2 IGNORE ALARM

INTECONT PLUS
C8
Default: WARNING 1

Admissible limit value (N13) is exceeded.

N 15 Do Belt Drift
Range: DO Default: Digital output used to report belt drift.

N 16 DO Belt Skew
Range: DO Default: -

Digital output used to indicate belt skew event.

N17 DO Slip
Range: DO Default: -

Digital output used to indicate belt slip event.

0329

Parameterization BV-H2214 GB 68

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block O: Events

VBW

O 01 Power Failure
Range: ALARM WARNING 1 WARNING 2 IGNORE Default: ALARM

E1

O 05 Namur Err Belt


Range: WARNING 1 ALARM IGNORE

E3
Default: WARNING 1

Short-circuit or breakage of belt circuit sensor cable (BIC).

O 02 Memory Error
ALARM No changes possible.

S1

Prerequisite: N 03 = YES

Feeder is no longer operable.

O 06 L/C Input O 03 Tacho Input


Range: ALARM WARNING 1 WARNING 2 Default: ALARM

C1
Default: ALARM

C2

Range:

ALARM WARNING 1 WARNING 2

Input frequency exceeds 2700 Hz. Monitoring starts 10 s after power-up. Prerequisite: B 03 = YES

1. Load cell cable not (or improperly) connected. 2. Analog-to-digital converter of measuring amplifier is in saturation (see Service Value wz_roh). 3. Supply voltage has fallen below 19V. Fault must be available for min. 3 s.

O 04 Namur Err. Tacho


Range: ALARM WARNING 1 WARNING 2 IGNORE Default: ALARM

E2 O 07 No Release
Range: WARNING 1 WARNING 2 IGNORE

S2
Default: WARNING 1

Cable breakage or short-circuit. RELEASE input signal pending. Prerequisite: B 03 = YES Namur errors reset internal speed value to 0. Frequency display (service value) is still active. Special case: IGNORE always releases feeder.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 69

VBW
O 08 L/C Input > MAX
Range: ALARM WARNING 1 WARNING 2 Default: ALARM

INTECONT PLUS
H4

Load on load cell exceeds 110 % of the total of load cell rated capacities (C 04). Full scale: approx. 115 % with CSD load cells.

O 09 L/C Input < MIN


Range: ALARM WARNING 1 WARNING 2 Default: ALARM

L4

Load on load cells is smaller than 3 % of the total of load cell rated capacities.

0329

Parameterization BV-H2214 GB 70

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Block P:
P 01 Release
Range: DI Default: DI (DI1)

VBW
Digital Inputs

Determine digital input for feeder release. Setting - means that no release is required. Default is DI1, however, any other free digital input can be used as well.

P 02 DI Stop Batch
Range: DI Default: DI (DI3)

Digital input signal used to abort a running batch.

P 03 Ackn. Events
Range: DI Default: DI (DI1)

Digital input used to acknowledge event messages. Level acts statically and should not be permanently available (permanent acknowledgement).

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 71

VBW
Block Q:

INTECONT PLUS
Digital Outputs

Q 01 DO Alarm
Range: DO Default: DO (DO3)

Q 05 DO I-MAX
Range: DO Default: DO (DO2)

Digital output used to report general alarm.

Digital output signal used to indicate that maximum feed rate (F03) is exceeded up. Contact output is independent of event class (F04).

Q 02 DO Prefeeder ON
Range: DO Default: DO (DO4)

Q 06 DO Q-MIN
Range: DO Default: -

Digital output used to START/STOP prefeeder.

Q 03 DO Feeder ON
Range: DO Default: DO (DO5)

Digital output signal used to indicate that minimum belt load (F05) is exceeded down. Contact output is independent of event class (F06).

Digital output signal used to indicate START/STOP state of scale. This very output can also be used to START/STOP drive.

Q 07 DO Q-MAX
Range: DO Default: -

Digital output signal used to indicate that maximum belt load (F07) is exceeded up. Contact output is independent of event class (F08).

Q 04 DO I-MIN
Range: DO Default: Do (DO1)

Q 08 DO v-MIN
Range: DO Default: -

Digital output signal used to indicate that minimum feed rate (F01) is exceeded down. Contact output is independent of event class (F02).

Digital output signal used to indicate that minimum belt speed (F09) is exceeded down. Contact output is independent of set event class (F10).

0329

Parameterization BV-H2214 GB 72

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Q 09 DO v-MAX
Range: DO Default: -

VBW

Digital output signal used to indicate that maximum belt speed (F11) is exceeded up. Contact output is independent of set event class (F12).

Q 10 DO Batch Active
Range: DO Default: -

Digital output signal reporting that a batch is active. Signal becomes active upon start of batch and is deactivated when batch is complete. Signal remains available after abort of batch.

Q 11 DO Full Feed
Range: DO Default: DO (DO6)

Full feed signal is available from start of batch until batch amount Value for I-MIN (F01)- Batch Dribble FD (I02) is reached. Batching continues in dribble feed.

Q 12 DO Dribble Feed
Range: DO Default: DO (DO7)

Dribble feed signal is output after the full feed phase (see Q11).

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Parameterization BV-H2214 GB 73

VBW
Block R:

INTECONT PLUS
Comm. EasyServe

R 01 Station Address
Range: 1...254 Default: 1

Station address and baud rate of feeder and EasyServe must be identical. The relevant setting (including communication interface) can be searched using EasyServe (menu: Tools/Options/Communication). The station address is specially designed for plants using a service bus. If the latter is not available, select 1.

R 02 Physics
Range: RS 232 RS 422 RS 485 Default: RS 232

Determines the physics of the data transmission protocol.

R 03 EasyServe Baudr.
Range: 9600 19200 Default: 19200

Baud rate

R 04 Format Data
Range: 8-0-1 8-E-1 8-N-2 Default: 8-0-1

EasyServe always uses an 11-bit character frame. For example: 8-0-1 means: 1 start bit, 8 data bits, odd parity, 1 stop bit (N = No parity, E = Even Parity)

0329

Parameterization BV-H2214 GB 74

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
10 Event Messages
Electrics E
E1 : Power Failure

VBW

System Messages S
S1 : Memory Error Program and parameter memories are checked in cycles. If an error is found, cal is inoperable in most cases. Action : Contact the SCHENCK Service. Parameter: O02 S2 : No Release External RELEASE signal pending. Scale cannot start. Parameter : O 07

Power failed or cut off. Feed rate possibly not recorded during this time. Action : Acknowledge message. Parameter : O 01

E2 :

Namur Err Tacho Short circuit or breakage in speed transducer cable. Scale no longer operable. Action : Check speed transducer cable. Deselect speed measurement for a short time using Parameter B 03 . Parameter : O 04

S3 :

Maint. STR Meter Total ON-time of conveyor belt and measurement is exceeded. Perform requisite service work, if necessary. Acknowledgement of message does not influence time intervals. Parameters : K 03, K 04

E3 :

Namur Err Belt Short circuit or breakage in belt circuit sensor cable. Action : Check sensor cable. Parameter : O 05

S4 :

Maintenance Int. Elec The INTECONT power supply has been switched on for a preset period of time. Perform requisite service work, if necessary. Acknowledgement of message does not influence time intervals. Parameters : K 01, K 02

S9 :

Data Link Host Serial communication interrupted for longer than timeout. Action : Check cable connections. Parameter : L 03

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Event Messages BV-H2214 GB 75

VBW
Calibration C
C1 : L/C Input Load cell cable broken, not or improperly connected. Supply voltage too low. Action : Check cabling. If OK, check load cell amplifier. Parameter : O 06 C7 :

INTECONT PLUS

Set Time To Zero During preset time, no taring nor manual or automatic zero setting has taken place. Action : Tare or set to zero, acknowledge message. Parameters : H 06, H 07

C2 :

Tacho Input C8 : Speed transducer output frequency exceeds 2700 Hz, most probably due to subsequent change of belt speed (e.g. gearbox). Action : Check speed transducer for proper dimensioning. If necessary, measure pulse frequency using oscillograph. Parameter : O 03 Slip Error Conveyor belt length inadmissibly changed. Error is acquired only using additional belt circuit sensor. Action : Check belt tension; if necessary, correct. Check sensor for proper measuring distance. Parameters : N13, N14

C3 :

Belt Skew C9 : Conveyor belt runs too far off centre. Scale is no longer operable. Action: See C4 Parameters: N11, N12 Tare Diff > MAX Automatic or manual zero setting has detected excessive zero point deviation. Correction takes place only if no Alarm is available. Action : Acknowledge message, clean scale; if need be, retare. Parameters : H 01, H 11, H 12

C4 :

Belt Drift Belt has left defined tolerance zone. Action: 1) Clean head and tail pulleys. 2) Align belt. Parameters: N09, N10

C5 :

Tare Corr. > MAX Automatic zero setting has exceeded specified limit. No correction takes place. Action : Clean scale; if need be, retare. Parameter : H 01, H 04, H 05

0329

Event Messages BV-H2214 GB 76

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Maximum H
H1 : I > MAX Current feed rate exceeds set limit value. Action : Normally none, unless message H4 is available or system-specific limits have to be observed. Parameters : F 03, F 04

VBW
Minimum L
L1 : I < MIN Current feed rate has fallen below set limit value. Error in measurement possibly out of tolerance. Action : System specific unless L4 is additionally available Parameters : F 01, F 02

H2 :

Load > MAX Current belt load exceeds set limit value. Action : Normally none, unless message H4 is available or system-specific limits have to be observed. Parameters : F 07, F 08

L2 :

Load < MIN Current belt load has fallen below set limit value. Action : See L1 Parameters : F 05, F 06

L3 : H3 : v > MAX Current belt load exceeds set limit value. Action : System specific unless C2 is additionally available. Parameters : F 11, F 12

V < MIN Current belt speed has fallen below set limit value. Action : Check to see if belt is running. Parameters : F 09, F 10

L4 : H4 : L/C Input > MAX Weighing system overloaded. Errors in measurement possible. Action : Check material infeed; belt load is too big. Parameter : O 08

L/C Input < MIN Weighing system underloaded. Errors in measurement possible. Action : Check mechanical weighing system, weighed idler alignment and load cell cable. Parameter : O 09

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Event Messages BV-H2214 GB 77

VBW
Batching
B1 : Out of Tolerance Batch not completed with specified accuracy. Tolerance : Parameters I 04, 05 Event : Parameter I 06 Cause : Automatic adaption started (Parameter I 03) ? Material infeed or belt drive faulty ?

INTECONT PLUS
Signal Lamps

a b X

(green) POWER OK LED not lit: 1. No power supply 2. Device defective 3. All other functions OK, LED probably defective. Call display test. (green) CPU OK Display pending or flashing, processor system is faulty. Scale is inoperable. (red) ALARM flashes if an Alarm message is available. Display additionally shows event code. Action : See relevant code. event

B4

MAX Batch Act. Value Current batch actual value exceeds preset tolerance. Limit value : Parameters I 04, I 08

MIN

(red)

MIN LIMIT VALUE lit if feed rate limit value is exceeded down. Action : See L1: I<MIN

MAX

(red)

MAX LIMIT VALUE lit if feed rate limit value is exceeded up. Action : See H1: I>MAX.

No power supply: Upon short circuit on the secondary side of the power supply, internal overload protection responds. Disconnect power supply for approx. 1 minute, and its is ready to operate again.

0329

Event Messages BV-H2214 GB 78

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
11 Commissioning
How To Operate Your INTECONT
There is no way out. Who wants to put the INTECONT into service has to work himself through the Operation and Service Manuals. To make learning easier, the INTECONT can be operated without mechanical equipment, load cells and speed transducer. Although no feed rate is displayed, all operating functions can be performed. 1. Connect power supply and turn on (Chapter DETAILS). 2. The upper two green LEDs report Ready to Operate, the red LED in the middle flashes and reports Alarm E1.
1. Event E2 = O04 Namur Err. Tacho

VBW

T U

Operate cursors to view available events. 1. Namur Err. Tacho E2 Speed transducer not connected, or cabling faulty. 2. L/C Input C1 Load cell not connected, or cabling error. 3. L/C Input >MIN L4

4. No release S2 No external RELEASE signal.


E1 Z= I= 0t 0 kg/h

Upper display : Totalizing Counter Z1 Lower Display : Event Message E1 Power Failure Feed Rate I

Acknowledge Message E1 with key ACK. Display shows Event Message E2 which reports that no speed transducer is connected.

4. If you wish to turn off the flashing signal lamp or try the setting programs, change some parameters as shown in Parameterization chapter. (a) Parameter O04 to WARNING 1 E2 (b) Parameter O06 to WARNING 1 C1 (c) Parameter O09 to WARNING1 L4 (d) Parameter O07 to IGNORE S2 (e) Parameter B 03 to -Deselect belt speed measurement with Parameter B 03. Weigher can then operate without tacho generator. Use residual parameters to change the event class of the 4 message types. 5. Set Release contact (Parameter P01). 6. Start INTECONT, all setting programs are available. First call LB program as described in Chapter 6 and acquire result using the

3. Except Scale ON and Set to Zero, all functions described in the Operating Manual can be performed, e.g. display of event messages.

G f

Call function distributor. Start function Display Events.

f key.

7. To simulate belt load, see Test Plug item.


0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Commissioning BV-H2214 GB 79

VBW
Mechanical Prerequisites
Mount mechanical equipment in accordance with the instructions given in separate manual. Check weighed and carrying idlers in the weigher influential zone for correct alignment and out-of-round.

INTECONT PLUS
Out-of-round The out-of-round error of idlers in the weigher influential zone must not exceed 0.4 mm.

Securement After alignment, secure idler sets against displacement. Mark idlers and sets to avoid mistakes during maintenance.

Influences Incorrect alignment entails a zero point error which is normally compensated during calibration. However, changes in belt tension increase the error size. For this reason, ensure correct alignment and constant belt tension for accurate weighing.

Influential zone All weighed idlers and three carrying idlers upstream and downstream of weighing station.

Alignment Raise idlers in the influential zone to approx. 3...5 mm above remaining idlers. Align then against one another to a height difference below 0.4 mm.

Maintenance If idlers are dismounted for maintenance work to be effected, make sure that they are remounted in their former locations.

Electrical Prerequisites
Run and connect cables as described in Chapter DETAILS.

Depending on idler set equipment, idlers have to be aligned in various points.

0329

Commissioning BV-H2214 GB

80

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Enter Parameters
All important rated and calibration data are shown in the supplied Spec Sheet. In addition, see hints given below. We recommend to read through all parameters and to select the best possible setting. Parameter Block A Dialog language and display unit. Parameter values are automatically converted if the unit is changed. Parameter Block B Characteristic value vs B 04 is important for calibration. Adjust units to nominal feed rate. To ensure stable display, resolution of feed rate display (B 01) should not exceed 4...5 decimals. Display format of totalizing counters should not exceed 6...7 digits. The decimal point is one digit. Example: Nominal feed rate 10 t/h Unit B 07 -.- t Max. Wert 999.999 t Max. counter run time =

VBW

Determine belt inclination by using spirit level and measuring element. Repeat measurement with spirit level turned and calculate mean value of height h.

Angle C 07: Angles < 20 degr.: Parameter Block D

a = tan (h/l) a = 55 h/l

Calibration results need not be entered. During initial calibration, range correction D 02 should be set to 1. Check to see if, with rated data entered, load cell rated capacity is not exceeded.

Then counter is reset. If an external totalizing counter is connected, output frequency must not exceed 10 Hz (see Parameters B 07, 08 and Service Displays Z0 and ZE). Parameter Block C Ensure correct input of calibration and evaluation data as shown in relevant Spec Sheet. Measure effective belt length and inclination at site. For definition of belt length, see Chapter DETAILS. Enter belt inclination only if load cells are arranged right-angled to belt. If load cells are mounted vertically, the effective angle is 0. For definition of check weight, see Data Flow Diagrams in Chapter DETAILS.
0329

F = q * L * H * cos(a) q L H a F = = = = = nominal belt load eff. platform length lever ration angle force on load cell D 01 C 05 C 06 C 07 in kg in kg/m in m in degr.

F should be the total of load cell rated capacities C 04. If not, load cells are too small for the requested nominal feed rate.

Parameter Block F Select limit values and their event classes in accordance with application requirements.

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Commissioning BV-H2214 GB 81

VBW
Parameter Block G Adjust display filters, if required. Normally, the default values can be used.

INTECONT PLUS
Functional Check
1. Start weigher and conveyor belt. Starting depends on selected start source B 06 . Acknowledge Message E1. 2. As running display, a rotating point appears in top left display field. If not, Parameter Vmin (F 09) is set too high or START key has not been operated. 3. Interpret event messages, if any, as shown in Chapter 10 and remedy fault. 4. Call Service messages. (a) Tachometer If measurement is ON (B 03 = DI7), speed transducer output frequency must be below 2500 Hz. Compare value with Spec Sheet. If frequency heavily varies at constant belt speed, there is too much space between speed transducer NAMUR sensor and gearing. See also Check of Belt Speed.

Parameter Block H See Automatic Zero Setting. Maintain default values for the time being. Do not start automatic zero setting before calibration is effected. Parameter Block K For calibration, the maintenance parameters are irrelevant. The default values are useful suggestions. Parameter Block N Measuring at discharge point (CPD) should normally be activated (N 01, N 02). For automatic belt influence compensation (BIC) and belt drift display, a special belt circuit sensor and a metal sensor area on belt are required. If these are not available, set Parameter N 03 to NO. Disconnect BIC during initial commissioning. Parameter Block O The event classes are selected for a standard scale. If messages O 04, O 06 and O 07 have been modified for training, reset to default.

(b) wz The unnormalized output value of load cell amplifier must not exceed 2.85mV/V, not even with nominal platform load. Value changes with varying load on platform (e.g. check weight). Value excessive: Load cell overloaded Tare balance weight, if any, improperly set

Value negative: Load cell improperly connected Tare balance weight, if any, improperly set

(c) aw Load on load cell in percent related to the total of load cell rated capacities. Interpret as under Item b). At nominal belt load, aw should not exceed 100%.

5. If all else fails, see Test Plug item.


0329

Commissioning BV-H2214 GB

82

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Calibration
Calibration as such is not required. After input of rated and calibration data, scale is calibrated. Simply call: 1. Setting program Belt Circuit LB determining the basis of one belt circuit for zeroing and taring programs 2. Taring program TW 3. Zero setting program for training. Zero point error should be small after taring. Always observe the above order of sequence. For first program, measure exact time of one belt circuit and enter value into Parameter C 02. For operation and message interpretation, see Chapter 3. Two further checks should be effected: 1. Check using check weight 2. Check of belt speed

VBW
Check Using Check Weight
Check with check weight is useful because 1. Mechanical or electrical faults may be given 2. Calibration data may be uncertain, e.g. lever ratio not exactly known, inclination hard to measure 3. Incorrect data may have been entered. The check weight should range between 30 %...100 % of nominal platform load and be exactly known. 1. Enter effective check weight as Parameter C 08. If weighing modules with leaf spring parallel guidance are used, the check weight corresponds to the actual value. In other cases, see Spec Sheet or calculate check weight in accordance with Chapter DETAILS / Data Flow Diagrams. For effective check weight, belt inclination is irrelevant.

2. Call program Weight Check CW, as shown in Chapter Setting Programs. For evaluation of results, see operating sequence description.

Possible causes of faults: Distorsion of platform, insufficient alignment, interferences on load cell cable. In case of suspicion, repeat check with another weight. If something goes wrong: our service department is always prepared to help. Maybe only some small error or maloperation is the cause of trouble. Check individual operations one by one. Normally, the issue can be eliminated. Unlinearity is mostly due to above faults; linear errors, to incorrect data.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Commissioning BV-H2214 GB 83

VBW
Check Belt Speed
The speed transducer frequency generator can be driven by 1. Friction wheel in the lower belt run 2. Drive motor shaft. In the first case, the entered characteristic value vs (Parameter B 04) depends on the exact friction wheel diameter; in the second, on the belt wrap factor. Hence, check speed measurement for accuracy. 1. Acquire belt speed with stop watch and tape measure. To be on the safe side, conduct various measurements and calculate mean value. 2. Read INTECONT speed display over the same period of time. 3. Compare both values with one another and, if necessary, correct characteristic value vs B 04.

INTECONT PLUS
Check Using Material
Checks or calibrations with check weights cannot reproduce the actual circumstances to perfection. Highly accurate weighing results can be achieved only by various measurements with material and subsequent correction. For correction, use Parameter D 02. Observe the following items: 1. Make sure the route from platform to material collecting point is clean. 2. Ensure that material diverters, if any, do not divert any material. 3. If feed screws or air slides are used between platform and collecting point, feeding starts approx. 30 min. before check measurement so that normal build-ups are given. 4. Set dedustings to a minimum. 5. Ensure that hoppers or vehicles used for transport of material to a legal-for-trade weigher are cleaned and weighed before every filling operation (tare). Example:

old new Vg Va

= = = =

old parameter value new parameter value measured speed read off speed

Old value of Parameter D 02 = 1 Within 15 min. a material amount of MW = 4.9 t is fed. Difference in counter reading MA read on INTECONT is 5.0 t.

This method is also applicable with unknown characteristic values. If characteristic value vs is known and deviations are excessive, the space between sensor (Namur transducer) and gearing is too big. Check by switching ammeter into sensor circuit.

= 1 x 4.9 = 0.98 5.0 Enter computed value into Parameter D 02 .

Tooth over sensor: else:

i= 0.1...1.65 mA i = 1.65...8 mA

Neither level should exceed limit value 1.65 mA.

Vh206228.cdr

0329

Commissioning BV-H2214 GB

84

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Automatic Zero Setting
Activate the automatic zero setting function only in clearly defined cases, e.g. if some belt circuits are run with no load. Parameter H 01 = = JA NO Automatic active Automatic not active

VBW
Belt Run Monitoring
INTECONT comes with belt a belt run monitoring function designed to detect belt drift and belt slip. Activate monitoring using Parameter N03 Belt Sensor Active. The belt run monitoring functions can be used only if a belt circuit sensor (Namur transducer) and a triangle metal sensor area on belt area available (see Fig. Below). If not, Parameters N03 Belt Sensor Active and N05 BIC Active must be set to NO.

Automatic system is active both in turned-on and turned-off state of scale, if belt speed exceeds Vmin.

Z1 = 2500 kg I = 0 kg/h

Measuring result of one belt circuit is continuously compared to previous result. If Belt Empty is identified, zero point is automatically corrected. Set continuous plausibility check with Parameters H 02 and H 03. For normal conveyor belts, default values can be used, however, a check is recommended. 1. Deactivate automatic H 01 = NO. 2. Call zero setting program via function distributor various times and acquire result. 3. Note final results Dev. (upper display) as of second run. 4. The . highest value of Item 3 is the smallest value for Parameter H 02. Enter double to triple value, but min. 0.1 %. 5. Parameter H04 monitors the total of all zeroing operations. Enter value, e.g. 2...4 times higher than H 02. 6. Activate Automatic using Parameter H 01.

Fig.: Belt Run Monitoring To activate belt run monitoring: 1. Set Parameter N03 Belt Sensor Active to YES. 2. Enter sensor length L into Parameter N06 Sensor Length (s. Belt Run Monitoring figure). 3. Enter sensor width B into Parameter N07 Sensor Width (s. Belt Run Monitoring figure). 4. Set Parameter N08 Sensor Offset to 0. 5. Call calibrating function LB: IMP/Belt. 6. Acquire result after min. 2 belt circuits. 7. Adjust sensor. Note: Service value Imp.S indicates the number of pulses measured for the covered sensor. If the belt sensor is located exactly in mid sensor area, the following value results: Imp.S. = 0.5 * L (N06) * 0.01 * vs_Charact. Val. (B04) Example: N06 = 8.40 cm and B04 = 1000 I/m result in Imp.S. = 42

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Commissioning BV-H2214 GB 85

VBW
Note: Monitor service value Belt Drift Tr indicating the deviation of mid sensor and thus of belt from sensor position in cm. Example: Belt drift = 0.20 cm: Parameter N08 Sensor Offset = - 0.20 cm indicates belt slip 0.00 cm. 8. If necessary, determine event classes of belt slip and drift messages (Parameters N09...N17). Note: Normally, the default values can be used in actual practice. 9. Check messages. Note: To check, adapt Parameter N08 SensorOffset accordingly and remember to reset value to default.

INTECONT PLUS
Control for Point of Discharge CPD
Upon measurement at the point of discharge, the measuring point of the weighing platform is shifted to the point of material discharge using a delay element. The amount discharged is measured direct. Note: If CPD is active, Automatic Belt Influence Compensation BIC should be started as well. Prerequisites: Length ratio from mid platform to material discharge point and total conveyor belt length is known. Length ratio in percent is entered into Parameter N02 Platf.Dis.Length.

To start CPD, set Parameter N01 CPD Active to YES .

Belt Influence Compensation BIC


The automatic Belt Influence Compensation BIC is designed to monitor and correct the belt influence. As is with belt run monitoring, a sensor and a sensor area are required. To commission BIC, first start belt run monitoring. Note: Perform initial commissioning without active BIC. Features After start of the belt influence compensation, the influence of the conveyor belt on measurement will be compensated after approx. 10 belt circuits. Prerequisites: Belt run monitoring commissioned Belt run monitoring started.

To start BIC, set Parameter N05 BIC Active to YES .

0329

Commissioning BV-H2214 GB

86

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Cosine Pendulum
Belt weighers with variable belt inclination are equipped with a so-called cosine pendulum which compensates the impact of inclination on measuring result. The pendulum is switched into the load cell (L/C) supply voltage. L/C 1 x CSD 2 x CSD 1 x HBM RD 4000 2000 350 Rp 3000 1500 300 Rw 727 363 123 Angle C 07 0.73 0.73 0.64

VBW
If items 4 and 5 cannot be performed, use pendulum position and Rv in turn. 7. Tare scale, best in horizontal position. 8. Calibrate range using check weight and Parameter D 02. Use setting program CW.

Test Plug

+/- 30

Almost any possible error in operation is reported by event message. For interpretation, see Chapter 10. Check INTECONT for proper operation by using a simple test plug. This helps to see whether the fault is with load cel, or cabling and electrical equipment. 1. Switch plug as shown in drawing. 1. Position pendulum near weighbridge and align using spirit level. 2. Param.: Angle a Lever Tare Tare Do not tare scale. (C 08) (C 07) (D 04) (D 05) = = = = 0 table value 0 0 2. Withdraw load cell connector X7 and replace by test plug. At the indicated resistance values, the following service values result: 1. wz 2. Load cell utilization aw apr.1.5mV/V apr. 75 % (C 03 =2mV/V) apr. 52% (C03 =2.85mV/V)

RD = load cell input resistance in ohms Rp = pendulum potentiometer resistance in ohms Rw = calibrated resistance of Rv in ohms

3. Use Rv to preset RW with highest possible accuracy. 4. Bring weigher into two opposite positions, e.g. degr. Apply check weight, if necessary. 5. Set belt load displays to same value by correcting the pendulum case zero point position. 6. Use potentiometer rv to vary range until until minimum dependence of belt inclination is reached.

If wz is in specified range, measuring amplifier properly operates.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Commissioning BV-H2214 GB 87

VBW

INTECONT PLUS

This page left intentionally blank.

0329

Commissioning BV-H2214 GB

88

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
12 Details

VBW

Start / Stop
Start / stop states exclusively refer to belt drive, prefeeder and feed rate measurement. Belt load and belt speed are acquired in either case. Display with START Rotating point in upper display : field. Rotation speed is approximately proportional to feed rate, but never zero. Display with STOP Point stands still after completion : of measurement.

3. START/STOP with belt speed higher, or smaller, than set limit value Vmin (v). System prompts for input of unmeaned value measured for speed V.

After effective stop command, totalization is cut off as soon as set afterflow time Tnach has elapsed. STOP commands have highest priority. Four different control modes can be configured (see also Parameter B06). 1. START/STOP using digital input. The default value is DI2. However, you can use any other free digital input as well. 4. START/STOP via fieldbus interface (FB). The digital input operates edge-controlled, i.e. If scale cuts off after Alarm, START signal must be removed and applied again. Serial START/STOP commands acts in the same ways as the corresponding keys. The Select Keyboard Mode function lets you shift the Start/Stop commands onto keyboard. Return to Deselect Keyboard Mode function using Parameter B06.

2. START/STOP using keyboard (OP) Start : START key if no Alarm is available and release signal has been output. Stop key, Alarm, or No Release.

0329

Stop:

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Details BV-H2214 GB 89

VBW

INTECONT PLUS

Note 1) Selection v does not allow for batching. 2) Digital input Release P01 can be cut off (setting - -), and scale is released always.

0329

Details BV-H2214 GB

90

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Batching Without Clearance
If batch is complete, belt drive is cut-off. Feeding by full feed/dribble feed can be controlled via belt speed or prefeeder (dashed line). It is recommended to activate delay for material discharge (O 01 = YES). Select keyboard as START source (B 06 = DE + T). For details, see OPERATION chapter. Parameter Schedule: B 06 G 06 START source Belt tracking time Tn OP apr. 3 s

VBW

Feed rate determination tracking time after belt cut-off. Enables afterflowing material to be acquired. N 01 CPD Active Delay for point of discharge I 01 Batch Dribble Feed kg I 03 = 0 : No adaptation I 03 = 1 : Full adaption Intermediate values lead to filtered adaptation. YES

Change-over point from full feed to dribble feed, e.g. by belt speed reduction. Enter deviation from cut-off point I 02 (see Figure). I 02 Batch Cut-Off Point kg

Belt drive cut-off point. To be set to slightly below setpoint to enable afterflowing material to be acquired. Suggestion: Mean dribble feed feed rate in kg/h divided by 3600. I 03 Correction Factor 0.6

Suggestion: I 03 = 0.6 I 04... For monitoring, see Parameter List.

I 07

Empty Belt Prerequisite for batching mode.

NO

Dribble feed changeover and cut-off points are automatically adapted upon completion of batch for system to be better matched to actual conditions until the time of next batching operation.

M 01

Feeder Active NO : Feeder control output is always LOW. Full feed/dribble feed changeover must be controlled via belt drive. Function Next W/Belt Empty is not possible. : Prerequisite for feeder control via batch mode and for function START/STOP Feeder.

YES

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Details BV-H2214 GB 91

VBW

INTECONT PLUS

M 02

Setting Time

sec M 04

M 05 = NO No entry required. Motor STOP Aft. ST YES/NO

From 0 to nominal feed rate (see Sequence and Parameter M 04). M 03 Feed Distance m

Material path from feeder to end of weighing platform. If CPD is active (N 01 = YES) the length from platform center to point of discharge (N 02) has to be added.

Use M 04 to determine whether belt tracking is desired after completion of batch or after cut-off. With slow feeders, tracking helps to avoid excess feed. Prerequisite: M 01 = YES

0329

Details BV-H2214 GB

92

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
M 05 Change-over FF/DF NO YES Sequence: 0 Start batch through START command. Belt drive, prefeeder, totalization (counters) start operating. Abort batch through STOP command. To avoid excess feed, belt drive continues running for time TZ after feeder cut-off (Parameters M 01, M 02, M 04). Restart batch through START command. Change-over point from full feed to dribble feed FM = SET - A - F is reached. Signals Full Feed and Dribble Feed change levels. A and F are the pre-act cut-off points (Parameters I 01 und I 02). Cut-off point HM = SET - A is reached and batch is complete. Belt drive cuts off. So as to avoid excess feed, prefeeder shuts down as soon as differential amount M (TZ) is reached (M 04 = NO). M(TZ) = I * TZ/3600 I TZ 5 = Current feed rate filtered through display filter G 01 = Parameter M 02 F FAK =Batch cut-off point =Adaption factor I 02 Change-over via belt drive : Change-over via feeder (signals dashed in diagram) Adaption:

VBW

After every completed batch, system uses the missing amount to compute a correction value for cut-off point A (I 02). Dribble feed changeover point is automatically corrected. Error = SETPOINT - amount fed The new cut-off point for the next batch is computed from the error and an evaluation factor.

F(new) = F(0ld) + FAK * Error

2 3

I 03 (see Parameter)

Errors smaller than the smallest display digit are not corrected.

Release Signal: Pending release signal acts as STOP command. Alarm: Batch is interrupted (motor and prefeeder cut off immediately). Remedy fault, acknowledge error message and restart.. Power DOWN: Batch mode is cut off. Counter readings and values of amounts fed remain stored for an unlimited period of time. Resume batching with Preselect Batch function. Abort Batch function: Abort batch. Control signal behaviour is the same as after STOP command.

Belt tracking and end of material flow. If Parameters H and V are correctly set, setpoint has now been reached. If not, see Item Adaptation. Change-over point from full feed to dribble feed, if prefeeder is used for feed control (Parameter N 05 = YES). Pre-act cut-off point FMS is estimated on the basis of the mean belt load. FMS = VM - L * Q - M(TZ)

6.

Q L
0329

= Belt load displayed (Filter G 04) = Material path (M 03) M(TZ)= See Item 4

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Details BV-H2214 GB 93

VBW
Batching With Clearance

INTECONT PLUS

When batch is complete, prefeeder cuts off; belt drive, after approx. another half belt circuit. Conveyor belt is empty. Delay for point of discharge should be activated (N 01 = YES). Select keyboard for START source (B 06 = DE + T). Function Next W/Belt Empty automatically activates clearance mode. For details, see OPERATION chapter. The smallest possible actual batch amount corresponds to the load on belt from weighing platform to point of feed.

Parameter Schedule: B 06 G 06 START source Belt tracking time Tn OP ca. 3 s

Tracking time of feed rate acquisition after belt cut-off. N 01 CPD Active Delay for point of discharge YES

0329

Details BV-H2214 DE

94

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
I 01 Batch Dribble Feed kg Sequence: 0

VBW

Change-over point from full feed to dribble feed, e.g. through reduction of feed rate. Enter deviation from cut-off point I 02 (see Diagram). Normally not used in clearance mode. I 02 Batch Cut-Off Point Feeder cut-off point. Suggestion: Initial value 0 I 03... I 07 See Without Clearance Belt Empty Prerequisite for clearance mode M 01 Feeder Active Prerequisite for clearance mode YES YES kg

Start batch through START command. Belt drive, feeder and totalizing counters start operating. Abort batch through STOP command. To avoid excess feed, belt drive continues running for time TZ after prefeeder cut-off (Parameters M 02, M 04). Restart batch through START command. Changeover point to dribble feed is reached. Full feed and dribble feed signals change level. FM = AM - F AM F = Cut-off point, see Item 4 = Parameter I 01, Dribble Feed

2 3

4 sec

M 02

Setting Time

Cut-off point AM is reached, feeder cuts off. Belt drive continues running for time Tab to enable belt to be unloaded. AM = SOLL - A - Mg A Mg = Parameter I 02, Cut-Off Point = Estimated load on belt between weighing platform and prefeeder.

From 0 to nominal feed rate (see Sequence and Parameter M 04). M 03 Feed Distance m

Material path from feeder to end of weighing platform. If CPD is active (N 01 = YES) the length from platform center to point of discharge (N 02) has to be added. M 04 Motor STOP Aft. ST YES/NO

Mg = L * Q + I * TZ/3600 I TZ Q = Current feed rate filtered through display filter G 01. = Parameter M 02. = Current belt load filtered through display filter G 04

Use M 04 to determine whether belt tracking is desired after completion of batch or after cut-off. With slow feeders, tracking helps to avoid excess feed (see Sequence and Diagram).

Tab = TZ + time for another half belt circuit With N 04 = NO, TZ is doubled. 5. Batching amount reached.

M 05

Change-Over FF/DF Parameter has no effect.

YES/NO

Cut-off command routed between Item 4 and 5 totally aborts batch. For Adaption, Release, etc.: See Batching Without Clearance.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Details BV-H2214 GB 95

VBW
Data Flow Diagram

INTECONT PLUS

Fig.: Measurement Note: In normal INTECONT operation, data flow diagrams need not be known. In special cases, they can be used to trace internal normalizations, particulary important for (theoretical) precalibration. Parameters: Io Nominal Feed Rate B 02 in t/h

Io is reference value for limit values and service display. Io has no effects on calibration.

Qo = in kg/m Vo = in m/s Io = in t/h


0329

Details BV-H2214 GB

96

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
L Effective Platform Length

VBW
C 06 in m

Acquire accurate length and enter. VS Speed Transducer Characteristic Value B 04 VS determines speed measurement normalization, thus being relevant for weighing accuracy. Fo Load Cell Rated Capacity C 04 in kg in I/m

Total of load cell rated capacities. Pivots are considered as load cells. Fo = (N +M) * NNENN NENN = load cell rated capacity N = number of load cells M = number of pivots Fo determines weigher accuracy. E Load Cell Characteristic Value in mV C 04

The transmission coefficient is an important value for calibration.

Fig.: Displays, limit values, analog input

Ua Ue F

= Load cell output voltage in mV = Load cell input voltage in V = 5 V (10 V) = Load on load cell E = 2.85 mV/V E = 2.00 mV/V

Qo

Nominal Belt Load

D 01

in kg/m

Computed by INTECONT, Qo is reference value for limit values and displays. Nominal platform load QB = Qo L L = effective platform length Vo Nominal Speed B 05 in m/s H

CSD load cells HBM load cells

With some types, E is not calibrated. For value, see type plate.

Lever Ratio

C 06

Reference value for limit values, only relevant for calibration of weighers 1. 2. operating without speed measurement or using adaptive belt influence compensation BIC is used.

The lever ratio is decisive for calibration accuracy. However, it must not enter into check weight computation.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Details BV-H2214 GB 97

VBW

INTECONT PLUS
Belt load results from platform data and belt inclination.

F QB LWB

= Force applied to load cell = Platform load = See Figure.

in kg in kg

With platforms with leaf spring parallel guidance H = 1.

Belt Inclination

C08 in degr

Fo= E= GK=

Total of load cell rated capacities

in kg

Enter belt inclination if load cells are mounted right-angled to belt. With vertically mounted load cells, degree is always 0 QPRF Effective Check Weight C 08 in kg

Load cell characteristic value in m/mV Device constant

This weight serves for check of theoretical calibration. As effective check weight, enter platform load simulated by check weight. For check weight factor f, see Spec Sheet. QPRF = f * Check Weight Ue a= = Load cell input voltage Angle in V in degr

Belt speed is computed from speed transducer output frequency. D 02 The product from Q and V is feed rate I. I = Q * V * 3600s/f in kg/h For tare parameters to be accurately calibrated, range correction takes place before taring. If range normalization QN is modified (Parameters KOR, Fo, etc.), tare parameters are automatically converted so that zero point is maintained.

KOR

Range Correction

D 02 is primarily used to calibrate results of a material check. This parameter exclusively acts on belt load measuring branch. Analog Output:

ANH << = 1 >> = 20mA X = I, V or Q (see Fig. Analog Output) Operating Principle - Summary Load cell output voltage Va is amplified and converted into digital value d. As transmission factor A0 of AD converter and load cell data are known to INTECONT, load on load cell can be computed from the output voltage. Weighers without Speed Measurement: For setting program LB, a frequency of V0 * VS is internally generated. If one of the two parameters is changed, call LB program again. Only then all other setting programs will run over integer belt circuits.

0329

Details BV-H2214 GB

98

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Connection Diagram Base Card

VBW

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Details BV-H2214 GB 99

VBW

INTECONT PLUS

0329

Details BV-H2214 GB

100

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Option Card

VBW

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

BV-H2214 GB

Details 101

VBW
Namur Inputs 8 mA = 1.65...8 mA = 0.1...1.65 mA= 0,1 mA = Short circuit Level 0 Level 1 (sensor covered) Cable breakage n

INTECONT PLUS
laid over free stretches or close to powerful transmitters (e.g. broadcasting stations). Cable Fastening

Option Card: The option card is attached to the INTECONT cover. Signal exchange with base card is via a pluggable flat cable connector. If pulled off, system behaves as if no option card was present and only the operating functions and parameters of the base card can be used. Cabling Hints n All cables are led to the device from the rear (front-of-panel mounting housing) or from below (flush mounting housing) and connected with special connectors. Connectors cannot be confused. The INTECONT is isolated from the mounting surface by its plastic housing. The rear earthing connector is internally connected with the electronics zero potential. The protective ground used requires to be hum- and transient-free. The power supply zero potential (0V ext.) is not connected to the earthing connector. In general, no earthing is required. Ensure that no leakage currents are conducted over cable shields. Therefore shields are applied to one side of INTECONT. The load cell housing is not connected with shields. Shields of data cables to host computer are connected to ground on either side. The consumers connected to the relay and pulse outputs require to be radioshielded, e.g. by suppressor diodes or RC elements. Analog outputs Long cables, particularly to frequency transducers, can interact on analog outputs. We suggest to use an isolating amplifier. Make sure the space between power and measuring cables, if run in parallel, is 0.30 m. If this is not possible lay measuring cable in steel conduit. The same holds if the measuring cable is In the rear wall of the INTECONT, under each connector, several slots are provided. The upper slot pair is reserved for the cable clamp which presses the shielded cable against the rear wall. The shield needs not be separately connected. The lower cut-out serves for accommodation of a pull relief, e.g. by cable binders.

Attention! Connectors to base card require to be plugged-in with screwed connections up; connectors to option card, with screwed connections down. n Intecont rear view: Connectors

0329

Details BV-H2214 GB

102

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Weighing Platforms
1. Effective Platform Length
The effective platform length is an important value for calibration. Determined by platform design, it can normally be taken from Spec Sheet. However, we recommend to remeasure length and to enter the exact value into parameter. The hatched areas shows the distribution of load on platform. Single-Idler Platform e.g. BEZ, BED types Platform load is applied to load cell via a weighed idler. This can be done by using a lever system or, with no levers, by leaf spring parallel guidance.

VBW

Multi-Idler Platform

Buckled Platform e.g. BMK type The platform consists of two sections. In its center, force is applied to load cell. Instead of weighed idlers, a two-sectional weighing table can also be used.

Buckled Platform Single-Idler Platform n Multi-Idler Platform e.g. BMP, BMC types Various weighed idler are connected to form a mechanical unit.

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

BV-H2214 GB

Details 103

VBW
n One-sided mounting of total belt

INTECONT PLUS
2. Check Weight QPRF
Simulating a certain belt load, the check weight is used for control of weighing system. It can act on weighing platform direct or via lever system. The weight to be entered into INTECONT is not the actual weight, but the weight acting on platform. Effective check weight QPRF is the platform load in kg simulated by the check weight Single-Idler Platform a) Parallel Leaf Spring Mounting Theoretically, the check weight can be applied to any point of the mechanical platform equipment. Applied weight QP is active always. One-sided mounting QPRF = OP b) Joint Mounting (e.g. Universal Spring Joint):

Lg = Length up to mid hillside

tan(a)

0,018 a

Angle a= 0 Angle a = neg

: K :K

= =

0 neg
0329

Details BV-H2214 GB

104

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
n Multi-Idler Platform a) Total platform mounted on load cells: QPRF = QP b) Joint Mounting See Single-Idler Platform n Buckled Platform QPRF = QP

VBW
3. Conveyor Belt Inclination
In certain cases, the inclination of conveyor belt has to be entered into parameter. Decisive is the load cell mounting position. a) Right-angled to conveyor belt Enter angle a into parameter. Load cell is loaded with N = Q * cos a.

Normally, check weight acts on center.

One-sided mounting of total belt

b) Vertical to conveyor belt With inclined belts, consider extension, or shortening, of calibration lever, if any, in accordance with single-idler platform. Enter 0 as angle a. Load cells are loaded with full force Q.

Chain Calibration Weight: If a chain curtain is placed over the platform area, the total weight of chains in weighing area is the effective check weight. QPRF = n * Lg * s n= Lg= s= Number of chains Overall belt length Chain weight per m in m in kg/m

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

BV-H2214 GB

Details 105

VBW
Printer Connectivity
Interface Cable : Serial (see Chapter Technical Data). : The connection diagram holds for EPSON and CITIZEN printers. Switch 1-1 1-2 1-3 1-4 1-5...8 2-1...6

INTECONT PLUS

: : : : : :

OFF 8-bit message OFF No parity bit ON, OFF Even/odd OFF Positive edge OFF, ON, OFF, OFF 9600 baud ON, ON, OFF, OFF, OFF, OFF (default)

Use Parameter J 01 to set baud rate to 9600. On the right side of printer, there are two additional DIP switches. Diagram view corresponds to top of printer.

Fig. EPSON Printer Switch 1-1 1-2 1-3 1-4 1-5 1-6...8 2-1 2-2 2-3 2-4

Fig.: Printer Cable

: : : : : : : : : :

EPSON Printer: LX 850

OFF Character spacing 10 CPI OFF Zero with no backslash ON Graphics character set OFF Auto hyphenation activated ON Normal print speed ON, ON, ON USA ON Page length 12 inch OFF No cut sheet OFF Jump over perforation OFF No auto line feed

Information on switch position can be printed by using the printer self-test function. (Press line feed key while starting printer). CITIZEN Printer: 120D

Fig. EPSON Interface

The interface board is equipped with 2 DIP switches used for selection of serial message base data.

Fig. Serial Interface

0329

Details BV-H2214 GB

106

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
13 Replacement Instructions Replacing INTECONT PLUS FIP > INTECONT PLUS VEG

VBW

FIP base card connection diagram The VEG digital inputs and outputs can be configured, i.e. the logical signals can be freely distributed on physical signals.

0329

FIP option card connection diagram

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Replacement Instructions BV-H2214 GB 107

VBW
The FIP base and option cards connection diagrams indicate for every digital input and output the relevant INTECONT VEG parameter numbers used for distribution on physical signals. The tables below compares the connector assignments of FIP and VEG for all physical signals. Load Cell FIP X5 X5 X5 X5 X5 X5 3 4 5 6 7 8

INTECONT PLUS

Physical Signal OUT1 REF1 IN2 IN1 REF2 OUT2

VEG X7 X7 X7 X7 X7 X7 3 4 6 5 7 8

Digital Outputs FIP X1 X1 X1 X6 X6 X6 X6 X6 1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10 Physical Signal DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA8 VEG X1 X1 X1 X8 X8 X8 X8 X8 1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10

Attention: Signals IN1 and IN2 are swapped between FIP and VEG. (VEG is compatible to DISOCONT).

Power Supply FIP X2 X2 X2 X2 1 2 3 4 Physical Signal 24V ext 0V ext ext. 0V supply ext. 24V supply VEG X2 X2 X2 X2 1 2 3 4

Digital Inputs FIP X3 X9 X9 X3 X5 X3 1,2 1,2 3,4 Physical Signal DE1 DE2 DE3 DE4 DE5 Sensor = (DE6) V1 (Tacho 1) = DE7 V2 (Tacho2) VEG X3 X3 X6 X9 X9 X3 X7 1,2 3,4 6,7 1,2 3,4 5,6 1,2

Printer FIP X8 X8 X8 1 2 3 Physical Signal Screen TX RX VEG X10 X10 X10 1 2 3

5,6 1,2 3,4

Pulse Output Analog Inputs/Outputs FIP FIP X9 9,10 Physical Signal A01 A02 AI VEG X6 X9 X6 4,5 5,6 1,2,3 With VEG, fieldbus is connected via separate fieldbus cards (FIP: Connector X7). See Fieldbus Manual BVH2220. X9 X9 X9 X9 5 6 7 8 24V Open collector Open emitter 0V X6 X6 X6 X6 8 9 10 11 Physical Signal VEG

0329

Replacement Instructions BV-H2214 GB 108

Technische Redaktion BVED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

INTECONT PLUS
Connector Size FIP X1 X2 X3 X5 X6 X7 X8 X9 Phoenix contact spacing 5mm : 6 pins Phoenix contact spacing 5mm : 4 pins Phoenix contact spacing 5mm : 7 pins Phoenix contact spacing 5mm : 8 pins Phoenix contact spacing 5mm : 8 or 10 pins SUB-D: 9 pins SUB-D: 9 pins Phoenix contact spacing 5mm : 12 pins

VBW

VEG X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 Phoenix contact spacing 5mm : 6 pins Phoenix contact spacing 5mm : 4 pins Phoenix contact spacing 3.5mm : 6 pins SUB-D: 9 pins Phoenix contact spacing 3.5mm : 7 pins Phoenix contact spacing 3.5mm : 11 pins Phoenix contact spacing 3.5mm : 8 pins Phoenix contact spacing 5mm : 10 pins Phoenix contact spacing 3.5mm : 9 pins Phoenix contact spacing 3.5mm : 7 pins

0329

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Replacement Instructions BV-H2214 GB 109