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Workmanship Standards

Approved date:6 Aug 2012 Created by: R. Radl Approved by: G Weaver

Doc. No.: ES0001 Rev. 3

ES0001 WORKMANS !" S#AN$AR$

Table of Contents
1.0 !.0 3.0 (.0 -.0 ..0 0.0 1.0 MATERIA STANDARDS .................................................................................. ' "ASTIN# STANDARDS .................................................................................... ( E AST$MER%R&''ER STANDARD ................................................................... 6 )I'ER REIN)$R"ED * ASTI" +)R*, ............................................................... & )A'RI"ATI$N STANDARD .............................................................................. & /EAT TREATIN# STANDARD ......................................................................... 1' MA"/ININ# T$ ERAN"E STANDARD ........................................................... 1) ' ASTIN#%*AINTIN# 2 "$ATIN# STANDARD ............................................. 1)

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

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ES0001 WORKMANS !" S#AN$AR$

1.0 MATERIA STANDARDS


1.1 All *ater+al ,-all be pur.-a,ed +/ a..orda/.e 0+t- 12S*+dt- 312S4 pur.-a,e order,5 dra0+/g,5 a/d appl+.able *ater+al ,pe.+%+.at+o/,. #ur/67ey e8u+p*e/t ,-all *eet all t-e re8u+re*e/t, outl+/ed +/ t-e 12S pur.-a,e order. All *ater+al pur.-a,ed ,-all *eet t-e re8u+re*e/t, o% t-e appl+.able *ater+al ,pe.+%+.at+o/ a/d ,-all *a+/ta+/ tra.eab+l+ty ba.7 to t-e or+g+/al Mater+al #e,t Report 3M#R4. All pur.-a,ed *ater+al at a *+/+*u* ,-all -ave t-e *ater+al type5 grade a/d appl+.able -eat /u*ber per*a/e/tly *ar7ed +/to t-e part 3/e0 ,teel bar,5 plate,5 a/d ,-ape, +/ a..orda/.e 0+t- AS#M A6 or ot-er a..eptable *ar7+/g ,pe.+%+.at+o/4. #-+, *ar7+/g ,-all be appl+ed by t-e ,uppl+er o% t-e ra0 *ater+al. Mater+al t-at %all, out,+de t-e a..eptable ra/ge or doe, /ot -ave t-e proper *ar7+/g ,-all be repla.ed or -ave a %or*al re8ue,t %or dev+at+o/ ,e/t to 12S. 12S E/g+/eer+/g 0+ll rev+e0 a/d deter*+/e +% t-+, dev+at+o/ +, a..eptable. 3W-e/ re8u+red by .o/tra.t4 All plate5 p+p+/g5 bea*,5 or ot-er *ater+al t-at are .ut +/to d+%%ere/t ,e.t+o/, ,-all -ave t-e appl+.able *ater+al type5 grade a/d appl+.able -eat /u*ber tra/,%erred o/to t-e* by ,ta*p+/g u,+/g lo0 ,tre,, ,ta*p,5 et.-+/g or ot-er 12S approved *et-od. #yp+.al Mater+al, u,ed o/ 12S produ.t are outl+/ed belo0: )erro3s Materia4s
1ORMS "late5 S-eet5 9ar a/d Stru.tural S-ape, "late5 S-eet GENER!C S"EC!1!CA#!ON M+ld Stl5 Stl5 Carbo/ Stl5 .R. St: S#AN$AR$ AS#M A'6 <<< AS#M A(' AS#M A106 GRA$E 9 AS#M A6(00 GRA$E 9 A!S! )1)0;)1)2 AS#M A(1= 65

1.2

1.'

1.)

Abra,+o/;!*pa.t Re,+,ta/t Steel5 AR Steel "+pe5 0elded a/d ,ea*le,, Carbo/ Steel "+pe Sea*le,, "+pe Stru.tural #ub+/g Alloy Me.-a/+.al #ub+/g Carbo/ Steel "+pe Stl;Carbo/ Steel #ub+/g Stl;Carbo/ Stl #ub+/g

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age ' o% 1&

ES0001 WORKMANS !" S#AN$AR$ 1ORMS Me.-a/+.al #ub+/g GENER!C S"EC!1!CA#!ON Stl5 Carbo/ Stl #ub+/g CRS5 S#2 Steel Alloy S#2 S#AN$AR$ 65 AS#M A(1' #>"E 1 3 R4 AS#M A(1' #>"E 2 3CR4

9ar5 Rou/d,;S-a%t+/g Ca,t+/g, All

A!S! C6101?51020 AS#M A2& AS#M A1)?

Grade A %or 2@ d+a*eter or ,*aller. Grade 9 %or larger t-a/ 2@ d+a*eter. 9elo0 2@ Could be AS#M A6(00 or AS#M A6(1'5 Aer+%y AS#M Spe.+%+.at+o/ 0+t- 12S E/g+/eer+/g. Stain4ess Stee4 1ORM "late5 S-eet5 9ar5 S-ape,5 Rou/d, "late5 S-eet5 9ar5 S-ape,5 Rou/d, "late5 S-eet5 9ar5 S-ape,5 Rou/d,

GENER!C S"EC!1!CA#!ON Sta+/le,, Steel

S#AN$AR$ AS#M A2)0 #>"E '() AS#M A2&6 #>"E '0) AS#M A2)0 #>"E '0);'0)2

'0)SS ; '0)2SS

'16SS ; '162SS

AS#M A2)0 #>"E '16;'162

Non5)erro3s Materia4s 1ORM

GENER!C S"EC!1!CA#!ON

S#AN$AR$

"late5 S-eet5 9ar5 Co+l Stru.tural S-ape, Ca,t+/g, Non5Meta44ic No/ No/

Alu*+/+u* 60616#6 Alu*+/+u* Alu*+/+u* A'(6

Metall+. Metall+.

No/ No/

1.(

M#RB, are re8u+red by t-e "ur.-a,e Order a/d ,-all be.o*e part o% t-e %+/al do.u*e/t pa.7age a, 0ell a, a/y d+,po,+t+o/ed $ev+at+o/ Re8ue,t.

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age ) o% 1&

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!.0 "ASTIN# STANDARDS


2.1 All .a,t+/g .-e*+.al a/d *e.-a/+.al te,t re,ult, ,-all .o/%or* to t-e appl+.able *ater+al ,ta/dard t-at 0a, ,pe.+%+ed. Ca,t+/g, ,-all be +/ a /or*al+Ced a/d te*pered .o/d+t+o/. All -eat treat*e/t, +/.lud+/g "o,t Weld be do.u*e/ted a/d reported. eat #reat*e/t 3"W #4 ,-all

2.2 2.'

2.)

All Ca,t+/g, re8u+re a 100D v+,ual +/,pe.t+o/ +/ a..orda/.e 0+t- AS#M A?02 or MSS6S"6(( u,+/g a SCRA#A re%ere/.e .o*parator. Ot-er No/6de,tru.t+ve EEa*+/at+o/ ,u.- a, Mag/et+. "art+.le5 2+8u+d "e/etra/t or Fltra,o/+. EEa*+/at+o/ *ay be re8u+red. Ca,t+/g repa+r 2.6.1 All .a,t+/g +/d+.at+o/, ,-all be *apped. 2.6.2 All d+,.repa/.+e, ,-all be re*oved u/t+l t-e +/d+.at+o/ -a, bee/ ter*+/ated a/d ver+%+ed by e+t-er Mag/et+. "art+.le or 2+8u+d "e/etra/t EEa*+/at+o/. 2.6.' Ca,t+/g +/d+.at+o/, t-at *eet or eE.eed 20D o% 0all t-+.7/e,,5 1+/.- 32(.) **4 or 10 +/.-e, 32() **4 ,8uare ,-all be .o/,+dered MAGOR repa+r,. 2.6.) Repa+r, ,-all be *ade u,+/g 12S approved 0eld+/g pro.edure,. Note t-at all MaHor +/d+.at+o/, ,-all be repa+red. 2.6.( W-ere re8u+red by t-e *ater+al ,pe.+%+.at+o/ all repa+r, ,-all re.e+ve a "W #. 2.6.6 All repa+r, ,-all be ble/ded to a/ a,6.a,t pro%+le. 2.6.& 10D o% all repa+r, ,-all re.e+ve a 9r+/ell -ard/e,, te,t. Ea.- te,t ,-all .o/,+,t o% o/e read+/g o/ t-e ba,e 3pare/t4 *ater+al5 o/e read+/g o/ t-e eat A%%e.ted Io/e 3 AI45 a/d o/e read+/g o/ t-e 0eld +t,el%. ard/e,, te,t ,-all be do.u*e/ted a/d reported.

2.(

2.6

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age ( o% 1&

ES0001 WORKMANS !" S#AN$AR$

3.0 E AST$MER%R&''ER STANDARD


12S*+dt- ,-all ,pe.+%y +/ t-e E/g+/eer+/g $ra0+/g or "ur.-a,e Order t-e proper ela,to*er;rubber .o*pou/d %or t-e appl+.at+o/ +/ 0-+.- t-e .oated part, ,-all be u,ed. '.1 $ra0+/g, ,-all ,pe.+%y ge/er+. ela,to*er .o*pou/d, 3+.e. /eopre/e5 /atural rubber5 butyl5 et..4. 12S E/g+/eer+/g ,-all ,upply appl+.able .o*pou/d or *e.-a/+.al propert+e, to be u,ed +% ot-er t-a/ ,ta/dard AS#M ,pe.+%+.at+o/. All ela,to*er, ,-all be +/,pe.ted %or bl+,ter+/g5 tear,5 or ot-er de%e.t, t-at are dee*ed detr+*e/tal to t-e 0ear l+%e o% t-e ela,to*er bot- pre a/d po,t .ure. A ,par7 te,t ,-all be re8u+red to e/,ure t-ere are /o d+,.o/t+/u+t+e, +/ t-e .oated ,ur%a.e. All ela,to*er, ,-all -ave a duro*eter 3-ard/e,,4 value a,,+g/ed to t-e*. #-+, ,-all be ver+%+ed u,+/g a duro*eter gage. #-e allo0able duro*eter ra/ge 0-ere /ot ,tated ,-all be J;6 (. #-e te,t re,ult, ,-all be do.u*e/ted a/d *ade ava+lable to 12S. Sta/dard AS#M ,pe.+%+.at+o/, u,ed %or te,t+/g are a, %ollo0,: AS#M $)12 6 Sta/dard #e,t Met-od, %or Aul.a/+Ced Rubber a/d #-er*opla,t+. Ela,to*er,K#e/,+o/ AS#M $22)0 6 Sta/dard #e,t Met-od %or Rubber "ropertyK $uro*eter ard/e,, ASTM D !" Standard Test Methods for #ubber $%lastomeric& 'on(eyor )eltin*, Flat Type AS#M $62) 6 Sta/dard #e,t Met-od %or #ear Stre/gt- o% Co/ve/t+o/al Aul.a/+Ced Rubber a/d #-er*opla,t+. Ela,to*er, AS#M $16)6 6 Sta/dard #e,t Met-od, %or RubberK A+,.o,+ty5 Stre,, RelaEat+o/5 a/d "re6Aul.a/+Cat+o/ C-ara.ter+,t+.,

'.2

'.'

'.)

'.(

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 6 o% 1&

ES0001 WORKMANS !" S#AN$AR$

(.0 )I'ER REIN)$R"ED * ASTI" +)R*,


12S*+dt- E/g+/eer+/g ,-all ,pe.+%y t-e 1R" type to be u,ed. 12S "ro.ure*e/t ,-all re%ere/.e all appl+.able do.u*e/tat+o/ +/ t-e "ur.-a,e Order to e/,ure t-at all re8u+re*e/t, are *et. ).1 All 1R" part, ,-all -ave a v+,ual +/,pe.t+o/ %or de%e.t, +/ a..orda/.e 0+t- AS#M $2(6' 0+t- a..epta/.e .r+ter+a per #able 1 o% AS#M $2(6'. A 9ar.ol -ard/e,, te,t ,-all be per%or*ed +/ a..orda/.e 0+t- AS#M $2(?'. #-e te,t re,ult, ,-all be do.u*e/ted a/d *ade ava+lable to 12S. W-ere appl+.able per proHe.t ,pe.+%+.at+o/5 t-e %ollo0+/g ,ta/dard, *ay al,o be appl+ed a/d ,-all be ,pe.+%+ed +/ t-e "ur.-a,e order a/d or !#": AS#M $2(?) L Sta/dard #e,t Met-od %or !g/+t+o/ 2o,, o% .ured re+/%or.ed re,+/, 3bur/ te,t4. AS#M $6'? L Sta/dard te,t *et-od %or te/,+le propert+e, o% pla,t+.,. AS#M $&=0 L Sta/dard te,t *et-od %or %leEural propert+e, o% u/re+/%or.ed a/d re+/%or.ed pla,t+., a/d ele.tr+.al +/,ulat+/g *ater+al,. ASME R#"61 L Re+/%or.ed #-er*o,et "la,t+. .orro,+o/6re,+,ta/t e8u+p*e/t.

).2

).'

-.0 )A'RI"ATI$N STANDARD


All %abr+.ated .o*po/e/t, *ade %or 12S ,-all *eet t-e *+/+*u* re8u+re*e/t, o% t-+, ,ta/dard. (.1

Weld "ro.edure, Spe.+%+.at+o/, 3W"S4


(.1.1 All Weld+/g "ro.edure Spe.+%+.at+o/, 3W"S4 ,-all be 0r+tte/ +/ a..orda/.e 0+t- t-e appropr+ate 0eld+/g ,pe.+%+.at+o/. F/le,, ot-er0+,e ,pe.+%+ed5 12S Salt 2a7e C+ty u,e, t-e A*er+.a/ Weld+/g So.+ety 3AWS4 ,pe.+%+.at+o/ $1.1 or $1.6 a, t-e ,ta/dard. o0ever ot-er ,ta/dard, ,u.- a, !SO5 EN5 CSA5 CW95 or ASME *ay be u,ed o/.e approved by 12S. All ,uppl+er,

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age & o% 1&

ES0001 WORKMANS !" S#AN$AR$

are eEpe.ted to *a+/ta+/ t-e *o,t re.e/t .opy o% t-e 0eld+/g ,ta/dard to 0-+.- t-ey are 0or7+/g. (.1.2 All W"SB, ,-all be ,ub*+tted to 12S %or rev+e0 a/d approval pr+or to ,tart o% %abr+.at+o/. (.1.' O/.e a W"S -a, bee/ approved by 12S +t ,-all be %ollo0ed %or all 0or7 per%or*ed o/ 12S produ.t. (.1.) !t +, t-e ,uppl+erB, re,po/,+b+l+ty to prov+de 12S updated W"SB,. (.2

"ro.edure Mual+%+.at+o/, Re.ord 3"MR4


(.2.1 All W"SB, ,-all be 8ual+%+ed 0-ere re8u+red by t-e 0eld+/g ,ta/dard. (.2.2 All "MRB, ,-all be ,ub*+tted to 12S %or rev+e0 a/d approval pr+or to ,tart o% a/y %abr+.at+o/. (.2.' A/y 0eld pro.e,, u,ed t-at -a, /ot ,u..e,,%ully bee/ 8ual+%+ed ,-all be reHe.ted.

(.'

Welder Mual+%+.at+o/ Re.orded


(.'.1 All 0elder, per%or*+/g 0or7 %or 12S ,-all be 8ual+%+ed +/ a..orda/.e 0+t- t-e appl+.able ,ta/dard %or t-e 0eld+/g pro.e,, t-ey are u,+/g. (.'.2 A/y 0eld+/g per%or*ed by a/ u/8ual+%+ed 0elder ,-all be ,ubHe.t to reHe.t+o/ by 12S.

(.)

Weld+/g "ro.e,, (.).1 All 0eld+/g ,-all be do/e +/ a..orda/.e 0+t- t-+, ,pe.+%+.at+o/ a/d t-e appl+.able Weld+/g Sta/dard a, 0ell a, t-e approved W"S;"MR. All 1abr+.at+o/ ,uppl+er, ,-all be approved %or 0or7 by 12S "ur.-a,+/g;Co/tra.t 1abr+.at+o/ $epart*e/t. (.).2 All 1+ller *ater+al to be u,ed o/ 12S produ.t ,-all be ,tored5 -a/dled a/d u,ed +/ a..orda/.e 0+t- *a/u%a.turer, re.o**e/dat+o/,. #-e %+ller *ater+al ,-all be per t-e W"S.

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age ? o% 1&

ES0001 WORKMANS !" S#AN$AR$

(.).' All %luE5 ,patter5 ,lag a/d ,.ale ,-all be re*oved %ro* ,ur%a.e,5 0eld, a/d edge,. A..eptable *et-od, %or re*oval are .-+pp+/g5 gr+/d+/g5 .-+,ell+/g or .-e*+.al 3a/t+6,patter4. (.).) All -ole,5 edge, a/d .or/er, ,-all be grou/d or deburred. All ,-arp edge, ,-all be re*oved by gr+/d+/g. F/,+g-tly *ar7, or gouge, ,-all be ble/ded by gr+/d+/g. (.).( All ru,t5 ,.ale a/d;or t+/t ,-all be re*oved %ro* 0eld+/g ,ur%a.e, by gr+/d+/g5 ,a/d+/g5 bru,-+/g or .-e*+.al *ea/,. 3Note: Abra,+ve tool, u,ed o/ ,ta+/le,, ,teel ,-all /ot be .o/ta*+/ated by a/ot-er *ater+al5 l+7e0+,e bla,t *ed+a ,-all be o% ,a*e type a, pare/t *ater+al4. (.).6 No ,pl+.e, are per*+tted +/ ,tru.tural *e*ber, u/le,, ,pe.+%+ed +/ 12S dra0+/g, or approved by 12S E/g+/eer+/g. (.).& Weld*e/t d+*e/,+o/, are %+/+,-ed d+*e/,+o/, a/d allo0a/.e %or ,-r+/7age or ot-er %abr+.at+o/ te.-/+8ue, ,-all be t-e re,po/,+b+l+ty o% t-e %abr+.ator. (.).? #-e %a.e, o% %+llet 0eld, *ay be ,l+g-tly .o/veE5 %lat or ,l+g-tly .o/.ave. 3Re%ere/.e 1+gure 1: A..eptable a/d F/a..eptable Weld "ro%+le,4.

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age = o% 1&

ES0001 WORKMANS !" S#AN$AR$

1+gure 1: A..eptable a/d F/a..eptable Weld "ro%+le,

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 10 o% 1&

ES0001 WORKMANS !" S#AN$AR$

(.(

Weld Repa+r,
All 0eld, ,-all be v+,ually +/,pe.ted to e/,ure t-at 0or7*a/,-+p *eet, t-e re8u+re*e/t, o% t-e appropr+ate ,pe.+%+.at+o/5 dra0+/g,5 "O re8u+re*e/t, a/d t-+, ,ta/dard. All repa+r, ,-all be *ade u,+/g a/ approved 0eld pro.edure. (.(.1 Overlap5 eE.e,,+ve .o/veE+ty or eE.e,,+ve re+/%or.e*e/t ,-all be re*oved. (.(.2 EE.e,,+ve .o/.av+ty o% 0eld or .rater5 u/der.utt+/g or u/der,+Ce 0eld, ,-all be repa+red by add+/g add+t+o/al *ater+al. (.(.' !/.o*plete %u,+o/5 eE.e,,+ve poro,+ty5 ,lag +/.lu,+o/, or ot-er u/a..eptable de%e.t, ,-all be re*oved a/d repa+red by re6 0eld+/g. (.(.) Cra.7, +/ e+t-er t-e 0eld or ba,e *ater+al ,-all be eEa*+/ed by Mag/et+. "art+.le or 2+8u+d "e/etra/t EEa*+/at+o/ to a,,e,, t-e ,ever+ty o% t-e .ra.7 a/d to e/,ure t-at t-e .ra.7 -a, bee/ ter*+/ated. All .ra.7, ,-all be re*oved a, 0ell a, 2N 3(0 **4 o% ,ou/d *ater+al o/ e+t-er ,+de o% t-e .ra.7 a/d repa+red by re6 0eld+/g. Note: Re*oval o% 0eld *etal or port+o/, o% ba,e *ater+al *ay be do/e by gr+/d+/g5 .-+pp+/g5 *a.-+/+/g or goug+/g. Care ,-all be g+ve/ to a,,ure t-at adHa.e/t 0eld or ba,e *ater+al +, /ot /+.7ed or gouged.

(.6

Weld !/,pe.t+o/;A..epta/.e Cr+ter+a


(.6.1 All 0eld, ,-all be A+,ually !/,pe.ted +/ a..orda/.e 0+t- t-e appl+.able AWS 3or ot-er approved4 Sta/dard5 12S $ra0+/g, a/d !#". All A+,ual !/,pe.t+o/ ,-all be do/e by a 8ual+%+ed +/,pe.tor a, de%+/ed by AWS $1.1 ,e.t+o/ 6.1.). See ,e.t+o/ (.& belo0 %or a de,.r+pt+o/ o% Mual+%+.at+o/,. (.6.2 All .ra.7, a/d ot-er reHe.table de%e.t, ,-all be repa+red u,+/g t-e approved 0eld+/g pro.e,,. All 0eld, ,-all be %ree o% ,lag +/.lu,+o/, a/d poro,+ty. (.6.' Weld, ,-all eE-+b+t /o +/d+.at+o/, o% overlap. #-oroug- %u,+o/ ,-all eE+,t bet0ee/ adHa.e/t 0eld layer,5 0eld *etal a/d ba,e *etal +/ter%a.e.

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 11 o% 1&

ES0001 WORKMANS !" S#AN$AR$

(.6.) All .rater, ,-all be %+lled to t-e %ull .ro,, ,e.t+o/ o% t-e 0eld. (.6.( 1or *ater+al, le,, t-a/ 1N t-+.7 32( **45 u/der.ut ,-all /ot eE.eed 1;'2N 31 **45 eE.ept t-at a *aE+*u* o% 1;16N 31.( **4 +, per*+tted %or a..u*ulated le/gt- o% 2N 3(0 **4 +/ a/y 12N 3'00 **4. 1or *ater+al greater t-a/ or e8ual to 1N 32( **4 t-+.7 a *aE+*u* o% 1;16N 31.( **4 +, per*+tted %or a/y le/gto% t-e 0eld. (.6.6 1+llet 0eld, +/ a/y ,+/gle .o/t+/uou, le/gt- ,-all be per*+tted to u/der6ru/ t-e /o*+/al %+let ,+Ce ,pe.+%+ed by 1;16N 31.( **4 u/.orre.ted5 prov+ded t-at t-e u/der,+Ce port+o/ o% t-e 0eld doe, /ot eE.eed 10D o% t-e le/gt- o% t-e 0eld. (.&

Mual+%+.at+o/ o% Weld !/,pe.tor 6 All !/,pe.tor, aut-or+Ced to per%or*


+/,pe.t+o/ o% 0eld, ,-all *eet t-e re8u+re*e/t, o% AWS $1.1 Se.t+o/ 6.1.). (.&.1 May be a Cert+%+ed Weld +/,pe.tor %ro* AWS or e8u+vale/t ,u.a, CW9!5 CG9S5 !W! 9 or ASN# 2evel !! or !!! +/ A# (.&.2 May be a/ +/d+v+dual 0-o by tra+/+/g or eEper+e/.e or by bot- +/ *etal %abr+.at+o/5 +/,pe.t+o/ a/d te,t+/g +, .o*pete/t to per%or* +/,pe.t+o/ o% 0or7. #-+, 0+ll be rev+e0ed a/d approved by 12S.

(.?

1abr+.at+o/ $+*e/,+o/al #olera/.e, 6 W-ere d+*e/,+o/, are /ot


,pe.+%+ed by 12S E/g+/eer+/g t-e %ollo0+/g ,-all apply. (.?.1 No/62o.at+/g: J;6 1;?N 3' **4 J;6 1;)N 36 MM4

0 to )0B 30 to 12.2 M4 over )0B 312.2 *4

(.?.2 "o,+t+o/+/g a/d 2o.at+/g: 9olt C+r.le, L $+a*eter, Sol+d 1la/ge J;6 1;'2N 31 **4 R+* 1la/ge J;6 1;16N 31.( MM4

0 to )B 30 to 1.2 M4 0 to 20B 30 to 6 M4

9olt Spa.+/g5 2o.at+/g C-ord or Mat+/g $+*e/,+o/, J;6 1;'2N 31 MM4 le,, t-a/ 2B 3610 **4 No/6a..u*ulat+ve J;6 1;16N 31.( MM4 2B 3610 **4 O over No/6a..u*ulat+ve

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 12 o% 1&

ES0001 WORKMANS !" S#AN$AR$

(.?.' 1abr+.at+o/ .a*ber or ,0eep O %lat/e,, "er*+,,+ble var+at+o/ 3+/4 P.01' Q 2e/gt- 3%t4 ; 10 3**4 P10.? Q 2e/gt- 3*4 ; 10

(.?.) 9utt Ho+/t al+g/*e/t O%%,et ,-all /ot eE.eed 10D o% t-e t-+.7/e,, o% t-e t-+//er *ater+al be+/g Ho+/ed. MaE+*u* allo0able o%%,et ,-all be 1;?N 3'**4.

(.?.( "lu*b/e,, o% ta/7, #-e *aE+*u* out6o%6plu*b/e,, o% t-e top ,-ell relat+ve to t-e botto* ,-ell ,-all /ot eE.eed 1;200 o% t-e total ta/7 -e+g-t. (.?.6 Rou/d/e,, Rad++ *ea,ured at t-e 1 %oot 30.' *4 *ar7 above t-e botto* .or/er 0eld ,-all /ot eE.eed t-e %ollo0+/g: F/der 20 %oot 36 *4 20 to )0 %oot 36 to 12 *4 )0 to 1(0 %oot 312 to )( *4 1(0 to 2(0 %oot 3)( to &( *4 Over 2(0 %oot 3&( *4 (.= J;61;) +/.- 36 **4 J;61;2 +/.- 31' **4 J;6';) +/.- 31= **4 J;61 +/.- 32( **4 J;61 R +/.- 3'2 **4

Weld+/g Sy*bol, 6 All 0eld ,y*bol, ,-all be per e+t-er AWS A2.) or
!SO 2(('

..0 /EAT TREATIN# STANDARD


6.1 Mater+al, ,-all be -eat treated 30-ere re8u+red4 to W"S or appl+.able AS#M ,ta/dard. !% /o pro.edure +, ,tated t-e/ ,uppl+er *u,t .o/ta.t 12S e/g+/eer+/g %or %urt-er +/,tru.t+o/,.

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 1' o% 1&

ES0001 WORKMANS !" S#AN$AR$

0.0 MA"/ININ# T$ ERAN"E STANDARD


&.1 Sta/dard #olera/.e 0-e/ /ot .alled out o/ t-e 12S*+dt&.1.1 Sta/dard Sur%a.e 1+/+,a4 Ma.-+/e Sur%a.e, 12( RMS b4 #-read, O #-read Rel+e%, 6' RMS .4 No/6Sta/dard 1+/+,2(0 RMS d4 Re*ove all ,-arp edge, a/d burr, &.1.2 A/gle, O Rad+u, A/gle #olera/.e 1+llet Rad+u, &.1.' $+*e/,+o/al .all out, J;6 1 $egree .0'0 *+/. 31 **4 dra0+/g, 3' S*4 31 SM4 36 S*4

&.1.) F/der,+Ce d+*e/,+o/, .a//ot be broug-t ba.7 +/to tolera/.e by t-e bu+ld6up o% .oat+/g, or plat+/g.

1.0 ' ASTIN#%*AINTIN# 2 "$ATIN# STANDARD


?.1 F/.oated *a.-+/ed ,ur%a.e,5 .a,t +ro/ ,ur%a.e,5 ,-a%t+/g5 *at+/g ,ur%a.e,5 t-readed a/d bolt+/g ,ur%a.e, a/d %la/ge %a.e,5 ,-all be .lea/ed5 %ree o% ru,t a/d ot-er %ore+g/ *atter5 a/d g+ve/ a -eavy .oat+/g 0+t- a ,olve/t re*ovable ru,t +/-+b+t+/g .o*pou/d ,u+table %or eEte/ded ,torage. All bla,t+/g5 pa+/t+/g a/d .oat+/g, ,-all be do/e +/ a..orda/.e 0+t12S*+dt- dra0+/g,5 *a/u%a.ture, re.o**e/dat+o/ a/d;or +/,pe.t+o/ a/d te,t pla/,. Abra,+ve ba,t+/g ,-all be do/e +/ a..orda/.e 0+t- e+t-er Steel Stru.ture, "a+/t+/g Cou/,el 3SS"C4 or NACE ,ta/dard,.

?.2

?.'

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 1) o% 1&

ES0001 WORKMANS !" S#AN$AR$

?.'.1 W-+te Metal 9la,t 3SS"C 6 S"(5 NACE T14 !/ t-+, *et-od5 all v+,+ble ru,t5 *+ll ,.ale5 pa+/t a/d .o/ta*+/a/t, are re*oved5 leav+/g t-e *etal u/+%or*ly 0-+te or gray +/ appeara/.e. #-+, *et-od +, to be u,ed 0-ere *aE+*u* per%or*a/.e o% prote.t+ve .oat+/g, +, /e.e,,ary due to eE.ept+o/ally ,evere .o/d+t+o/, ,u.- a, .o/,ta/t +**er,+o/ +/ 0ater or l+8u+d .-e*+.al,. ?.'.2 Co**er.+al 9la,t 3SS"C L S"65 NACE T'4 !/ t-+, *et-od5 all o+l5 grea,e5 d+rt5 ru,t ,.ale a/d %ore+g/ *atter are .o*pletely re*oved %ro* t-e ,ur%a.e a/d all ru,t5 *+ll ,.ale a/d old pa+/t are .o*pletely re*oved by abra,+ve bla,t+/g eE.ept %or ,l+g-t ,-ado0,5 ,trea7, or d+,.olorat+o/, .au,ed by ru,t ,ta+/5 *+ll ,.ale oE+de, or ,l+g-t re,+due, o% pa+/t or .oat+/g t-at re*a+/. !% t-e ,ur%a.e +, p+tted5 ,l+g-t re,+due o% ru,t or pa+/t *ay be %ou/d +/ t-e botto* o% p+t,U at lea,t t0o6t-+rd, o% ea.- ,8uare +/.- o% ,ur%a.e area ,-all be %ree o% all v+,+ble re,+due, a/d t-e re*a+/der ,-all be l+*+ted to t-e l+g-t re,+due, *e/t+o/ed above. ?.'.' 9ru,- O%% 9la,t 3SS"C L S"&5 NACE T)4 !/ t-+, *et-od5 all o+l5 grea,e5 d+rt5 ru,t ,.ale5 loo,e *+ll ,.ale5 loo,e ru,t a/d loo,e pa+/t or .oat+/g, are re*oved .o*pletely. #+g-t *+ll ,.ale a/d t+g-tly6ad-ered ru,t5 pa+/t a/d .oat+/g, are per*+tted to re*a+/. o0ever all *+ll ,.ale a/d ru,t *u,t -ave bee/ eEpo,ed to t-e abra,+ve bla,t patter/ ,u%%+.+e/tly to eEpo,e /u*erou, %le.7, o% t-e u/derly+/g *etal %a+rly u/+%or*ly d+,tr+buted over t-e e/t+re ,ur%a.e. ?.'.) Near W-+te 9la,t 3SS"C L S"105 NACE T24 !/ t-+, *et-od5 all o+l5 grea,e5 d+rt5 *+ll ,.ale5 ru,t5 .orro,+o/ produ.t,5 oE+de,5 pa+/t or ot-er %ore+g/ *atter -ave bee/ .o*pletely re*oved %ro* t-e ,ur%a.e by abra,+ve bla,t+/g5 eE.ept %or very l+g-t ,-ado0,5 very ,l+g-t ,trea7, or ,l+g-t d+,.olorat+o/, .au,ed by ru,t ,ta+/5 *+ll ,.ale oE+de, or ,l+g-t5 t+g-t re,+due, o% pa+/t or .oat+/g. At lea,t =(D o% ea.- ,8uare +/.- o% ,ur%a.e area ,-all be %ree o% all v+,+ble re,+due,5 a/d t-e

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 1( o% 1&

ES0001 WORKMANS !" S#AN$AR$

re*a+/der ,-all be l+*+ted to t-e l+g-t d+,.olorat+o/, *e/t+o/ed above. ?.) All .oat+/g appl+.at+o/, ,-all be do/e +/ a..orda/.e 0+t- SS"C L "A1 a/d t-e *a/u%a.ture, re.o**e/dat+o/,. All re8u+red .r+ter+a ,-all be %ollo0ed to e/,ure t-at de,+red re,ult, are a.-+eved. "r+or to apply+/g t-e .oat+/g all ,ur%a.e, ,-all be bla,ted +/ a..orda/.e 0+t- t-e re8u+red ,ur%a.e preparat+o/ a/d ,-all -ave a.-+eved t-e re8u+red a/.-or 3bla,t4 pro%+le per t-e *a/u%a.ture, re.o**e/dat+o/, or per 12S*+dt- dra0+/g3,4. Area ,-all be dry5 %ree %ro* du,t5 d+rt5 grea,e5 or ot-er .o/ta*+/ate, t-at .ould a%%e.t t-e per%or*a/.e o% t-e .oat+/g. Coat+/g ,-ould be appl+ed +/ a/ e/v+ro/*e/tally .o/trolled .oat+/g boot- or roo* 0-ere po,,+ble. !% .oat+/g, are to be appl+ed out,+de5 t-e/ t-ey ,-all be do/e dur+/g t-e dayl+g-t -our, a/d ,-all o/ly be do/e 0-e/ 0eat-er +, per*+tt+/g. !% t-ere +, a po,,+b+l+ty o% ra+/5 %og5 *+,t or +% relat+ve -u*+d+ty +, at or above ?(D5 .oat+/g, ,-all /ot be appl+ed u/t+l ,u.- t+*e a, 0eat-er per*+t,. Sur%a.e te*perature ,-all be *a+/ta+/ed at a *+/+*u* o% (1 above t-e de0 po+/t to preve/t oE+dat+o/ o% t-e .lea/ed ,ur%a.e. 2arge area, ,-all be ,prayed +/ t0o d+re.t+o/, to e/,ure eve/ a/d .o*plete .oat+/g .overage. Ru/,5 ,ag,5 dr+p,5 ,7+p, or ot-er ,ur%a.e de%e.t, are /ot a..eptable a/d ,-all be re*oved a/d re.oated. !/ t-e eve/t t-at a large area +, %ou/d to be u/a..eptable t-e pa+/t ,-all be re*oved by bla,t a/d re.oated. All .oated ,ur%a.e, ,-all *eet t-e re8u+red *+/+*u* dry %+l* t-+.7/e,, 3$1#4. !% t-e ,ur%a.e +, %ou/d to /ot *eet t-e re8u+red *+l t-+.7/e,, a/ot-er layer o% .oat+/g ,-all be appl+ed. !% t-e .oat+/g eE.eed, t-e re8u+red *+l t-+.7/e,, a dev+at+o/ ,-all be ,ub*+tted to 12S %or d+,po,+t+o/ by 12S E/g+/eer+/g. Coated ,ur%a.e, ,-all be +/,pe.ted +/ a..orda/.e 0+t- SS"C L "A2. At a *+/+*u* t-e %ollo0+/g ,-all be re.orded %or all .oated ,ur%a.e, a/d be ,ub*+tted to 12S*+dt- at t-e .o*plet+o/ o% t-e .oat+/g pro.e,,: Coat+/g to be u,ed 9la,t "ro%+le

?.(

?.6

?.&

?.?

?.=

?.10

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 16 o% 1&

ES0001 WORKMANS !" S#AN$AR$

$ry 1+l* #-+.7/e,, 3$1#4 per "A2 A+,ual !/,pe.t+o/ $ra0+/g u,ed

W-ere re8u+red by 12S*+dt- pur.-a,e order t-e %ollo0+/g *ay al,o be re8u+red to be re.orded ?.11 A+r #e*perature Relat+ve -u*+d+ty Sur%a.e #e*perature $e0 "o+/t Wet M+l #-+.7/e,, 3ea.- .oat4 $1# ea.- .oat Ad-e,+o/ #e,t ol+day #e,t

ot6$+p Galva/+C+/g ,-all be appl+ed per AS#M A12' ; A12'M.

The information transmitted by this document is the proprietary and confidential property of FLSmidth and may not be duplicated, disclosed or utilized without written consent from FLSmidth.

"age 1& o% 1&

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