ENGEN TURNAROUND 2014

PIPING INSPECTION & INFORMATION

LINE NO.
1 P-217949-200-33055-IH 2 WB-190167-12"-STD-ACA-2-IH 3 WB-190151-8"-40-AAA-2 4 WB-190151-8"-40-AAA-2 5 SPH-XXXX-4"-80-HS61-IN 6 P-220467-2"-160-AAZ-4 7 VF-060118-2"-40-AAZ-3 8 P-19XXXXX-1"-80-XX 9 WB-190167-12"-STD-ACA-2-IH 10 P-220191-3/4"-160-AAA-3 11 VF-5068-3/"-160(XX)-HP31 12 SM-210105-3"-40-AAA-2-IN 13 AP-XXXX-3/4"-80-HAP 14 VF-XXXX-18"-STD-AAZ-3 15 22P001 16 22P001 (TRIM) 17 VF-5067-3/4"-160(XX)-HP31 18 P-220152-3/4"-AAA-3 19 P860004-3/4"-160-AAZ-3AA 20 WB-190167-12"-STD-ACA-2-IH 21 P-220832-3"-80-ACZ-4 22 P-860016-2"-80-AAZ-3AA 23 86LGXX 24 P220467-2"-160-AAZ-4 25 P-140044-3/4"-160-UAZ-4B 26 P-XXXX-11/2"-40(.XX)-HP31 27 P-221126-300-11055 28 P-220755-11/2"-60-ACZ-4 29 ST-XXXX-1"-80-KAA-2 30 SH-060333-4"-80-AFA-IH 31 AP-140005-1"-80-AAA-2 32 19P001 33 WC-250232-3/4"-80-AAA-2 34 P-060222-2"-160-ACA-5-IH 35 P-6010-4"-40(XX)HP31-IN-ST 36 SP-3213-8"-40(XX)-HS31 37 P-060225-4"-80-ACA-4STM 38 WT-220224-8"-40-AAA-2 39 WB-XXXX-6"-40(XX)-HW41-IN 40 No Iso in File 41 No Iso in File 42 No Iso in File 43 No Iso in File 44 No Iso in File

UNIT
21 19 19 19 22 22 6 21 19 22 22 21 21 86 22 22 22 22 86 19 22 86 86 22 14 22 22 22 19 6 14 19 25 19 22 25 22 22 25

SIZE
8" 1/2" 1/2" 1/2" 4" 1/2"-1" 1"-2" 1" 1/2" 3/4" 3/4" 1" 1/2"-3/4" 18" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 1" 3/4" 3/4" 3/4" 3/4" 3/4" 1/2" 3/4" 1" 6" 1" 1"-2" 3/4" 50 4" 4" 4" 8" 6"

SCH

MAT.
SS/321H CS CS CS CS CS CS CS

BASIC SCOPE OF WORK

REPLACE LINE REPLACE 2 WELDED VALVES REPLACE 2 NIPPLES & VALVE REPLACE 2 WELDED VALVES REPLACE 4" FLANGE & VALVE REPLACE VALVES REPAIR CORRODED SECTION GATE VALVE TO BE REPLACED REPLACE 2 VALVES REPLACE WELDED VALVE REPLACE VALVES AND PIPING REPLACE 2 WELDED VALVES REPLACE WELDED VALVE REPAIR DRAIN LINE REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE VALVES REPLACE FLANGES REPLACE FLANGES REPLACE WELDED VALVE REPLACE STEAM MANIFOLD REPLACE VALVE REPLACE VALVE REPLACE SECTION OF LINE REPLACE VALVE REPLACE SECTION OF LINE REPLACE SECTION OF LINE REPLACE ELBOW

PREFAB
Y Y Y Y N N Y N Y N Y N Y N N N Y Y Y N N Y Y N N Y N Y N N N Y N N Y N N Y N

HAZARD CATEGORY II SEP SEP SEP II SEP III I SEP SEP III I SEP SEP III SEP SEP III SEP SEP SEP SEP III III SEP III III III SEP II SEP SEP SEP SEP SEP II SEP SEP SEP

80

CS CS CS CS

80 STD 160 160 160 160

CS CS CS CS CS CS CS

80 160 80 80 160 160 80

CS CS CS SS/316 CS CS CS CS CS

80 80 80 40

CS CS CS CS CS

160 40

CS CS CS

40 20 40

CS CS CS

45 No Iso in File 46 No Iso in File

YELLOW = LISTED ON NEW SCHEDULE

FLUID/MEDIU M GAS GAS GAS GAS GAS LIQUID GAS GAS GAS

DESIGN PRESSURE 483 1172 1172 1172 4600 210 1030 1172 1172 1000

DESIGN TEMP. 760 260 260 260 400 70 120 260 260 70 38 260 60 232 80 80 70 70 107 260 70 232 107 70 65 232 185 70 260 400 65 260 46 285 95 260 95 325 160

REQUIRED TEST PRESS. 724.5 1758 1758 1758 6900 315 1545 1758 1758 1500 525 1758 1551 210 2430 2430 3000 1500 517.5 1758 2544 517.5 517.5 315 2214 517.5 2700 2850 1758 6900 2214 1758 900 1350 1950 1758 1950 1399.5 3150

ENGEN TEST PRESSURE 1111 1875 1875 1875 10672 315 1545 1981 1875 2300 525 1981 1550 210 2430 2430 3000 1500 517 1992 2544 552 517 315 2214 518 2700 2850 1875 10580 2214 1875 900 1440 1950 1981 1950 1586 3150

H/T REQ.
NONE NONE NONE NONE NONE DG&PWHT DG&PWHT NONE NONE NONE DG&PWHT NONE NONE DG&PWHT

LIQUID GAS GAS LIQUID

350 1172 1034 140 1620

LIQUID LIQUID LIQUID LIQUID GAS GAS LIQUID LIQUID LIQUID LIQUID LIQUID GAS LIQUID GAS GAS LIQUID GAS LIQUID LIQUID LIQUID GAS LIQUID LIQUID LIQUID

1620 2000 1000 345 1172 1696 345 345 210 1476 345 1800 1900 1172 4600 1476 1172 600 900 1300 1172 1300 933 2100

NONE DG&PWHT NONE DEGAS ONLY NONE DG&PWHT DG&PWHT NONE NONE NONE DG&PWHT DG&PWHT DG&PWHT NONE NONE NONE NONE NONE ? NONE NONE NONE ? NONE

REMARKS
NO SHEET 2 IN FILE/ISOMETRIC AND GA ARE CONFLICTING/LISTED UNDER PIPING INSPECTION (N)
UNDER VUP REGULATIONS/IS THE PRESSURE TEST WAIVERED? 100% NDT PROPOSED, THREADED PRE-FAB/CHECK TO SEE IF EGE SPEC IS ACCEPTABLE?

UNDER VUP REGULATIONS, THREADED. CHECK TO SEE IF EGE SPEC IS ACCEPTABLE? UNDER VUP REGULATIONS, THREADED UNDER VUP REGULATIONS

CAT I TO BE TREATED AS CAT III? DRAWING & ITP CONFLICT ON PWHT & DEGAS UNDER VUP, WHY IS TEST PRESSURE HIGHER THAN 1.5X? UNDER VUP, WHY IS TEST PRESSURE HIGHER THAN 1.5X? CHECK TO SEE IF EGE IS ACCEPTABLE? UNDER VUP, WHY IS TEST PRESSURE HIGHER THAN 1.5X? SEP TREATED AS CAT III UNDER VUP UNDER VUP UNDER VUP WHAT IS THE HEAT TREATMENT REQUIREMENTS? RE-CHECK HAZARD CATEGORY RE-CHECK HAZARD CATEGORY

SEP TREATED AS CAT III, IS THERE A PIECE OF PIPE REQUIRED FOR WN FLANGE?

ITP STATES DESIGN PRESSURE AT 2800 Kpa, SEP TREATED AS CAT III SEP TREATED AS CAT III SEP TREATED AS CAT III SEP TREATED AS CAT III PWHT CONFLICT BETWEEN DRAWING AND ITP/METALLURGIST SEP TREATED AS CAT III SEP TREATED AS CAT III SEP TREATED AS CAT III

WHY PRESSURE TEST SO HIGH? PWHT CONFLICT BETWEEN DRAWING AND ITP/METALLURGY

TREATED AS CAT III PRE-FAB/DRAWING WHY PRESSURE TEST SO HIGH? DRAWING REQUEST IS CAT III AND SEP?

WHY PRESSURE SO HIGH? PRE-FAB NECESSARY

HAS THIS BEEN DE-SCOPED?