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UNIVERSITY KUALA LUMPUR Malaysian Institute of Aviation Technology FINAL E AMINATI!N "AN #$%% SESSI!N
SU&"E'T '!(E SU&"E'T TITLE LEVEL TIME * (URATI!N (ATE ) ) ) ) ) INSTRU'TI!NS T! 'AN(I(ATES
1. 2. 3. 5. 5. Please read 'AREFULLY the !str"#t $!s % &e! ! the '"est $! (a(er a!d a!s)er sheets. Th s '"est $! (a(er has %% (r !ted (a%es e*#l"d !% the +r$!t (a%e. Th s '"est $! (a(er #$!s sts $+ t)$ se#t $!, Section A -M./0 a!d Section & -s"12e#t &e3essa40. A!s)er ALL '"est $!s ! Section A. 6$r Section &, a!s)er a!d sele#t $!l4 T+! -20 '"est $!s Please 7ar83)r te 4$"r a!s)ers $! the !MR a!s)er s#r (t a!d essay a!s)er sheets (r$& ded.

AJD 10203 MATERIAL AND HARDWARE DIPLOMA 1 HOUR 55 MINUTES

Tear here

Seat N$.

E*a7 !at $! 9e!"e

Examination Attendance Slip

Multi 'hoice ,uestion -M',.
UNI9ERSIT;
=UALA LUMPUR

Na7e: St"de!t N"71er: Se7ester < .lass: I!st t"te: S"12e#t Na7e: S"12e#t .$de: E*a7 !at $! Date: E*a7 !at $! T 7e:
S %!at"re

SEMESTER
Ja!"ar4

J"l4

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Le#t"rer>s Na7e:

Others

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?I!te!t $!all4 le+t 1la!8?

MATERIAL AN( /AR(+ARE SE'TI!N A

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Fo0 Section A1 2lease 3a04 you0 ans5e0 on the 6M', ans5e0 sheet7 20ovi8e89 1. De+ !e a##e(ta1le 1e!d sta!dard +$r the r % d t"1e. A. @0 .0 The :en8 3ust 3aintain at least ;<= of the o0iginal tu:e 8ia3ete0 an8 is f0ee of 50in4les an8 8ent The 1e!d 7"st 7a !ta ! at least A5B $+ the $r % !al $"ts de d a7eter a!d s +ree $+ )r !8les a!d de!t. The 1e!d 7"st 7a !ta ! at least C5B $+ the $r % !al t"1e !s de d a7eter a!d s +ree $+ )r !8les a!d de!t.

2.

H$) d$es the s#re)s a!d 1$lts le!%th 7eas"redD A. @0 .0 The ove0all length of a :olt -f0o3 un8e0 the hea8. an8 the ove0all length of a sc0e5 -inclu8ing the hea8. The $&erall le!%th $+ a #$"!ters"!8 s#re) a!d the !$!? threaded ($rt $! $+ a 1$lt The le!%th $+ thread +$r a 1$lt $&erall le!%th +$r a #$"!ters"!8 s#re)

3.

What 7etal s s" ta1le +$r r &et !% 7a%!es "7 all$4D A0 @0 '. M$!el 7etal 1100 al"7 ! "7 all$4 <$<> alu3iniu3 alloy

5.

The ("r($se $+ #ase harde! !% s t$ A. @0 .0 P0o8uce a ha08 case ove0 a tough co0e I!tr$d"#e #ar1$! !t$ the steel Red"#e the #ar1$! ! the steel

5.

.h$$se the #$rre#t a!s)er. A. @0 .0 AN>'?%#A has an un80ille8 hea8 ANEH35A has a! "!dr lled head ANCDDC 7ade +r$7 #$rr$s $! res sta!t steel 7ater al

E.

@r !ell hard!ess test !% 7eas"res

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A0 &. .0

De(th (ia3ete0 Area

C.

Fr ( le!%th s GGGGGGGGGGGGGGGGG A0 @0 '. 6r$7 the t$( t$ the e!d $+ the sha!8 The threaded se#t $! $+ the 1$lt The unth0ea8e8 section of the :olt

A.

A 1$lt AN5?C. What s the 1$lt d a7eter a!d le!%thD A. @0 .0 %*@ inch 8ia3ete0 an8 ;*A inch 8ia3ete0 5 !#h d a7eter a!d C !#h le!%th 5332 !#h d a7eter a!d C31E !#h le!%th

H.

Art + # al a% !% s als$ 8!$)! as GGGGGGGGGGGGGG A0 &. .0 S$l"t $! heat treat7e!t P0eci2itation heat t0eat3ent A!!eal !%

10.

.h$$se the 7$st #$rre#t a!s)er ! 7a!"+a#t"r !% $+ al"7 ! "7 all$4 A0 &. .0 The letter T des %!ated +$r a!!ealed $+ a #ast (r$d"#t $!l4 The lette0 F 8esignate8 fo0 fa:0icate8 The letter H des %!ated as art + # all4 a%ed

11.

O+ the l sted 7ater als l sted the h %hest (er#e!ta%e $+ #$((er #$!te!t GGGGGGGGGGGGGGG. A0 @0 '. C0C5 505E #$#@

12.

Med "7 #ar1$! steels ha&e a #ar1$! #$!te!t $+ A. @0 .0 $9B?$9<= 0.5?0.AB 0.A?1.05B

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13.

T$ (r$& de a! eas4 a!d '" t re7$&al a##ess (a!el a GGGGGGGGGGG s "sed. A0 @0 '. A#ress slee&e Hel #$ l !sert (Cus fastene0

15.

I+ a h$le has $)! $&ers Ie $r + there s #$rr$s $! ! the h$le that #a! 1e #lea!ed $"tJ the (art 7a4 1e 7ade ser& #ea1le 14 !stall !% GGGGGGGGGG slee&e. A0 @0 '. Hel #$ l DI"s Ac0es

15.

.$!tr$l #a1le te!s $! s ad2"sted 14 "s !% GGGGGGGGGGGGGG A0 &. .0 P! Tu0n:uc4le Washer

1E.

.he#8 !"t: A0 @0 '. Used )he! t s !e#essar4 t$ re7$&e a (art +re'"e!tl4 ) th$"t the "se $+ t$$l. Des %!ed +$r "sed $! a! e!% !e. A secon8 nut that is tightene8 against the 20i3a0y nut so it cannot tu0n off

1C.

@$lts that s "sed ! a r#ra+t str"#t"re "s"all4 #$7es +r$7 GGGGGGGGGGGGGG A0 @0 '. AN1 ? ANH AN10 ? AN20 ANB ? AN#$

1A.

The a r#ra+t )$$d "sed 14 the 6AA as the re+ere!#e )$$d +$r a r#ra+t #$!str"#t $! s : A0 @0 '. Ma(le Wh te ( !e Sit4a s20uce

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1H.

What t4(e $+ 1$lt s "sed +$r +l %ht #$!tr$l #a1le atta#h7e!t that #a! ) thsta!d shear +$r#eD A0 &. .0 I!ter!al )re!#h !% 1$lt 'levis :olt Ra sed r !%

20.

What s the ("r($se $+ r"!! !% a #l$th al$!% the #$!tr$l #a1leD A0 &. .0 T$ dete#t #$rr$s $! $+ the #a1le To 8etect :0o4en 5i0es of the ca:le T$ dete#t #a1le #ha++ !%

21.

The t)$ t4(e $+ #ase harde! !% are: A0 &. .0 Te7(er !% a!d ! tr d !% 'a0:u0iCing an8 nit0i8ing N$r7al I !% a!d te7(er !%

22.

The ( t#h $+ a s#re) thread s 7eas"red +r$7 A0 &. .0 .rest t$ r$$t '0est to c0est .rest t$ +la!8

23.

.l$se t$lera!#e 1$lts: A0 &. .0 Used +$r the a((l #at $! re'" re a 1$lt t$ 1e l$aded ! shear $!l4 Use8 in a0eas that su:Dect to 2oun8ing loa8 an8 ca00y t0iangle 3a04 on thei0 hea8 H %h stre!%th steel 1$lts "sed (r 7ar l4 ! areas that are s"12e#ted t$ h %h te!s le l$ads

25.

I! )hat se#t $! $+ 6AR states that the a r+ra7es a!d e!% !e re'" red t$ 1e #lea!ed 1e+$re (er+$r7 !% a! a!!"al $r 100 h$"r !s(e#t $!D A0 @0 '. A((e!d * @ $+ 6AR (art 53 A((e!d * D $+ 6AR (art E5 A22en8iE ( of FAR 2a0t @B

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The "sed $+ "!a((r$&ed GGGGGGGGGGGGGGG A0 &. .0

$r

$rd !ar4

#$77er# al

#$7($"!ds

#a!

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res"lts

O*4%e! e71r ttle7e!ts t$ the 7ater al /y80ogen e3:0ittle3ents to the 3ate0ial The 7ater al t$ 1e r$"%h a!d #$rr$de

2E.

Sele#t the s$l&e!t "sed t$ #lea! a#r4l # a!d r"11er A. @0 .0 Ali2hatic na2hta Ar$7at # !a(hta Meth4l eth4l 8et$!e

2C.

T$ !e"tral Ied +"7es )h le #lea! !% the lead a# d 1atter4J the #he7 #al #$7($"!d that s "sed s GGGGGGGGGGGGGGG. A0 &. .0 De#hr$7ate s$l"t $! &ica0:onate so8a @$r # a# d

2A.

What t4(e $+ #$rr$s $! atta#8s %ra ! 1$"!dar es $+ al"7 ! "7 all$4 )h #h are 7(r$(er $r !ade'"atel4 heat treatedD A0 @0 '. 6 l +$r7 6rett !% Inte0g0anula0

2H.

Wh #h $+ th s 7ater al s the 7$st a!$d #D A0 @0 '. .ad7 "7 C0C5?TE al"7 !"7 all$4 Magnesiu3

30.

.$rr$s $! $! al"7 ! "7 all$4 #a! 1e de!t + ed 14 GGGGGGGGGGGGGGGGGGGGGG A0 &. Free! sh 1l"e ($)der F0eyish 5hite 2o58e0

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Redd sh 1r$)! ($)der

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31.

All$4s $+ al"7 ! "737a%!es "7 s "s"all4 "sed ! the ) !% #$!str"#t $! $+ a # & l a& at $! 1e#a"se $+ the rs: A0 @0 '. L$) stre!%th3)e %ht rat $ Mallea1 l t4 a!d eas l4 $1ta !a1le /igh st0ength*5eight 0atio

32.

N #8el all$4s steel s(l t ( !s #a! 1e "sed: A0 @0 '. O!l4 $!#e 1e#a"se the le%s are s(read a!d 1e!t Re(eatedl4 (r$& ded the4 re7a ! %$$d + ts +ith a s20ing 5ashe0 an8 stiff nut

33.

The 7$st ) del4 "sed #a1le C * 1H s a&a la1le ! s Ies +r$7 13A !#hes "(. C * 1H !d #ated that: A. @0 .0 In8ivi8ual 5i0es 5oun8 in ; st0an8s1 each st0an8 having %G 5i0es I!d & d"al ) res )$"!d ! 1H stra!dsJ ea#h stra!d ha& !% C ) res I!d & d"al ) res )$"!d ! C stra!dsJ ea#h stra!d ha& !% C ) res

35.

T$ e!s"re that a t"r!1"#8le de&el$( +"ll #a1le stre!%th there 7"st 1e !$ 7$re tha! GGGGGGGG $+ e ther e!d st #8 !% $"t $+ 1arrel. A. @0 .0 @ th0ea8 2 thread 3 thread

35.

@ase $! + %"re 5 #h$$se the #$rre#t #$7(lete l st $+ de!t + #at $! sta7( $! the +le* 1le h$se $! se'"e!#e +r$7 le+t t$ r %ht.

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A0 @0 .0

S4ste7J (h4s #al #$deJ #$!te!tJ (h4s #al da!%erJ (ress"re a!d d re#t $! $+ +l$). .$!te!tJ (h4s #al #$deJ s4ste7J (h4s #al da!%erJ (ress"re a!d d re#t $! $+ +l$). S4ste7J (h4s #al #$deJ #$!te!tJ haIard$"sJ (ress"re a!d d re#t $! $+ +l$).

3E.

What t4(e $+ l$ads 1est #a! 1e ) thsta!d 14 ta(ered r$ller 1ear !%D A0 @0 '. A* al l$ad Rad al l$ad AEial an8 Ra8ial loa8

3C.

A r#ra+t 1$lts ) th #r$ss $r aster s8 7ar8ed $! the 1$lt head are: A. @0 .0 Stan8a08 steel :olt .l$se t$lera!#e 1$lts Al"7 ! "7 all$4 1$lts

3A.

The hea&4 )all t"1 !% "sed ! s$7e h %h (ress"re s4ste7 s d ++ #"lt t$ +lare. 6$r these a((l #at $! Jthe +lareless + tt !% s des %!ated t$ (r$& ded: A0 @0 '. L$ad +ree atta#h7e!ts Lea%"e +ree atta#h7e!t Lea4 f0ee attach3ents

3H.

.$rr$s $! $! the 2$ !t that are 7ade +r$7 the t)$ s 7 lar 7etal are !$r7all4 #$!s dered as: A. @0 .0 Falvanic co00osion O*4%e! #$!#e!trat $! #ell #$rr$s $! P tt !% #$rr$s $!

50.

Seala!t 7"st 1e #"red ) th a Kta#8 +reeK #$!d t $! 1e+$re a((l ed t$( #$at !%. De+ !e Kta#8 +reeK #$!d t $!: A0 The ($ !t )he! the sheet $+ #ell$(ha!e (ressed $!t$ the seala!t !$ l$!%er adheres

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The ($ !t )he! t #a! 1e t$"#hed ) th$"t st #8 !% t$ t The ($ !t at )h #h the seala!t s +"ll4 #"red

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51.

I! 2*** al"7 ! "7 ser es 2115 the B $+ all$4 !% ele7e!t are (rese!ted !$7 !all4 14 the: A. @0 .0 Last t5o 8igit 6 rst d % t The )h$le !"71er

52.

The t)$ !at"ral #lass + #at $! $+ (last #s are: A0 @0 '. P$l4ester a!d e($*4 .ell"l$se a#etate a!d a#r4l # The03o2lastic an8 the03osetting 2lastic

53.

6le* 1le h$se "sed ! a r#ra+t s4ste7 s #lass + ed ! s Ie a##$rd !% t$ the : A0 @0 '. O"ts de d a7eter Wall th #8!ess Insi8e 8ia3ete0

55.

A!!eal !% $+ steel ) ll : A. @0 .0 Soften the 3etal Harde! the 7etal Red"#e 1r ttle!ess $+ 7etal

55.

What t4(e $+ seal that s $!e )a4 seal D A0 &. .0 O?r !% (a#8 !% V?0ing 2ac4ing -'hev0on. U?r !% (a#8 !%

5E.

What s the t4(e $+ l$#8 )asher that s l$#8ed the !"t 14 1e!d !% the le%

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Ta( )asher S(r !% )asher Sha4e20oof 5ashe0

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5C.

=e&lar a!d N$7e* are the t4(es $+ : A0 &. .0 Al"7 ! "7 all$4 A8vance co32osite Heat treat7e!t

5A.

R &et Ks7$8 !%K s a! !d #at $! $+ )hat t4(e $+ #$rr$s $!D A0 @0 '. 6 l +$r7 #$rr$s $! E*+$l at $! #$rr$s $! F0etting co00osion

5H.

@r ttle!ess s : A0 &. .0 A 7ater alKs te!de!#4 t$ ret"r! t$ ts $r % !al sha(e a+ter !$r7al stret#h !% a!d 1e!d !% A 3ate0ialHs ten8ency to :0ea4 o0 shatte0 5hen eE2ose8 to st0ess A 7ater alKs a1 l t4 t$ 1e 1e!tJ +$r7ed $r sha(ed ) th$"t #ra#8 !% $r 1rea8 !%

50.

.$ ! ta( test s a test t$ #he#8 dela7 !at $! ! the GGGGGGGGGGG 7ater als. A. @0 .0 'o32osite W$$d A#r4l #

51.

A!#h$r t4(e T !!er7a! !"t are !$t s" ta1le +$r a str"#t"ral (art. A. @0 .0 T0ue 6alse N$ a!s)er

52.

What t4(e $+ st"ds that has lar%er d a7eter at $!e e!dD A. @0 .0 Ste22e8 stu8s Pla ! st"ds Sh$"lder st"d

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53.

Whe! !stall !% 1$ltsJ )hat ($s t $! sh$"ld the 1$lts 1e (la#ed )he!e&er ($ss 1leD A. @0 .0 /ea8 on to2 o0 fo05a08 2osition Head $! t$( $r thread ! the +$r)ard ($s t $! A!4 ($s t $!

55.

Wh #h $+ th s state7e!t s related t$ steel 7a8 !%D A0 @0 '. S$l"t $! heat treat7e!t Pre# ( tat $! heat treat7e!t &esse3e0 conve0te0

55.

.h$$se the #$rre#t a!s)ers that !d #ate the h %hest (er#e!ta%e $+ I !# as a! all$4 !% ele7e!t ! al"7 ! "7 all$4D A. @0 .0 ;$;< 1100 211C

5E.

Al#lad s a 7etal #$!s st !% $+ : A0 &. .0 Al"7 ! "7 all$4 s"r+a#e la4ers a!d a ("re al"7 ! "7 #$re Pu0e alu3iniu3 su0face laye0s on an alu3iniu3 alloy co0e A h$7$%e!e$"s 7 *t"re $+ ("re al"7 ! "7 a!d al"7 ! "7 all$4

5C.

What s the ("r($se $+ the Lla4 l !e> dra)! $! the $"ts de $+ +le* 1le h$se d"r !% ( (el !e !stallat $!D A0 @0 '. The la4 l !e sh$)s the d re#t $! $+ the h$se t$ 1e !stalled The la4 l !e !d #ate that the h$se #a!!$t 1e 1e!t )he! !stalled The lay line sho5s if a hose is t5iste8 5hen it is installe8

5A.

The d % t +$ll$) !% the des %!at $! H1J H2 a!d H3 !d #ate the de%ree $+ stra ! harde! !%. 6$r e*a7(le H*A 7ea! the de%ree $+ stra ! harde! !% are : A. @0 .0 Full /a08 E*tra Hard Hal+ Hard

10

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5H.

The le!%th +$r a r#ra+t sta!dard 1$lt ) th #$d !% AN5?22 s : A. @0 .0 # %*@ 2 535 223A

E0.

Wh4 that s !e#essar4 t$ a((l4 the th ! la4er $+ %rease t$ the AN1C3 1$lt 1e+$re !stallat $!D A. @0 .0 P0event co00osion Red"#e the t$r'"e I!#rease the t$r'"e

11

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