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Paper Model
Length x width x height = 18 x 6 x 7 (inches)
Based nm a real custn{ bike desigmed amd built fnr the Discnvery Chammels Biker Build Off by Marcus Walz of Walz Hardcore Cycles. It was ma{ed the Mille Miglia after the 1000 Mile rnadtrio Walz tnnk nm his way to Laughin, Nevada where his bike was judged and voted the winner.
Transmission Assembly
Trans-1
A-5 A-3 A-2 A-4
Trans-2
A-20 A-18 A-6 A-7
A-17 A-19
Trans-3
A-1
A-14
A-15
Transmission Assembly
Trans-4
A-12 A-21 A-16 Trans-2 A-9 A-10 A-8
A-11 A-13
Color inner side black
Trans-3 Trans-1
Engine Assembly
Engine-1
B-5 B-8 B-7 B-10 B-9 B-12 B-11 B-13
* Right half of engine (repeat step for left side) Tip: Paint fin edges silver. Tip: Cut the part in half along the fold line and then glue together.
B-14
Engine-2
E-30 E-29 E-31
E-6 E-7 E-8 E-9 E-10 E-11 E-12 E-13 E-14 E-15 E-16 E-17
Tip: Cut the part in half along the fold line and then glue together.
Engine-3
B
D-20 D-21
D-22
D-19
Engine Assembly
Engine-4
D-10 D-8 D-1 D-2 D-3
Do not glue bolts yet. They should be glued after engine is attached to transmission
Engine-5
B-18
B-54
B-19
* Right half of engine (repeat step for left side)
Engine-6
D-4 D-5
D-7 D-9
Engine Assembly
Engine-7
D-23 D-28
D-24
D-25
D-26
D-27
Engine-8
Engine-9
Engine Assembly
Engine-10
Engine-9 Engine-8 E-1 E-22 D-17
Engine-7
D-18
Engine-11
D-32
D-34
D40
D-29
D-46
D-30
Engine-12
D-43 D-33
Engine Assembly
Engine-13
D-41 D-47 D-48
D-42 Engine-12
D-39
Engine-14
D-35 Engine-11(B)
Engine-11(A)
Engine-13
Engine Assembly
Engine-15
E-61 E-54 E-53 E-55 E-56 E-57 E-58 E-52 E-48 E-49 E-51 E-59 E-50 E-41 E-39 E-40 E-38
Tip: Don't glue to the heat shield until exhaust pipe is attached to engine
E-42
E-43
E-60
E-44
E-45
Engine-16
B-3
B-56
* Right half of engine (repeat step for left side)
Engine Assembly
Engine-17
B-55 Engine-16
* Right half of engine (repeat step for left side)
Engine-18
Engine-17
Engine Assembly
Engine-19
B-21 B-44 B-45 B-46 B-47 B-48
Tip: Cut all fins along the fold line into two pieces and then glued together
Engine-18 B-27 B-28 B-29 B-30 B-31 B-32 B-33 B-34 B-35
B-20
C-1 C-2 C-3 C-4 C-5 C-6 C-7 C-8 C-9 C-10 C-11
* Right half of engine (repeat step for left side)
Engine-20
Engine-19
B-43 B-36
Engine Assembly
Engine-21
B-1
B-2
B-6
Engine-22
Engine-21
Engine-20 B-26
* Right half of engine (repeat step for left side)
B-4
Engine-23
Engine-22
Tip: Seam on piston rods should face inwards toward piston block
B-24
B-25
Engine Assembly
Engine-24
E-4
D-6
E-3
Engine-25
Engine-24
Engine-2
Engine Assembly
Engine-26
Tip: Don't clue part Engine-3 to the cylinders. Friction should hold it in place and allow for adjustment
Engine-3
Engine Assembly
Engine-27
Engine-26 Engine-14
Engine-15(B) Engine15(A)
Engine-10
Engine-6
Tip: Test fit exhaust pipes but do not glue yet.
Frame Assembly
Frame-1
I-12
Frame-2
I-3
Frame-3
Frame Assembly
Frame-4
G-4
G-5
G-6
Frame-5
G-20 G-21 G-22 G-23 G-14 G-13 G-19 G-18 G-17
G-7 G-8
G-9
G-10
G-11
G-12
Frame Assembly
Frame-6
H-10 G-15 H-2 H-3 G-16 H-1
H-9
H-8
Frame-7
G-1
G-2 G-3
Frame Assembly
Frame-8
F-6
F-1
F-4
F-7
F-9
F-5
F-8
F-3
F-2
Frame-9
Frame-5 Frame-7
I-14 Frame-8
Frame-6
Frame Assembly
Frame-10
Frame-9 H-16 H-15
H-11
H-14
H-11
H-13
Tip: Use the engine as a reference to properly position the mounts (parts H11 - H14) on the frame.
Frame Assembly
Frame-11
Frame-2 (Left)
Frame-2 (Right)
N-2
M-2
M-1
N-1
M-1
M-2
K-30
N-2
FrontEnd-2
L-1
K-29
K-11
L-3
K-29
L-1
L-3
FrontEnd-3
FrontEnd-1
FrontEnd-2(B)
FrontEnd-2(A)
L-5
L-6
FrontEnd-5
L-2
FrontEnd-6
FrontEnd-3
FrontEnd-4
FrontEnd-5
J-29
J-21
FrontEnd-8
J-14
FrontEnd-9
J-28
B
J-27
J-26
J-25 J-24
FrontEnd-7 FrontEnd-9(B)
FrontEnd-8
FrontEnd-11
J-18
J-16
J-17
FrontEnd-12
FrontEnd-11
FrontEnd-14
K-2 K-3
K-1
K-5 K-7
K-4 K-6
FrontEnd-16
FrontEnd-15
K-12
FrontEnd-18
K-27 K-28 K-13
Ensure taller end of K-28 attaches to FrontEnd-18. Ensure part K-27 is oriented as shown in picture.
K-13
Tall end
J-2 J-1
FrontEnd-20
Dont glue J-10 to J-12. Test fit the two parts at this step.
J-10
J-12
J-11 FrontEnd-19
J-4
FrontEnd-22
FrontEnd-18
FrontEnd-13
FrontEnd-23
FrontEnd-22
K-15
J-10
FrontEnd-25
FrontEnd-20
FrontEnd-6
FrontEnd-25
FrontEnd-27
FrontEnd-24
FrontEnd-16
Dont glue FrontEnd-16 in place yet. It must remain detachable to allow the front end to be attached to the frame in the final assembly step. Test fit at this step.
FrontEnd-26
1
FrontEnd-29
J-6
FrontEnd-30
FrontEnd-28
FrontEnd-27
FrontEnd-29
P-4
P-3
RearEnd-2
S-1
T-3
T-1
T-2
T-2
T-1
T-3
RearEnd-2(A)
RearEnd-2(B)
RearEnd-4
S-3
S-2
S-9
RearEnd-5
RearEnd-4
RearEnd-3
S-10
T-4
S-20
S-21
T-4
S-15
RearEnd-7
S-5
S-6
S-6
RearEnd-8
RearEnd-7
RearEnd-6
S-25
S-24
RearEnd-10
S-4 RearEnd-9
S-4
(white)
S-4 RearEnd-9
RearEnd-11
R-12
RearEnd-13
R-2 R-3
Be sure to orient this part in opposite direction for top and bottom pipes
RearEnd-14
RearEnd-12(Top)
RearEnd-11
Ensure the inner seams face each other and glue together. This will hide the seam from view.
RearEnd-12(Bottom)
RearEnd-14
RearEnd-13
RearEnd-16
S-13
S-14
S-11
S-12
RearEnd-17
S-18
S-17
S-16
S-19
RearEnd-16
RearEnd-16
Do not glue the RearEnd-16 parts to the R-14 until the final bike assembly.
RearEnd-19
RearEnd-18
RearEnd-10
RearEnd-17
R-21
RearEnd-8
S-30 S-23
S-26 S-25c S-27c RearEnd-21 S-27b S-25b S-25a S-26 S-26 S-27a
S-28
S-22
RearEnd-22
RearEnd-23
RearEnd-20
RearEnd-23
O-51
O-53
O-49 O-50
RearEnd-25
O-60 O-61 O-59 RearEnd-24
O-48
RearEnd-26
RearEnd-25
O-55
O-54
O-52
RearEnd-28
RearEnd-27
RearEnd-23
BeltDrive-2
U-10
U-8
U-9
BeltDrive-3
U-28
U-40
U-33
U-39
U-29
BeltDrive-2
BeltDrive-5
BeltDrive-4 U-30
BeltDrive-6
U-21
U-23 U-22
U-6
BeltDrive-5
U-12 U-16
BeltDrive-8
DriveTrain-7
U-38
U-35 U-36
U-37
BeltDrive-9
O-22 O-18
O-17 O-16
O-23
O-7 O-10
BeltDrive-11
BeltDrive-10
O-8
O-19 O-9
BeltDrive-12
O-20
BeltDrive-6
BeltDrive-14
BeltDrive-12
BeltDrive-9 BeltDrive-13
O-38 O-37
O-39
RightPedal-2
O-34
RightPedal-1
O-29 O-28
O-35
O-36
O-31 O-30
O-27
O-26 O-25
O-43
Stand/Plate-2
O-47
Stand/Plate-1
O-45
Stand/Plate-3
Stand/Plate-2
O-44 O-42
Final Assembly
FinalAssm-1
Engine-27
Frame-11
Position the engine in place on frame but do not glue to front engine mounts until attached to transmission in next step.
Final Assembly
FinalAssm-2
Trans-4
Use rod to align transmission and engine assembly. Once aligned, glue engine to front engine mounts. Do not glue R-14 to frame or transmission yet.
R-14
Final Assembly
FinalAssm-3
Final Assembly
FinalAssm-4
Final Assembly
FinalAssm-5
RearEnd-29
Final Assembly
FinalAssm-6
Fully extend the suspension and position the rear tire so it barely touches rear fender. Then glue the suspension bracket to the frame.
Final Assembly
FinalAssm-7
FrontEnd-24 FrontEnd-30
FrontEnd-16
Final Assembly
FinalAssm-8
Frame-3
J-3
Final Assembly
FinalAssm-9
Engine-10
Final Assembly
FinalAssm-10
RightPedal-2
Final Assembly
FinalAssm-11
BeltDrive-14
Final Assembly
FinalAssm-12
Stand/Plate-3
Final Assembly
FinalAssm-13
I-16
I-17 I-15
I-19 I-18