Cylinder #1

Sayfa 1 / 10

Cylinder #1
ASME Section VIII Division 1, 2001 Edition
Component:
Cylinder
Material specification:
SA-240 304L (ASME II-D p. 82, ln. 5)
Rated MDMT per UHA-51(d)(1)(a) = -195,5556 C

Internal design pressure: P = 1 bar @ 80C

Static liquid head:
Ps =0,0001 bar(SG=0,0010, Hs=700,00 mm Operating head)
Ptv=0,0686 bar(SG=1,0000, Hs=700,00 mm, Vertical test head)
Corrosion allowance:

Inner C = 0,00 mm

Design MDMT = 28,89C

Rated MDMT = 195,56C

Outer C = 0,00 mm
No impact test performed
Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography:

Longitudinal joint Spot UW-11(b) Type 1

Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential
Spot UW-11(b) Type 1
joint -

Estimated weight: New = 229,0428 kg

Capacity:
New = 3687,9710 liters

corr = 229,0428 kg
corr = 3687,9710 liters

OD = 2600,00 mm
Length Lc = 700,00 mm
t = 5,00 mm

Design thickness, (at 80,00C) Appendix 1-1

t

=
=
=

P*Ro/(S*E + 0,40*P) + Corrosion

1,0001*1300,00/(1151,4224*0,85 + 0,40*1,0001) + 0,00
1,3284 mm

Maximum allowable working pressure, (at 80,00C) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0,40*t) - Ps
1151,4224*0,85*5,0000 / (1300,00 - 0,40*5,0000) - 0,0001
3,7700 bar

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Cylinder #1

Sayfa 2 / 10

Maximum allowable pressure, (at 21,11C) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0,40*t)
1151,4224*0,85*5,0000 / (1300,00 - 0,40*5,0000)
3,7701 bar

Cylinder design thickness = 1,33 mm

The governing condition is due to internal pressure.
The cylinder thickness of 5,00 mm is adequate.
Thickness Required Due to Pressure + External Loads

Pressure
P ( bar)

Condition

Allowable Stress
Before UG-23
Stress Increase
( MPa)
St

Temperature Corrosion
(C)
C (mm)

Load

Req'd
Thk Due
to
Tension
(mm)

Wind

0,5499

0,5479

Seismic

0,5496

0,5477

Wind

0,5499

0,5479

Seismic

0,5496

0,5477

Wind

0,0030

0,0076

Seismic

0,0038

0,0079

Wind

0,0030

0,0076

Seismic

0,0037

0,0079

Wind

0,0028

0,0070

Seismic

0,0035

0,0073

Wind

0,0028

0,0070

Sc

Req'd Thk
Due to
Compression
(mm)

Operating,
Hot &
Corroded

1,00

115,14

43,44

80,00

0,0000

Operating,
Hot & New

1,00

115,14

43,44

80,00

0,0000

Hot Shut
Down,
Corroded

0,00

115,14

43,44

80,00

0,0000

Hot Shut
Down, New

0,00

115,14

43,44

80,00

0,0000

Empty,
Corroded

0,00

115,14

46,81

21,11

0,0000

Empty, New

0,00

115,14

46,81

21,11

0,0000

Seismic

0,0035

0,0073

0,00

115,14

43,44

80,00

0,0000 Weight

0,0063

0,0063

Hot Shut
Down,
Corroded,
Weight &
Eccentric
Moments
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3)

A

0,125 / (Ro / t)

0,125 / (1300,0000 / 5,0000)

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Cylinder #1

Sayfa 3 / 10

=
=

0,000481
6299,9014 psi

=
=

16700,0000 / 1,0000
16700,0000 psi

ScHC

6299,9014 psi (43,4363 MPa)

Allowable Compressive Stress, Hot and New- ScHN

ScHN

ScHC

43,4363 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-3)

A

0,125 / (Ro / t)

=
=
=

0,125 / (1300,0000 / 5,0000)

0,000481
6788,5400 psi

=
=

16700,0000 / 1,0000
16700,0000 psi

ScCN

6788,5400 psi (46,8053 MPa)

Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC

ScCN

46,8053 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3)

A

0,125 / (Ro / t)

=
=
=

0,125 / (1300,0000 / 5,0000)

0,000481
6299,9014 psi

=
=

16700,0000 / 1,0000
16700,0000 psi

ScVC

6299,9014 psi (43,4363 MPa)

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

(Pressure)

= 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
= 0,55 mm
tm = M/(*R 2*S *K *E ) * MetricFactor
m
t s c

(bending)

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Cylinder #1

Sayfa 4 / 10

= 63,88/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
= 0,00 mm
tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
= 0,00 mm
tt = tp + tm - tw
= 0,551228 + 0,001009 - (0,002346)
= 0,55 mm

(total required, tensile)

tc = |tmc + twc - tpc|

= |0,001009 + (0,002346) - (0,551228)|
= 0,55 mm

(total, net tensile)

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
2*1151,4224*1,2000*0,85*(5,0000-0,001009+(0,002346)) / (1295,0000 - 0,40*(5,00000,001009+(0,002346)))
= 9,0856 bar
=

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

(Pressure)

= 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
= 0,55 mm
tm = M/(*Rm2*St*Ks*Ec) * MetricFactor

(bending)

= 63,88/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
= 0,00 mm
tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
= 0,00 mm
tt = tp + tm - tw

(total required, tensile)

= 0,551228 + 0,001009 - (0,002346)

= 0,55 mm
tc = |tmc + twc - tpc|

(total, net tensile)

= |0,001009 + (0,002346) - (0,551228)|

= 0,55 mm
Maximum allowable working pressure, Longitudinal Stress

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Cylinder #1

Sayfa 5 / 10

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
2*1151,4224*1,2000*0,85*(5,0000-0,001009+(0,002346)) / (1295,0000 - 0,40*(5,00000,001009+(0,002346)))
= 9,0856 bar
=

Hot Shut Down, Corroded, Wind, Bottom Seam

tp = 0,00 mm

(Pressure)

tm = M/(*R 2*S *K ) * MetricFactor

m
c s
= 63,88/(*1297,50012*434,3621*1,2000) * 98066.5
= 0,00 mm

(bending)

tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
= 0,01 mm
tt = |tp + tm - tw|
= |0,000000 + 0,002273 - (0,005286)|
= 0,00 mm

(total, net compressive)

tc = tmc + twc - tpc

= 0,002273 + (0,005286) - (0,000000)
= 0,01 mm

(total required, compressive)

Hot Shut Down, New, Wind, Bottom Seam

tp = 0,00 mm

(Pressure)

tm = M/(*Rm2*Sc*Ks) * MetricFactor

(bending)

= 63,88/(*1297,50012*434,3621*1,2000) * 98066.5
= 0,00 mm
tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
= 0,01 mm
tt = |tp + tm - tw|
= |0,000000 + 0,002273 - (0,005286)|
= 0,00 mm

(total, net compressive)

tc = tmc + twc - tpc

(total required, compressive)

= 0,002273 + (0,005286) - (0,000000)

= 0,01 mm
Empty, Corroded, Wind, Bottom Seam

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Cylinder #1

Sayfa 6 / 10

tp = 0,00 mm

(Pressure)

tm = M/(*R 2*S *K ) * MetricFactor

m
c s
= 63,88/(*1297,50012*468,0525*1,2000) * 98066.5
= 0,00 mm

(bending)

tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
= 0,00 mm
tt = |tp + tm - tw|
= |0,000000 + 0,002109 - (0,004905)|
= 0,00 mm

(total, net compressive)

tc = tmc + twc - tpc

= 0,002109 + (0,004905) - (0,000000)
= 0,01 mm

(total required, compressive)

Empty, New, Wind, Bottom Seam

tp = 0,00 mm

(Pressure)

tm = M/(*Rm2*Sc*Ks) * MetricFactor

(bending)

= 63,88/(*1297,50012*468,0525*1,2000) * 98066.5
= 0,00 mm
tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
= 0,00 mm
tt = |tp + tm - tw|

(total, net compressive)

= |0,000000 + 0,002109 - (0,004905)|

= 0,00 mm
tc = tmc + twc - tpc
= 0,002109 + (0,004905) - (0,000000)
= 0,01 mm

(total required, compressive)

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm

(Pressure)

tm = M/(*Rm2*Sc*Ks) * MetricFactor

(bending)

= 0,00/(*1297,50012*434,3621*1,0000) * 98066.5
= 0,00 mm
tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

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Cylinder #1

Sayfa 7 / 10

= 229,04/(2**1297,5001*434,3621*1,0000) * 98.0665
= 0,01 mm
tt = |tp + tm - tw|
= |0,000000 + 0,000000 - (0,006343)|
= 0,01 mm

(total, net compressive)

tc = tmc + twc - tpc

= 0,000000 + (0,006343) - (0,000000)
= 0,01 mm

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

(Pressure)

= 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
= 0,55 mm
tm = M/(*Rm2*St*Ks*Ec) * MetricFactor

(bending)

= 42,84/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
= 0,00 mm
tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
= 0,00 mm
tt = tp + tm - tw

(total required, tensile)

= 0,551228 + 0,000676 - (0,002346)

= 0,55 mm
twc = VAccel * W/(2**Rm*St*Ks*Ec) * MetricFactor

(Weight)

= 1,2000 * 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665

= 0,00 mm
tc = |tmc + twc - tpc|
= |0,000676 + (0,002815) - (0,551228)|
= 0,55 mm

(total, net tensile)

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
2*1151,4224*1,2000*0,85*(5,0000-0,000676+(0,002346)) / (1295,0000 - 0,40*(5,00000,000676+(0,002346)))
= 9,0862 bar
=

Operating, Hot & New, Seismic, Bottom Seam

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Cylinder #1

Sayfa 8 / 10

tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

(Pressure)

= 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
= 0,55 mm
tm = M/(*R 2*S *K *E ) * MetricFactor
m
t s c

(bending)

= 43,77/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
= 0,00 mm
tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
= 0,00 mm
tt = tp + tm - tw

(total required, tensile)

= 0,551228 + 0,000691 - (0,002346)

= 0,55 mm
twc = VAccel * W/(2**Rm*St*Ks*Ec) * MetricFactor

(Weight)

= 1,2000 * 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665

= 0,00 mm
tc = |tmc + twc - tpc|
= |0,000691 + (0,002815) - (0,551228)|
= 0,55 mm

(total, net tensile)

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
2*1151,4224*1,2000*0,85*(5,0000-0,000691+(0,002346)) / (1295,0000 - 0,40*(5,00000,000691+(0,002346)))
= 9,0862 bar
=

Hot Shut Down, Corroded, Seismic, Bottom Seam

tp = 0,00 mm

(Pressure)

tm = M/(*Rm2*Sc*Ks) * MetricFactor

(bending)

= 42,84/(*1297,50012*434,3621*1,2000) * 98066.5
= 0,00 mm
tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
= 0,01 mm
tt = |tp + tm - tw|
= |0,000000 + 0,001524 - (0,005286)|
= 0,00 mm

(total, net compressive)

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Cylinder #1

twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

Sayfa 9 / 10

(Weight)

= 1,2000 * 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665

= 0,01 mm
tc = tmc + twc - tpc

(total required, compressive)

= 0,001524 + (0,006343) - (0,000000)

= 0,01 mm
Hot Shut Down, New, Seismic, Bottom Seam
tp = 0,00 mm

(Pressure)

tm = M/(*Rm2*Sc*Ks) * MetricFactor

(bending)

= 43,77/(*1297,50012*434,3621*1,2000) * 98066.5
= 0,00 mm
tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
= 0,01 mm
tt = |tp + tm - tw|

(total, net compressive)

= |0,000000 + 0,001557 - (0,005286)|

= 0,00 mm
twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 1,2000 * 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665

= 0,01 mm
tc = tmc + twc - tpc

(total required, compressive)

= 0,001557 + (0,006343) - (0,000000)

= 0,01 mm
Empty, Corroded, Seismic, Bottom Seam
tp = 0,00 mm

(Pressure)

tm = M/(*R 2*S *K ) * MetricFactor

m
c s

(bending)

= 42,49/(*1297,50012*468,0525*1,2000) * 98066.5
= 0,00 mm
tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
= 0,00 mm
tt = |tp + tm - tw|

(total, net compressive)

= |0,000000 + 0,001403 - (0,004905)|

= 0,00 mm

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Cylinder #1

twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

Sayfa 10 / 10

(Weight)

= 1,2000 * 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665

= 0,01 mm
tc = tmc + twc - tpc
= 0,001403 + (0,005886) - (0,000000)
= 0,01 mm

(total required, compressive)

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm

(Pressure)

tm = M/(*Rm2*Sc*Ks) * MetricFactor

(bending)

= 43,43/(*1297,50012*468,0525*1,2000) * 98066.5
= 0,00 mm
tw = W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
= 0,00 mm
tt = |tp + tm - tw|

(total, net compressive)

= |0,000000 + 0,001434 - (0,004905)|

= 0,00 mm
twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

(Weight)

= 1,2000 * 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665

= 0,01 mm
tc = tmc + twc - tpc
= 0,001434 + (0,005886) - (0,000000)
= 0,01 mm

(total required, compressive)

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