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HELLENIC AEROSPACE INDUSTRY


ENGINEERING ORDER

/ REASON
NO TEST PROCEDURE AVAILABLE
/ REFERENCES

REFERENCE PUBLICATION

No . . 27- 310 0 - 03

T.O. 12P5-2APN194- 3
T.. 00- 25- 234

NOTE:
This test procedure has been prepared at 11 TH January 2013, by Mantis Spyros of Airborne Shop. Performance
has been checked by Georgios Batsos, Electronics Engineer of 1750 Department and approved by Manager of
1750.

MANDATORY:
Release Height Indicator ONLY afte r test in A/C

ALTITUDE INDICATOR
INTRODUCTION
The following are overhaul instructions for altitude indicator.
In this instructions are contained testing, static checks and adjustments procedures. When the height indicator does
not meet the test procedures measurement limits, perform the troubleshooting and alignment procedure per T.O.
12P5-2APN194-3.
Repair will require disassembly of the height indicator according to T.O. 12P5-2APN194-3, repair or replacement is
contained in this procedure. After the replacement of the defective part reassemble the height indicator and perform
the testing procedure, to ensure that the height indicator is working properly.
TEST EQUIPMENT REQUIRED :
1.
2.
3.
4.
5.
6.

Test Panel- Altitude Indicator p/n:7063-0011-101


Test Panel- Altitude Indicator NAVC-2
Power supply HP6247B or equivalent X2
DMM HP34401or equivalent
Differential voltmeter
7020A 20MHz Dual channel oscilloscope or equivalent

/ PREPARATION

S. Mantis


TYPE OF ..

.A

MA

AMDT

/ EFFECTIVITY

P/N: JG1091EE01,
JG1091DD01

/ LE

/ Date
14/06/2013
/ CHECK

G. BATSOS
/ Date
17/06/2013

TEST

PROCEDURE OF

ALTITUDE INDICATOR

/ APPROVAL

/ REVISION

/ Date

14/06/2013

/ AMEND MENT

CH. VANGELATOS
/ Date

18/06/2013

/ Date

/ DISTRIBUTION

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/ Date

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ENGINEERING ORDER

1. Test Set
In the follow figure Fig.1 is sown the test set with P/N: 7063-0011-101 that is used to test Altitude Indicator.

Figure 1.

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ENGINEERING ORDER

In fig. 2 & 3 is sown the wiring of Test Panel.

Figure 2. Test Panel Wiring

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Figure 3. Test Panel Wiring

Figure 4. Height Indicator Dial Face


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ENGINEERING ORDER

Figure 5. Test Set NAVC-25

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Figure 6. Test Set NAVC-25 Wiring

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ENGINEERING ORDER

Figure 7. PS2 +150 VDC p.s. ( Test Set NAVC-25)

Figure 8. PS3 ( Test Set NAVC-25)


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ENGINEERING ORDER

Figure 9. Adapter only for A2 assy ID-1760A ( Test Set NAVC-25)

Figure 10. Basic Interconnections

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ENGINEERING ORDER

2. Functional Test
a. Preliminary.
A functional checkout is required to determine the operational status of the height indicator. Functional check out
Consists of the following:
1.
Preparation for check out
2.
Check out and fault isolation
3.
Troubleshooting
4.
Adjustment
b. Test procedures.
Interface Adapter Initial Switch Position

SWITCH / CONTROL

POSITION

Power +28VDC

OFF

Wt. on wheels ON/OPEN/OFF switch

OFF

Test AFCS engage ON /OFF switch

OFF

RELBL signal ON /OFF switch

OFF

No. 1 Landing gear down & Locked ON/ OFF switch

OFF

No.2 Landing gear down & Locked ON/ OFF switch

OFF

No.3 Landing gear down & Locked ON/ OFF switch

OFF

HI Alt inhibit ON/ OFF switch

ON

Lo Alt inhibit ON/ OFF switch

ON

Var. ALTWARNING inhibit

ON

Speaker

OFF

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Checkout and fault Isolation


Test Step
1. Turn On
procedure

2. Power
Control

Procedure

Normal indication

Remedy for
Abnormal
Indication

Dial pointer shall be behind


dial at mask at high and of
scale, and OFF flag shall be
visible in window

Repair assembly
A2

Turn on test set as follows:


a. Verify test set NAVC-25 power
cable assembly W1 is connected
to 115 Vac, 400 Hz, and 28 Vdc
facility power.
b. Set control Panel tester power
ON/OFF switch to ON(S1,S2).
Tester power 115V and 28V
indicator lamps shall light.
c. Connect +28vDC power to test
panel (p/n: 7063-0011-101).
d. Connect +4vDC power test panel
(p/n: 7063-0011-101).
e. Set switch power +28vDC to ON.
f. Set switch TEST RELIABILITY to
ON
g. Turn push to TEST knob in height
indicator fully CW.
h. Adjust P2 ALTITUDE SIGNAL for
1vDC 0,1

a.

On height indicator, adjust Push


to test Knob fully CCW.
b. Observe height indicator CCA
dial pointer and OFF flag.
c. On height indicator, adjust Push
to Test knob CW to set low altitude
limit index at 0. If necessary, adjust
ALT Signal control to obtain an
altitude reading on scale.

a. Off flag shall not be


visible in window
b. Pointer responds to
Alt Signal control

Wait at least 15 minutes for


stabilization
d. On test set, measure voltage
Indicator Control test points
149.55 to 150.45 Vdc

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Test Step
3. Scale
Accuracy

Procedure

Remedy for
Abnormal
Indication

While monitoring digital or


differential voltmeter between test
set test point HI and LO, adjust test
set Alt Signal control to obtain
voltage readings within following
ranges, and check that height
indicator dial pointer indicates
required altitude somewhere within
each range. The tip of pointer may
be on any part of scale index to
meet this requirement.
SCALE INDICES

4. Dial mask
and off
flag
operation

Normal indication

0
30
60
90
180
320
500
800
1000
a. On test set, adjust ALT
Signal control to obtain 2,4
1.0 ac/dc on differential
voltmeter
b. While observing height
indicator OFF flag, adjust
test set ALT Signal control
to move dial pointer through
altitude range.
c. Adjust ALT Signal control to
position pointer at 500 ft.

0.98 to 1.02 Vdc


1.58 to 1.62 Vdc
2.18 to 2.22 Vdc
2.780 to 2.820 Vdc
4.564 to 4.636 Vdc
7.336 to 7.464 Vdc
9.248 to 9.274 Vdc
10.023 to 10.065 Vdc
10.540 to 10.592 Vdc
OFF flag visible

OFF flag shall not be


visible on window.

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Test Step
5. Low
altitude
switch

Procedure
a. On height indicator, adjust
Push to Test knob to rotate
low altitude limit index
through altitude range.
b. Adjust ALT SIGNAL control
to obtain 1000 ft.
On height indicator, adjust
Push to Test to set low
altitude limit index to listed
positions. At each [position,
adjust test set ALT Signal
control to move dial pointer
down scale until height
indicator low altitude
warning lamp and test set
LOW ALT lamp light.
Observe ac/dc differential
voltmeter reading for each
test.
700
260
80
30
d. Repeat procedure of step
5b, except approach low
altitude limit index settings
from low end of scale and
observe voltage reading
when height indicator low
altitude warning lamp and
test set LOW ALT lamp go
off.
30
80
260
700

Normal indication

Remedy for
Abnormal
Indication

a. Low altitude limit


index moves freely
without binding
b. Low altitude lamp
lights when pointer
is below index.

c.

9.7281 to 9.8378 Vdc


6.044 to 6.356 Vdc
2.54 to 2.66 Vdc
1.54 to 1.66 Vdc
Repair assembly A2
for out-of-tolerance
voltages

1.54 to 1.66 Vdc


2.54 to 2.66 Vdc
6.044 to 6.356 Vdc
9.7281 to 9.8378 Vdc

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ENGINEERING ORDER

Test Step
6. Self-test
operation

7. Dial
lighting

Procedure
a. On test set, adjust ALT
Signal control to set height
indicator dial pointer to 500
ft. Observe status of test set
SELF Test lamp and green
height indicator self-test
lamp.
b. On height indicator press
and hold PUSH to Test knob
while observing following:
1.
Height indicator
green self-test lamp
2.
Test set SELF Test
lamp.
c. On test set, adjust ALT
Signal control to set height
indicator dial pointer to 100
ft.
d. On height indicator, press
and hold PUSH to Test knob
while observing height
indicator green self-test
lamp.
a. On height indicator, observe
lighting of dial face.
b. Not applicable for
P/N:JG1091EE01

c.

Set test set LTG HI/LO S1


switch to Lo and back to HI.

Normal indication
a. Height indicator
green lamp is off.
b. Test set SELF Test
lamp is off.

Remedy for
Abnormal
Indication
Repair CCA A5.
Repair assembly A2.

Repair CCA A5.


Lamp remains off.
Repair assembly A2.
Lamp shall light.

Repair CCA A5.


Lamp shall light.

Lighting evenly distributed


across dial face, indicating
that all four lamps are
operating.

Repair assembly A1.

Height indicator green selftest lamp dims to less than


half of full intensity and
returns to full intensity.

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ENGINEERING ORDER

Test Step
8. Aural
Warning

Procedure
a. On height indicator,
adjust PUSH to Test
knob to set altitude limit
index to 480.
b. Connect oscilloscope to
BNC connector of
AURAL WARNING.
c. On test set, adjust ALT
Signal control to
position the height
indicator dial pointer at
500 ft.
d. On test set, set TEST
RELIABILITY to OFF
switch to ON and
display the warning logic
signal on oscilloscope.
e. Set TEST RELIABILITY
to ON.
f. With oscilloscope
horizontal sweep set to
0.2s/cm, observe
oscilloscope display
while adjusting test set
ALT Signal control to
move the height
indicator dial pointer
from a position above
480 ft to a position
below 480 ft.
g. Observe oscilloscope
while adjusting test set
ALT SIG control to
move the height from
below 480 ft to above
480 ft.

Normal indication

Remedy for
Abnormal
Indication

No warning pulses
generated

Repair CCA A6.

800 to 1200 Hz sine wave


pulsed on for a 0.2s period
at a rate of 2 Hz.

Repair CCA A6,


Repair CCA A7.

Four to six warning pulses


are generated.

Repair CCA A6.

No warning pulses
generated

Repair CCA A6.

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Test Step
9.
10.
11.
12.
13.
14.
15. Shutdown
procedure


ENGINEERING ORDER

Procedure

Normal indication

On test set adjust ALT signal control


to position the height indicator dial
lower than 100ft.
On test set adjust ALT signal control
to position the height indicator dial
lower than 35ft.
Set No1 LANDING GEAR DOWN
and locker to ON
Set No2 LANDING GEAR DOWN
and locker to ON
Set No3 LANDING GEAR DOWN
and locker to ON
Set LOW ALT INHIBIT to OFF

Four to six warning pulses


are generated.

Remedy for
Abnormal
Indication

Continuous pulses are


generated
Continuous pulses are
generated
Continuous pulses are
generated
Warning pulses STOP.
VISUAL WARNING Lamp
on test set linking with
about 2 Hz frequency

After competing testing,


Troubleshooting, or adjustment, shut
down the test set as follows:
a. Set test set controls to
initial positions.
b. Disconnect power cable
assembly J302 from
external power sources and
from control panel
c. Disconnect all other cables
used during testing.
d. Replace cables in test set
cover and install cover on
case.

MANDATORY:
Release Height Indicator ONLY afte r test in A/C

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/ AMEND MENT

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