RJ45 Connectors

Interconnect Solutions Worldwide

RJ45 Connectors
D38999 Derived Cat5e / Cat6 & Cat6a RJ45 Connector Assemblies for Harsh Environments

NCAGE Code U5792 www.polamco.com

RJ45 Connectors

D38999 Derived Cat5e / Cat6 & Cat6a RJ45 Connector Assemblies for Harsh Environments
PC4B0002 Cat 5e Box Mount Feedthrough Receptacle PC4F0002 Cat 5e Jam Nut Feedthrough Receptacle PC4D0002 Cat 5e Free Plug PC4D000291 Cat 5e Free Plug (91 Series with Spring Screen Termination) PC4B0029 Cat6 Jam Nut Feedthrough Receptacle PC4F0020 Cat6 Jam Nut Feedthrough Receptacle PC4D0024 Cat6 Plug Connector Assembly PC4B0022 Cat6a Box Mount Feedthrough Receptacle PC4F0014 Cat6a Jam Nut Feedthrough Receptacle PC4D0018 & PC4D0018** Cat6a Free Plug PC4D0023 Cat6a Field Plug Connector Assembly RJ45 Cat5 Tooling Options RJ45 Cat6 & Cat6a Tooling Options Connector Modifications Performance Cat 5e per ISO/IEC 11801 Cat 6 1Gb with enhanced grounding option Cat 6a 10Gb with enhanced grounding option D38999 shell size 19 Sealed to IP68 for fluid and dust laden environments High levels of shock, vibration and mechanical impact protection Fully enclosed Aluminium, Marine Bronze and Stainless Steel shells for superior mechanical strength Positive cordset retention >100N axial force Optional external screen termination features on cable plug Isolated RJ-to-shell grounding option The Polamco high speed RJ45 connector system incorporates a MIL-DTL-38999 series III derived metal shell with full 360 degree EMC and mechanical protection and has been designed to meet the requirements of high speed data connections where reliability through environmental sealing and enhanced mechanical protection and EMC performance are required.

www.polamco.com

Material & Plating

Interconnect Solutions Worldwide

MATERIAL DESCRIPTION
1 2 3 4 44 ALUMINIUM ALLOY 6262 / 6082 NICKEL ALUMINIUM BRONZE DGS 1043/NES 833 BRASS CZ 121 STAINLESS STEEL 303 S31 STAINLESS STEEL 304 STAINLESS STEEL 316 H.D.H.C COPPER CA 104 STAINLESS STEEL NUT / ALUMINIUM BODY BLACK ACETAL PEEK GL30 ULTEM 2300 (30% GLASS FILLED)

Contents

46 5 6 7 73 74

NOTE: PLEASE CONTACT SALES OFFICE FOR MATERIALS NOT LISTED ABOVE

PLATING CODE A AB AR B C CHP D F G H HA J K L LR

PLATING DESCRIPTION CADMIUM, OLIVE DRAB (5-10 MICRONS) QQ-P-416, TYPE II, CLASS 3 OVER ELECTROLESS NICKEL ANODISE BLUE TO DEF 03-25 ANODISE RED TO DEF 03-25 CADMIUM, OLIVE DRAB (5-10 MICRONS) QQ-P-416, TYPE II, CLASS 3 OVER ELECTROLESS NICKEL ELECTROLESS NICKEL, AMS-C-26074, CLASS 4, GRADE B ELECTROLESS NICKEL, HIGH PHOSPHOR (9% - 14%), 22 MICRONS MINIMUM, BSEN ISO 4527:2003 BLACK ANODISE HARD PER MIL-A-8625, TYPE III, CLASS 2 30-50 MICRONS BRIGHT ELECTROLESS NICKEL TO MIL-C-26074D, CLASS 4, GRADE C BLACK ANODISE, SULPHURIC, PER MIL-A-8625, TYPE II, CLASS 2 CADMIUM GOLD, PER QQ-P-416, TYPE II, CLASS 3 HARD ANODISE, GREY, 30-50 MICRONS PASSIVATE, PER QQ-P-35 OR MI-S-5002 CHROMIC ANODISING, DEF 151, TYPE II ALOCROM 1200 IRIDITE CONVERSION ROHS COMPLIANT VERSION OF ALOCROM 1200, CLEAR/ IRIDESCENT, ALUMINIUM ONLY

ROHS COMPLIANT YES (SUBJECT TO EXEMPTION) YES YES YES (SUBJECT TO EXEMPTION) YES YES YES YES YES YES (SUBJECT TO EXEMPTION) YES YES NO NO YES

ENVIRONMENT PROTECTION/ CONDUCTIVITY CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS. SEE ROHS WEBSITES FOR MORE INFORMATION. NON CONDUCTIVE NON CONDUCTIVE CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS. SEE ROHS WEBSITES FOR MORE INFORMATION. CONDUCTIVE CONDUCTIVE NON CONDUCTIVE CONDUCTIVE 500 HRS SALT SPRAY NON CONDUCTIVE CONDUCTIVE. EXEMPTION APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS. SEE ROHS WEBSITES FOR MORE INFORMATION. NON CONDUCTIVE ROHS COMPLIANT NON CONDUCTIVE CONDUCTIVE CONDUCTIVE

Tel: +44 (0)845 017 1545

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

Material & Plating

Interconnect Solutions Worldwide

PLATING CODE LV PLATING DESCRIPTION 5 MICRONS SILVER AND BLACKEN TO DEF 03-9 BRIGHT CADMIUM OVER NICKEL QQ-P-416, TYPE II, CLASS 3 HEAVY NICKEL TO PLATING SPECIFICATION CP07 (500 HOUR SALT SPRAY FINISH) CADMIUM, OLIVE DRAB (5-10 MICRONS) QQ-P-416, TYPE II, CLASS 3 OVER ELECTROLESS NICKEL (2.5 - 7.5 MICRONS) REAR OF BACKSHELL TO HAVE SELECTIVE ELECTROLESS PLATING C-PLATE TIN PLATE (COPPER) TO DEF 03-8 NICKEL/PTFE UNPLATED CLEAN FINISH NOT SHOT BLASTED SILVER PLATE 5 MICRONS TO DEF 03-9 YELLOW CHROMATE OVER CADMIUM QQ-P-416, TYPE II, CLASS 2 SHOT BLAST FOR NON-REFLECTIVE FINISH ZINC COBALT, OLIVE DRAB (5-10 MICRONS) OVER ELECTROLESS NICKEL (2.5 - 7.5 MICRONS) ZB-NUT (ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL) C-FOLLOWER (ELECTROLESS NICKEL) - 91 SERIES ONLY ZB-NUT (ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL) ZBBC ZB-FOLLOWER (ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL) WITH C MASKED AREA (ELECTROLESS NICKEL - SEE ABOVE) - 91 SERIES ONLY ZK ZINC COBALT BLACK PASSIVATE (5 - 10 MICRONS) OVER ELECTROLESS NICKEL (2.5 - 7.5 MICRONS) ZINC NICKEL BLACK PASSIVATE (5-12 MICRONS) OVER ELECTROLESS NICKEL (8-12 MICRONS), ASTM B 841 CLASS 1 ELECTROLESS NICKEL 8-12 MICRONS/ ZINC NICKEL 5-12/PURE ZINC/OLIVE DRAB PASSIVATION, ASTM B 841 CLASS 1 ELECTROLESS NICKEL 8-12 MICRONS/ ZINC NICKEL 5-12 MICRONS/YELLOW PASSIVATION, ASTM B 841 CLASS 1 ZINC COBALT YELLOW CHROMATE (7.5 - 12.5 MICRONS) OVER ELECTROLESS NICKEL (2.5 - 7.5 MICRONS) YES CONDUCTIVE 350 HRS SALT SPRAY. ROHS COMPLIANT VARIANT UNDER DEVELOPMENT, SUBJECT TO TESTING SHOULD BE AVAILABLE FIRST QUARTER 2011 CONDUCTIVE (NOT ROHS COMPLIANT, UNTESTED 500 HRS SALT SPRAY FINISH) CONDUCTIVE (NOT ROHS COMPLIANT, UNTESTED 500 HRS SALT SPRAY FINISH) CONDUCTIVE 500 HRS SALT SPRAY YES CONDUCTIVE 350 HRS SALT SPRAY. ROHS COMPLIANT YES YES (SUBJECT TO EXEMPTION) YES YES (SUBJECT TO EXEMPTION) YES YES YES YES NO YES YES CONDUCTIVE 350 HRS SALT SPRAY. CONDUCTIVE CONDUCTIVE ENVIRONMENT PROTECTION/ CONDUCTIVITY CONDUCTIVE CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS. SEE ROHS WEBSITES FOR MORE INFORMATION. CONDUCTIVE 500 HRS SALT SPRAY

M P

CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS. SEE ROHS WEBSITES FOR MORE INFORMATION. CONDUCTIVE CONDUCTIVE 500 HRS SALT SPRAY

T TN U V Y Z ZB

ZBC

YES

CONDUCTIVE 350 HRS SALT SPRAY. ZB.

ZN

NO

ZNB

NO

ZNY

NO

ZY

NO

www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

Contents

RJ45 Cat5 Connectors

PC4B0002 - Box Mount Feedthrough Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

DRAWING NO

C1024

3RD ANGLE PROJECTION

REMOVE ALL SHARP EDGES AND BURRS

29,36 TYPICAL 26,98 TYPICAL RJ45, CAT5 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS

A
A-A
4,93
1.250-0.1P-0.3L-TS

Contents

36,50

3,25

21,50

28,00

A
PART/BATCH MARK HERE

45,00

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 FINISH SEE MATERIAL AND PLATING OPTIONS SHEET MATERIALS RJ45 CONTACTS 30 Au/Ni SHIELDING - NICKEL PLATED BRASS BODY - PA, UL94V-0 PCB - FR4, UL94V-0

WIRING DIAGRAM 4 WAY CROSS OVER

WIRING DIAGRAM 8 WAY STRAIGHT THROUGH

NOTES GENERALLY TO THE REQUIREMENTS OF SEAL - SILICONE MS749ECR TO BS6853 CAT 1 INSULATOR - PPS GL40 UL94 MIL-DTL-38999 POTTING - QSIL 550 UL94V-0
PERFORMANCE CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70C VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C

SEAL - SILICONE MS749ECR TO INSULATOR - PPS GL40 UL94 POTTING - QSIL 550 UL94V-0

EXAMPLE PART NUMBER: PC4B0002-C-19N-1-C PC4B0002 = POLAMCO SERIES C= RJ45 STYLE A = 4 WAY B = 4 WAY + 2 POWER CONTACTS BS6853 CAT 1 C = 8 WAY (STANDARD) D = 8 WAY + 2 POWER CONTACTS 19 = SHELL SIZE N= KEY ARRANGEMENT 1= SEE MATERIAL AND PLATING OPTIONS SHEET C= SEE MATERIAL AND PLATING OPTIONS SHEET

ISSUE DCR NO. DATE APPROVED

MATERIALS RJ45 JXS 7 4148 09/11/2009 CONTACTS 30 Au/Ni SHIELDING - NICKEL PLATED BRASS BODY - PA, UL94V-0 PCB - FR4, UL94V-0

NCAGE CODE: U5792 DRAWN

PERFORMANCE WESTON LOCK UNLESS OTHERWISE DO NOT SCALE LOWER BRISTOL ROAD MATERIAL SPECIFIED CURRENT RATING FOR POWER CONTACTS 2.1 POLAMCO LTD THIS DRAWING BATH BA2 1EP ALL DIMENSIONS IN MILLIMETRES @ 70C ON THIS DRAWING IS COPYRIGHT, TOLERANCE TITLE SEE AMPSDIMENSIONS AND +/-0.1MM THE / PROPERTY OF POLAMCO LTD. TOLERANCE ON ANGLES RATING 50V DC 35V AC ABOVE VOLTAGE IT MUST NOT BE COPIED, USED RJ45 CAT5 BOX MOUNT +/- 1 DEGREE FOR MANUFACTURE OR TEMPERATURE -40C TO +120C OTHERWISE WEIGHT DISCLOSED WITHOUT PRIOR FEEDTHROUGH RECEPTACLE WRITTEN CONSENT OF THE
M.PAUL
COMPANY.

PART NUMBER FOR UNGROUNDED VERSION: PC4B0002-C-U-19N-1-C

PART NO PC4B0002-X-19X-X-X ASSY USED ON

MIL-DTL-38999-20/RJ45
DRAWING NO

C1024

EXAMPLE PART NUMBER: PC4B0002-C-19N-1-C

PC4B0002 = C= POLAMCO SERIES RJ45 STYLE A = 4 WAY B = 4 WAY + 2 POWER CONTACTS C = 8 WAY (STANDARD) D = 8 WAY + 2 POWER CONTACTS 19 = N= 1= C= SHELL SIZE KEY ARRANGEMENT MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PLATING: SEE PAGES 3 - 4

PART NUMBER FOR UNGROUNDED VERSION: PC4B0002-C-U-19N-1-C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED

Tel: +44 (0)845 017 1545

DRAWING NOT TO SCALE DIMENSIONS IN MM

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

RJ45 Cat5 Connectors

PC4F0002 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

NO

3RD ANGLE PROJECTION

REMOVE ALL SHARP EDGES AND BURRS

Interconnect Solutions Worldwide

RJ45, CAT5 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS POTTING COMPOUND
n4

9 ,2

28,00

A-A
22,60 40,00 A/F

45,00

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

PART MARK HERE

WIRING DIAGRAM 4 WAY CROSS OVER

WIRING DIAGRAM 8 WAY STRAIGHT THROUGH

PLATING OPTIONS SHEET

NOTES GENERALLY TO THE REQUIREMENTS OF REQUIREMENTS OF MIL-DTL-38999 SEAL - SILICONE MS749ECR TO BS6853 CAT 1 MIL-DTL-38999 INSULATOR - PPS GL40 UL94
PERFORMANCE

SEAL - SILICONE MS749ECR TO BS6853 CAT 1 EXAMPLE PART NUMBER: PC4F0002-C-19N-1-C PC4F0002 = INSULATOR - PPS GL40 UL94 C= POTTING - QSIL 550 UL94V-0

POTTING - QSIL 550 UL94V-0

MATERIALS RJ45 CONTACTS 30 Au/Ni SHIELDING - NICKEL PLATED BRASS R NO. DATE APPROVED MATERIAL BODY - PA, UL94V-0 48 09/11/2009 M.PAUL PCB - FR4, UL94V-0

Ni

L PLATED BRASS

CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70C VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C

ALUM ALLOY 6262

MILLIMETRES TOLERANCE ON DIMENSIONS +/-0.1MM TOLERANCE ON ANGLES +/- 1 DEGREE

19 = PERFORMANCE N= 1= CURRENT RATING FOR POWER CONTACTS 2.1 C= AMPS @ 70C PART NUMBER FOR UNGROUNDED VERSION: PC4F0002-C-U-19N-1-C VOLTAGE RATING 50V DC / 35V AC UNLESS OTHERWISE WESTON LOCK DO NOT SCALE SPECIFIED LOWER BRISTOL ROAD PART NO PC4F0002-X-19X-X-X TEMPERATURE TO +120C ALL DIMENSIONS IN BATH BA2 1EP THIS-40C DRAWING

POLAMCO SERIES RJ45 STYLE A = 4 WAY B = 4 WAY + 2 POWER CONTACTS C = 8 WAY (STANDARD) D = 8 WAY + 2 POWER CONTACTS SHELL SIZE KEY ARRANGEMENT MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET PLATING: SEE MATERIAL AND PLATING OPTIONS SHEET

POLAMCO LTD
TITLE

WEIGHT PART NUMBER: PC4F0002-C-19N-1-C EXAMPLE JAM NUT RECEPTACLE DRAWN =M.PAUL PC4F0002 POLAMCO SERIES

THIS DRAWING IS COPYRIGHT, AND THE PROPERTY OF POLAMCO LTD. IT MUST NOT BE COPIED, USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY.

RJ45 CAT5 FEEDTHROUGH

ASSY USED ON MIL-STD-38999/24 DRAWING NO

C0893

C=

RJ45 STYLE A = 4 WAY B = 4 WAY + 2 POWER CONTACTS C = 8 WAY (STANDARD) D = 8 WAY + 2 POWER CONTACTS

19 = N= 1= C=

SHELL SIZE KEY ARRANGEMENT MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PLATING: SEE PAGES 3 - 4

PART NUMBER FOR UNGROUNDED VERSION: PC4F0002-C-U-19N-1-C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED DRAWING NOT TO SCALE DIMENSIONS IN MM

www.polamco.com

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

Contents

RJ45 Cat5 Connectors

PC4D0002 - Plug Connector Assembly

RJ45 Cat5 Tooling Options: See Page 17 Connector Modifications: See Page 19

RAWING NO

C0894

3RD ANGLE PROJECTION

RJ45, CAT5 CABLE PLUG WITH INTEGRATED CABLE GUIDE, SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL DATA TRANSFER RATE TESTED TO 1 GIGABIT CONTACT SALES OFFICE FOR TEST RESULTS

Interconnect Solutions Worldwide REMOVE ALL SHARP EDGES AND BURRS

A-A
RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY CABLE SEALING GROMMET 6,90 `0,50 CABLE SEALING DIAMETER CABLE SHOWN FOR CLARITY ONLY

Contents

n38,50 MAX

A
PART MARK HERE

40,00 MAX

NOTES GENERALLY TO THE REQUIREMENTS OF FINISH MIL-DTL-38999 SEE MATERIAL AND PLATING OPTIONS SHEET

SEAL - SILICONE MS749ECR TO BS6853 CAT 1 PERFORMANCE CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70C VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C
UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN MILLIMETRES TOLERANCE ON DIMENSIONS +/-0.1MM TOLERANCE ON ANGLES +/- 1 DEGREE

NOTES

GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999

EXAMPLE PART NUMBER: PC4D0002-C-19N-1-C PC4D0002 = C=

MATERIALS

MATERIALS RJ45 PERFORMANCE CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70C CONTACTS 30 Au/Ni VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C SHIELDING - NICKEL PLATED BRASS BODY - PA, UL94V-0 NO. APPROVED DATE SSUE DCR
9 4148
09/12/2010

RJ45 CONTACTS 30 Au/Ni SHIELDING - NICKEL PLATED BRASS BODY - PBT, UL94V-0

SEAL - SILICONE MS749ECR TO BS6853 CAT 1

19 = N= 1= C=

POLAMCO SERIES RJ45 STYLE A = 4 WAY 4 x 24AWG B = 4 + 2 WAY 4 x 24AWG + 2 x 22AWG C = 8 WAY 8 x 26 AWG (STANDARD) D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG SHELL SIZE KEY ARRANGEMENT SEE MATERIAL AND PLATING OPTIONS SHEE SEE MATERIAL AND PLATING OPTIONS SHEE

PART NUMBER FOR UNGROUNDED VERSION: PC4D0002-C-U-19N-1-C

ADP

MATERIAL

TITLE SEE EXAMPLE PART NUMBER: PC4D0002-C-19N-1-C RJ45 CAT5 PLUG CONNECTOR ABOVE
PC4D0002 = POLAMCO SERIES WEIGHT C= RJ45 STYLE DRAWN M.PAUL A = 4 WAY 4 x 24AWG
THIS DRAWING IS COPYRIGHT, AND THE PROPERTY OF POLAMCO LTD. IT MUST NOT BE COPIED, USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY.

DO NOT SCALE THIS DRAWING

POLAMCO LTD
ASSEMBLY

WESTON LOCK LOWER BRISTOL ROAD BATH BA2 1EP

PART NO PC4D

ASSY US MIL-DTL-3 DRAWING NO

B = 4 + 2 WAY 4 x 24AWG + 2 x 22AWG C = 8 WAY 8 x 26 AWG (STANDARD) D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG 19 = N= 1= C= SHELL SIZE KEY ARRANGEMENT MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PLATING: SEE PAGES 3 - 4

PART NUMBER FOR UNGROUNDED VERSION: PC4D0002-C-U-19N-1-C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED

Tel: +44 (0)845 017 1545

DRAWING NOT TO SCALE DIMENSIONS IN MM

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

RJ45 Cat5 Connectors

PC4D000291 Plug Connector Assembly for Double Screened Applications

RJ45 Cat5 Tooling Options: See Page 17 Connector Modifications: See Page 19

3RD ANGLE PROJECTION

REMOVE ALL SHARP EDGES AND BURRS

Interconnect Solutions Worldwide

RJ45, CAT5 CABLE PLUG WITH INTEGRATED CABLE GUIDE, SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL DATA TRANSFER RATE TESTED TO 1 GIGABIT CONTACT SALES OFFICE FOR TEST RESULTS

A-A
RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
CABLE SEALING GROMMET 6,90 `0,50 CABLE SEALING DIAMETER CABLE SHOWN FOR CLARITY ONLY

SUPPLIED WITH SPRING

A
55,00 MAX PART MARK HERE
EXAMPLE PART NUMBER: PC4D000291-C-19N-1-C C=

LIP FOR HEAT SHRINK BOOT

NOTES GENERALLY TO THE REQUIREMENTS OF NG OPTIONS SHEET MIL-DTL-38999

REMENTS OF MIL-DTL-38999

SEAL - SILICONE MS749ECR TO BS6853 CAT 1 PC4D000291 =

POLAMCO SERIES RJ45 STYLE A = 4 DATA CONTACTS (4 x 24AWG) B = 4 DATA + 2 POWER CONTACTS (4 x 24AWG + 2 x 22AWG) C = 8 DATA CONTACTS (8 x 26 AWG + 2x23AWG) D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG SHELL SIZE KEY ARRANGEMENT MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET PLATING: SEE MATERIAL AND PLATING OPTIONS SHEET

D BRASS
19 = N= 1= C=

MATERIALS RJ45 CONTACTS 30 Au/Ni SHIELDING - NICKEL PLATED BRASS O. DATE APPROVED MATERIAL BODY - PBT, UL94V-0
12/04/2010 M.PAUL

CR TO BS6853 CAT 1

WER CONTACTS 2.1 AMPS @ 70C 35V AC 120C

SEE ABOVE

RJ45 CAT5 PLUG CONNECTOR EXAMPLE PART NUMBER: PC4D000291-C-19N-1-C ASSEMBLY FOR DOUBLE WEIGHT PC4D000291 = POLAMCO SERIES SCREENED APPLICATION
DRAWN M.PAUL C= RJ45 STYLE

MILLIMETRES TOLERANCE ON DIMENSIONS +/-0.1MM TOLERANCE ON ANGLES +/- 1 DEGREE

PERFORMANCE CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70C PART NUMBER FOR UNGROUNDED VERSION: PC4D000291-C-U-19N-1-C VOLTAGE RATING 50V DC / 35V AC UNLESS OTHERWISE WESTON LOCK DO NOT SCALE SPECIFIED LOWER BRISTOL ROAD PART NO PC4D000291-x-19x-x-x TEMPERATURE -40C TO +120C ALL DIMENSIONS IN BATH BA2 1EP THIS DRAWING

POLAMCO LTD
TITLE

THIS DRAWING IS COPYRIGHT, AND THE PROPERTY OF POLAMCO LTD. IT MUST NOT BE COPIED, USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY.

ASSY USED ON MIL-DTL-38999/26 DRAWING NO

C1135

A = 4 DATA CONTACTS (4 x 24AWG) B = 4 DATA + 2 POWER CONTACTS (4 x 24AWG + 2 x 22AWG) C = 8 DATA CONTACTS (8 x 26 AWG + 2x23AWG) D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG 19 = N= 1= C= SHELL SIZE KEY ARRANGEMENT MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PLATING: SEE PAGES 3 - 4 PART NUMBER FOR UNGROUNDED VERSION: PC4D000291-C-U-19N-1-C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED DRAWING NOT TO SCALE DIMENSIONS IN MM

www.polamco.com

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

Contents

RJ45 Cat6 Connectors

PC4B0029 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

36,50 29,36 TYPICAL 26,98 TYPICAL 21,50 36,50 M28x1 - 6g TO SUIT 'H' INTERFACE BACKSHELLS

A
1.250-0.1P-0.3L-TS

A-A

9 4, 3

Contents

3,25

PART/BATCH MARK HERE

OPTION X (STANDARD)

RJ45, CAT6 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS

OPTION W

OPTION Y
005 CABLE SEALING BACKSHELL OPTION

OPTION Z

n6,90 CABLE SEALING DIAMETER

55,00 MAX

NOTES SELECTIVE GOLD PLATE PERFORMANCE GENERALLY TO THE REQUIREMENTS OF SHIELDINGEXAMPLE - NICKEL PLATED BRASS CURRENT RATING FOR POWER CONTACTS 2.1 PART NUMBER: PC4B0029-19NX-1-C-005 PC4B0029 = POLAMCO SERIES NOTES MIL-DTL-38999 MATES WITH AMPHENOL RJFTV BODY - PA, UL94V-0PCB - FR4, UL94V-0 AMPS @ 70C 19 = SHELL SIZE GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 MATES WITH AMPHENOL RJFTV = ALTERNATE KEYING FINISH SEAL - SILICONE ELASTOMERN VOLTAGE RATING 50V DC FINISH INSERT ROTATION (w, x, y, z) / 35V AC X= SEE MATERIAL AND PLATING OPTIONS SHEET MATERIAL: SEE MATERIAL AND PLATING SEE PAGES 15MATERIALS - 16 INSULATOR - PPS GL40 UL94, TEMPERATURE -40C TO +120C 1= OPTIONS SHEET RJ45 PLATING: SEE MATERIAL AND PLATING MATERIALS CONTACTS COPPER WITH SELECTIVE GOLD PLATECOLOUR BLACK C= OPTIONS SHEET SHIELDING - NICKEL PLATED BRASS 005 = CABLE SEALING BACKSHELL RJ45 POTTING - QSIL 550 UL94V-0 BODY - PA, UL94V-0 PCB - FR4, UL94V-0 PART NUMBER FOR UNGROUNDED VERSION: PC4B0029-19NX-1-C-U CONTACTS COPPER WITH
SEAL - SILICONE ELASTOMER INSULATOR - PPS GL40 UL94, COLOUR BLACK POTTING - QSIL 550 UL94V-0 PERFORMANCE PC4B0029 = POLAMCO SERIES CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70C VOLTAGE RATING 50V DC / 35V AC 19 = SHELL SIZE TEMPERATURE -40C TO +120C

EXAMPLE PART NUMBER: PC4B0029-19NX-1-C-005

DRAWN SALES APPR DESIGN APPR QUAL APPR ISSUE

M.PAUL

DATE 12/10/2010

N= X= 1=

3RD ANGLE PROJECTION NOT TO SCALE

ALTERNATE KEYING

INSERT ROTATION (w, x, y, z)

WEIGHT

THIS DRAWING IS COPYRIGHTANDTHE C= PLATING: SEE PAGES 3 - 4 PROPERTY OF TITLE: POLAMCO LTD 005 = CABLE SEALING BACKSHELL DCR IT MUST NOT BE COPIED, USED FOR MANUFACTURE 4170 OR OTHERWISE PART WITHOUT NUMBER FORNUMBER: UNGROUNDED VERSION: PC4B0029-19NX-1-C-U DISCLOSED PART GENERAL TOL PRIOR WRITTEN CONSENT LINEAR +/-0.1MM OFNUMBER THE COMPANY. AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED ANGULAR +/- 1 PART

MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 ASSY USED ON:

BRISTOL ROAD POLAMCO LOWER BATH BA2 1EP WESTON LOCK

PAGE 1 OF 2

UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN MILLIMETRES

MATERIAL

CAT6 RJ45 FEEDTHROUGH RECEPTACLE ASSEMBLY PC4B0029-19*-*-*

NCAGE CODE U5792

DRAWING NO:

C3047

Tel: +44 (0)845 017 1545

DRAWING NOT TO SCALE DIMENSIONS IN MM

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

RJ45 Cat6 Connectors

PC4F0020 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

A
46,00 A/F 36,50 22,60 TO SUIT H INTERFACE BACKSHELLS PART/BATCH MARK HERE
n4

1.250-0.1P-0.3L-TS

A
40,00 A/F

OPTION X (STANDARD)
RJ45, CAT6 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS

OPTION W
NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 MATES WITH AMPHENOL RJFTV FINISH SEE PAGES 15 - 16 MATERIALS RJ45 CONTACTS COPPER WITH SELECTIVE GOLD PLATE SHIELDING - NICKEL PLATED BRASS BODY - PA, UL94V-0 PCB - FR4, UL94V-0

OPTION Y
SEAL - SILICONE ELASTOMER INSULATOR - PPS GL40 UL94, COLOUR BLACK POTTING - QSIL 550 UL94V-0

OPTION Z

PERFORMANCE VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C

NOTES PC4F0020 GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 MATES WITH AMPHENOL RJFTV 19 = FINISH SEE MATERIAL AND PLATING OPTIONS SHEET N= MATERIALS RJ45 X= CONTACTS COPPER WITH SELECTIVE GOLD PLATE SHIELDING - NICKEL PLATED BRASS 1= BODY - PA, UL94V-0 PCB - FR4, UL94V-0 C=

EXAMPLE PART NUMBER: PC4F0020-19NX-1-C

= POLAMCO SERIES SHELL SIZE ALTERNATE KEYING INSERT ROTATION (w, x, y, z) PART NUMBER: EXAMPLE PLATING: SEE PAGES 3 - 4
PC4F0020-19NX-1-C MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3

SEAL - SILICONE ELASTOMER INSULATOR - PPS GL40 UL94, COLOUR BLACK PART NUMBER FOR UNGROUNDED POTTING - QSIL 550 UL94V-0 PERFORMANCE PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED VOLTAGE RATING 50V DC / 35V AC PART NUMBER FOR UNGROUNDED VERSION: TEMPERATURE -40C TO +120C

PC4F0020 = POLAMCO SERIES 19 = SHELL SIZE N= ALTERNATE KEYING INSERT ROTATION (w, x, y, z) X= VERSION: PC4F0020-19NX-1-C-U 1= SEE MATERIAL AND PLATING OPTIONS SHEET C= SEE MATERIAL AND PLATING OPTIONS SHEET

10

DRAWN SALES APPR DESIGN

M.PAUL

DIMENSIONS IN MM WESTON LOCK 3RD ANGLE UNLESS OTHERWISE SPECIFIED LOWER BRISTOL ROAD PAGE 1 ALL DIMENSIONS IN MILLIMETRES PROJECTION THIS DRAWING IS THE PROPERTY NOT OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIALBATH PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY BA2 1EP TO SCALE

DATE 07/06/2010

DRAWING NOT TO SCALE

POLAMCO LTD

www.polamco.com

PC4F0020-19NX-1-C-U

Contents

M28 x 1.0

0 9 ,2

A-A

RJ45 Cat6 Connectors

PC4D0024 - Plug Connector Assembly

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

RJ45, CAT6 CABLE PLUG WITH INTEGRATED CABLE GUIDE, SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL FOR USE WITH AWG24/26 CABLE DATA TRANSFER RATE TESTED TO 1 GIGABIT RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY OPTIONAL HIGH INTEGRITY GROUNDING RING O RING SEAL O RING SEAL

Contents

CABLE SHOWN FOR CLARITY ONLY

CABLE SEALING RANGE 6,70 `0,50

A
OPTION X (STANDARD) PART MARK HERE 43,00 MAX

A-A

OPTION W

OPTION Y

OPTION Z

NOTES PERFORMANCE GENERALLY TO THE REQUIREMENTS OF VOLTAGE RATING 50V DC / 35V AC MIL-DTL-38999 MATES WITH AMPHENOL RJFTV TEMPERATURE -40C TO +120C FINISH SEE PAGES 15 - 16 MATERIALS RJ45 CONTACTS COPPER WITH SELECTIVE GOLD PLATE SHIELDING - NICKEL PLATED BRASS BODY - PA, UL94V-0 EXAMPLE PART NUMBER: PC4D0024-19NX-1-C-H SEAL - SILICONE ELASTOMER PC4D0024 = POLAMCO SERIES 19 = N= SHELL SIZE ALTERNATE KEYING

11

NOTES X= INSERT ROTATION (w, x, y, z) GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 EXAMPLE PART NUMBER: MATES WITH AMPHENOL RJFTV 1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PC4D0024**-19NX-1-C-H FINISH PC4D0024 = POLAMCO SERIES SEE MATERIAL AND PLATING OPTIONS SHEET C= PLATING: SEE PAGES 3 - 4 TERMINATION STYLE E.G. "BT" (OMIT FOR STANDARD) ** = MATERIALS 19 = SIZE H= HIGH INTEGRITY GROUNDING (OMIT FOR SHELL STANDARD) RJ45 N= ALTERNATE KEYING CONTACTS SELECTIVE GOLD PLATING INSERT ROTATION (w, x, y, z) SHIELDING - NICKEL PLATED BRASS = PART NUMBER FORX UNGROUNDED VERSION: PC4D0024-19NX-1-C-U BODY - PBT, UL94V-0 1= SEE MATERIAL AND PLATING OPTIONS SHEET PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED C= SEE MATERIAL AND PLATING OPTIONS SHEET SEAL - SILICONE HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD) H= PERFORMANCE VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C

Tel: +44 (0)845 017 1545

PART DIMENSIONS NUMBER FOR IN MMUNGROUNDED VERSION: PC4D0024-19NX-1-C-U

DRAWING NOT TO SCALE

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

RJ45 Cat6a Connectors

PC4B0022 - Feedthrough Receptacle Assembly

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

36,50 29,36 TYPICAL 26,98 TYPICAL 21,50 33,50

PART/BATCH MARK HERE

1.250-0.1P-0.3L-TS

4, 93

A-A
3,25

RJ45, CAT6a (10Gb) FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL

NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999

SEAL - SILICONE ELASTOMER INSULATOR - PPS GL40 UL94, COLOUR BLACK POTTING - QSIL 550 UL94V-0

MATERIALS PERFORMANCE PC4B0022 = POLAMCOSERIES RJ45 VOLTAGE RATING 50V DC / 35V AC 19= SHELLSIZE TO +120C CONTACTS COPPER WITH SELECTIVE GOLD PLATE TEMPERATURE -40C N = KEY ARRANGEMENT SHIELDING - NICKEL PLATED BRASS 1= MATERIAL:SEEMATERIALANDPLATINGOPTIONSSHEET BODY - PBT, UL94V-0 C = PLATING:SEEMATERIALANDPLATINGOPTIONSSHEET PCB - FR4, UL94V-0
PART NUMBER FOR UNGROUNDED VERSION, PC4B0022-19N-1-C-U

EXAMPLEPARTNUMBER:PC4B0022 19N1C

EXAMPLE PART NUMBER: PC4B0022-19N-1-C

PC4B0022 = 19 = N=
NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999

POLAMCO SERIES SHELL SIZE KEY ARRANGEMENT MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PLATING: SEE PAGES 3 - 4 FOR UNGROUNDED VERSION: PC4B0022-19N-1-C-U

1= C=

MATERIALS PART NUMBER RJ45 CONTACTS COPPER WITH SELECTIVE GOLD PLATE SHIELDING - NICKEL PLATED BRASS BODY - PA, UL94V-0 PCB - FR4, UL94V-0 SEAL - SILICONE ELASTOMER INSULATOR - PPS GL40 UL94, COLOUR BLACK POTTING - QSIL 550 UL94V-0 PERFORMANCE VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C

28,00

DRAWN SALES APPR DESIGN APPR QUAL APPR

M.PAUL

DATE 05/01/2011

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED

12
UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN MILLIMETRES

3RD ANGLE PROJECTION NOT TO SCALE

POLAMCO LTD DRAWING NOT TO SCALE

DIMENSIONS IN MM

WESTON LOCK LOWER BRISTOL ROAD BATH BA2 1EP

MATERIAL ASSY USED ON: MIL-DTL-38999/20 THIS DRAWING IS THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY COPYRIGHTANDTHE PROPERTY OF TITLE:

www.polamco.com

PAGE 1

Contents

RJ45 Cat6a Connectors

PC4F0014 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

33,50 46,00 A/F 22,60 PART/BATCH MARK HERE

49 0 ,2

Contents

1.250-0.1P-0.3L-TS

A-A A
40,00 A/F NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
MATERIALS PC4F0014= RJ45 CONTACTS COPPER WITH SELECTIVE GOLD 19 = PLATE SHIELDING - NICKEL PLATED BRASS N= BODY - PBT, UL94V-0 1= PCB - FR4, UL94V-0

RJ45, CAT6a (10Gb) FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL

SEAL - SILICONE ELASTOMER INSULATOR - PPS GL40 UL94, COLOUR BLACK POTTING - QSIL 550 UL94V-0

C=

EXAMPLE PARTNUMBER:PC4F001419N1C PERFORMANCE POLAMCO SERIES VOLTAGE RATING 50V DC / 35V AC TEMPERATURE SHELL SIZE -40C TO +120C KEYARRANGEMENT MATERIAL:SEEMATERIALANDPLATINGOPTIONSSHEET PLATING:SEEMATERIALANDPLATINGOPTIONSSHEET

PART NUMBER FOR UNGROUNDED VERSION, PC4F0014-19N-1-C-U

EXAMPLE PART NUMBER: PC4F0014-19N-1-C

PC4F0014 = 19 = N= 1=
NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999

POLAMCO SERIES SHELL SIZE KEY ARRANGEMENT MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PLATING: SEE PAGES 3 - 4

C=

PART NUMBER FOR UNGROUNDED VERSION: PC4F0014-19N-1-C-U

MATERIALS RJ45 CONTACTS COPPER WITH SELECTIVE GOLD PLATE SHIELDING - NICKEL PLATED BRASS BODY - PA, UL94V-0 PCB - FR4, UL94V-0

13

Tel: +44 (0)845 017 1545

DRAWN SALES

SEAL - SILICONE ELASTOMER INSULATOR - PPS GL40 UL94, COLOUR BLACK PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED POTTING - QSIL 550 UL94V-0 PERFORMANCE VOLTAGE RATING 50V DC / 35V AC DRAWING NOT TO SCALE TEMPERATURE -40C TO +120C DIMENSIONS IN MM

DATE M.PAUL WESTON LOCK THIS DRAWING IS THE PROPERTY3RD OF POLAMCO PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY ANGLE LTD AND MUST NOT BE USED FOR COMMERCIAL 05/01/2011 UNLESS OTHERWISE SPECIFIED LOWER BRISTOL ROAD PAGE 1 ALL DIMENSIONS IN MILLIMETRES PROJECTION

POLAMCO LTD

28,00

RJ45 Cat6a Connectors

PC4D0018 - Plug Connector Assembly

RJ45 Cat6 & Cat6a Tooling Options: See Page 18 Connector Modifications: See Page 19

Interconnect Solutions Worldwide

WING NO

1467

3RD ANGLE PROJECTION

RJ45, CAT6a (10Gb) WITH INTEGRATED CABLE GUIDE, SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL UNLESS OPTION "U" IS SPECIFIED (FEEDTHRU ISOLATED FROM OUTER SHELL) FOR USE WITH AWG24/26 CABLE

REMOVE ALL SHARP EDGES AND BURRS

RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY OPTIONAL HIGH INTEGRITY GROUNDING RING O RING SEAL O RING SEAL

CABLE SEALING RANGE 6,70 `0,50

A-A A
PART MARK HERE 43,00 MAX

CABLE SHOWN FOR CLARITY ONLY

LLY TO THE REQUIREMENTS OF MIL-DTL-38999

ERIAL AND PLATING OPTIONS SHEET LS

TS SELECTIVE GOLD PLATING NG - NICKEL PLATED BRASS BT, UL94V-0

LICONE

MANCE E RATING 50V DC / 35V AC ATURE -40C TO +120C

NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999

E DCR NO. DATE APPROVED

4148 17/09/2010

MATERIAL SEE ABOVE

MATERIALS RJ45 CONTACTS COPPER WITH SELECTIVE GOLD PLATE TEMPERATURE -40C TO +120C PART NUMBER SHIELDING - NICKEL PLATED BRASS FOR UNGROUNDED VERSION: PC4D0018-19N-1-C-U BODY - PBT, UL94V-0 UNLESS OTHERWISE WESTON LOCK DO NOT SCALE SPECIFIED LOWER BRISTOL ROAD SEAL - SILICONE PART NO PC4D0018-19N-1-C ALL DIMENSIONS IN BATH BA2 1EP THIS DRAWING MILLIMETRES THIS DRAWING IS COPYRIGHT, TOLERANCE ON DIMENSIONS ASSY USED ON TITLE AND +/-0.1MM THE PROPERTY OF POLAMCO LTD. TOLERANCE ON ANGLES MIL-DTL-38999/26 IT MUST NOT BE COPIED, USED

EXAMPLE PART NUMBER: PC4D0018-19N-1-C-H PC4D0018 = POLAMCO SERIES 19 = SHELL SIZE N= KEY ARRANGEMENT PERFORMANCE 1= MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET VOLTAGEPLATING: RATINGSEE 50V DC / 35V AC C= MATERIAL AND PLATING OPTIONS SHEET HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD) H=

POLAMCO LTD

OTHERWISE EXAMPLE PART NUMBER: PC4D0018-19N-1-C-H WEIGHT DISCLOSED WITHOUT PRIOR

+/- 1 DEGREE

FOR MANUFACTURE OR

PC4D0018 = M.PAUL POLAMCO SERIES DRAWN 19 = N= 1= C= H= SHELL SIZE

WRITTEN CONSENT OF THE COMPANY.

CAT 6a RJ45 PLUG CONNECTOR ASSEMBLY

DRAWING NO

C1467

KEY ARRANGEMENT MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 PLATING: SEE PAGES 3 - 4 HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)

PART NUMBER FOR UNGROUNDED VERSION: PC4D0018-19N-1-C-U

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED DRAWING NOT TO SCALE DIMENSIONS IN MM

14

www.polamco.com

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

Contents

RJ45 Cat6a Connectors

PC4D0018** Plug Connector Assembly for Double Screened Applications

RJ45 Cat6 & Cat6a Tooling Options: See Page 18 Connector Modifications: See Page 19

Interconnect Solutions Worldwide

RJ45, CAT6a (10Gb) WITH INTEGRATED CABLE GUIDE, SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL FOR USE WITH AWG24/26 CABLE, 0,94 - 1,07 OVER INSULATION RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY

OPTIONAL HIGH INTEGRITY GROUNDING RING O RING SEAL

Contents

O RING SEAL

A-A A
43,00 MAX

PART MARK HERE

SCREEN TERMINATION OPTIONS BT - SUPLLIED WITH BAND 91 - SUPPLIED WITH SPRING CABLE SHOWN FOR CLARITY ONLY

NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 PLATING: SEE PAGES 15 - 16 MATERIALS: SEE PAGE 15

RJ45 CONTACTS SELECTIVE GOLD PLATING SHIELDING - NICKEL PLATED BRASS BODY - PBT, UL94V-0 SEAL - SILICONE

PERFORMANCE VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C

EXAMPLE PART NUMBER PC4D0018BT-19N-1-C-H

PC4D0018 BT = 19 = N=
NOTES 1= GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 FINISH SEE MATERIAL AND PLATING OPTIONS SHEET C = MATERIALS = SHELL - SEE MATERIAL AND PLATING OPTIONSH SHEET RJ45 CONTACTS SELECTIVE GOLD PLATING SHIELDING - NICKEL PLATED BRASS BODY - PBT, UL94V-0

POLAMCO SERIES SHELL SIZE

BT - SUPPLIED WITH BAND, WITH B T = 91 SUPPLIED B T S U P P LIE D SPRING W IT H B A N D , 91 S U P P LIE D W IT H S P R IN G

1 9 = S H E LL S IZ E N = K E Y A R R A N G E M E N T , O P T I O N S N , A , B , C , D , E 1 = AT E RD, I A LE S E E M A T E R IA L P LA T IN G O P T IO N S S H E E T KEY ARRANGEMENT, OPTIONS N, A,M B, C, C = F IN IS H S E E M A T E R IA L P LA T IN G O P T IO N S S H E E T H = H IG H IN T E G MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 R IT Y G R O U N D IN G ( O M IT F O R S T A N D A R D )

P C 4 D 00 18

E X A M P LE P A R T N U M B E R P C 4D 0 01 8 B T 1 9N 1 C H P O LA M C O S E R IE S

PLATING: SEE PAGES 3 - 4 HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)

15 PERFORMANCE

SEAL - SILICONE VOLTAGE RATING 50V DC / 35V AC TEMPERATURE -40C TO +120C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED DRAWING NOT TO SCALE DIMENSIONS IN MM

Tel: +44 (0)845 0173RD 1545 DATE DRAWN M.PAUL ANGLE 05/01/2011
SALES APPR

ALL DIMENSIONS IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL BATH PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY IN MILLIMETRES 03/12/2010 BA2 1EP JLM THIS DRAWING NOT TO SCALE

PROJECTION

POLAMCO LTD

WESTON LOCK LOWER BRISTOL ROAD

PAGE 1

UNLESS OTHERWISE SPECIFIED

CABLE SEALING RANGE 6,70 `0,50

RJ45 Cat6a Connectors

PC4D0023 - Field Plug Connector Assembly (No Tooling Required)

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

RJ45 CAT 6A FIELD PLUG, NO SPECIAL TOOLING REQUIRED. WIRING TO EIA/TIA, 568 A EIA/TIA 568B, PROFINET WIRE SIZE SOLID 0,64 MAX WIRE SIZE FLEXIBLE AWG22 TO AWG26 INSULATION DIAMETER 1,6 MAX 750 MATING CYCLES RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY

A
n

CABLE NOT SUPPLIED

A
PART MARK HERE 60,00 MAX

NOTES GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 FINISH SEE PAGES 15 - 16

NOTES

MATERIALS RJ45 PLUG CONTACTS COPPER WITH SELECTIVE GOLD PLATING HOUSING - ZINC DIECAST SEAL - SILICONE

PERFORMANCE TEMPERATURE -40C TO +70C

GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 EXAMPLE

FINISH

PART NUMBER PC4D0023-19N-1-C

POLAMCO SERIES SHELL SIZE CABLE DIAMETER IN MM +/-0,5 OPTIONS 06, 08 AND 10 KEY ARRANGEMENT, OPTIONS N, A, B, C, D, E EXAMPLEPARTNUMBERPC4D0023 19N 1 C MATERIAL ALLOY) SEE PAGE 3 PC4D0023 = (ALUMINIUM POLAMCO SERIES

SEE MATERIAL AND PLATING PC4D0023 = OPTIONS SHEET

19 = 10 =

MATERIALS

SHELL - SEE MATERIAL AND PLATING OPTIONS SHEET N= RJ45 PLUG CONTACTS SELECTIVE GOLD 1 = PLATING C= HOUSING - ZINC DIECAST SEAL - SILICONE
PERFORMANCE

19PLATING: = SHELL SIZE SEE PAGES 3-4 10= CABLEDIAMETERIN MM+/ 0,5OPTIONS 06, 08AND10 N = FOR UNGROUNDED KEYARRANGEMENT, OPTIONS N, A, B, C, D, E PART NUMBER VERSION: PC4D0023-19N-1-C-U 1= MATERIALSEEMATERIALPLATINGOPTIONS SHEET C = FINISHSEEMATERIALPLATINGOPTIONS SHEET
PART NUMBER FOR UNGROUNDED VERSION: PC4D0023-19N-1-C-U

TEMPERATURE -40C TO +70C

DRAWN SALES APPR DESIGN APPR QUAL APPR ISSUE

M.PAUL

DATE 13/12/2010 14/12/2010

JLM

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS SPECIFIED BATH BA2 OTHERWISE 1EP

3RD ANGLE PROJECTION NOT TO SCALE

POLAMCO LTD

WESTON LOCK LOWER BRISTOL ROAD

26,00

PAGE 1

UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN MILLIMETRES

16

MATERIAL ASSY USED ON: MIL-DTL-38999/26 THIS DRAWING IS DRAWING NOT TO SCALE COPYRIGHTANDTHE DIMENSIONS IN MM PROPERTY OF TITLE: POLAMCO LTD DCR IS THE PROPERTY IT MUST NOT BE COPIED, THIS DRAWING OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY USED FOR MANUFACTURE 4148 NCAGE CODE U5792 OR OTHERWISE

CAT 6A RJ45 FIELD PLUG CONNECTOR ASSEMBLY

www.polamco.com

Contents

38

50

AX

A-A

OPTIONAL CABLE DIAMETER

RJ45 Cat5 Connectors

Plug Assembly Tooling

mp Tool mp Tool Tool atures atures ep crimp tool crimps all contacts Crimp Tool ep crimp tool crimps all contacts fixes the square crimp in one action ures Features
Contents

nRJ45 Series nRJ45 Series RJ45 Series

Tools and Accessories Tools and Accessories Tools and Accessories

Interconnect Solutions Worldwide Part Number Part Number Part Number

Part Number
Y-ConTool-11 Y-ConTool-11

fixes the square crimp in one action crimp tool crimps all contacts 1-step crimp tool crimps all contacts es the square crimp in one action and fixes the square crimp in one action

Y-ConTool-11

Y-ConTool-11

e Stripping Tool e Stripping Tool Cable Stripping Tool Stripping Tool atures Features atures e stripping tool with adjustable blades blades Cable stripping tool with adjustable e stripping tool with adjustable blades ures

Part Number Part Number Part Number Y-ConTool-20 Part Number Y-ConTool-20 Y-ConTool-20 Y-ConTool-20

tripping tool with adjustable blades

Cable-to-Plug Assembly e-to-Plug Assembly Tool Tool Features e-to-Plug Assembly Tool eatures Enables easy assembly when inserting -to-Plug Assembly Tool eatures ables easy assembly when inserting the cable and insert into the plug easy inserting eables cable and assembly insert intowhen the plug atures

Part Number Y-ConTool-30

Part Number Part Number

e cable and insert into the plug les easy assembly when inserting able and insert into the plug

Y-ConTool-30 Part Number Y-ConTool-30 Y-ConTool-30

17

Tel: +44 (0)845 017 1545

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

RJ45 Cat6 & Cat6a Connectors

Plug Assembly Tooling

Interconnect Solutions Worldwide

2980070-01 & 2980075-01

Professional Handtool for the assembly of shielded Cat 6 plugs. This is a real One-Step tool: contacts and shield is crimped at the same time.

Load Bar

Shielded Strain Relief Plug Finished RJ45 Assembly

PLUG
SS-39200-010 / 011

PART NUMBER
2980075-01

OUTER CABLE
MORE THAN 6MM

18

www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY

Contents

Connector Modifications

MOD 002

n3,20 THRU w n5,50 X 90

Interconnect Solutions Worldwide

R1
R1

Flange Mount Options for PC420 Series

w n5,50 n3,20 THRU w n5,50 X 90 MOD 002 n3,20 THRU

n3,20 THRU

MOD 001 n3,20 THRU

MOD 001

X 90

MOD 002

R1

Contents

9,00)

M3x0.5 - 6H MOD 003

(9,00)
M3x0.5 - 6H MOD 003

n 3,20 THRU M3x0.5 - 6H MOD 001 003 MOD

w n5,50 X 90 MOD 002

001 = 3,2 002 = Countersunk n3,20 003 THRU = Tapped M3

Optional Panel Thickness for PC424 Series Jam nut thread length increased to suit various panels wall section. (9,00)

(9,00)

*1,58 - 3,20 STANDARD PANEL THICKNESS

L = OPTIONAL PANEL THICKNESS

Torque Differential Option for PC426 Series

*
*

The plug coupling nut incorporates a 2:1 torque differential for high vibration applications.

BRISTOL ROAD POLAMCO LOWER BATH BA2 1EP WESTON LOCK

DRAWN M.PAUL

USED ON: SALES

DATE 24/09/2010

UNLESS OTHERWISE SPECIFIED PAGE 1 OF 1 ALL DIMENSIONS IN MILLIMETRES

Integral Backshells For PC420 / 24 / 26

UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN MILLIMETRES

CONNECTOR MODIFICATIONS TITLE:

ISSUE WEIGHT PC420-17RN-123 ___

APPR DESIGN APPR QUAL APPR

3RD ANGLE PROJECTION NOT TO SCALE

NUMBER: A

THIS DRAWING IS COPYRIGHTANDTHE PROPERTY OF POLAMCO LTD DCR IT MUST NOT BE COPIED, USED FOR MANUFACTURE 3963 OR OTHERWISE DISCLOSED WITHOUT GENERAL TOL PRIOR WRITTEN CONSENT LINEAR +/-0.1MM OF THE COMPANY. ANGULAR +/- 1

WESTON LOCK Integral backshell options utilised where there is insufficient room to MATERIAL LOWER BRISTOL ROAD PAGE 1 OF 1 POLAMCO BATH BA2 1EP install a separate backshellMATERIAL options include, 91 & BT series. ASSY USED ON:

NCAGE CODE U5792 CONNECTOR MODIFICATIONS

DRAWING NO:

PART NUMBER:

PC420-17RN-123

C3233

NCAGE CODE U5792

DRAWING NO:

C3233

DRAWN

19

M.PAUL

SALES DRAWN APPR M.PAUL DESIGN SALES APPR APPR QUAL DESIGN APPR

DATE 24/09/2010

LOWER BRISTOL ROAD PROJECTION ASSY 1545 USED ON: POLAMCO BATH BA2 1EP NOT017 TO SCALE Tel: +44 (0)845
DCR 3963

DATE 24/09/2010

3RD ANGLE PROJECTION NOT TO SCALE 3RD ANGLE

BRISTOL ROAD PAGE 1 OF 1 POLAMCO LOWER BATH BA2 1EP WESTON LOCK WESTON LOCK

UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN MILLIMETRES

APPR ISSUE QUAL

THIS DRAWING IS COPYRIGHTANDTHE PROPERTY OF TITLE: MATERIAL POLAMCO LTD THIS DRAWING IS THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY IT MUST NOT BE COPIED, COPYRIGHTANDTHE USED FOR MANUFACTURE

UNLESS OTHERWISE SPECIFIED PAGEMATERIAL 1 OF 1 ALL DIMENSIONS IN MILLIMETRES

ASSY USED ON:

CONNECTOR MODIFICATIONS

NCAGE CODE U5792