NEO STRUCTO CONSTRUCTION LIMITED WELDING PROCEDURE SPECIFICATIONS (WPS) (QW-200.

1,SEC IX,ASME Boiler and Pressure Vessel Code)

WPS NO : PQR NO : WELDING PROSESS : JOINTS (QW-402) :JOINT DESIGN : BACKING : BACKING MATERIAL : SINGLE "V" BUTT JOINT GTAW-NIL, SMAW-WELD METAL NIL NSC/ECIL/WPS-06/2005 NSCL/HPCL/PQR-02 GTAW+SMAW R-1 R-0 DATE : 27/10/2007 DATE : 05/01/2005 TYPE : MANUAL

BASE METALS (QW-403) :P.NO : 1 GROUP NO :1 TO P.NO : 1 GROUP NO : 1 SPECIFICATION : SA-106 GR B TO PIPE DIA RANGE : ALL THICKNESS RANGE : GROOVE : 5 mm TO 20 mm FILLER METALS (QW-404) :SFA AWS NO. F.NO A.NO SIZE OF FILLER METAL POSITION (QW-405) :POSITION OF GROOVE :POSITION OF FILLET:WELD PROGRESSION ::::::GTAW 5.18 ER-70 S2 6 1 2.5mm ALL ALL UPHILL

SA-106 GR B

SMAW 5.1 E-7018 4 1 2.5 & 3.15

PRE HEAT (QW-406) PRE.HEAT TEMP. (MIN) INTER PASS TEMP.(MAX)

:-10C :-150C

POST WELDED HEAT TREATMENT(QW-407):TEMP. RANGE :-NA TIME RANGE :-NA OTHER :-NA GAS (QW-408) PERCENTAGE COMPOSITION SHIELDING TRAILING BACKING GASES ARGON ARGON MIXTURE 99.99% 99.99% FLOW RATE 6-10 LPM 6-8 LPM

ELECTRICAL CHARACTERISTIC (QW-409) :CURRENT POLARITY VOLTAGE CURRENT TECHNIQUE (QW-410) :STRING OR WEAVE BEAD INTIAL & INTERPASS CLEANING ORIFICE OR GAS CUP SIZE MULTIPLE/SINGLE PASS TRAVEL SPEED (RANGE) OSCILLATION METHOD OF BACK GOUGING MULTIPLE/SINGLE ELECTRODE PROCES WELD LAYER S ROOT PASS GTAW HOT PASS GTAW SUBSEQUENT SMAW FINAL SMAW :-DC :-EN(GTAW) & EP(SMAW) :-REFER TABLE :-REFER TABLE

:-BOTH :-CHIPPING,GRINDING & WIRE BRUSHING :-1/4" CERAMIC CUP :-MULTIPASS :-Ref.Table :-3 TIMES OF ELE.DIA :-NA :-SINGLE FILLER METAL CURRENT CLASS DIA(mm) TYPE AMP. ER-70 S2 2.5 DC EN 100-150 ER-70 S2 2.5 DC EN 90-110 E-7018 2.5 & 3.15 DC EP 90-130 2.5 E-7018 DC EP 90-140

VOLTS 15-17 17-18 24-30 25-30

TRAVEL SPEED 50-120 50-120 50-120 50-120

OTHERS NIL NIL NIL NIL

PREPARED BY:-

ECIL(QA/QC)

APPROVED BY:-

SIGNATURE NAME

SIGNATURE NAME

SIGNATURE NAME

NEO STRUCTO CONSTRUCTION LIMITED WELDING PROCEDURE SPECIFICATIONS (WPS) (QW-200.1,SEC IX,ASME Boiler and Pressure Vessel Code)
WPS NO : PQR NO : WELDING PROSESS : JOINTS (QW-402) :JOINT DESIGN : BACKING : BACKING MATERIAL : SINGLE "V" BUTT JOINT NIL NIL NSC/ECIL/WPS-07 R-0 NSC-01 R-0 SMAW DATE : 27/10/2007 DATE : 22/03/1999 TYPE : MANUAL

BASE METALS (QW-403) :P.NO : UNASSIGNED GROUP NO : TO P.NO : UNASSIGNED GROUP NO : SPECIFICATION : IS1239 TO IS1239 PIPE DIA RANGE : ALL THICKNESS RANGE : GROOVE : 1.5 mm TO 10.5 mm FILLER METALS (QW-404) :SMAW SFA :5.1 AWS NO. :E6010+E-7018 F.NO :3&4 A.NO :1 SIZE OF FILLER METAL :2.5 & 3.15 POSITION (QW-405) :POSITION OF GROOVE :ALL POSITION OF FILLET:ALL WELD PROGRESSION :UPHILL POST WELDED HEAT TREATMENT(QW-407):TEMP. RANGE :NA TIME RANGE :NA OTHER :NA GAS (QW-408) % COPOSIT ATION NA NA FLOW RATE NA NA

PRE HEAT (QW-406) PRE.HEAT TEMP. (MIN) INTER PASS TEMP.(MAX)

NIL 250C

SHIELDING TRAILING BACKING

GASES NA NA

ELECTRICAL CHARACTERISTIC (QW-409) :CURRENT POLARITY VOLTAGE CURRENT TECHNIQUE (QW-410) :STRING OR WEAVE BEAD ORIFICE OR GAS CUP SIZE MULTIPLE/SINGLE PASS TRAVEL SPEED (RANGE) OSCILLATION ::::DC EP REFER TABLE REFER TABLE

:::::-

BOTH NA MULTIPASS VERIABLE 3 TIMES OF ELE.DIA

INTIAL & INTERPASS WIRE BRUSHING CLEANING & GRINDING METHOD OF BACK NA GOUGING MULTIPLE/SINGLE ELECTRODE SINGLE

WELD LAYER ROOT PASS HOT PASS FINAL

PROCES S SMAW SMAW SMAW

FILLER METAL CLASS DIA(mm) E-6010 2.5 E-7018 2.5 3.15 E-7018

CURRENT TYPE AMP. DC EP 50-60 DC EP 65-100 DC EP 100-120

VOLTS 23-25 24-26 26-28

TRAVEL OTHERS SPEED VERIABLE NIL VERIABLE NIL VERIABLE NIL

SIGNATURE NAME NSCL ECIL

NEO STRUCTO CONSTRUCTION LIMITED WELDING PROCEDURE SPECIFICATIONS (WPS) (QW-200.1,SEC IX,ASME Boiler and Pressure Vessel Code)
PROJECT WPS NO PQR NO WELDING PROSESS : :-QMII (MOD-VI FABRICATIN & ERECTION) :-NSC/ECIL/WPS-03 :-NSC/ECIL/PQR-01/2003 :-SMAW+SAW TYPE : MANUAL (SMAW) & MACHINE (SAW) R-1 DATE : 27/10/2007

JOINTS (QW-402) :-

JOINT DESIGN : BACKING : BACKING MATERIAL :

:-DOUBLE "V" BUTT JOINT :-YES :-WELD METAL (DOUBLE SIDE WELDED)

BASE METALS (QW-403) :P.NO : 1 GROUP NO : TO P.NO : 1 GROUP NO : TO IS2062 GRADE A/B

SPECIFICATION : PIPE DIA RANGE :

IS2062 GRADE A/B ALL

THICKNESS RANGE : GROOVE :UP TO 20 mm

FILLER METALS (QW-404) :SMAW SFA AWS NO. F.NO A.NO SIZE OF FILLER METAL FILLER WIRE TRADE NAME FLUX TRADE NAME :-5.1 :-E-7018 :-4 :-1 :-3.15 SAW 5.17 EL8/F7AZ 6 1 3.15

:-AUTOMELT GR. A OF ADVANI OERLICON :-AUTOMELT GR. II OF ADVANI OERLICON

POSITION (QW-405) :POSITION(S) OF GROOVE POSITION(S) OF FILLET WELD PROGRESSION :-1G :-1G :-NA

POST WELDED HEAT TREATMENT(QW-407):TEMP. RANGE TIME RANGE OTHER :-NA :-NA :-NA

PRE HEAT (QW-406) PRE.HEAT TEMP. (MIN) INTER PASS TEMP.(MAX) :-100C :-175C

GAS (QW-408) GASES SHIELDING BACKING NA NA % COPOSITATION NA NA FLOW RATE NA NA OTHER NA NA

ELECTRICAL CHARACTERISTIC (QW-409) :-

CURRENT POLARITY VOLTAGE CURRENT

:-DC :-EP :-REFER TABLE :-REFER TABLE

TECHNIQUE (QW-410) :STRING OR WEAVE BEAD ORIFICE OR GAS CUP SIZE CONTACT TUBE TO WORK PCS. MULTIPLE/SINGLE PASS TRAVEL SPEED (RANGE) OSCILLATION INTIAL & INTERPASS CLEANING METHOD OF BACK GOUGING MULTIPLE/SINGLE ELECTRODE :-STRING :-NA :-16 TO 25MM :-MULTIPASS :-REFER TABLE :-NA :-WIRE BRUSHING,CHIPPING & GRINDING :-NA :-SINGLE

WELD LAYER ROOT PASS RUN-1 RUN-2 RUN-3 RUN-4 PREPARED BY:

PROCESS SMAW SAW SAW SAW SAW

FILLER METAL CLASS E7078 EL8/F7AZ EL8/F7AZ EL8/F7AZ EL8/F7AZ DIA(mm) 3.15 3.15 3.15 3.15 3.15

CURRENT TYPE DC EP DC EP DC EP DC EP DC EP AMP. 90-120 260-300 260-300 260-300 260-300

VOLTS 22-24 22-28 22-28 22-28 22-28

TRAVEL SPEED 60-80 200-300 200-300 200-300 200-300

OTHERS NIL NIL NIL NIL NIL

QA/QC(NSCL):-

APPROVED BY:

SIGNATURE NAME

SIGNATURE NAME

SIGNATURE NAME