passion to excel

LOW CEMENT CASTABLES FOR CFBC BOILER

PARTICULARS

REFCAST LC 45

REFCAST LC 50

REFCAST LC 60

REFCAST LC 80

REFCAST LC 90

SERVICE TEMP OC (MAX)

GRAIN SIZE,MM (MAX)

1550

1550

1600

1700

1700

WATER REQUIRED TO MIX (%)

4 to 5

4 to 5

4.5 to 5.0

4 to 5

4 to 5

0.5

0.5

0.6

0.75

0.85

2.3

2.3

2.6

2.9

200

200

200

250

250

GENERAL PROPERTIES

REVERSIBLE THERMAL EXPANSION

PHYSICAL PROPERTIES
BULK DENSITY (GM/CC) (DRIED AT 110 OC)(MIN)
2

COLD CRUSHING STRENGTH (KGF/CM )

1 DAY
O

110 C

750

750

800

870

1000

950

950

950

1100

1150

1100

1100

1100

1300

1300

110 OC

100

100

120

130

140

1100 OC

125

125

150

180

200

165

165

170

250

270

1717

1717

1804

1820

1820

1100 C
1500 C
MOR, KG/CM2

1500 C
THERMAL PROPERTIES
REFRACTORIES OC
PERMENANENT LINEAR CHANGE(%)(MAX)
800 OC

0.20

0.20

0.20

0.20

0.20

1100 OC

0.30

0.30

0.30

0.30

0.30

1.00

1.00

0.50

0.80

0.80

400O F/3 HRS

0.84

0.84

0.95

1.65

2.2

600O F/3 HRS

1.05

1.05

1.1

1.75

2.3

1.16

1.16

1.2

1.8

2.35

45

50

60

80

90

1.5

1.5

1.8

1.8

1500 OC
THERMAL CONDUCTIVITY(KCAL/HR/M/OC

800O F/3 HRS

CHEMICAL PROPERTIES (%)
AL2O3 (MIN)
FE2O3(MAX)
APPLICATION GUIDELINES
MIXER

PLACEMENT

20+5

20+5

20+5

20+5

20+5

2/5.

2/5.

2/5.

2/5.

2/5.

WATER/MIX TEMPERATURE OC
MIXING TIME (MIN):DRY/WET

PLASTIC REFRACTORIES FOR CFBC BOILER

PARTICULARS

PLASCRETE 60 D

PLASCRETE 80 D

PLASCRETE 90 D

1500

1600

1700

2.4

2.6

2.7

@ 110OC / 24 HRS

300

400

400

@ 1100C / 3 HRS

500

700

900

@ 110OC / 24 HRS

50

80

80

@ 1100C / 3 HRS

80

120

160

@ 110OC / 24 HRS

0.5

0.5

0.5

@ 1100C / 3 HRS

1.0

1.0

1.0

AL2O2 (MIN)

60

80

90

FE2O3 (MAX)

1.5

1.5

10 - 11

9 - 10

8-9

SERVICE TEMPERATURE (OC) (MAX)

BULK DENSITY AT 110OC (GM/CC) (MIN)
2

COLD CRUSHING STRENGHT (KGF/CM ) (MIN)

MOR (KG/CM ) (MIN)

PERMANENT LINEAR CHANGE (%)

HOT ABRASION AT 1100OC (CC) (MAX)

CHEMICAL ANALYSIS (%)

MAXIMUM GRAIN SIZE (MM)

RECOMMENDED BINDER ADDITION BY LITER (%)

Note:
1. We shall supply in two components namely in powder form and liquid form. The two components are to be mixed in the recommended proportion in a sand
mixer and rammed by pneumatic tools.
2. Above are average test data subject to reasonable variation.
3. Tested as per BIS: 10570-1983 & ASTM Standards.

VELCRETE FOR CFBC BOILER

PARTICULARS

VELCRETE 80 SPL

VELCRETE 002

VELCRETE 005

1750

1650

1650

10

4.5 - 5.0

4 to 5

4.5 - 5.0

2.7 - 2.8

2.7

2.6

GENERAL PROPERTIES
SERVICE TEMP OC (MAX)
GRAIN SIZE,MM (MAX)
WATER REQUIRED TO MIX (%)
PHYSICAL PROPERTIES
BULK DENSITY (GM/CC) (DRIED AT 110 OC)(MIN)
COLD CRUSHING STRENGTH (Mpa)
110 OC

87

90

100

110

100

110

120

120

120

1100 C
1400 C
COLD MOR, (Mpa)
110 OC

13

18

20

18

20

22

1100 C
1500 OC

25

24

24

34

36

25

1820

1650

1800

PERMENANENT LINEAR CHANGE(%)(MAX) @ 1600 C

0.8

0.5

0.2

THERMAL CONDUCTIVITY(KCAL/HR/M/ oC) @ 600O F/3 HRS

1.75

NA

HOT MOR, (Mpa) @ 1100 C

THERMAL PROPERTIES
REFRACTORIES OC
O

1.5

POROSITY @ 1300oC
CHEMICAL PROPERTIES (%)
AL2O3 (MIN)

16

12

16

75 - 80

50

60

FE2O3(MAX)

1.0 - 2.0

0.5

0.9

THERMAL EXPANSION (%) @ 1100 C

APPLICATION GUIDELINES
MIXER

PLACEMENT

20+5

20+5

20+5

2/5.

2/5.

2/5.

WATER/MIX TEMPERATURE OC
MIXING TIME (MIN):DRY/WET

INSULATING CASTABLES FOR CFBC BOILER

PARTICULARS
HOT FACE TEMPO C

RAW MATERIAL BASE

BULK DENSITY (GM/CC)

(DRIED AT 110O C)

REFINSUL 7

REFINSUL 8S

REFINSUL 13LI

REFINSUL 15LI

1100

1300

1350

1350

EXPANDED

INSULATION

INSULATION

INSULATION

VERMICULITE

NODULES/

GROG/

GROG/

EX.PERLITE

CAL.CLAY

CAL.CLAY

0.9

1.45

1.6

0.85
1.6

1.0

0.7

0.9

(1100O C)

(1300O C)

(1300O C)

(1300O C)

12
4
6
--

25
20
20
30

85
40
40
45

130
75
75
90

0.14

0.2

0.4

0.44

CHEMICAL ANALYSIS
Fe2O3 (%)

8.5

1.5

1.5

GRAIN SIZE (MM)

0 -6

0-6

0-6

0-6

R/V/T

R/V/T

R/V/T

R/V/T

20 5

20 5

20 5

20 5

2/5

2/5

2/5

2/5

PERMANENT LINEAR CHANGE (%)

(TEMP X 3 HRS)
COLD CRUSHING STRENGHT (KGF/CM2)
110OC
800C
1100C
1300C
THERMAL CONDUCTIVITY
(K CAL / M2 / HR / O C)

MIXER
PLACEMENT
O

WATER / MIX TEMP C

MIXING TIME (MIN) : DRY / WET