2003 Caterpillar

All Rights Reserved

Printed in U.S.A.
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
LINES CROSSING LINES JOINING
TWO-WAY THREE-WAY FOUR-WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
MAIN AUX.
SPRING
(ADJUSTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
LINE RESTRICTION
(VARIABLE and PRESSURE COMPENSATED)
PRESSURE
COMPENSATION
PUMP: VARIABLE and
PRESSURE COMPENSATED
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH-PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
HYDRAULIC PUMPS
FLUID STORAGE RESERVOIRS
CROSSING AND JOINING LINES
VALVE ENVELOPES VALVE PORTS
BASIC COMPONENT SYMBOLS
FLUID CONDITIONER PUMP or MOTOR
FLUID POWER SYMBOLS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVES
PILOT CONTROL SYMBOLS
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
COMBINATION CONTROLS
SOLENOID SERVO THERMAL DETENT
HYDRAULIC AND PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC SYMBOL SPRING LOADED
CHECK VALVES
TWO
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
THREE
POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION INFINITE POSITION
CONTROL VALVES
RENR1905-02
November 2003
345B Excavator
Hydraulic System
BFG1-UP
7KS1-UP
9GS1-UP
4SS1-UP
2SW1-UP
PG PSA
T-OUT
DR6
DR5
DR4
Pi8
Pi3
Pi2
Pi1
PAC
DR3
DR2
DR1
Pi5
JPi
C/V
PEPU
P-IN
AL4
BL3 BL2
BL1
BL4 AL3 AL2 AL1
X
PTA PSW
PiH
BR1 BR2
AR3
AR4
AR1 AR2
BR3
Y
f03780
36
18
17
30
29 28 27 26
24
25
23 22 20
13
31
37
38
12
43
49
48
47
46
50
14 Main Control Valve
Pilot Oil Manifold
21
51
1
2
3
4
5
6
7
8
9 9
10
11
12
12
13 14
15 16
17
18
19
20 21
22
23
24
25
26
27
28 29 30
31 32
33
34
35
36 37
38
39
40
41
42
43
44
45
46 47 48 49
50
51
52
53
54
55
56
57
64
58 59
60
61 62 63
B A
DR1
MU
PG1
MU
DR2
A B
PG2 P G3
JR1
JR3
JR4
JR2
JRT JRP
JL2 JL4 JL1 JL3
JLT JLP
AR1
BR1
AL2 BL2
X
DR
HL
dL5
aL5 BL4 bL4 AL3 BL3 aL3
bL2
AL1 BL1 aL1 PSW aR1 aR2 AR2 BR2
bR3
aR4
Y
HR
AR4
R1
dSW bR2 bR1 PL PR Pp1 bL1 PAT aL2 bL3 aL4 PiL aR3 dR4
SA5SA4 SA3
SA2
SA1
SB5SB4SB3 SB2 SB1 SP
BPi
dR5
AR3
BR3
R2
R3
APi2
PP2
TT TP
TLA1
BDr
TLA2 TRA2 TRA1
PSL
APi
ADr
AL4
B
L L1 S
X
T1
L' L'
B' A'
BR BR
MB MA MB
A' B'
T1
A' B'
B A
T2
X
T2
MA
B A
X
PTA
Pi8
PSA
PG
TOUT DR1 DR2 DR3
DR4
DR5 DR6
Pi3 PIN
PEU
Pi1
Pi2 C/V
JPi
Pi5 PAC
R1
S
R2
X1
X2
M3
X3
A1
M1
A2
M2
R1
A3
Travel Motor (Right)
Item
Component
STANDARD COMPONENTS
Component No.
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
26
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Left Swing Motor
Right Swing Motor
Travel Motor (Left)
Stick Cylinder
Travel Brake Valve (Left)
Travel Brake Valve (Right)
Bucket Cylinder
Boom Cylinder
Swivel
Boom Raise Pressure Switch
Stick Drift Reduction Valve
Line Relief Valve (Stick Cyliner Rod End)
Main Control Valve
Implement/Swing Pressure Switch
Travel Pressure Switch
Line Relief Valve (Boom Cylinder Head End)
Boom Drift Reduction Valve
Pilot Control Valve (Travel)
Boom II Control Valve
Stick I Control Valve
Swing Control Valve
Left Travel Control Valve
Straight Travel Control Valve
Main Relief Valve
Right Travel Control Valve
Attachment Control Valve
Bucket Control Valve
Boom I Control Valve
Stick II Control Valve
Line Relief Valve (Stick Cylinder Head End)
Valve (Regeneration)
Valve (Regeneration and Cut)
Pressure Control Valve
Logic Valve
Line Relief Valve (Bucket Cylinder Head End)
Line Relief Valve (Bucket Cylinder Rod End)
Line Relief Valve (Boom Cylinder Rod End)
Negative Flow Control Relief Valve
Pilot Filter
Hydraulic Activation Control Valve
Accumulator
Drain Filter
Solenoid Valve (Fine Control)
Solenoid Valve (Travel Speed)
Solenoid Valve (Swing)
Pilot Relief Valve
Pilot Oil Manifold
Upper Pump
Lower Pump
Pressure Sensor (Automatic Travel Speed)
Cooling Pump
Pilot Pump
Slow Return Check Valve
Bypass Check Valve
Return Filter
Oil Cooler
Radiator
Fan Motor
Hydraulic Tank
Cooling Pump Relief Valve
Pilot Control Valve (Stick/Swing)
Pilot Control Valve (Boom/Bucket)
Proportional Reducing Valve (Powershift)
3
55
54
6
56
32
53
4 7
45
41
59
63
10
9
60 61
14
1
2
19
5
8
Hydraulic Schematic
115-3138
PILOT LINE
DRAIN LINE
MAIN CONNECTOR LINE