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HIGH SPEED
LINKS
SpaceWire links
"LVDS spacecraft communication network" to ESCC-E-50-12C
AXON has developed cables and connectors for SpaceWire links, allowing transfer speeds up to 400 Mb/s. AXON' SpaceWire has been approved to ESCC-E-50-12C (SpaceWire cabling) by the French National Space Engineering Centre (CNES).
SPACEWIRE LINKS
Signal integrity
AXON' digital data transmission bus assemblies which meet the MIL-STD-1553 standard are used for military and aeronautic applications, and have also been integrated within the space environment for over 10 years. In addition to bus harnesses which ensure the connection between on-board devices, SpaceWire links make possible the transfer of up to 400Mb/s while maintaining a wide working margin, thanks to the use of CELLOFLON, expanded PTFE developed by AXON'. The ESCC 3902/003 qualified cable and ESCC 3401/029 EPPL2 connectors and accessories manufactured by AXON' protect the integrity of LVDS signals (Low Voltage Differential Signalling) provided by the devices. The cabling has been optimised in order to reduce the mismatching and crosstalk between lines at the maximum. A test report validates every SpaceWire link. The electrical performance, which depends on the transmission speed, can be shown with an eye pattern which includes characteristics such as signal jitter. AXON' can analyse high speed signals up to 10 Gb/s.
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1 - CELLOFLON expanded PTFE filler - Diameter: 1.00 mm nom. 2 - 4 x 100 28AWG BUS Lines CONDUCTOR AWG 2807 - Stranded silver plated copper alloy 2 m. - 7 x 0.127 mm strands. - Diameter: 0.38 mm nominal. - Cross section: 0.089 mm2 nominal. - Resistance: 23 /100 m nominal. DIELECTRIC: CELLOFLON expanded PTFE. - Colour: blue / white. BRAIDED SHIELD - Material: silver plated copper 2.5 m. - Strand diameter: 0.079 mm. JACKET - Material: extruded PFA. - Diameter: 2.37 mm nominal. - Colour: white. 3 - CELLOFLON expanded PTFE tape
4 - Braided shield - Material: silver plated copper 2.5 m. - Strand diameter: 0.102 mm. 5 - Outer jacket - Material: PFA. - Colour: white. MAIN CHARACTERISTICS - Outer diameter: 7.5 mm maximum. - Weight: 85 g/m maximum. - Operating temperature: -200 / +180C. - Impedance (between wires): 100 (6 ) at 400 MHz.
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1 - CELLOFLON expanded PTFE filler - Diameter: 1.40 mm nominal. 2 - 4 x 100 26AWG BUS Lines CONDUCTOR AWG 2607 - Stranded silver plated copper alloy 2 m. - 7 x 0.160 mm strands. - Diameter: 0.48 mm nominal. - Cross section: 0.141 mm2 nominal. - Resistance: 14 /100 m nominal. DIELECTRIC: CELLOFLON expanded PTFE. - Colour: blue / white. BINDER BRAIDED SHIELD - Material: silver plated copper 2.5 m. - Strand diameter: 0.079 mm. JACKET - Material: extruded PFA. - Diameter: 3.05 mm nominal. - Colour: white. 3 - CELLOFLON expanded PTFE tape
4 - Braided shield - Material: silver plated copper 2.5 m. - Strand diameter: 0.102 mm. 5 - Outer jacket - Material: PFA. - Colour: blue MAIN CHARACTERISTICS - Outer diameter: 9.00 mm maximum. - Weight: 115 g/m maximum. - Operating temperature: -200 / +180C. - Impedance (between wires): 100 (6 ) at 400 MHz.
SPACEWIRE CABLE
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HIGH SPEED
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Connection
For either cable size (AWG26 or AWG28), there are two possibilities to connect the link to the PCB: - Pigtail whose wires are soldered to the PCB. - Special 9 way CBR connector (each line has the same electrical length to reduce the skew between one another).
2004, AXON CABLE - RELEASED APRIL 2013/D CABLES & HARNESSES FOR SPACE APPLICATIONS - www.axon-cable.com
HIGH SPEED
LINKS
CONSTRUCTION
AXON IEEE 1394 cable (AXON part number: P838566) consists of two screened twisted pairs and one unscreened twisted pair as shown in the specification. The cable has an overall shield and jacket. 1 - One 26AWG unscreened pair CONDUCTOR AWG 2619 - Stranded silver plated copper alloy 2 m. - 19 x 0.102 mm strands. - Diameter: 0.504 mm nominal. - Cross section: 0.15 mm2 nominal. - Resistance: 13.65 /100 m nominal. DIELECTRIC: Extruded PTFE. - Colour: black / white. - Diameter: 1.00 mm nominal. 2 - Two screened pairs CRP 26AWG - 110 CONDUCTOR AWG 2619 - Stranded silver plated copper alloy 2 m. - 19 x 0.102 mm strands. - Diameter: 0.504 mm nominal. - Cross section: 0.15 mm2 nominal. - Resistance: 13.65 /100m nominal. DIELECTRIC: CELLOFLON (expanded PTFE). - Colour: red-green & orange-blue. BRAIDED SHIELD - Material: silver plated copper 2 m minimum. - Strand diameter: 0.079 mm. - Diameter: 2.95 mm nominal. 3 - Drain wire: AWG2619 CONDUCTOR: same as above.
IEEE 1394 LINK
2 3 4 5 6 7
6 - Braided shield - Material: silver plated copper 2.5 m. - Strand diameter: 0.127 mm. 7 - Outer jacket - Material: wrapped PTFE. - Colour: white MAIN CHARACTERISTICS - Outer Diameter: 7.15 mm maximum. - Weight: 84 g/m maximum. - Operating temperature: -90C / +200C. - Impedance (pair CRP2619 S2): 110 (6 ). - Voltage rating (E2619): 600 VAC.
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HIGH SPEED
LINKS
P2
P1
White Black Red Green Orange Blue
Inner shields are in contact with each other and insulated from the outer shield.
WIRING DIAGRAM
Connection
There are two possibilities to connect the link to the PCB: - Pigtail whose wires are soldered to the PCB. - Special 9 way CBR connector (each line has the same electrical length to reduce the skew between one another).
2004, AXON CABLE - RELEASED APRIL 2013/D CABLES & HARNESSES FOR SPACE APPLICATIONS - www.axon-cable.com
AXOMACHTM
Construction
QUASI-FLEX
SMD connector
On the following pages each component of this high data rate link will be described in detail.
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HIGH SPEED
LINKS
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semi-rigid substitute
QUASI-FLEX hand-formable
QFX086S AXON part number: P540264 Cable connected to a PCB connector on one side and welded to the equipment PCB on the other side. CONDUCTOR - Solid conductor. - Silver plated copper clad steel. - Nominal diameter: 0.51 mm. DIELECTRIC - Extruded PTFE. - Nominal diameter: 1.65 mm. SHIELDING Tin soaked silver plated copper braid (space quality defined by ECSS-Q-10-71 A). MAIN CHARACTERISTICS - Nominal outer diameter: 2.15 mm. - Approximate weight: 17 g/m. - Impedance: 50 ( 2 ). - Nominal capacitance: 97 pF/m. - Temperature rating: -55C to +125C. - Maximum attenuation: 0.70 dB/m at 1 GHz. 1.30 dB/m at 3 GHz. 1.85 dB/m at 6 GHz. 2.45 dB/m at 10 GHz. 3.55 dB/m at 18 GHz. - Velocity of propagation: > 69%.
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HIGH SPEED
LINKS
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Single way female panel mount connector P 545459 - ESCC VARIANT 01 (see details page 17)
Two way female panel mount connector P 545462 - ESCC VARIANT 02 (see details page 17)
Four way female panel mount connector P 545465 - ESCC VARIANT 03 (see details page 18)
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Single way male cable mount connector P 545457 - ESCC VARIANT 04 (see details page 18)
Two way male cable mount connector P 545460 - ESCC VARIANT 05 (see details page 19)
Four way male cable mount connector P 545463 - ESCC VARIANT 06 (see details page 19)
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HIGH SPEED
LINKS
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Single way female cable mount connector P 545458 - ESCC VARIANT 07 (see details page 20)
Two way female cable mount connector P 545461 - ESCC VARIANT 08 (see details page 20)
Four way female cable mount connector P 545464 - ESCC VARIANT 09 (see details page 21)
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HIGH SPEED
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Single way female SMD connector P 545800 - ESCC VARIANT 10 (see details page 21)
Two way female SMD connector P 545801 - ESCC VARIANT 11 (see details page 22)
Four way female SMD connector P 545802 - ESCC VARIANT 12 (see details page 22)
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TM
connector
HIGH SPEED
LINKS
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LINKS
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HIGH SPEED
LINKS
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soldering area
AXOMACH TM PANEL CONNECTOR AXOMACH TM SMD CONNECTOR AXOMACH TM CabLe moUnt CONNECTOR
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VARIANT 04 05 06
CONNECTOR 1 connector
st
PIN NUMBERS 1 2 1 4 1 8 2 1 2 3 2 7 3 2 3 6 4 1 4 5 5 4 6 3 7 2 8 1
2nd connector 1st connector 2nd connector 1st connector 2nd connector
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1 2
3 4
5 6
7 8
1 2
3 4
1 2
Indirect wiring
1 2 3 4 5 6 7 8 1 2 3 4 1 2
8 7
6 5
4 3
2 1
4 3
2 1
2 1
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CONNECTOR 1 VARIANT
04: 1 way male connector 05: 2 way male connector 06: 4 way male connector 07: 1 way female connector 08: 2 way female connector 09: 4 way female connector 20: ESCC3402/002 variant 01 21: ESCC3402/002 variant 09 22: ESCC3402/002 variant 68 23: ESCC3402/001 variant 01 24: ESCC3402/001 variant 09
WIRING
D: Direct wiring I: Indirect wiring (see page 25)
LENGTH OF CABLE
XXX: Length in mm >100 mm for 1 way: variants 04 & 07 >200 mm for 2 ways: variants 05 & 08 >500 mm for 4 ways: variants 06 & 09
CONNECTOR 2 VARIANT*
04: 1 way male connector 05: 2 way male connector 06: 4 way male connector 07: 1 way female connector 08: 2 way female connector 09: 4 way female connector 20: ESCC3402/002 variant 01 21: ESCC3402/002 variant 09 22: ESCC3402/002 variant 68 23: ESCC3402/001 variant 01 24: ESCC3402/001 variant 09
TESTING LEVEL** L1: LAT1 (ESCC3401-chart V) L2: LAT2 (ESCC3401-chart V) L3: LAT3 (ESCC3401-chart V)
*If connector 2 is not specified, the assembly is a pigtail. **Please see page 10 of the Micro-D chapter
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HIGH SPEED
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CONNECTOR
01: 1 way female PCB connector set up on panel, parallel gap welding 02: 2 way female PCB connector set up on panel, parallel gap welding 03: 4 way female PCB connector set up on panel, parallel gap welding 10: 1 way female PCB connector set up on PCB, SMD mount 11: 2 way female PCB connector set up on PCB, SMD mount 12: 4 way female PCB connector set up on PCB, SMD mount
TESTING LEVEL* L1: LAT1 (ESCC3401-chart V) L2: LAT2 (ESCC3401-chart V) L3: LAT3 (ESCC3401-chart V)
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HIGH SPEED
LINKS
Electrical characteristics
Maximum rating for a 1 metre link terminated with two single way cable mount connectors.
CHARACTERISTICS Characteristic impedance (Zc) Jitter PP (at 1, 3, 5, 6, 8 and 10 Gb/s) Jitter RMS (at 1, 3, 5, 6, 8 and 10 Gb/s) Quality factor (Qf) Skew (Sk) between coaxial cables Insertion Loss (IL) Return Loss (RL) Crosstalk far end (xTf - 0 to 5 GHz) Crosstalk near end (xTn - 0 to 10 GHz) Time analysis (jitter and quality factor) at room temperature
EMC: AXOMACH link shielding efficiency
(from 500 MHz to 18 GHz)
Shielding eciency (dB)
-40 -50 -60 -70 -80 -90 500 3000 5500 8000 10500 13000 15500 18000
VALUE 90 < Zc < 100 Maximum 20 ps Maximum 5 ps At 1 Gb/s At 3 Gb/s At 5,6,8 and 10 Gb/s Maximum 20 ps 0 to 5 GHz 0 to 10 GHz 0 to 5 GHz 0 to 10 GHz Maximum -45 dB Maximum -35 dB See table below maximum -1 dB maximum -2 dB maximum -12 dB maximum -9 dB minimum 20 minimum 15 minimum 10
Frequency (MHz)
Time analysis (jitter & quality factor) at room temperature for a 1 metre link with 0.2 m test jig
SMA-1 SMA-2
0.2 m
SMA-3 SMA-4
0.2 m
1 (m)
Eye pattern
< 20 ps
< 20 ps
< 20 ps
< 20 ps
< 20 ps
< 20 ps
More information available on request. Generator output signal: 27-1 PRBS pattern with 1VPP differential amplitude.
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HIGH SPEED
LINKS
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Mechanical characteristics
CHARACTERISTICS Maximum cable weight Mating force Demating force Operating and storage temperature Total Mass Loss (TML) Collected Volatile Condensable Material (CVCM) Recovered Mass Loss (RML) 15 g/m per cable 30 g/m per way < 5.6 N (2.8 N per contact) 1 N < demating force < 5.6 N -55C to +125C < 1% < 0.1 % < 1% VALUE
AXON' REFERENCES P545459 P545462 P545465 P545457 P545460 P545463 P545458 P545461 P545464 P545800 P545801 P545802
ESCC VARIANT
PCB parallel gap 01 02 03 Male cable mount 04 05 06 Female cable mount 07 08 09 10 11 12 14 g* / 6 g without cable 24 g* / 8 g without cable 49 g* / 16 g without cable 5g 8g 14 g 13 g* / 5 g without cable 23 g* / 7 g without cable 47 g* / 15 g without cable 3g 4g 5g
Manufacturing
AXOMACHtm components are manufactured and tested in clean room conditions. Cleanliness level: Class ISO 8 = Class 100 000 following FED STD 209E. AXON operators are certified by international space agencies on soldering and crimping process according to ECSS-Q-ST-70-08 & ECSS-Q-ST-70-26. AXON is monitored by CNES (French space agency) for AXOMACHtm connectors and links manufacturing and controlled according to PID (Know How agreement in progress).
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Qualification
Environmental, mechanical and endurance testing are performed according to ESCC3401 chart IV.
16 Mated Connector Sets (1) I 4 Mated Conn. Sets Wiring Para. 9.10 Vibration II 4 Mated Conn. Sets Wiring Para. 9.10 Rapid Change of Temp. Para. 9.16 Contact Retention Para. 9.17 Endurance Para. 9.18 Permanence of Marking Para. 9.19 Seal Test Para. 9.9 Joint Strength (5) Para. 9.15 1 III 4 Mated Conn. Sets Wiring Para. 9.10 Mating/ Unmating Forces Para. 9.20 High Temp. Storage Para. 9.21 Corrosion Para. 9.22 Insert Retention Para. 9.23 Jackscrew Retention (4) Para. 9.24 Seal Test Para. 9.9 1 1 1 1 IV 4 Mated (4) Conn. Sets Wiring Para. 9.10 High Temp. Measurement Para. 9.25 Overload Test Para. 9.26 Maintenance Aging (4) Para. 9.27 Joint Strength (5) Para. 9.15 70 Contact Sets (1) V 35 Contact Sets (2) Engage/Sep. Forces Para. 9.28 Oversize Pin Exclusion Para. 9.29 Probe Damage Para. 9.30 Plating Thickness Para. 9.14 VI 35 Contact Sets (6) Solderability Para. 9.31
Para. 9.11 Shock or Bump Para. 9.12 Climatic Sequence Para. 9.13 Seal Test Para. 9.9 Plating Thickness (3) Para. 9.14 Joint Strength (5) Para. 9.15 1
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HIGH SPEED
LINKS
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Table of weights
High speed links
AXOMACHtm Links
AXON' REFERENCES Cables AXOWAVE TM 2.4 (Microwave coaxial cable) QFX086S (QUASIFLEX hand-formable semi-rigid substitute) PCB parallel gap connector P545459 / ESCC variant 01 P545462 / ESCC variant 02 P545465 / ESCC variant 03 Male cable mount connector P545457 / ESCC variant 04 P545460 / ESCC variant 05 P545463 / ESCC variant 06 Female cable mount connector P545458 / ESCC variant 07 P545461 / ESCC variant 08 P545464 / ESCC variant 09 PCB connector for hand-formable cable P545800 / ESCC variant 10 P545801 / ESCC variant 11 P545802 / ESCC variant 12 5g 8g 14 g 6g 8g 16 g 5g 7g 15 g 3g 4g 5g 12 g/m (24 g/m per way) 17 g/m (34 g/m per way MAX. WEIGHT (g)
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BRAZIL
AXON CABLE INDUSTRIA E COMMRCIO LTDA Av Evandro Lins e Silva, 840 - Sala 610 Barra da Tijuca - Rio de Janeiro - RJ - BRASIL TEL : +55 21 2178-2498 e-mail : l.moreira@axon-cable.com
JAPAN
AXON CABLE JAPAN OFFICE PMR 1410043 3-23-3, MINAMI-OI, SHINAGAWA -KU TOKYO 140-0013 JAPAN TEL /FAX : +81 26 244 2261 e-mail : axon-japan@nifty.com
SPAIN
AXON CABLE SPANISH OFFICE C/CAPITN HAYA, N1, PLANTA 15 28020 MADRID TEL : +34 91 418 43 46 FAX : +34 91 556 28 80 e-mail : sales@axon-cable.com
CHINA
AXON INTERCONNECT LIMITED HIGH TECH INDUSTRIAL PARK CHANG BAO XI ROAD RONGGUI, 528306 SHUNDE, GUANGDONG TEL : + 86 757 2838 7200 FAX : + 86 757 2838 7212 e-mail : sales@axon-interconnect.com AAXON INTERCONNECT LIMITED SHANGHAI OFFICE RM911 NO915, ZHENBEI RD SHANGHAI, 200050 TEL. : +86-21-62567200 FAX : +86-21-62567201 e-mail : sales@axon-interconnect.com
LATVIA
AXON CABLE SIA VIKU IELA, 21 C - LV-5410 DAUGAVPILS TEL : +371 6540 78 91 FAX : +371 6540 78 93 e-mail : axon@axoncable.lv
UNITED KINGDOM
AXON CABLE Ltd AXON AGORA ADMIRALTY PARK - ROSYTH - FIFE KY11 2YW - UK TEL : +44 1383 421500 FAX : +44 8715 282 789 e-mail : sales@axon-cable.co.uk
MEXICO
AXON INTERCONEX, S.A. de C.V AV. PEUELAS 26 A. INDUSTRIAL SAN PEDRITO PEUELAS QUERTARO, QRO. C.P.76148 MXICO TEL / FAX : +52 442 220 6464 TEL : +52 442 215 2713 e-mail : n.rodriguez@axoncable.com
USA
AXON CABLE INC. 1314 PLUM GROVE ROAD SCHAUMBURG, IL. 60173 TEL : +1 847 230 7800 FAX : +1 847 230 7849 e-mail : sales@axoncable.com
GERMANY
AXON KABEL GmbH POSTFACH 1131 D - 71201 LEONBERG HERTICHSTR. 23 D - 71229 LEONBERG TEL : +49 7152-97992-0 FAX : +49 7152-97992-7 e-mail : sales@axon-cable.de
HUNGARY
AXON KBELGYRT KFT. H-6000 KECSKEMT, WBER EDE U. 10/A TEL : +36 76 508 195 FAX : +36 76 508 196 e-mail : axon@axon-cable.hu
INDIA
AXON INTERCONNECTORS AND WIRES PVT LTD NO: 117, NEIL RAO TOWERS, SUITE NO: 1W ROAD NO:3, EPIP, WHITEFIELD BANGALORE 560066 TEL : +91 80 40987800 FAX : +91 80 40918185 e-mail : sales@axon-cable.in
AXON CABLE S.A.S. 2 ROUTE DE CHALONS EN CHAMPAGNE - 51210 MONTMIRAIL TEL : +33 3 26 81 70 00 - FAX : +33 3 26 81 28 83 e-mail : sales@axon-cable.com - http://www.axon-cable.com