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NP6012/NP6012F/NP6212 SERVICE MANUAL REVISION | SEPT. 1995 Canon FY8-13DW-010 COPYRIGHT | 1995 CANON INC. CANON NP6012/NP6O12F/NP6O2 12 REV.1 SEPT, 1995 PRINTED IN JAPAN EE EF DCNPTION \, FEATURES 1. Fixed copyboard with zooming. Fifradditon tothe detault reproduction ratios, a ratio between 70% and 141% may be selected 2. Designed with considerations for the environment, ehvuse ofa charging rll helps to limi the generation of ozone; average of 0.01 ppm at lass, maximum of 0.02 ppm or ls. (1/100 to 1/000 o existing machines) 3. Uses a SURF fixing assembly 1 the use of the SURF fixing mechanism onables a O-sec wait ime. {Halton the maximum power consumption is 0.98 KW or less, 4. Cassette accommodating various types of paper and 2-way pick-up. She universal cassette (about 250 sheets) accommodates paper of sizes between AAILTR and ASISTMT. «In addon, sheots as arge as AS/LTR to business card may be used (manual). 5. Separate top unt. S'The copiers top unit may be opened to make jam removal easy cana © 5 eno eeu sneer es rewanmnenmewrweoy A= 1 SE CENEMAL DCSCP Il, SPECIFICATIONS A. Copier 1 type a Bese |Copyboard Fined oO pseu Purezent re 7) — Jeanie “] Fixed tens array — [Poticatne es pc xan) a i rong i soa) |Aomato(AE) or manuel ny | assene (hoe) |hmatiteeder _ [Curvature separation + sialic eliminator Fiat heater Blade [Centr reference (copyboare) 1-2 cmon © wm cwcnne 90 ewe es Hs PAM EA OG NF CIO Performance [Sates 7] Sint book Based Brame [Menimum orginal size |AALTA, aL) nee [Maina orafeza. 1721 _ ionecr aa 4 Tee _ Ba0re4ov leer i 07e7 eae | rao0 I jraaie 1 5 0.880 | ee ase > aw Ta TOR 141% Gin 1% ererners) 0 see (approxi a 1°CI68"F) 10 s0e (approx; at 15°C/68°F, wih scanning lame heater ON) 100 opis (max) Teo Tato 1-10, /MRILTAR (max), business card (rin) Plain paper (64 0 80 on), tracing paper (GNTSO}, colored paper” —_ Plain paper (52 0 128 gin, tracing paper (GNTBO), colored paper, | posers, vansparences", busress card (200 gi ores, 519 mm of mor), ae! sheet Plain paper (60 to 128 gi), colored paper, postcard, business card (200 on? orless, 81x88 mm 22. 0%3.5in. orm) [250 shoots, clawles, font loading, AWLGL to ASIST (universal "JS 0.200. dep pps aK stots 8 or pe 100 sheets (approx; A4, 80 97? paper) ‘im 0.081006 in. two-sdedoveraylone sided) [a [etiignt 10.0+2.0-0.0 (As), 0.0+4.0-0.0 (LGLILTA) (iwo-sidedioverlayione-sidod) Aura power of [Avaliabie (about min xed) _ "as tesommendd by Caren “Single feacng ony. con © 5 ce. AO RE a MEDAL MIeOY—1=3 OT [yew RCS OSEF [sto 05% {810.600 1013.25nP ‘Seal nurber Poor NPsoTaF | NUB so000%, NUC 20 NUE v0 od wei PTF sna, UTG onan, RG 00m, PTH 0001 [TFA noone mer [oo kW arless| about 20 W with scanning lamp heater ON about 17 W wth Scanning lap heater OFF (appre; abou 5 mia. erence onl) [4 wi appro eterence on) [66 dB or loss (sound power level under 'SO) * Jo.8t nom ress (average, 002 pe oss (aK) a We ~ [asa mn/i7.8 9 fpprox) 200 mm /1.4 0 ppm) [200 xq 4400 (approx: including casset [Koop wrapped protct against huni. vat cg ae [Avod drt eunening agp a #0°OI8S% or hss, cera © 5 ON. ‘ave en ES 8 TE EAL 17 SCO [oo Fao mone LS aaa Sopieinin 7) ah me 2 et oon ® 5h ® onecr — an 5 LAR % Snare Sure 2 1 AM ASR a) 12 | ter trRR un 2 Reouce Ta] ee~ Aan aR 7% W AUN RA 2 1 BSR > ASR ASR 10 | Wance 1 [ASR aah Ma a Table 1-101 B. ADF CR Bie TE ovina nek | Avomate pieup/doivry [original placement | Face down [orginal oventaon | Center reference iz fal separation | opto gina joked up [ Orginaype | Sot 128g (eet onesie) Original ste ‘A4 (LTR) 0 AS (STW, LOL | _ raat canasy | 9 sheik aight about Sev0.1n) | Papert 8b gin ores Sraral pees | One sided onal _ Original size identification | Yes (in feeding direction) _ [Not inked with the copier. rg ntason tat [ Yeo Lines wah te copier ‘wrath [418 apo with ay ope. aa m5 size [Dep | sa4nm6.5 in eppron) [Reioht | ram 9 in approx) Wight ‘kg (aprox) | Powersupply | +24 VDC, +5 VDC Grom cope) [snare spin] 40 W or ass commas © oe cuoune aon em ee SE RTE eH 15 | smmoznenan oescneront lll, NAMES OF PARTS A. External View . 4. NPo12 @ Slide guide assette @ Mutiiesder © Copyboard glass Figure 1-301 Figure 1-302 © Static eliminator cleaner @) ght door ® cover | © ce ® Scanning lamp heater ‘wie © Copy dens conection @ Static ominate © copyvay aa & Bator guido pte Power cord connector - Oponsene ver ‘ Figure 1-303 O 1-6 comer © se cu: (ako wna en es 7 Pr RE 2. NP6OI2F/ NP6212 ® ADF ® Right door @ Scanning lamp heater @ Side guide Cassette ‘smth @ Muttteeder ® Copyboard glass Figure 1-304 Figure 1-205 © Copy density conection) Delivery qude plate» @ Openicose lever dial @ Copy tay D Static eiminator leaner | ® Static eliminator @ Power cord connector Figure 1-206 ar © 5 cE aon I SPE NUMERIC «= LO B, Cross Section 1. Copier 8 8809 9 8 C8 e4eB aa OD No.3 miner No.2 miror No. minor ‘Seanning lamp Heat exhaust fan Drum unit Lens aray Pre-exposure lamp No.1 charging roller deaning pac ‘Sido biank exposure lamp No. 8 miror 28 eegeeese0 eueseesaseos ® Delivery roi ® © Delvory tay ® @ Pickup roller ® @ Original ay ® 1-8 Retlecting plate ® Static eiminator No.4 miror ® Photosensive drum No.5 miror & Feeding assembly Copyooard glass @ Primary charging roller Copyooard cover, @ Cassete Muttteedor tray @ Fixing fm tension roller Cassette pickup roller @ Fixing fim Muitfeeder pick-up toler Lower fixing roller Developing assembly Fixing fim drive rllor Registration oer & Dolvery oer - Developing cylinder 8 Delivery tray ‘Transfer roller Figure 1-907 Aun tray @ Feeding bet dive rtler Guide pate @ Feeding bet a Separation pad |] Feeding bot rll, Registration roller 1® Feeding bot ink roller Figure 1-308 (ako aes ee eS 6 PT en NE IV. OPERATIONS A. Control Panel 4.” NP6or2, ® 4 @ ‘| +B © \s @ u CS ae, ot Tht Figure 1-401a (Inch-configuration) darn oon ate. Tait Figure 1-401b (ABVInch-contiguration) Figure 14016 onset © 5 eo. (WOM RNID LT ME PENNE eH A= 2, NP6OT2NPSZ12 ® 20 oD ® PT bub Figure 1-401d (NPSOT2F) {tf | OB) De ® & ono ® Figure 14016 (NP6212) Figure 1-01t 1-10 cman © ss cnoune: (nN en ES PANE Ne REA eee mea] 1 [corey Aisi mam hte ieee nets ee Bo ocean ores) Knot cn Sn meray [Senet tan [sre a © |Oeny Coat neat ne year arpa 700 ans eran a (Ser suiay |S og 10 |ocpy ard Sapy one ao. — monsetiey _ 1 parent 3 [Pair sevacena aise Ayo eam ae ety [sie ws As zz 17 Tecra aro [Peat ee cpyiminacoe | [rin erent Table 1-401 cna © 95 ae. et zoom SEI AMEN UHDERENY 1A B, Basic Copying Operations 4), Tum onthe power switch, = The wait ome is 0 sec She auto power-off mechanism becomes activated to automatically tur ofthe power # no kay le operated in about 5 min 2) you are not using the ADF, lft the copyboard cover, and place an original {ace down along tho size index a. Place the otginal so that is center ig aligned against the arrow (> | then, bring down the copyboard Figure 1-402 Figure 1-403, 1-12 conor © mscucune ‘rom sen eS PRE MOCO 3) If you nood to manually adjust the copy density, desolect AE and use the Copy Density Adjust lever. 4) As nocossary, press the Default Ratio key oF Zoom key, 1. When you press the Zoom key,“ appears on the Copy Countatio Indicator ¢0 that you may eet the rallo between 70% and 141% in 1% increments, ‘disappears it the Copy Count) Ratio key is not operated in about 3 b. When you prest the Default Ratio ko, te rato changes as follows for ‘each pres: [—max, 141% ‘> CEzaaTD S=MARGIN 86% Leto mLTR7e% L_» min. 70%- (inch configuration) PAS as (Pes aaitA [EBSPASISTMT lena > as. (ABiinc- configuration) 5) Ifyou ave using the multfeeder, pros the Paper Select key, 8) Check thatthe 4" notation on the Copy CountRatio indicator nas turned off; then, set the number of copies to make Using the Copy Count/Za0m Set key. (The count should appear on the Copy, Count indiator) 7) Press the Copy Stat key 8, As may copies as you have speci- fied will bo made automaticaly. ». No other keys than the ClearStop key or Copy Density adjustment loverAE OFF wil be accepted unt the ast copy has been made. You may switch rom automate den- sity adjustment mode to manual GzaaTU P=MARGIN 86% leiGl m LTR 76% L_ mn. 70% (inch configuration) PAs mA [asm aaiTA LeasmasisTuT lag > as— (ABtInch- coniguation) 5) Place a single transparency on the sin- leteeder * You must not set more than one trans: paroncy on the singlofeoder. 1) Select tha mulfeeder using the Paper Select key. 7) Set the copy count you want using the ‘Copy GounZoem Set Key then, check the Copy Count incicator, 8) Press the Copy Start key. + Bo eure fo fomave each transparency dalivored to the copy tray before the next ones delivered, tthe Transparency Is Not Picked Up ‘Smoothly + Under certain environmental conditions, traneparencios may fal fo move into the machine in response to.a press on the Copy Start Koy. If this ie tho e366, 90 trough the folowing 0 3) Place copy paper undemeath the trans patency wit a displacement of about 1 Teansparency F ton -L skp dracon aon) / Figure 1-405 Set the transparency together with the copy paper on the multifeeder while holding the tailing edge of the copy paper Press the Cony Stat key while stl hale ing the taling odgo of the copy paper hang on tothe copy paper, and remove it when the transparency has disap- peated ite the machino. 1214 corr © ws cnoume akon enn a NS 8 eo EA 2. Making Two-Sided Copies ‘You can make two-sided copies using the mulifeder; however, you must keep the fotoning in mind @ After the tirst copy run, turn over the copy paper and sett as shown in Figure 1-406 — LS Figure 1-407 ® ® @ Moke sure the paper isnot moist, Make sure that he paper is not cured Make sure that the paper is of 64 to 128, (gm (business card, 200 gim or less) Inthe case of a Mo-sided copy, each side may not be used more than once ® After the fist copy run, cool the paper ‘sufficiently and remove tho curl Before feeding ifor the second copy run. cers © ve ce, oneness et MRanuNRUERIEO 1 5 OT C. User Mode 1. Outine ‘The copie’ offers user mode which may be used by the user to change various settings, 1-16 cana © 9 enn = Taner T [urna cagrg for [Eee clang ot conte parang Fnsanng ia att ue an sop craton | z capycowaion |itcts ibe robert. [On mde wh ren ne [Qnocrace tye utapuoeer ona atedenment. —_|asonate deen 3 | te — lena paamere [rare te tasire Oxy nea wh on | |ficuorrnaie [Replace mune jowtwoacoort tne na nate macten ncn | Ge dena moda |eani ADFT egal en THPOTE a [ean a | Gates ant ost rd nadie foasmen mate joeenay ato etaig| aunt epee [Remesast pcr [ime adem pcan Ie gm ra Ion Far ci at nace or orn orca ose Tbe 402 cu oc Ws ree aoa pea om 2. Using User Mode 3. Primary Cherging Roller Cleaning 1) Turn on the copier, and hold down the Mode (U1) AE key for 4 sc or more. 1) Operate so that Ut’ appears on the ‘UT’ appears on the count inca countiatio indicator; then, press the ter Copy Start key. UN" stants to ash to indeate the exe: ution of cleaning; cleaning takes about 2 se. ‘UT stops tlashing and remains on vwhen cleaning is fished py Figure 1-408, 2) Press the +/« key so thatthe appropriate function number (U1 though U7) appear. 3) To.end user mode, press the AE key Figure 1-409 2) To.end user modo, ress the AE key. +The AE key romaine gieabled while user made s being executed ‘You cannot slat usar modo while copie are being made or when @ Jam oF an ettor nes cccurred, + The. auto: power-off function {omains abled while user mote __leboing oxsouted conn © ss ue ne coves a WE ST aK PENA MNWeOH «1 17 4. Copy Count Indication Mode* (U2) "Only for a model with the drum unit replacement time automatic indication func- ton, 4)" Operate so that "U2! appears on tho eountiatio indicator; then, press the Copy Start kay. Figure 1-410 + The countiatio indicator alternately Indicates the 1000s and the 100s; for ‘example, in the case of 12345, it ind cates and'23' altomately 2) To end user modo, press the Copy Start kay and then the AE key. The AE key remains disabled while @ copy counts being incicated, 1-18 como © as cuonne 5. Drum Unit Replacement Off Mode” (ua) Only for a mode! with the drum unit replacement time automatic incieaton tune tion 4) Operate so that ‘US’ appeats on the countirato indicator: hen, press the Copy Start ky. + "US remains; however, the Repla Drum Unit ineSeator stops flashing and goes out Figure 1-411 2) To-end user mode, press the AE key. ‘ano oe HE 8 EDN EA OR 6. ADF Cleaning Mode (NP6O12NP6212 ‘oniy) 1) Place about 10 sheets of white copy paper on the original tray of tho ADF. 2), Operate so that "US" appears on the ‘countiratio indicator; then, pross the Copy Start key. += The sheets of copy paper on the org nal ray ofthe ADF willbe picked up in sequence. Figuret-412 3) To end user mode, pross the AE key 7. Installation/Drum Unit Replacement Mode (U7) “Only for @ model with the drum unit replacement tine automatic Indcation tune ton, 1). Operate so that "U7" appears on the countiatio Indicator; then, press the Copy Start key. + The indication changes to 71 Figure 1-413, comeca © 0s cane. Nea a SE NEDA eA OG 2) Using the +/- key, enter the value of PRIMARY recorded on the dram unit + Appears in the top left of the Countrat indicator while a valuo le being entored, Figure 1-414 3) Alter entering the value of 'PRIMAY press the Copy Start Key to store the vale. +A press: on the Copy Start key changes the indication 0 "72 Figure 1-415, 1-19 4) Using the +key, enter the value under "IP_OFST recorded on the drum un. “Appears in the top left of the countratio indicator while a value is being entered Figure 1-816 5) After entering the value of P_OFST, press the Copy Start key to siora the ‘value. ‘+A pross on the Copy Start key changes th indication 673 Figure 1817 8 Press the Copy Start key 10 execute drum sensitivity automatic adjustment ‘and tonor string, ‘The main motor wil rotate, and sum ‘ensivity automatic adjustment and toner string wil stat ‘Alter the exscution, the copier ends user mode automatically and stops ‘operation in about t mi. + Apress onthe AE key wile the above ‘execution is taking placo onds user ‘made: hawever, the AE key wil not be Accepted while setting is displayed forthe main motor i rotating, Figure 1418, 1-20 corm © ws covne Cer rez ie SF TEN BME D. Removing Jams “The Jam indicator flashes to indicat tho presence of a jam inside te machine @ Remove the jam with care so as not to tear it Be sure to remove all pioeas of paperifithas tom. 41) Check the multiteeder for a jam. To remove, pull re paper slowly out of the mmulteeder 2). Open the right cover, and check if hore is copy paper. Remove the paper if found, 3) Shit the openictose lever to open the body. Figure 1-419 4) Pullout any jam from inside the machine with eae, Figure 1-420 E. Adding Paper ‘The Add Paper indictor‘P* turns on in response tothe folowing conditions ® 3 When the cassota has runout of paper. When the cassette is in the cassette holder. @ When the Copy Start key is prossed without paper onthe mulfeeder Check i paper is set inthe cassette. If tho cassetto is out of pape, st copy paper. It there is paper in the cassette, go ‘through the flowing: ® Open the right door, and check it there is ajar. Remove it itary. ® Take out the stack of paper tom the cassette, put the sheets In order, and set the stack back in ® Mako sur thatthe cassette is prop: ely setin he cassette holder. Press the Copy Start key. @ The ' indication should goof, anc the copier wll make the remaining umber of copes, comma © ws ce, (ove nna eer os PRACT F. Replace Toner Cartridge %) Vai on cay vl and ste Indicator (2°) and Action to ile and right several mes. fal “The replace toner cartridge indicator (=>) stants to fash whan toner runs out; perform the folowing to replenish the catiage: 1) Litt the body openiclose lever to open the boy, Figure 1-423 44) tnsot the toner cartidge careful unt it stops. Figure 1-421 2) Tum the toner cartridge clockwise unl stops, and pullout the cartidge, Figure 1424 Figure 1422 1-22 car © ys cone on rm a ES TE EA 5) While holding the toner cartridge in place, pul the OPEN seal straight to the front to peel it. ‘Acaution: Never cispose ofa sealing tape ina fre or Incinerator 18) Turn the toner cartridge counteclock: wise untlit stops, 7) Press on the “9° mark on the body to dose tte, A cauti Do NOT throw the toner cartedge into fe ‘can burst or explode, G. Using the Density Correction Dial If the copy density is too high, Ke, the Image is 100 dark, in density adjustment ‘made (RE or manual, you may adjust the copy density using the Density Correction al 41), Shit. up the openilose lever to open the body. 2) Adjust te position of the density core tion dial Figure 1-427 corm © we ene. ‘modes nace es erat PmEMaowNMNENeoy 1 28 H. Using the Scanning Lamp Heater Switch Ir the site of installation is subject to low temperature ofthe fst time copy Is subject to a delay, make use of the scanning lamp heater to prevent problems. scanning tame =H har sth Figure 1-428, ‘The scanning lamp heator ie aotvated won the heater switch ie tured on ‘ahile tho power plug (s connected (regardless of whether the eopler's ower switch sit. 1. Cleaning I the images tend to be soiled or copy paper tends to Jam Frequently, advise the User to clean tho following parts: 1. images are Soiled 8. Copyboard Glass/Copyboard Cover Wipe it with a moist cloth; then, cry wipe it fhe dt cannot be removed, wipe i with a cloth moistened with mid detergent solu tion, and dry wipe it b, Cassette Pick Up Roller 1), Removo the cassote 2) Open the right cover, 3) Keep the separation pad down, wipe the cassette pickup roller with a cloth moist- fened with alcohol or water” whi rota Ing the roller inthe rection of pick-up. *Be suo to wring it well Caution: ‘Do fot make Copies Unt the cassette ck roller as cried complet Cassette pickup rotr s is spraton he: ae A Figure 1-429, 1-24 comer © wenn ‘ee ee een eS 6 PTE cult Pick-Up Roller 4 4} Lilt the openiclose lever to open the 1), ody. 2) Place one sheet of copy paper (A4) in the feeding path 3) Keep the separation pad down, and wipe the mult pek-up roller with act moistened with alcohol or water” while rotating the multi pick-up roller in the eoction of pick-up, “Be sure to wring wel, [Be staccato ensiin 2. Oe tt rake peg tl 6 ro ick rlior has cred completly. coy paper Figure 1-480 Feeding Bal (NPEOT2FINPS212 only) Wipe the feeding belt while moving iin tho direction of the arrow with a cloth moistened wit water, be sure t0 wring the cloth wel Figure 1-431 ‘Separation Pad {NP6OT2FINPB212 ony) Femave the ADF from tho copier. (S8e IX of CHAPTER 4 forthe steps to fo! tow) Detach the separation pad cover using @ {coin ortho tke. _Separatin pad Figure 1492 coma © 5 eee. a eas RE SRE ENSURED 1 = 25 3) Remove the separation pad unit 1. Pick-Up Rolor You must clean the pick-up rllor when: ever you have replaced the separation pad 41), Remove the separation pad unit 2) Wipe the pick-up roller while moving tin pickup dection with a cloth moistened With alcohol or water, be sure to ting the cltn well before Bringing it into con taot wit he rol. [Fexstion: ‘Do not make copies unt the plekip ‘roller has died copltaly. Figure 1-498 4) Dry the surtace of the separation pad. surtace ofthe Separation pa Plekup l role Figure 1-434 5 1 separation pad nk wie on rang tas eae Figure 136 Figure 1435 1-26 comer © ves cacane oe aE PNM OK GENERAL ESCRPTON Mm 2. Frequent Jams 2). Shit up the openilose lever to open the Static Eliminator boxy 1) Open the copyboard cover, and remove 3) Clean the static eliminator with the state the static eminator cleaner. liminator eleanor. (Brush out any dit (paper lint, for example) from the groove in the state eliminator, Figure 1-439 4) Close the body as soon as you have fin: ished cleaning. Figure 1-838(NP6012F/NP6212) onmat © ve ee, (sot won eer 4 Sas PaMEDNANMNNEWUeOR «1-27 CN J. Points to Note When Closing the Top Unit Make sure of the folowing three points bofore losing the top unit. 1, The drum unit has been installed, and the drum unit fever is at the LOCK posi- ‘rum unitever Figure 1-440 2. The toner cartridge has been tuned ant positioned as epoctie. Figure 1-441 The fing over is atthe LOOK poston. |Foing ever | Figure 1-442 Unless the above thee points are sais: fied, the tock mechaniem wil activate, pro: venting the top uit rom closing. 1-28 comer © cnn ao arr ee LS NORE |. IMAGE FORMATION A. Outline “The copier uses a direct charginganser systom with each component block arranged as shown in Figure 2-101 ee | 005 -seamning ume eens | Light area i 500 i Darcarea 1000) mary erarging | Image exposure (step) ‘stoo2) I Figure 2-108 coment © 1 HN fou seer ex SP TE Mae C. Pre-Exposure (step 1) Pre-expoaure Figure 2-105, Pir to primary charging, the ight ofthe pie-exposure amp is drected tothe surface Of the photosensitive drum for pre-exposure, thoreby removing the residual charges from the surlace of the photosensitive drum to prevent uneven copy density. D. Primary Charging (step 2) Figure 2106 ‘The surface ofthe photosenstive stim 's charged to @ uniform negative potential in preparation forthe formation of stat latent Images. The copier uses its primary charging roller to directly charge the photosensitive ‘um (primary charging) “The primary charging roller is made of cconducing rubber, and a DC bias is applied tothe roller Reference; ———————_____ 'Acirect charging system provides such advantages as low application voltage coor © os ce. (mou wee WEE SE EDNANMRNEMLIROY 2-3 E. Image Exposure (step 3) tia mage a Figure 2107 In this stop, the optical image ofthe orig- Inal is projected to tho photosensitive rum to neutralize the charges inthe ight area, 2-4 cert © se conn F. Development (step 4) ce nthe woo | Figure 2-108 [As shown in Figure 2-108, the develop- ing assembly consits ofa rubber blade and {a developing cylinder constructed of a fixed ‘maghot and a eyindor that rotates around it. ‘The copie’ toners a one-component toner ‘made mostly of magnetite and resins. The toner has insulating characteristics and becomes positively chargod by the friction between the rotting cyindor and th blade. "The toner is moved betwoen the rotating eveloping eylinder and a blade, where itis charged 1 a postive potential and deposited fn the developing cylinder ina thin, uniform layer The developing cylinder receives both [AG bias and DC bas (negative component) fat the same time; the resuting bias i called ‘oveloping bias. For this reason, the nega tive component of the developing bias is (greater than the pasive component Poetive component xe S |_| Neoatve componene De bias Figure 2-109, ‘ae We Ee PEM MEL During copying, the toner is atvacted to Reference: the photosanatve dum by the photosens- Toner may colect on the Wanslor oer te drum surface potential and the develop- ‘te imago on the photosensiive drum ment bas postive component), ths turing fails to transfer to the copy paper the sate latent image into a Vabi image. because of aa ortho ‘Any excess toner Is repelled by the photo. ‘The copier tums the transfer voltage to Sensitive crum by the photosensitive drum posiive during inital rotation, while the Surface potential and the developing bias ‘Scanner is moving in reverse, and during {negative component, post rotation to retuen the positively "A DC bias allects copy density and the Gharged toner adhering o te wanstor ogree of fogging: the higher, ie, doser to roller othe photosensitive cum, Writs, the darker the images wil be—how- ver, ith an increased tendoncy toward fog s & ong Ss A G. Transfer (step 5) ‘ranstetroer + Figure 211 Figure 2-110 ‘A negative votage is applied tothe back of copy paper to ranster toner fom the sur face ofthe transfer drum tothe copy paper. ‘The copier uses a rol Wanster system, which has the folowing advantages when Compared with the conventional corona transfer system Generates vitually no ozone, + Proviges good feeding, since copy paper is retained by both the transfer harging roller and the photosensitive eum. emma © ves ce, won nmaesina se er ParEMAeNIRNENLROY 2-5 H. Separation (step 6) & Reotd > Static eimnator Figuro 2-112 Copy paper is separated ftom the photo sensitive drum using the rgity ofthe paper. ‘Thin paper, Rowaver, has low rigidity and can wrap around the photosensiive drum. To prevent such a problem, the copier applies a postive votlage to the separation Static eliminator to weaken tho state attrac tion between the photosensitive drum and copy paper, thereby facitating separation |. Fixing (step 7) | Finan ly Pressure olor Cleaning roller Figure 2.113, ‘Alte transfer, the toner image is fixed 0 the paper while the copy paper moves through the fixing film and the prossure role ‘The faxing film has a seamless construe: tion and is made of speclal material so that melting toner wil not stick tothe film—fur ther, the surface of the pressure roller is cleaned by a cleaning role. The fixing heater is a flat heater and heats only the area where the fixing tlm comes into contact: this design eliminates the need for warm-up ime, ‘The temperature of tho fixing Noster I monitored by the thermistor (TH1) located more ot less a the center of the fixing heater 4nd serves to make sure that tho Noator controlled to a specie temperature. common © ws ane oe A ES EDM EA J. Drum Cleaning (step 8) tearing bade ‘Scoop up shout Figure 2-14 In preparation for the next copy run, the cleaning blade scrapes of the residual toner from the photosensitive drum by way of cleaning the photosensitive drum surface. ‘The scoop-up sheet than is used to collect ‘such toner core © ws owse a er om SF REMAN HP 2-7 Il, AUXILIARY PROCESS. 1. Side Blank Exposure Side blank exposure ls used to prevent adhesion of excess toner to the drum by removing the residual potental in the non: Image areas ont, oa) of to drum. See p 338 for detail. 2. Nip Exposure In ip exposure, part of the ight rom the pre-exposure lamp is directed to the ares where the photosensitive drum isn contact with the primary charging roller, thereby ensuring he stabity of primary charging. Pre-exposue ane, TW tproewante < A rotsenane ue reaig SY Caring ~~ wade pat fot (ip exposure) ath fat (pre-exposure) Figure 2115, 2-8 cornea © ms cnn os hems Ss EON PEA AN 1. BASIC OPERATION A. Functional Construction ‘The copier esi roughly be dlvided Into Tour functional blocks: namely, pick upeading, ‘exposure, image formation, and contro Conia block Exposure bik ‘onto panel Copyboars ee Genial ‘sembly 1 ereuity feet} pti path igo |. NSS Fran | toamatse NI Lesa K et em ee (senstive\ ama Lf \a- [Bevel drum) [assembly y 0 separaton | | Pek up + =) conta assembly Foing assonbly a Pik dotvory assembly L feeding book Figure 3-101 conn © ws cee. nomena nee eerie PareDMoMRNENWCOR B= B. Electrical Circuitry ‘The copie’s major electrical control mechanisms are stven by the microprocessor on the [Dc canttoler PCB. The microprocessor reads input signals from the sensors and the operation keys in rosponse to the insttuctons of the program stored in advance and generates signals Una ite eocnoade ae moor ane ond amp compose power occenrternee “Reaves 8 somtgtesreay ose aor cami) |" saneai GU lawy | | [eeu | | poem sear poston sos i = Sore pt cin : erage ie apr Pena tring ct fe ey Ban eae dein tom Dep eer vose been Testor See teas vee Fe emranr pperiensty [zenatte| | Main motor nor cone (0) Shere — Pk slr ae Repeat Such sina a {al | Simonse saci Sow Ecnerreoer pop Stich eens Pers) conta Bian ara cee oar ase ler ecpe stent rower (a) oa (9) seehnkecne ane (412) seanton i mtr "umn \ pap Ea | —+(u2)peorsue ane (od wn mnt : ‘Seaton uma Teurrtnaccun come gure 9-102 3-2 comma © ws won ‘ores eH PEN REM -., _ ©. Inputs to and Outputs from the DC Controller ’ Inputs to the DC Controller (1/2) _ Decanter PB sions, tas searer ne stn SCHP wien comers athome poston, sensor Lest co {Wen light booking plate i at PS, "}) rom) tae Lensome postion [Ll] Lvcasal — | Cex i Reterence signal i i ain moter ver PCS Figure 3-107 cori © 1s ck can ersensinia SES EMUMMMEREAN —«3~7 F. Basic Sequence of Operations (DIRECT, 2 copies, con! uous) Copy Start Key On 3.2 See (approx) After Power-On Powersnih Copy tat key oN ON Se ain motor) Pre-oxposure lamp Primary as Doveloping AC bias Developing OC bias “Transorbiae ‘State eliminator bas Hoatr reverse 1 Sant home poston detection ens Rome postion detection Figure 3-108 3-8 comart © was conn owen et PE me 2. Copy Start Key On Immediately After Power-On less than 3.2 sec) [Power swtoh ON "Copy Star ey ON (eco) Main motor 4) Seaning lamp FL) Seamer Siemon 2 Pre-oposure lamp Primary bias Devoloing AC bas Developing OC bas “Tansee bios ‘State simnatr bas Heater) reverse 1: Saner home poston detection I ens Bome postion detection Figure 3-109, cert © set woe, on exiMeie ees MCEMAeUIMMEURIR «3-8 3-10 common © ws noe, sto Betncen when te power |Wats ur te Coy Stat key (tendon awichistumedensnd [becomes val wen the Copy Sat Kyi pres |- Between wan STA over and when re Copy ‘Stan key spose oo [For about 95sec ater ep Romoves ie esdual |The pocup signal {eva rcaton) |CopyStat kyle pressed. | charges fom he poo- gorau andthe i tive cum aps abies rat of cy Papers fhe sersiiviy of hepato [pick vp. Snstve dm in preperation tor opyng operation, = Proheat the seaming lame and mskes preparations ur te dive erty bezores sabies. ‘soFW white scanners moving |The scanning lamp Buminats Te ein sigral {scanec tomar oars the orignal athe rected is genet, athe "te dstvce aes lepcalimage projected on | copy pave moved Toardvaresdependng_ he polos umby [othe arser ‘one copy paper sz and |vay of mors an ensee, Asser reproduction. |The speed toward travels depending on th opreduton ret. ‘crv "while to scanners moving The seannris reumed she meorinueus oe, {ccanerrovere) never tame postion preperatn [te pickup salts “Tosoeedct reverse —forhernaxtcopynun. (generate, endcooy travels tout 3 eso fers psd fast a forers raelin DinEcT. d isa Fer out 1 oo aher SERV |The nt copy popes astrtten) —_florwelstoopyis over |aecharged Table 9101 xo MDS EDA OANA ROH ll. EXPOSURE SYSTEM A. Varying the Reproduction Ratio ‘The reproduction ratio in the alrection of the drum axis is varied by the lens dive sys- fem and that around the sum, by the sean nor drive system. ‘The lons dive system holds a lens array ‘and changes the locaton ofthe lens and the ‘optical pathlength a8 shown in Figure 3-201 te vary the reproduction rao In tho rection of the drum axis; the length of the optical path is changed by moving the No. 4 and No. § mirtor units aa chown in Figure 3-202, ‘Tho scannar dive systom changes the reproduction ratio around tha drum by mov Ing the No. 1 mitror faster (reduction) or slower (enlargement) relative to the periph fra speed of the drum. Reference: ——____ ‘In DIRECT, the speed at which the No, + mitot ‘= moved isthe same as the perinheral speed ofthe drum 2, The length ofthe optical paths longer In both REDUCE and ENLARGE than in DIRECT. conn © ve en. ‘ro we es EDR RW OG Feng Re. Optical tn fein EN. Optical, ath feth 8 Opti pate LiL, LeL3 Figure 3.201 3-11 __Conyboart ass ENUARGE AED Moverern 4. fo ENLARGE, REDUCE 3-12 conan we conte ote esos oe MENA eH B. Lens Drive System 1. Outing ‘The lens rive system Is divon by the scanner motor (Mz), When the lens solenoid (SL3) tums on, the switching gear is pushed in the drecton af he arrow <>. When the scanner motor rotates in reverse (4) inthis condition, the lens unt maves in REDUCE dracton by the work of gears and ions cable, [A the same time, the No. 45 mitror unit moves according to the travel (reproduction rato) cofthe lens unit, changing he length of the apical path [At his time, the side blank exposure lamp also moves in relation to the lens to pectrm black erasure athe ront and the rear ENLARGE Lens nome postion Lens unt sensor (P52) i § Lonstravl detecting shaft fo io blank exposure lamp DC conto POB core © 5 coun ak even Fe Sei EMAENIPORENLNI) 313 ©. Scanner Drive System 4. Outline ‘The scanner dive system ie ven by the scanner motor (M2, which changes ts recon ‘of rotation so thatthe scanner movos foward or in reverse. The revolution a which the scanner is moved forward changes continuously according to the Selected reproduction ratio, and the ‘evolution at which the scanner ie moved in roverse remains constant regardless ofthe select: ‘ed reproduction ratio (about 3.4 tes as fast asin forward in DIRECT). “The distance over which the scanner travels varies according fo the length of copy paper ‘and the selectod reproduction ratio. “The ecanner moto dives the lens drive system in addon tothe scanner system. fs Motor divert 0C conater Po Figure 3-204 3-14 comin © ms cnn wos ND SED MR NA OG 2. Relationship between the Scanner Sensor St tees eam 4 [Reteronce used to dotomine the onward nd Signals Scanner nome rave sarc. postion sensor | SCHP : Pst) Fy 0.1 se, Table 3.201 Hh scanner stops traveling in reverse in 3, Basie Sequence of Scanner Operations Power swion SAW SA ‘Scanner home positon | sso 30 —_— ‘Scanner 2 2 — ee ( : Gets scanner home poston 2 : tects lens home poation Figure 3.205 The microprocessor on the DO controller PCB contals the forward travel distance of the scanner with reference tothe rising edge ofthe scanner home positon signal. The forward trav- el distance varies depending onthe length of copy paper’ and the selected reproduction rai in ENLARGE: if the ratio is less than 130%, the scannor is moved forward for Ad (287 mm): the ratio is 120% oF moro, the scanner is moved for LTR (279 mm). “Fora discussion of how the rath of copy paper is checked, see p. 3-48 come © ms ce. WO ATE ELS SLE EONAR 1S 4. Driving the SeanneriLens Drive Motor @ Outine ‘The scanneriions drive motor is a 4- ‘The scannerfiens dive motor (M2) is a phase stepping motor, and controls the . “Coverage ot fing tien Balance sping Figure 3.417 6 Measures for E007" Use fixing film displacement correction ‘made if'E007 Is indicated as fllows: 1) Tum off the power swith, and leave the copier atone for about 10min. ‘The temperature of the fing heater wil drop below 100°C. 2) Turon the power switch +The copier indicates ‘Con the contol panel, and the fixing assembly becomes activated moving the thing firs (about 3 min), 8) After 3 min, the" incaton on the con trol pane! wil disappear when the fixing fim retums to its appropriate positon, andthe copier enters standby stato. Ploniiiom se] ‘The caper ndicales "Gon The contol ‘panel while I executes fm displace- ‘ment cortetion mode, advee the user ‘ht the Incieaton dogs not rater tan 00 E007" does not aisappeas alter exe cating the above fixing film displacement correction mode, sce the Instructions under "Comecting the Dispiacoment of tho xing Flin in the Service Handbook (p 2-4). 3-58 comune ws cuenne con re SF TEM REL E. Detecting Jams ‘The copier is equipped with two copy paper sensors to check the presencelabsence of copy paper and whether tis moving normally * pre-rgistration rllor papor sono (Q751) + Solivory sensor (PS3) ‘The presence/absence of copy paper or a jam is checked in reference to the presencelabsence of copy paper al the respective sensors at such times as stored inthe micro processor in advance. “The copier keeps a record ofthe remalning number of copies to make or the copy mode ctfectve at te ofa am. The micoprocessox has the following fue ‘no paperian’ detection ‘Sequences, and it aso identifies a jam if any of te sensor detecs copy paper at power-on 1. Absence of Paper in the Multifeeder Pick-Up Assembly (pick-up delay jam) In multeeder mode, copy paper does not reach the registration sensor wihin specific petiod of time, the copier dents a ja, stops the main motor in about 3 soc, and indicates the Add Papor message. ifthe registration sensor detect copy paper within this 3min period (approx), the coporideniiies a pick-up delay jam and flashes the Jam message (Oopy tart oy ON. i a ae Peep uch ana (SL) ggg, es Jam obec. ™ Preveparaton olarRape? 1 paper sensor(G7siy rp}? ae = 500, an motor = Figure 3-818 (normal) ones © 5 co ok Wee Fu SPENCER B= SO Copy Stan ey on g t Eee Pekup cc 2 (S sam check = Provegistaian elerpaper sensor (QPS Man motor | kup cen solenoid (SL Jam ebook Fon Tar Baba Teaiew as fonser Grey PY |__| Nesaper + as Main motor ont) | ~~ $22, Figure 3-420 (am) 3-60 cme © ve conn, ox nse een eS as PNR SOFAS AND THC 2. Caseette/Singloteeder Pick-Up Delay Jam | Cassette Pic Up Delay Jam I copy paper does not reach the registration sensor within a specic period of ime after the Copy Start key has boon preseed, th copie identifies a pick-up delay jam, stops copying oper= ‘aon, and lashes te Jam message, ‘Copy Stan kay on a cy aH Pee ee} — ej — Pi dam chal Breepstanon mer paar han Sea ——— moor — =e Figure 3-421 ._ Singlefeedor Pick Up Delay Jam If copy paper doos not reach the registration sonsor within a spectc period of time after paper has Been pleked Up, the copier identifies a pick-up delay jam, stops copying operation, land flashes the Jam message. aaa Sneed poe err (7) wn check er ie rajenanan TO nape Eonaot (are! tf Main motor ~ Figure 3422 corn © ves NE, aon exo ese ES MBeNLRNEULINH «9 BT 3. Pick-Up Stationary Jam copy paper does not move past the registration sonsor because ofa feeing problem, the copier identiies a pick-up delay jam, slops copying operation, and flashes the Jam message (This detection i nat executed in singloteeder mode ) copy Sean ey oN % aa pa Regan cue cli 2) | — et —— ps —s vam check Tae — eee : Ragetraton sensor (Q751) Main tor) | Figure 3-423, 4. Delivery Delay Jam 'Weopy paper does not reach the delivery sensor witin'a spect period of time because of 2 feeding problem, the copier identifies a delivery delay jam, stops copying operation, and flashes the Jam message, even fi ; 7 aR oa agate ech oi 82) sam cba <— ‘ormal iam olvey sensor (PSA) ain metor O41) Figure 3.428 5. Delivery Stationary Jam 'Wcopy paper does not reach the delivery sonsor within a speciic period of me because of identifies a delvery stationary jam, stops copying operation, and OT | ; | Asse) 4. 43se0 lam eneck a Delivery sensor 54) aT Mata mato) Figure 3.425 3-62 cme © ses cwoue ‘aon en ee ee ER ea V. FAN “The copiers equipped with one fan which serves to discharge ozone and cool the inside of the machine, The fan's divon ciecty by the main motor (MI) by means of abel a a > Ss Figure 3-501 cov © ys cnn. wou onoaer nes es SC EIMUNEMLANON 3+ 6B OS A VI. POWER SUPPLY A. Distribution of Power rer snten : - Dos |] "ee rep erat Ponwe cect pg { “as | fre a] mera ‘nowy [fe] Tot “PLOY +0 Of sf Cone parat = Ls Sengr' oc contotee ear — tame al Saipan {sa | a a Seamaa] e+ +[/Sewning ia | : Sout a + Fm oari (roa {oveing rae 4st —— i | Trlr rer _ ‘State otinator ~ Figure 2-601 3-64 comma ws conn AOL Na Ne ESS EDR UA B. Power Supply Circuit ‘The copier’s power supply assombly consists of lis DC power supply, scanning lamp power supply, and composite powor supply cru, and Uses a singe main tans for (1402) to supply high voltage. The copiers power supply is equipped with a microprocessor for exchange of data with the DC controler PCB. ‘The copier's power switch Is a soft ‘switch, and the copier is equipped with an ‘auxiliary power supply to drive the soft switch. The auralary power supply provi the microprocessor (2501) with +5V pawer while the power plug is connected and the oor switch (OS!) son. 'AC power is supplied to the OC power supply assembly when the door switch (051) and the power switch on the contol panel are turned on. The DC power supaly fonerates +8 V, 424 VR, and +24 VU forthe BC contr PCB, corm © vs conn Con rier Sr NN NE When the power switch is turned of, power to the DC contller PCB is cut; t0 back up data on error codes (E000, E001 E002, £003), the copior uses a ium battery (BAT) located within the DC. controler ci cuit, using the battery. the appropriate error informaton wile Indicated on the contol panel when the power is returned, informing {he presence of an ertor associted with the ‘cng heater. ‘Keaton Replace the lithium battery only with the Jone listed inthe Parts Catalog. Use of & ferent battery may present a risk of fire for explosion. The battery may present a re oF chemical bum hazaré if mistreated Do not recharge, disassemble, or dispose af tint. Keep the battery out of reach of children and discard any used battary promptly. Reference: The tolerances allowed for the DC vote age are as follows: 5V 25% 4 VR 25% 2 ee vuai2s% However, 24VR is designed as a 2mode swith * during copying: 24 V 25% * during standby: 18 V 210% Moreover, the above values app on the condition that tha AC input folerances fare between “15% and + 10% 3-65 Door sch ot mot looL. LJ oc |) sv o (Bas) | FUT: Main |Powor | +24VR 7 ane. sepy, Seevu te > He oa je Confined 0c eonroer Pca iy Figure 2-602 3-65 crm © ws cone kn rv a EN Ss PE REA C. Detecting Errors by the Composite Power Supply PCB ‘The copier’s composite power supply POB is equipped with a microprocessor (2501) which serves to run a self agnosis program to check the output from each power supply and its communications with {he DC controler PCB, When an error oceurs, the micropraces: sor communicates with the DC controler PCB eo thatthe results of sf diagnosis may be indicated in the display on the contrat panel Overcurrent low voltage) Ifthe compost power supply PCB finds an error in a DG load, it wil turn of the relay (ALIO‘) to cut off the AC input. 2. Erorin the Control Value (igh voR- 299) iff composte power supply PCB tins that to diferonce between te Seting ara the actual valve of ether of he folowing Yollages Is not as specie, wil indeate “Eaeson te cotel pana * pray Bo bas So ore } weer ‘er +l Figure 3-720 cor © ws cone, ak eee ee AE CM AeMNEIRN 979 G. Controlling the Belt Motor 1. Outline Figure 3-721 is a clagram showing the cont circuit forthe belt motor (M2), ‘The belt motor isa 4-phase contol step ing motor. ‘The CPU (Q1) on the ADF controllor POB sends control pulse signals (A, A", B, 8°) to the motor ceiver (24) In response, the motor diver changos ‘he output timing of the pulse signals (MA, MA", MB, MB") Used for diving the motor 0 rotaio the belt motor clockwise oF counter ockise “The motor diver is equipped with lim: itor function used to keep the motor supplied ‘witha specie curent eo that current greater than spected vl not ow. Iffeads large enough to activate the i iter function occur in succession, the belt motor cannot rotate as specled, possibly leading to feeding fauts. Any feeding fault will cause the ADF controller to flash the ‘Jam indicator on the controler and stop the bett motor at he same time, ‘ADF conto HerPCB Figure 3-721 commen © ws een to ea ES EDR A H. Detecting Original Jams ‘The ADF is equipped with the sensors (PIT through PIa) as indica Figure 3-722 to monitor the mover ‘originals. Jam fed In ent of "The movement of erginals are checked at such times a8 programmed in the C PU on the ADF controller PCB: a jam is enti in relation to the presence of an origi ‘ach sensor. Table 3.708 describes the type of jam, concition of detection, and sensors involved. eS Pit: deivery sansor Ps registration sensor PI: orginal plement sensor Figure 3-722 ‘Type of Original Jam and Condon of Detection (aen| Type ofa ——[Sonser Conaons — [Resa orginal ——|P1, P12 har Ww Te FIAT separated, te daivary sensor PT juns on while the elt motor retaiss fer 300 ms or lees ibotore the rgsttaton sensor (12) tum on [Wen the 1st onginal is pleted up the registration sensor (P12) and the diver sensor (PI) tum on Pickus ral present at art (FT PTZ en separation sara, the registration senor (1) oF [elvery sons (PI) ao on, [Separaion delay ae nen separation sal, De rogavaion Sensor (PI) doesn lurnon ater 2 sec. Pica aay 712 When pick-up sa, ragiavalion eoneor (P12) does ak | _humot ater teecing ha erga for about 500 rn, IAD apan TWST__[The ADF is opened while operation (Deivey delayjam —|711,PT2When dalivery star, the delvery sensar (PI dove nal (otot an ognal that has been fe about 100 mn | — [ator he relstraion sensor (P12) has tured ot, te dlvry lensor (Pt) doesnot detoct an original hat hasbeen oo (bout 800 mm, (avery stationary rw | FIT (During pick-up, the delivery sensor (PI1) remains on even| Rent crgal trae sateateo ma "| Table 3.703 cart © 1s coun, ak eziomrieca es ote PaTeMUMURARNENROG 981 Power Supply 1. Outline Figute 2-723 shows the routes of power supply "The ADF is supplied by the caper with V and 24 V. The 24V supply eut off when the ADF is eponed, ie ‘when the ADF ‘switch (MS1) turns of. The SV supply wil Continue to keep each sensor ponered even wen the ADF is opened Compose ey is — tis y i ee 3-82 corm © sas owe, en en 0 PRENSA RE A UP LNA AND THING Vill, STANDARDS AND ADJUSTMENTS 1. Actions to Take After Replacement Par Wore | Scarring lamp “1 Adjust the intensity of ho scanning lame. 2. Eveout AE aur ntnsiyiAE sensor [1. Adjust he intensity of he scanning em. Pos 2. Exo AE adustment [Comcaite power | Ast enters of he scanning amp surely PCS. 2 Execute AE agustont 'sExaoute measurement votage correction for APVC (w_oFST). 4. Execute measurement cuent correction for APY (ADS), Preexpesirlome _ | Adulte peesposure lamp owt PREX LP) [DG controler PCB [7. Adjust he ena of he scarring lamp, Oni modes 2 exoauta AE agusimort ot eappod wih he a. Acust the image lading edge nor-mage with automatic nication ot (LEBLANK) lum carsge 14, Acs the age lacing edge margin (REGST). | replacement tine 5. Execute primary charge ouput valage corecton (erivany~ 6. Execute APVC measucamentcrtent conection (_OFST” Lee eeaeees rama | (Pw_oFsny 18, Exocuto meseurement curent cortecon foe APVC (aay) | ‘9. Exccute rato fe adusiment (LENS. ADJ. 10, Erecuopro-pocue lamp ouput autment ‘ero Dam ot Tess pay cone ow alae conedion [Onto woaelonal | amar ped vine 2. ecua eanuerent tap coreion br APY arate eaton wor fmencye In cree FB |i Exacta nding oe sp potion. [PEON a Table 3.01 cor © os cnn aon eon i SL ENAMUREMENLH 9 BS LO 2. Adjusting the intensity of the ‘Scanning Lamp ‘Adjust the intensity ofthe scanning lamp whonever you have replaced any of be ct lowing parts: * DC controler PCB * composite power supply POB. + ABiintensty sensor PCB + scanning amp |). Set the density corection aia (VR107) to te center note, Figure 3-801 2) Turn off the AE mechanism, and set the copy density adjusting lever tothe cen- ter notch 8) Place the Test Chart (NB-3, NA2, NA-3) (on the copyboard, and make copes 4) Turn VAH0% on the DC controler PCB fully countarclockwis. 5) Turn VRIO1 on the OC contoier PCB 10 that gray scale No, 9s barely sible, ‘Check gray éeale No. 10 if you are ‘ising NBS. If yo have turned VFIt01 fully clock- ‘wise, turn It fully counterclockwise: “before making aefustmentsonge again. Direction of VEO and Copy Density Figure 8-802 3. AE Adjustment Execute AE adjustment whenever you have replaced any ofthe folowing pars: * DC contioler PCB. * Composite power supply POB, + ABlntensity sensor PCB * scanning amp Preparing for Adjustment * Obtain a newspaper with even densty: ‘avoid one with photos and large ties. + Obtain five sheet of copy papar ‘Make sure that the intensity of the scanning lamp has been properly agusios 3-04 crm © ms conte ons er SF TEMG PRE 1), Tur on te copie. 5) Place a newspaper on the copyboard, | 2) Short the two jumper wites (JP, JP4) land close the copyboard cover fon the DC control PCB with a screwdev- 6) Adjust VR102 so that the indication in or ‘the display is b2 through be. +The atiofcountineatr indicates P. vrjo2 7) Remave the newspaper from the copy board, and place a stack of five sheets ‘of copy paper on the copyboard glass in 3) Stop shoring te jumpers; then, using i plein, cov he coprbours the #/- key, bring up "40° on the = oe Alera 1) Adjust VR10S on the OC controller PCB eee 0 that the indleation on the control panels 52 tough 5. Figure 3-803 wey. +The scanning lamp will tum on, and the main motor (Mt) wil start rotate. /~, 4) Tum Vit03 on the DC contioller PCB. fully clockwise. vrtos \ ‘vnyos Figure 3-806 | anna 45 ene aon wes ira Ses eEOMapuURORNEK) 9 = BS 9) Make a copy, and make sure that ie free of fogging yer its text Is dark ‘enough. * If the copy is foggy or the text density Is too light, opeat starting with step 1). + Ifo change is noted in the results after re-adjusiment, make further adjustments using tho donsiy carte tion eit (VAt07), Figure 3-807 3-86 comer © oe conn 4 Leading Edge Non-Image Width Make this adjustment whenever you have replaced the following: * DC controler PCB Make sure thatthe leading edge non Image width is 20 21.5 mm when the Tost CChartis copied ‘Caution: You must adjust the image leading ‘edge margin whenever you have made this aster 20» 15m) Figure 3.808 Making Adjustments 1)” Selec 31" in service mode: then, using the #/- key, change the setting in the countrati indicator, and pross the AE ey, + The setting may be between 0 and 99 * Tre defaults 22 Felaonshp bomeen the Seting ar the nage Loading ape Non Image Wid [7 Seong tang op Roa a ah increases Table 3-803 2) iter making the adjustment, reord the new setting onthe service labo attached behing the contel pane. ‘er ee ES PTE Naa REL a PETIA THONG 5, image Leading Edge Margin (registra: 6. Primary Corona Output Voltage tion on timing) Correction (model without automatic Make this acjustment whenever you indication of rum unit replacement have replaced the folowing: ‘ume only) * DG controler PCB Execute this adjustment whenever you have replaced the fotoning Make sure thatthe leading edge margin * DG controler PCB: is 1.0 and 4.0 mm when the Test Chart is * rum unit copied Making Adjustments + Aitor Roplacing the DC Contoler PCB 4), Select'22 In service mede; then, using You wel ake aufe al tte ieaoe the Key, enr the satng PRIMARY Ieetng edge nor-age wth wlan tecorded on th service label atachod 30 staan belo ma Sonind. the ‘control panel In. the me ieee countiratio indicator, and press the AE key. +The setting may be between 0 and 20, poeneenieety 2) Tum off and then on the copier. + Alter Replacing the Drum Unit ‘o140lmm 4) Select $2" service mode; then, using the +! key, enter the setting “PRIMARY” recorded on the service label attached behind the control panel in the ountratio inaiator, and press the AE key. + The seting may be between © and 20. Figure 3-800 Making Adjustments 4) Select "30" in service modo; then, using the +/- key, change the setting in the countrati indieator, and press the AE ey. = The soting may be Betwoon 0 and 99 The detautis 14 2). Tum off and then on the copier. 8) After making the adjustment, record the ow seting on the sonic label attached Felaonenp bonveen he Seting ante irae behind the control panel nding Ege Non-age Wid ath | tage rg eherainoae “Hoh Irereases Low Decreases Table 3.804 PREX 2) Aker making the adjustment, ecord the new seting onthe service label attached behind the conto! panel Figure 3-810 om © cnn cash inosine fs Ses MENAMINEREELARH 9-87 7. APVC Measurement Current ‘Correction (model without automatic Indication of drum unit replacement time only) Execute this adjustment whenever you hhave replaced the following: * DC controler PCB + drum caridge Making Adjustments * ater Replacing the DC Contoer PCB 4), Select "33" service mode; then, using the +/- key, enter the setting P_OFST™ recorded on the service label altached behind. the control panel in the ‘ountratio indicator, and press the AE ey. +The seting may be between 0 and 99. 2) Tum off and then on the copier. + Aftor Replacing the Drum Cartridge 1) Select '33'in service mode; then, using the +/- key, enter the setting P_OFST recorded on the service label attached to the drum cartridge in the countato ind ator, ard press the AE key +The setting may be between 0 and 99, 2) Tum off and then on the copes. 3) After making the adjustment, record the ew setting on tho sonic label attachoc behind the contol panel Figure 3-611 comma © v5 oe, 8. Measurement Voltage Correction for aPvc: Make this adjustment whenever you have replaced te folowing * DC controler PCB. + composite poner supply PCB. Making Adjustments + Alter Replacing the DC Contoler PCB 4) Select 34" service mode; then, using ‘he +/- key, enter te eettng PW_OFST recorded on the service label attached behind the control panel in the ountratio indicator, and press the AE key. + The setting may be betwoon 0 and 30, + The dotautis 15, 2) Tum off and then on the copier. 8) After making the adjustment, execute user mode U7. + Alter Replacing the Composite Power Supply PoB 41) Salect 34 in service mode thea, using tho ¥- Koy, enter the seting PW_OFST recorded an the sence abe tached > the compose poner supply PCB Inthe countiatoinceator, and press the AE hey Tha soting may be between 0 and 20. The dota 15 2) Turn off and then on the copie. 8) After making the adjustment, record the new setting on the cence labo atached behind the contol panel Figure 3-812 ‘oer ec er ES 8 PENNE A 4) Atter making the adjustment, execute user mods U7. (Ths sep apples ony the machine is equipped with the drum unit replacement time automat ini ‘on funtion ) 8. Measurement Current Correction for APVC Make this adjustment whenever you have replaced the following: * DC controler PCB. + composite power supply PCB Making Adjustments + Alter Replacing the DC Controller PCB 4) Select 35" In sorvice mode; thon, using the #/- key, enter the setting "IP_AD4' recorded on the service label attached behind the contol panel, and pross tho AE key. +The Setting may be between 0 and 30. The deta ie 16. 2) Tum off and then on the copier. + After Replacing the Composite Power ‘Supply PCB 1) Select 95 nservioe mode; than, sing the #/- key, enter the setting 'IP_ADS recorded on the service label atached to ‘tho composte powar eupply PCB inthe ‘countratio indicator, and pross the AE fey, 1 Tho setting may be betwoen 0 and 30, {The defaults 15, 2) Tum off and then on the copie. 3) Record the new seting under 1P_ADJ on the service label Figure 3813 comm © we cate. con on es LS EA 0 10, Reproduction Ratio Fine Adjustment Make this adjustment whenever you have replaced the folowing: * De contioler PCB. Making Adjustments 1) Select 36 in cenvico mode: then, using the + key, enter the eating LENS, ADS recorded on the service label, and press the AE key. + The cotng may be between © and 20 The detaut ie 15 2) Tum off and then on the cope. 11, Pre-Exposure Lamp Output Adjustment Make this adjustment whenever you have replaced the fllowing * DC contraller PCB + Pro-exposure lamp Making Adjustments + ‘Aftor Replacing the DC Contoler PCB 4) Select'37"n service mode; then, using the +- key, enter the setting PREX_L recorded on the service label, and prese the AE key. + The setting may be betwoen 0 and 99, + The defaults 60. 2) Tum off and then on the copier, 8) After making the adjustment, execute user mode U7. + After Replacing the Pre-exposure lamp 4) Select ‘37 in service mode; then, using the +/: key, enter the setting recorded an the label attached to the replaced pre- ‘exposure lamp, and prs the AE kay. * The seting may be between 0 and 99 1 The deta ie 50. 2) Turn off and then on the copier. 3) Aftor making tho adjustment, racord the ‘ew soting on he series label attached ‘bein the conto panel Figure 3814 4) After making the adjustment, execute user mode ‘U7. (Ths step apples oni it the mactine is equipped withthe drum unit replacement time automatic indica ‘ion function } 12, Adjust the Original Leading Edge ‘Stop Position You must frst correct orginal skew and adjust the reatiront original stop position Botore adjusting the original leading edge slop positon 1)” Obtain a sheet of Ad or LTR white copy paper, and dra two lings as indicated The shoot will bo used as atost chart ‘orm sone MLTR copy papper | Figure 3.815 2) Remove the sow, and remove the ADF controller cover. e167 ADF controller cover Figure 3.816 8) Tum on the copier, and place the test chart prepared in stop 1) onthe oeiginal tray Figure 3.817 mot er ees sr RF NEN EER NN NIH OTH 4) Press the Copy Start key to make a7). Press the push switch {PSW) on the ony. ADF controler PCB, '5) Check to mako sure that he astance La + The copy paper willbe picked up from ‘on the copy image indicated is 10 +20, the original tray and stopped on the 25 mm (standard) or less. copyboars glass. 4 Copy mage (aci0220mm Figure 3.618 6) tho distance is not as specified, shift Figure 3-620 bit 1 of the DIP switch (SW!) on the ADF contol PCB to ON, and place ang) Use the rotary switch (SW2) on the ADE ‘Ad or LTR white copy paper onthe origi controller PCB to adjust the original al ray. leading edge stop postion. Moving the rotary switch by a single notch changes the origina stop poston by about 0.3 mm, Pross the push switch (PSW) after ‘deciding on a postion to aischarge the ‘copy paper and store the optimum va. Figure 3.819 Figure 3.8621 comma © v5 cn. (anv een essen ST FONTONRMRORRE NANO «3-91 Relationship between Rotary Switch 4) Pregs the push switch (PSW) on the Directon and Original Poston ADF controler PCB. — ‘The copy pager on the copyboard wil Drei oF Ftary[ PoBVON (SRA of Deveechagen ne opm value switen_| _ original _ wil be stored, iockw “Toward leasing ego] | Counierciockwise | Toward taling exge| rw Table 9-005 ‘You must shit the exginal stop poston toward the leading edge by 9 mm. 4) Place a sheet of Ad or LTR white copy ‘paper on the original tray 2) Shit ot 1 of the DIP switch (SW1) on the ADF controller PCB (SW) to ON; | then, push the push switeh (PSW) to pick up the copy paper. Figure 3.824 13. Checking the Photointerrupters 4), Sel the meter tothe 12VDC range. 2) Connect the probe D of the meter to GND the grounding terminal 2 on the 1G controller PCB, Figure 3.622 3) Tum the rotary switch (SW2) onthe ADF The cuneulaive nam of copes mada |i te oplacement. by tne drum unit has reached 30,000, IH Fing heater (overeating) ‘The thermistor (THe) tomperature | fxoaeds 225°C aug copying HEU I - Thervistcr crt, THe; fauly) | Te thomisior (TH) temperature als to BOD | irae ina Teacher ser spree ont + Thermal use FUT; mote) (Copy Star kay Trae (aly) “The hormistor (THY) temperate fats to | Dc eontoler PCB (tauty) reach 150°C in 4 se ater apres onthe Cory Sake. | "The thermistor (72) erperature tals feach 65°C n 4 se ata 8 poss on the (Copy Stat key (ote) cor © 1 cme aon rom SS MCTOMUMNBEMME NOH — 3-101 LOO ST Cae Bara EGE | tems. THe: faulty) he thermistor (TH) temperature LAI Trac taut) exceeds 245°C dung copying + DC conler PCB (at) operation. +The thomistor (TH) temperate ‘exceeds the contol temperature by 90°C ater a press onthe Copy Start key. The thermistor (TH2) emperature fexoande 275°C durng copyeg operation. = The therstor (THY) detects 2 temperature erease of 100°C or more svihin se, “The thermistor (TH) detect @ temperature inerease of 40°C or more ttn standby ater it has roaches +The themistor detects lompereta rereace of 40°C alert nas reached ove few) falas The tone ead ho EO | Parner ty tomor tH has excendo 180°C nea ue (6: ntl dung onyng epson ands te a) pone' ape or 010 4 sz become Poa eau) trate ae _ LER a creo titan Te emis Hy anpoce EES | res renr os ast Tose Tau cap an hon Teoma se (Ut ho) doo 70 oreeiorossooernore rac etn ee) bcswoterrce eum) PART 77 «Fang heater firm (ispiaces, torn) [+The output of the fixing fim displacement eo oor PSH conus 100 mee move wht ean moor) coerag The tng tm came coreced or poor etn rn Gopocmont covecon moe comadaipowren 7 fia sr a) Te evoton fa ror dr De occa gy Tome specter 20 or ore we the man moter civ sna {tnt = ben generatad famains MLOOK-0 EID | cocci 8 easy “Recon ope on ste cour dive sgl 7 when 9-102 cama rss une, Cn ri Ss PEED aE | Composite power supply PC The scanner doesnot leave the home DC conetar PCB tasty) postion wih 10 sec art has stared fo move othe home poston cannot be detect, Ee 1G [sisters pasion sencortauty)— |+ The trs ane postion cnt be 1S | Scanner metor faut) ‘elected afer tho lens has Vaveled over ons able is maximum distance. + Scannosons dive swching mechanism» The lns does ot leave the lens home | taut) postion DC controler PCB aut) + Aascrepany is ented between the ‘solectod epreducton rao andthe lens postion during copying operat, QED ceestne tensity adjusts also nd within SO * Inensty sensor POE (ay) sec aftr the scanning lamp has tue ‘Dc eontalor PCB tauty), on. ‘Composte power supply PCB fauty) —_|+ The scanning lamp remains on for sec | during standby. 1 The scanning lamp remains of or see ung copying. ESN merry, Peake ieee Ero cee te amy | cease EaoS + DC controler PCB (aury) | The +22V power supply deviates trom + Composte power supply PCB (lastyy | the contol vale by 220% dng + Scanning lar (ty) copying, keys on contro Scanner hom poston sensor (PST; |» Th lens rome positon cannot be board ocked | teu setected ater th lon has traveled over Sanat motor (2: tay) ite maxemum dstence. "DC contoler PCB tel), The ons doesnot ave the fn nome postin, Note: 31 he elt dagnosis micchanism has tured Sh you dan re the machine by turing Of ‘once. This. however, dows ot apply it the cape of E000, E007, E002, oF EOD: to reset, Perform he folowing: oom © 15 cee. (wou weno en Se POTEONARREMLWVOK 3-103 OE 1. Starting Service Mode 4} Open the copies top unit, and remove the two screws @; then, remove the ‘upper font cover @. 7 fest cable bo corel pal = Connected tone font upper ove, Figure 3-1001 2) Tum on the coper, and shor the jumper wires JP2 and JP4 on the DC controler POS with a serewective. 1 The countatieInccater on the conto Figure 3-1002 8) Whbn has tumed on, stop shoring the jumpor vies JP ancl JP4. 44) Tum of and then on the copier 3-104 coma © ws acne koe rH EN |. EXTERNALS A. External Covers For instuctions on removing the ADF, 800 1K, “ADF? D Top cover ® Loner tron cover ® Copyboard cover & Cassote ® Control panet D> ‘Left cover © Upper tront cover Figure 4-101 © Roar cover ® Muliioeder unit Figure 4-102 Rlotove the covers as necessary fo eit cheek. of rapalr the inside of no, ‘achine. “ ‘Govels that may be detached by mere ‘emoval of the mounting eerews aro mnt om the siecuesions. 1. Removing the Top Cover 1} Remove the copyboard cover 2). Open the copiers top unit 53) Remove the wo screws (D, and remove the front upper cover @. ‘The fienibie cabin Tor the carol panel 'is connected to the front upper cover, slsconnect the flexdble cable ler the BC contro Figure 4103, ceri © 1 cn on ecemns nen eS EOMAMNNERMENLNOR et 4) Disengage the two claws @, and slide 7) Lift the top cover to remove. the lett cover @ down to remove. 5) Remove the screw (5, and free the four flaws © thon, remove the rear cover Figure 4107 2, Removing the Front Lower Cover 4}, Remove the top cover. (See “Removing the Top Cover’) 2) Open tho right cover D, and remove the ‘wo screws 2); then, remove the mult- feeder feeder unit 3. Figure 4-105 6) Remove the screw ®, and remove the copyboard cover support retainer ©. Figure 4108 3) Remove the cassotte. Figure 4106 4-2 crm © ws exo ox ira eS ae MECHAMCALSYSTEX mm 4) Wile disengaging the three claws ®, — B, Control Panel remove the lower font cover nu 1. Removing the Contra! Panel 1) Open the copier’s top unit. (See “Removing the Top Cover?) 2) Remove the two serens (D, and remove the font upper cover 2. gure 4109 sae ‘When insaling thw multfesaar go Honda amet, i sh aeeesartaieaaye et ay Vivo te petun Goes hoa fants Topmest pation, tn "off the power emion =o Figure 4111 3) Disongage he caw and remove the powerevtich PCB 8, Figure 4112 com © ws owe. MOURINHO ROTDAUIMRENENWOR 3 MN 4) Move the density adjusting lever 9 to the right; then, disengage the three ‘daws and remove the contro! pane Figure 4-113 4-4 coma © schon ayo enon ee Pao HHA SEH Il. DRIVE SYSTEM ‘A. Scanner Drive Assembly For instuctions on removing the ADF, 4). lomove the Front Lower Gover. (See seo DK. “ADE" "Removing the Front Lower Cover) 5) ‘tthe copier came with an ADF as stan- 1. Removing the Scanner Drive Motor ‘dard, open the upper frame unit, and 1) Ramove the top cover. (See "Removing remove the two screws to remove the the Top Cover?) sub hinge mount ©: 2) Loosen the two or tree screws D, and remove the copyboar glass ©. Ail Arp Figure 4203 oe ©) the copier came with an ADF as stan card, 3) Remove the four screws @, and remove remove the spring the tons cover @. cra © 95 enn a eres LS TONUNRNLALIIER = 7), Remove the Developing Assembly. (Soe 10) Free|the copiers top unit by removing Removing the Developing Assembly") the serewdrver, and install the spring 18) Open the copier’ top uit further, nd fic ‘and the sub hinge mount, and cose the itin positon using the grip of a sccm "Upper tame unit Chriver or the ke (30 mm ca). 11) Remove the Exing @, and it the cable drive pulley © sightly to remove the ‘sanner dive motor 1. 19) Remove the two fixing sorews @ forthe ‘scanner dive motor. 4-6 comon © ms cacune ‘moe a pt PNT NNEC AA STEN 2, Routing the Scanner Drive Cable a7 80 ee es PED EO comme © es ene. 3. Scanner drive wire attachment proce- 7) Remove the four screws @ and the lene ure cover [1] Preparation Prepare the folowing tools beforehand. + Miror postoning tool (F¥9-3000) + Wire clip (FY9-3017) + Adhesive tape 1) Sette miror positioning too, Figure 4211 Figure 4200 2) Prepare about five sheets of adhesive tape which are cut in approximately 20mm x 50mm siz. 3) Remove the copyboard cover 44) Remove the upper cover. '5) Remove the copyboard class. 18) omove the sensor cable D and three screws @ and remove the cross mem- ber. 4-8 comer © ms cman (owes er ES 8 PN RR “ [2] Attach the backing wire. 2) Place the wire drive pulley (D on 1). Wind the backing wire (siver) @ on the shaft @ and secure it using an E ting wire cve pulley D 7.5 tines 20 that the ‘When placing the wire dive pulley on ; longer side comes tothe top and secure the shaft, orient the hook section to the itusing wire the cp ©. Figure 4214 3) Hook the shorter side of the wire @ on the pulley (Don the right ear side. Figure 4.215 Figure 4213 comm © ss one (uroveurnewirin fe eres PaCEINAeWRIMNELR) 4-8 4) Put the shorter sido of the wire ® through under miror t mount (and the mitror2 and 8 mount then hook it on the pulley 1 atte lot rear ido and pul- Joy dbf the miror 2 and'3 mount Figure 4216 5) After hooking the shorter sido of to wire ‘© on the wire hook @, use adhesive tape ( to secure the rear end of the ‘wie on the let side face. Arrange the ‘securing positon of the wire 60 that, as shown in the Figure below, the rear on ‘ofthe wir comes tothe positon against the hale on the let sie face 6) Hosk the longer side of he wite 48 on the pulley atthe right hand front side {2 ahown in the Figure below by routing it along the wir crive pulley D: Figure 4-218, 7) Put the longer side of the wire a ‘throught under miror + mount mitfor 2 and 3 mount @ then hook it the pulley % at the lft hand front sido and pulley 17 of mitrr 2 and 3 mount Figure 4219 con rr se SFL Tape REA ANAL SEI 8) After hooking the longer side of the wire §3]_Altaching forward wie {W on the wite hook @, use adhesive 1), Wind the forward wire (black) @ on the tape {8 to secure the rear end of the Lunper side hook (D wire dive pulley 1.5, vite on the lit side face. Arrange the times so that the longer side comes to Securing postion of the wire #o thatthe ‘he top, then, secure the shorter side of rear ond of te wire comes t0 tho post tho wire © as shown in the figure below tion as shown in the Figure below Using adhesive tape against the hole on the let side face 2) Route the longer side of wire @) along the wire dive pully and hook it on the pulley © a the right hand front side as. show inthe figure below. crm © 5 cue cwonnechen eon eu seis MEONAMNNPRMEND 414 3) Furthermore, put the longer side of wre 5) Fish the rear end of the longer side of @ terough under micro 1 mount D and vite ® through the hole 4D at the right hook it on the pulley @) of mirror 2 and 3 de taco, ‘aunt ae shown inthe igura below. 6) Remove the fxn forthe shor side ot ‘he wr @) and hook te witb on tho pl ley @ a ho. rg rear sige ws shown tho fie below Figure 4223 4) Alter hooking ‘sido of wo © he ‘on the pulley @ of itor 2 and 3 mourt, Toute i trough betwean miror 1 mount Dand scanning lama © Figure 4226 Figure 4224 4212 coman © macmoue ‘one era eS PEN cof the wire under 9}. Fish the rear end of the shorter side'of then hook it on the the wire © through the hole 43 at the Zand.S mount as tight side face. Figure 4227 8) After hocking the shorter sie ofthe wire @ on the pulley 12 of mirtor 2 and 3 Figure 4.229 ‘mount, fish it between miror t mount and the scanning amp 10) Femove the fang forthe shorter side @ and longer side ® of the backing wire ‘and connect both using the spring 1, con © 5 een. MO I REIS STE EDN NLWwOH 4-13, 11) Remove the pulley clip #9 attached to [4] Postoning of miror 1 mount the wie diver pulley © 1) Temporary secure the rear side and font Si of mito 1 mount) on te fiting 2 ofthe backing wie. Figure 4-282 (Rear side) R \\Sis8 = a a Figure 4-283 (Front side) 4-14 come © ves cane (x we iv Fs PNRM 2) Rotate the wie drive pullay © so that 3). Tighten the positoning ecrew at the rear the thee pins ofthe miro positoning sie and font side of minor 1 mount, tool for the rear and front side become ‘accommodated in the positon shown in the figure below. Figure 4.235 (Front side) Figure 4237 (Front side) cova © 95 cn cutee SI SS ROOM EMEA 4-18, Lens Drive Assembly For instructions on removing the ADF, 200 IX. ADE" 1. Removing the Lons Cable 0 a 3) 4 5) Select DIRECT modo, and disconnect the powor plug. Remove the copyooard cover, emave the lop cover. (See "Removing the Top Cover?) Remove the main crive “2. Removing the Main Dr Remove the four screws ), and remove the lens cover 2 6) Puta marking @ on the tons cable fing plate @ and the lens mount @. ‘During assembly make sure What the {ens cable Tking plate and tho tens ‘muni are posiioned wih reference to the markings. Figure 4-239 17) Disengage the No. 45 miror mount and the cam Figure 4-240, 4-16 comer © ms cuoune (aro een eae PTE NRE MECHAMCAL SYSTEM Ea 8) Remove the screw ®, and remove the 11) Remove the lons cable from the lens cam goar ®. cable 19 fing plate then, pull ut the Figure 4241 9) Remove he sping fom he tensor Figure 4242 10) Remove tho screw (2, and remove the lens cable fixing late 2 cern © 5 ono. WORSE ML SS OOM AATO) 4-17. mmvecrancns svsre 2. Instaling the Lens Cable 3) Engage the detecting lever of the No. 1) Alter instaing the lens cable, keep the 4/8 miror mount with the cam gear, and etecting lever {D of the No. 4/5 mieror ‘make eure tha the tp © othe detoctng ‘mount off the cam goar 2 so that the lover and the marking ine @ on the top team gear wll not come into contact with {2c0 ofthe cam gear match. the dtecting lever when itrotates. @ ° \ Figure 4.286 4) the tip of the detecting lever and the ‘marking ine on the top face ofthe gear {do not match, remove the fixing sere of the cam gear, and change the tooth engagement of the cam gear @ Unt the tp and the marking line maton. 2) While keeping the condition created in step 1), tum on the power, then, tum of the power when the No. 1 miror mount ‘and tho lons have stopped to operate. #"The No. 1 miror mount moves to the home positon and the lens wil shift to the DIRECT positon, Figure 4247 5) Engage the detecting lever of the No. 47S miror mount with he eam gear 4-18 conan © ws cane ‘oa ene RS EDA A SST C. Main Motor/Main Drive 5) Remove tha seven saws. then, ‘Assemb! while disengaging the claw (, remove Feats co remoing te ane, —‘ecanein ovr aig PB 800 IK. ADF" 1. Removing the Main Motor Unit 4}, Remove the drum unt 2) Remove the top cover. (See "Removing cover) 8} Disconnect the 13 connectors @ trom the composite power supply POB Figure 4250 Figure 4248 4) Remove the screw @, and remove the top high-veltage terminal unt | oom © ms cnn, (oie nese ee PENSAR ICH = 1) 17) Remove the four screws ®, and remove 2. Removing the Main Drive Assembly the main motor unt © 4) Remove te drum uri 2) Remove te top cove. 3) Disconnect the 13 connectors @ from the composite power supply PCB. ‘Wen instalng be wai tor unk bo ‘roto atic he fan bot ores ‘io atacring te tan Bet make sore Sa bey ete ot NN 4) Remove the screw @, and remove the hightvotage terminal unt 2. iio Figure 4.254 4-20, comet © ves cone ‘oe eae ~ 5) Remove the soven screws ®; then, 7) Remove tho screw @®, and remove the wile disengaging the claw @, remove grounding wire the composite power supply PCB ID. 5 ® Figure 4.257 8) Remove the three screws 1. and ‘hive assembly i. Figure 4-255 are © ws eo ac ree A SRS EMAMIDPRNENG — 4-21 NS Ill, PICK-UP/FEEDING SYSTEM A. Pick-Up Assembly 4. Cassette Pick-Up Roller Unit i. 41}, Remove the casset 4) Wile pushing down tho shaft retainer 2) Open the right door, and remove the two @, move the cassette pick-up roller screws (); then, remove the multleeder shaft © toward the front. unt. fl Figure 4301 3) Remove the spacer. Figure 4-209 5) While removing the bushing @ remove ‘he cassette pick-up roller unk 4-22 como © ws caer. so we as eS TON eA OG ‘When installg ihe mltieedst unit 9 ‘hough the folowing steps: 41). Turn on the power switeh, and ‘Select multifeeder mode; then, ‘ress the Copy Start key. 2) When the pick-up gear tnt has risen to ita topmoct postion, turn ‘off the power swe. 9) Alter instaling the muttondor uit, ‘oloct muftieeder made and rake ‘one copy. 2. Removing the Pick-Up Roller 1) Remove the pick-up rller unt. (See “1 Cassette Pick-Up Roler Unit") 2) Remove the stop ring (plastic) , and pul out the pickup role. Figure 4-306 conan © ws woe. 2, Removing the Pick-Up Clutch 1}, Remove the op cover. (See "Removing the Top Cover") 2) Remove the tront lower cover. (Seo “Removing the Front Lower Cover" (avs en en 8 Ss Pan ‘Caution: “The top unit wil jumpopan; Keep a rand on the top weil a 8) Ifthe copier came with an ADF as stan ‘dard, open the upper fame unit, ang remove tho wo screws (16 remove the sub hinge mount Figure 4.07 4) fe copier came with an ADF as stan dard, remove the spring @. Figure 4-208 4223 5) Open the copiers top unit and fx't in 7). Remove the springs ® and. serowativer poe i Se rwe 41 '8) Remove the springs 4) and; then, while extending the bushing (8, remove the registration rl unit. Figure 4309 18) Remove the feed rer @ and the spring |B: then, remove the transfer mount unit |® and the high-voltage terminal unit 7) Figure 4312 9) Disconnect the two connectors 8, and ramen the stm an eve the solenoid Figure 4310 Figure 4313 cormar © v9 oun, ue we eA SE TON REAL 10) While extending the bushing , remove _B, Multifeeder Assembly the pick-up clutch unt 8. 41. Removing the Multifeoder Assembly 41}, Open the right door. 2) Remove the two screws (and remove the muller assembly 2) Figure 4314 11) Remove the E-ring 9 and the washer Figure 4316 Brien, pull out the pickup chitch et. on ne Roller 1) Remove the mulifeeder assembly. (See Pe “1: Removing the Mutieede: Assombiy [fF 2). Remove the bushing °D and the gear / while disengaging the claw p orm © 15 ‘woueornmarsiinen AL Ss NTE WOY 4-25 3) Remove tho multiteeder pick-up roller 4) Push up the holding plate then, move unit. ittoward the roar to remove. Figure 4-318 4) White disengaging the claw (D, pull out the mulifesder pick-up roller. Figure 4321 5) Push up the separation pad @:; then, pull it out while pushing the shaft ©) Figure 4319 3. Removing the Separation Pad 1) Remove the multfeeder pick-up roller ‘shaft (See “1. Removing the Mulbleeder Rolle") 2) Remove te pickup tray. 8) Remove the stopper © by disengaging the claw 2 4-26 coma © ws cane mot a HS NEDA REAL OG D. Registration Roller . ing 1. Removing the Pick-Up Clutch 1}, Open the copir's top uit 1}, Remove the top cover. (See “Removing 2) Push down the stopper (D, and remove the Top Cover the gear 2) Remove the tront lower cover. (Seo “Removing the Front Lower Cover) [ame | The top unit: ro Keep | hand on the top while 53) 1 the copier care with an ADF as stan- dard, open the upper frame unit, and remove the two screws @ to remove tho oe sub hinge mount Figure 4.223 3} Remove the bushing @, and remove | each roler ® and detach the feeding SNM pga 428 4) Ifthe copier came with an ADF as stan- dard, remove the spring carn © ws ee. uN EAS RSF EOMNREHNLADWHOR 4-27 '8) Open tho copiers top unit; and fix it in _7} Remove the springs ®) and ®. positon using the grip of the screwctiver ” = (@oout 30 mm dia). = F a Wal Fue 4320 8) Remove the springs {) and @; then, while extencing the bushing @, remove the registration role unit ©. 18) Remove the feed rotor ® and the spring 1B then, remove the wanster mount uit (@ and the high-voltage terminal unt 7) Figure 4330 4-28 comm © ws cuonne ai eS EDA AL OR 2. Removing the Registration Roller 4) Remove the two bushes ©. clutch 4) Remove the registration rler unt. (See "1, Removing the Pick-Up Clutch”) 2). Remove the Eving then, remove the ‘gear 2 and the arm 3. '5) While moving down the registration roller @, detach It rom the gear unit. Figure 4331 9) Remove the Eng ®. Figure 4.332 comma © 1 un meer RT NNQNEN ITO 4 = 29 ©) Remove te Exing ®, and pul owt te, Delivery Assembly clutch ® 1. Relnoving the Delivery Roller 4) Open ne coe’ top unit [ Caution: 2) Remove the screw (D, and remove the ‘Take dare not lose the pin form the noise titer PCB cover 2 Fear ofthe cich, ‘5 Figure 4335 Figure 4-336 8) Push the cans @, and shift the delivery roller gear unit @. Figure 4337 4-90 arma © ws conn cau nie a SF EDR PEA 4) Remove the delivery roller ®. Figure 4.298, comma © ws cee. cone sneane noa fe Soex MEONaMNe OR A= 3T IV. EXPOSURE SYSTEM 2. Installing the Scanning Lamp: Install he sean amp that the a lightamtng peo (ranperent as) A. Illuminating Assembly on tea when vowed tor he tnt of te 1. Removing the Scanning Lamp 7 4), Disconnect he power pug, Light-emiting portion 2) Remove the top cove iN 43) Remove the copyboard glass. 4) Hook fingers on both ends of the scan ning lamp (D, and remove the lamp wale rotating it Kd Figure 4-802 (front view) 1), Remove the two screws (, and remove the mnuttfeeder unit 2. Figure 4403, 2) Turn the flywheel @ of the scanner ‘motor, and move the No.1 miror mount @ so that itis noarly at the contr. Figure 4-404 4-32 comer © ws cane ou Wren SB MEMEO 3) Install the scanning lamp @) with its 4) After instating the scanning lamp, push manutacture's marking @ toward the the four comers of the No. 1 mirror front. Then, make sure that the contacts ‘mount @ lighty to make sure that the ofthe famp are in fm contact with the sider isn contact. Contacts ofthe No.1 miror mount. Figure 4407 Figure 4-405 5) If tho slidor isnot infer contact, ty tho ‘stops to lasal the scanning lamp once gain. come © ws ane. cours irae eu ers rENaowMRNE ean = 33 ‘3, Removing the Scanning Lamp Heater “The scanning Mime heater may banal {Wal about § 106 min ate ing the power UG. Before Work + Adhesive Tape 4) Disconnect the power plug 2) Cul the achesive tape to about 0 x 60 ‘mm: prepare two stp. 3) Remove te top cover. 4) Remove the copyooard glass 5). Remove the scanning amp. 8) Remove the screw (D, and remove the heater plate 2 Figure 4-408 7). Disengage the rar D and the front ® of the scanning cable from then, fie it in place while wire tension loose using adhesive tape 18) Disconnect the connector ® trom the back ofthe No. 1 miror mount and remove the seanaing lamp “To identity rater to the colt of tho. ‘ble and the ‘ating markod on the connec i lu, for 15 V.# beck, for 220200. 3 4-34 coma © we cone ‘axe esr eS PEN EL 4. Romoving the Blanking Unit 4}, Select enlargement mode (141%). ‘+ Tum on the power switch, and select 141%, + Press the Copy Start key. + When the lors has moved farthest lt, {um off the power. ‘Tum off the power, and disconnect tho power plug 2). Remove the multfeeder assembiy. 3) move the cartioge, 44) Remove the top cover '5) Remove the DC controller PCB, 6) Remove the two screws 2 frm the rear ‘ofthe composite power supply PCB 0 7) Open the copiers top unit, and remo. the four screws @; then, remove the banking unt core © 1s cone, cor weiner SECIS PICNUERERENRN) 435 5. Removing the Pre-Exposure Lamp 4) Disconnect the connector © (J801), and PCB Unit emove the pre-exposure lamp PCB unit 1), Remove the drum unit 6. je the two claws (D, and pre-exposure lamp unit 2. Figure 4415, 3) Remove the serew @, and remove the pre-exposure lamp unit ove hhave replaced the pre-exsosure PCB. vit is o 1), Enter the esting recorded on the ‘sete label attacod on the back ‘of the POB using ‘37" of service 4-368 comer © ms cuca we a EH PER A IE OY Vv. CHARGING SYSTEM A. Drum Unit 1. Outine Figure 4-501 © Primary charing roller clearing pad @ Primary charging roller @ Photosonsitve drum @ Drum cleaner assembly car © os coun chen WRI HE Se KAMNIBOME LLIN) — 4 BT 2, Removing the Drum Unit 4) Pull out the drum unit 1) Open the ecpier's top uit front 2) Turn the developing locking lever counterclockwise ‘Caution: : Figure z cae ‘1. Tak care ft to damape the pho- am the fing lover of the cru uni toxenat dam, % Binercccmece = ThOSunvt 2. The phtecostve dum le Nem ‘susceplbi to Fight. Exposure even . {0 room light can lead to white ‘spots. or Clack bands on the copies. 3, Do not make a copy without the drm unit installed, Otherwise, ‘9xc998 fondo can cause the gears Of the diva system to skip foot, generatog abnormal nose the surface of the photosensitive drum is soled, wipe It wih a flannel cloth coated wah toner. (Do not use paper, intree or oth ervise) Gauton! ‘Bo vot dy we the drum oF do not use ‘asolyent: oot Use drum coaniog powder 4-98 cman © ves cern ‘ro wens eS PE NRE ecuawcaLsvsreumm \ 4. After Replacing the Drum Unit. B, Transfer Corona Assembly 4}, Record the date andthe counter reading in the label ©) shown below, and attach 4, Removing the Transfer Charging the label fo the front caver of the new Roller rum unt 1) Open the copier’ top unit 2) Remove the screw OD. Figure 4-505 Figure 4-507 2) Execute ‘U7’, installation/drum unit 3). While disengaging the claw @ of the replacement mode’, and enter the se bushing, remove the transfer charging ting recorded on the service lab sober atlached to the drum unt. (This apalios any to models with he automatic inca tion of drum replacement time) i [PRIMARY] (POFST Figure 4-508 Figure 4508 =) DO net touch the roller suracb; take (are Hot 19 cl the rllorsurace, cra © os cane wor enna Ser PaCMAeNMMNE N= 38 LV Vi. DEVELOPING ASSEMBLY A. Developing Assembly 1. Construction © Blade ® String tos 4-40 conan © ve ane @ Hopper assembly © Developing cin or Figure 4601 2. Removing the Devel 1), Remove ine screws (D, imutfeeder unit 2. Figure 4-602 2) Open the copier, and remove the two ‘crows (then, remove the front upper cover ®. ot mee RDS PATON UR LA OH 3) Remove the drum unit. 3._Instaling the Developing Assembly 44) Tum te toner cartidge @) clockwise, 4} Insert the hook (D of the developing ascombly into the hole @ the copiers top unit Figure 4608 5) Put ahand under the developing assem- bly ©, and turn the locking lever counterclockwise * Turning the locking lever dsongages the developing assorbly Figure 4-608 2) While working as in stop 1), lit the developing assembly and butt the {groove () of the developing assembly ‘against the hooks @ atthe rear and the front Figure 4607 mat © 95 cH. en wri ie Sec ENUMNNeREG A= AE 3) While working as in at ‘around the toner ear- locking lever clock notch *"Tho developing unit wil be fixed In positon while it remains uniocked, 2), turn the 3). Clean the @ for a single Figure 4-610 the cover. Figure 4-608 4. Removing the Developing Cylinder 1) Remove the developing assembly trom the copier. 2) Turn the toner cartridge (D clockwise, nd pall out slowly toward the front. newspaper on the floor, and the toner from the developing 442 comer © ws coe, ‘aka ee ei es a Pee IEW {8} Remove tho to screws @, and remove 8) Remove the gear @, gear @, bearing 1B, and spacer 10: then, remove the eveloping cyinder 2. Figure 4-614 Fiano 4-612 5. Points to Note When installing the 7) Remove the two screws ®, and remove esate ame the developing cyinder suppor plete a. lean the compartment in the develop- atthe fon ing assembly used to store the toner carga. ». Do not leave fingerprints or cis on the surlace of the developing cylinder. It necessary, dry wipe the surtace wit inte free paper, ‘6. When instaling the developing assombly ng 41) Apply.a thin coating of toner on the blade @) with anne! cloth Figure 4615 coma © 5 cu ue menencn mu set RMTURQeNENO 4-43 2) Install te developing assembly cover, 6. Points to Note When Installing the and tighten the five screws lightly then, Drive Gear Yighton the screws inthe order indicated a, Assemble the gears co that al three str below ‘ing od ()faoe the same direction. 4 Devetnig assomby cover i ae Figure «616 3) Turn the drive gear @ stowly in the direction indioated below to give the developing cylinder afl tum. 1 ary of hm siring rods dbs not faca ‘the same dlisction, the interterence among the rods ean prevent string operation. 2 Figure 4617 4-44 comone we cucnne (aro ee ar Es PNM A 4 VI FIXING SYSTEM 2 Removing the Upper Fling Unt 2} Remove the wo ceowe and remove 1. Construction pena Reb sam ‘Caution “The feible cable fr the corto! panel (connected to the front upper caver, leconnect the cable fom the DC eon leollor POE. : @ Drveroler —@ net guide @ Tension ler) Lower fing rllor @ Frxngtim Fixing heater Figure 4701 Caution: “The ting ttm is made of special mate Figure 4-702 fal do nattouch ter eo ‘The Upper fing unit J6'¥0 be replaced |] 3) Disongage the two claws @), and slide ‘on 9 unit basis, the lett cover @ down 6 remove. Figure 4708 comme © ws oc Molen RETIRE rae MEDMABUKHANEMLIPOy = AS mucounocat svoren 4) Disconnect the connector 6) Remove the screw {B, and remove tho Upper fing unit hing plate. * rah | Figure 4708 5) Disconnect the conneotors J112 @ Figure 4706 ‘3102 @, and J117 @ from the DC con toler FOB 7). While avoiding the fxing assembly sbut- ter 2, remove the upper fixing anit (3 @ ile holcing t with copy paper 48. | Figure 4.705 4-48 crc © ws cuenne, so eri SE Tour EAL 3, After Replacing the Fixing Assembly Rotate the fxng assembly lm for about '5 min, and check the positon of the tension role, Before the Work ‘Mark the positon ofthe tension role on ‘the front sie plate of the upper fing Uni 41} The postion ofthe tension role is‘sen- tor 22 ma. Put markings at +2 mm and “2mm, Figure 4-708, tating the Fixing Fm 41) Tum on the power switch, and short the Jumpers JP3 and JPa on the OC con: 2) Stop shorting the jumps then, by pressing the +key, being up 80! on the Fatiolcount indicator onthe contol panel, ‘and press the Copy Start kay ‘The scanning amp tus on, and the main motor sats to rotate, 83) Aftor about 5 min, make sure that the ‘swing arm is atthe center of tho marke ings while the main motor is tating, Figure 4710 4) Ifthe swing arm isnot within the mark ings, press the Clear/Stop Key to stop the ongoing operation; then, loosen the fixing screw of the adjusting rol, anc tun the rol for 10 2 Increments to su ‘+ The ratafcount indicator on the controt the swing ofthe sir. pee (ey nee ee { i sans aaaas We Screwdriver ‘swing arr) Ss Father down fan |Clociee (roves up Vm standard the swing arm) f ‘Table 4-701 ora © 5 eee: cen rao SERIO MAMNINOMELRY 4 47 Wl fing AIS: cw — Figure 4711 5) ter making the adjustment, tighten the ‘adjusting rol xing serew to fix the olin 18) Tum of the power switch, and measure the position of the fixing fm from the ‘tont side pate of th fing assembly ‘The standard is 13 to 17 mm; itis out. ‘se the standard, replace the unpe fc- ‘ng unit rangi FY | tae Fue 712 Frontside Removing the Lower Firing Roller Open the copier’ top unit. Remove the delivery ol. (Gee "1. Removing the Delivery Roler Under “E. Delivery Assembly") 3) While disengaging the four claws (D, remove the lower ting rler unit 2. wee Figure 4713 4) Remove the two springs @ and two Bushings and remove ne over ng roller © and the inlot guide @. 4248 coma ws ce, a ea SL EDA UR A 5) Remove the inet guide retainer D, and Femove the inet guide © from the ower toxng oer Figure 4715 cere © os ox: hor come Fe Ses NACL = 49 ‘Vill, ELECTRICAL SYSTEM A. DC Controller PCB 1. Removing the DC Controller PCB 3) Disconnect all connectors trom the DC 1}, Open the copier's top unit. controller PCB @); then, remove the 2) Remove the two screws (D, and remove serow @) and tree the six claws ©) to the front upper cover 2. remove the DC controler PCB @. Figure 4-201 4-50 crm © ses conn ewe ee SE EDA A PO B, Composite Power Supply PCB 1. Removing the Composite Power ‘Supply PCB 1) Open: 2) Remove the left cover and the rear 8) Remove the screw (D, and remove the copyboard cover support retainer. Figure 4808 4) Disconnect the twelve egnnectore @ fiom the composite power supply PCB corm © ms owne, (a a a ES TEN EL 5) Remove the seven serows G), and emove the composite power supply PCB while freeing the tve claw Figure 405 2. Points to Note When Hendling the ‘Composite Power Supply PCB Some capacitors on the composite power supply hold charges when t ‘copies power Supply is of “Take entra care never to shor the term’ nals of the capacitor whenever you have removed te composite power supply PCB, 3, After Replacing the Composite Power ‘Supply PCB 1) Enter the setting recorded on the service labol attached to the compesite power supply PCB using 34’ and 35 of service ee Figure 4.806 IX. ADF 3) Remove the screw @, and remove the ‘A. Removing the ADF ‘gr cover ve organ fur 1) Pull up the openicose lever (D to open the top unit Figure 4901 4) Close the top unit 5) Remove the two screws and remove the fixing plate 2) Disengage the two claws @, and remove the lower let cover © down: ward, ey pe 4-52 crm © ms moe, a wo 8 TOP MAL 6) Disconnect the two connectors @, and remove the two lock pins @; then, remove the screw @ and remove the grounding wo 1). B. External Covers Figure 4-905 7) Remove the cable bush ©, and remove the ADF from the copier. Re covers as follows when ‘doaning, checking, or repairing tho Inside of "A. Flomoving tho ADF”) 2) Remove the feeding rll (from the ing @ won rem ea eSs ENAeNUNURUENG) A= 53 3) Remove the six screws @, and separate, Drive System 1.” Drive Unit 1} Remove the lower cover. (See °B FRomoving the External Covers") 2) Romove the screw 2) and the bushing then, remove the pick-up ole cover a Figure 4-909 4) Disconnect the connector ®, and remove the lower cover Figure 4-911 8) Roriove the Exing @, and remove the bearing S. Figure 4912 Figure 4910 4-54 coma © me cacnne ‘ues ess i se TE Nav MECHANICAL SYSTEM mm 4), Remove the timing belt ®, and remove 6) Remove the stop ring @® (resin) and the the feeding bolt roller by shifting it in bushing tP. the drocton of he arow, " 7) Disconnect the two connectors @, and remove the five screws (3; then, romove the dive unit 8. 5) Remove the five scrows ® and remove ‘the sght hinge unit, Figure 1. ProcUp Rotor ada » eae ‘the drive unit (D. (See “1, Drive: a) Figure 4917 oma © on oe, ox exes es Ses PaoNAeWUNNRUENRY 4 BE 2) Remove the stop ring @ (made of resin), 3). While pushing the bushing @ in the ‘and remove the piccup roller 3, direction ofthe atow, pull out the reais: tation roller shaft slow installing te registration roller shaft 2), be eure to orent the cutot of the shafi as folows fest. Figure 4-918, 2. Regisvation Roler 1} Remove the lower cover. (Se External Covers”) 2) Remove the link arm (D trom the regis- tration rolar shaft @ by turing the link e Figure 4-921 Figure 4-919 4-56 come © ms carne moa Hs EDM A 3. Feeding Bett 4) Remove the timing batt @, and remove 1} Remove the lower cover. (See “B. the feeding belt drive roller by moving 7 Itinthe directo ofthe arrow. | Removing the External Covers”) 2) Remove the two tension springs D. Figure 4-928 Figure 4-322 oe 5) Remove the two equatzer spring ® and the two feesng bet rls. omnes © ws cue, wou waar eu era PENSE ICO «4 BT 46) Remove the two screws @, and remove 8) Remove the screw @®, and remove the the delivery sensor unit ®. ‘grounding wite f3; then, remove the ‘elivery toler rit $ by moving i inthe ‘rection of the arrow. Figure 4526 é 7 Remove he sop ng {made os), Figure 4928 then, remove the bushing 9) Remove the screw fB, and remove the static eminating brush 8, 4-58 coment © ms cao: Cake es eS A EN 10) Remove the two E-rings {; then, remove the timing belt (8, gear 8, and ‘wo bushings @. ae igure 4930 11) Pullout the actuator in the cretion of, the arrow; then, remove the feeding balt link roller 2, and remove the feeding belt 2 comme © ws cane. woven mas ie er as ITEIRAEMEMLUER = 5D E. Electrical System : . ADF Controller PCB : 4} Romove the lower cover. (Seo °B. Fomonng the Extrnal Covers) 2) Disonnoct tho fve connectors and fomove tho wo crews 2 en, remove HaADE controler POS &. Figure 4.9032 2 Original Placement Sensor and Resisraton Paper Sensor, Pay atention to the colors ofthe cables. land connectors when connecting the con- ‘ectors of tho original placement sensor and ‘ha registration paper sensor. ‘Sensor [Gave cto [ Connector color ‘Drigialpacemen sensor | —Purle ‘ive [ Registration paper sensor_| Yellow Wii ‘Table 4001 ogitation paper sensor 4-60 commun © ws cane aera) SEL EON Ur AE OG LACK I. SELECTING THE SITE Mako euro that the site satisfies the fo: lowing requirements; pay a vist to the user's Before the delivery ofthe machine * Tho sito should have an exclusive ower outet that can provide the rated volage 210% (158 oF mor) +The site's temperature must ba 7.5° to 92.5°C and humidity, 5% to 85% ‘Avoid areas near water faucel, water boilers, humidifiers, and reigoratrs. + Avoid areas near sources of fire oF {areas subject to ammonium gas and ‘ect rays of tho sun. (As necessary, provide curtains ) +The site must be wel ventilated, ‘The amount of ozane generated by the copier while in use wil not affect the health of the individuals around i. ‘Some, however. may find the odor Unpleasant, and itis important to keep the site wal ventlates, 1+ The site should be able to keep the copier level, with its fet firmly in con fact 1 The sito must alow at least 10 em of space from all walls enough for the operation of the machine. oem mint = Figure 5-101 cert © ws cnn on sree Se EDMAIBERAEK) B= Ee ll. UNPACKING AND INSTALLATION ‘When a pioce of metal is brought in fram a cold to warm place, droplets of water tend to {form on is surface. The phenomenon is called condensation, and a copier subjected t0 con: ‘densation often produces blank copies. If you are installing a copier brought in trom a cold place, leave i alone unpackes for one hour ar mare unlit becomes acclimatized othe room. 1 Takeout the copier and To ake out the copir, oveseores, and make [cushioning mater tom i tight and Sure none of he op, and old by Peoking hands under ts r mn | “abl [cassene @ copy ray) Pomer cord ee |) Operator's manual) Oram une 2 |Removethe siping [atachment 1 onthe et sie of he main unt n ‘stp 8, nsert te shipping latachment Dame sipping tachment holder) 5-2 crm © ws conn on rm ra ES 5 aE EA Mot 3 [Remove he snpping tachment 00 me righ sie of he main unt dn sop 7, nso the eipping attachment inthe sipping attachment hole) 4 [alcoho platen gases cover ana remove the ‘sheet rom the platen ass 5 [Lito main untiover on te et sso open to lop othe main unt (6 | Squeeze and renove te |atacrmentoazed inside lender te op of the main rs 7 nse the shipping latacnment and @in ne shipping atachment Ihalder whieh were removed in steps 2 ara ‘Shipping attachment obser erm © os coe. ‘ao new ra SP TE 5-3 mansraLaron 2._Instalting the Orum Unit Sep WOR + Tren me tang ever ‘counter-cekise. 2 [Remove he duran ur 3 [Remove the run unt from its shigpina bag, Place anew dum unt on ‘ala surtaco, move the ote sheet hats |arappedsrcund the dram ‘(Do rot remove the protective sheet placed Between ne drm uit yet) Next, remove the two protective pecs, “4 [Wte dow the numbers from the labels wich a sttached fo the dram unt PANY i OFST ‘model without the ‘oma indesion tunctlon for drum replacement ime [Tum the drum unit lever counter iockwse. 5-4 commne ws cuenne, ‘ee as en EE EON EN OG (sen Wea 6 | nse the rum uti the rection shown in te tutto othe np Holding the dram unt eve, gent sl tio the opis, + Mako sure thatthe drum ats serosal the way into the copie. 7 [Turn the drum unit ever ‘ichse, tek the ‘rum unt in pace 18 [Pune prtocvesroot suaight out fot side othe copier ‘© [Wie down the dat of Irstataion ofthe curs number on he datelcourter labels that core packed together latte dear unt, lAtorwards,atach he lapel tthe aru unt ora © ws ne, ue a WAS RS I TONNER) = «BB 10 [Tur he ting lever tock, to lock ne nee ofthe main unin pace. Fixing ver 5-6 coma © ms oun (aro ee ee er 8 Pa RE ey HAC 3. Installing the toner Cartridge Ty ao ae] 1 |e treet arew es ow cama, { Acaution: “| Se nOT tow he orer cmap tt tean some emt. | | we a Cato Rocke stro ceny Sartre erwin ecomoge, 3 ate rowiomr |_| a Carnie vet and gent Nabe usa feet emomeconars | ‘emcee lerestwge (eatefet heey ioe: : —— _ airsiaoot | Sr Freshy oe onthe Catv seta ace Serco | otaee : -Senotar nay ca Sato eet ‘gnicuctte ‘eto sl cob ena, ceeiarat oi eran Soe Sainte comer cio aeRO EL HORNE «ST smrcraanon [EW [Gripe toner ange tare, Tur te cate [Ccurer cack un ‘coro ace {6 [Close the main unit by pressing down fy on ‘ne part mand 2 ‘Note: Make sure othe allowing too points before closing the top tint 1. The drum unt has boon installed, and he am unk lover i st he LOCK poston. [Drm uni over 2. Te toner cade has been ‘med and postoned a5 8. Tho tng vers atthe LOCK postion ing lever Unless he above tre points aro sate, ta lock ‘mechanism wit activate, reverting th op unit om Slosig. 5-8 corm ws exo aan a SS DN ESL - Connecting the Power Cord Sel we LL aa + [Plone endothe poner “Note: cord to he copia power ‘a fet nee ne inet ope, ree ‘pes sitoh or thepowet ON pore 0 spe 2 ‘Ae 6crthe Stig Up | ete teas, 2 [Pugite cher end athe Power corr an out. Press he power swich On. =P" appears inthe Copy cuanto ao \ ‘spay Ir the modes without the automatic wxeaton ‘upton fr dram unit replacement tne te main moter rotates fr [out mintowreeute automate ajustnet of ‘the cram unt the main ‘moter stops automata ate automate asjustment commen © ee. noLeoNME NAN SS PAONMRNEMWOR BS 5. Main Unit Adjustment Of ‘applies ani to models wihout automatic Indication for cru unit replacement Sep Wer Gas ona 1 [Mam unt adjustment ‘operations are performed fromthe Adjustment peratons mode. To enter his modo, hel dwn the Akay for approximately four Seconds or onget ‘er approximately four seconds have bapsed "UT appeass inthe Copy uanttyopy rato splay Enter te instalation Adjustment Operations ‘mode (UT) Press down the [okey ntl" ‘appears in the Copy quanityiCopy rao \sepey +i you make a mictak, press the +] ay Unt te dete valve sppaats inte dpi 3 [Press me Stan () voy. “7 will appearin he Copy auantyiCopy rato |ssplay an you wal ertor ine Varage Adjusiment mode. 5-10 conor © ws cnn oa RE MED A Se Wow T ‘Choe Foam “4 [Adjust he vor Press he [+] or] kay to err the vale orlabat "PRIMARY" which you rota down instep of "stalin he Orum Unt *I'youmake a mistake, pres he] ory ‘tithe cesed vale appears inte dpi. [eine acusting ne vosage, "wi appear in the Copy quantiyrCopy rato dply. 5 [Press me Son cD) ey. | 72" wil appear inthe |Copy avarsiyiCapy rato epi an you wil ener Ine Escte Curent [agusiment mode © [Adjust he letie mode [rosso [+ orL keys | eter te ve or label 1P_OFST which you arate down in step ot nstaling the Deven Unt +i you make a misax, press the fe} oF] ey Unt he doses vale ‘lets curt, ‘ppearine Copy ‘quarity’Copy rato pay 7 [Pres the Stan () kay. [7 wi appear nine {Copy quay rato |esply an you wl enter the Automate Tener Distrbuton Adjusters ‘mod, corm © ves une, wove nase: aE PEDRAoMNMBEALUR «S11 ‘8 [Press te Start (

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