1 WE 601 WEIGH HOPPER 1

2 WE 602 WEIGH HOPPER 2

3 WE 603 WEIGH HOPPER 3
4 WE 604 WEIGH HOPPER 4
5 WE 605 WEIGH HOPPER 5
6 WE 606 WEIGH HOPPER 6
7 WE 607 WEIGH HOPPER 7
8 WE 608 WEIGH HOPPER 8
9 WE 609 WEIGH HOPPER 9
10 WE 610 WEIGH HOPPER 10
11 WE 611 WEIGH HOPPER 11
17 WB 01 PRODUCTION WEIGH BRIDGE
18 WB 02 RAW MATERIAL WEIGH BRIDGE
19 WB 03 DISPATCH WEIGH BRIDGE
40 ATA 309 CAST HOUSE ENTRANCE PLATFORM CO MONITOR
41 ATA 310 CAST HOUSE CONSUMABLE AREA GROUND FLOOR CO MONITOR
42 ATA 311 FLARE STACK DRIP POT CO MONITOR
43 ATA 312 GCP FIRST FLOOR CONTROL ROOM SIDE CO MONITOR
44 ATA 313 GCP THIRD FLOOR CONTROL ROOOM SIDE CO MONITOR
45 ATA 314 HBS DRIP POT CO MONITOR
46 ATA 315 GCP FIFTH FLOOR CONTROL ROOM SIDE CO MONITOR
47 ATA 316 GCP SECOND FLOOR CONTROL ROOM SIDE CO MONITOR
48 ATA 317 PCI HAG CO MONITOR
49 ATA 318 CANTEEN DRIP POT CO MONITOR
50 ATA 319 LAB CO MONITOR
STOCK HOUSE
65 FT 302 HBS COMMON BFG FLOW
66 FT 501 O2 MAIN LINE FLOW
67 FT 502 N2 MAIN LINE FLOW
68 FT 801 HAG BF GAS FLOW
69 FT 802 HAG COMBUSTION AIR FLOW
70 FT 803 EXHAUST GAS OF HBS
71 FT 804 COAL FINE FAN INLET FLOW
72 FT 805 NITROGEN MAIN PCI
Sr.No Checklist Frequency
1 Shift checklist
1.1 A SHIFT Shift
1.2 B SHIFT Shift
1.3 C SHIFT Shift
BLAST FURNACE -APRIL 2014
Instrumentation Maintenance Plan for the month-BF
2 Weekly checklist
2.1 WEIGH BRIDGE Weekly
2.2 REDUNDANT POWER SUPPLY Weekly
3 Fortnightly checklist
3.1 COMPRESSOR Fortnightly
4 Monthly checklist
4.1 BLAST FURNACE PROPER Monthly
4.2 BLAST FURNACE TOP Monthly
4.3 GAS CLEANING SYSTEM Monthly
4.4 BLOWER Monthly
4.5 COMPLEX WATER PUMP SYSTEM Monthly
4.6 HOT BLAST STOVES Monthly
4.7 BF THERMOCOUPLE Monthly
4.8 FLARESTACK Monthly
4.9 STOCK HOUSE Monthly
4.10 WEIGH BIN Monthly
4.11 GCS RTD'S Quaterly
4.12 CAST HOUSE DEDUSTING Monthly
4.13 FIRE HYDRANT Monthly
4.14 GAS ANALYSER Monthly
4.15 STOCK HOUSE DEDUSTING Monthly
4.16 ONLINE CO MONITOR Monthly
4.17 AUTO DRAIN VALVE Monthly
4.18 FIRE ALARM SYSTEM Bimonthly
4.19 AC CHECKLIST Monthly
5 SHUTDOWN JOB CHECKLIST Monthly
Maintenance Plan for the year-BF
Sr.No Checklist Frequency
1 Monthly maintenance plan Monthly
2 Calibration of measuring equip.(Inhouse) Quarterly
3 Calibration of measuring equip.(Inhouse) Half yearly
4 Calibration of measuring equip.(Inhouse) Yearly
5 Calibration of measuring equip.(External) Yearly
Sr.No DESCRIPTION Frequency
1 FT-302 Yearly
2 FT-501 YEARLY
3 FT-502 YEARLY
PENDING JOBS OF ANNUAL PLANNER FOR THE MONTH-APRIL 2014
4 FT-801 YEARLY
5 ONLINE CO MONITOR NEAR CAST HOUSE QUARTERLY
6 calibration of co monitor INST 01 QUARTERLY
7 calibration of co monitor MECH 02 QUARTERLY
8 calibration of co monitor PROD 01 QUARTERLY
9 calibration of co monitor PROD 02 QUARTERLY
10 calibration of co monitor PROD 04 QUARTERLY
PENDING JOBS OF MARCH-2014
DONE TO BE DONE
*
*
*
*
*
*
*
*
*
*
*

ADDED NEW
IN
QUARTERLY

28 33
Apr-14
Planned Achieved DATE
90
30
30
30
BLAST FURNACE -APRIL 2014
QUARTERLY
MONTHLY
ANNUAL
QUARTERLY
3
Instrumentation Maintenance Plan for the month-BF
10
4
11
3
11
8
11
8 8
4 4 6,13,20,27
4 4 6,13,20,27
0 0
0
20 19
1 1 4/11/2014
1 1 4/16/2014
1 1 03/04/20104
2 2 03/04/2014,11/04/2014
1 1 4/9/2014
1 1 4/11/2014
1 0
1 1 4/3/2014
1 1 4/6/2014
1 1 4/3/2014
1 1 4/14/2014
1 1 4/10/2014
1 1 4/14/2014
1 1 4/8/2014
1 1 4/9/2014
1 1 4/11/2014
1 1 4/10/2014
1 1 4/12/2014
1 1
1 1 4/3/2014
Planned Achieved
25 24
3 3
11 10
8 4
0 0
Planned Achieved REASON
0 0 NOT IN LINE
1 0 TO BE DONE IN SHUT DOWN
1 0 TO BE DONE IN SHUT DOWN
PENDING JOBS OF ANNUAL PLANNER FOR THE MONTH-APRIL 2014
1 0
ADJUST THE RANGE BY HART THEN TO
CALIBRATE
1 0 NEED PLATFORM TO WORK AT THIS PLACE
1 0 sent for repair
1 0 sent for repair
1 0 sent for repair. Not charging
1 0 sent for repair
1 0 lost
PENDING JOBS OF MARCH-2014
DATE
1 WTI-0101A
2 WTI-0102A
3 WTI-0103A
4 WTI-0104A
5 WTI-0105A
16 WTI-0101B
17 WTI-0102B
18 WTI-0103B
19 WTI-0104B
20 WTI-0105B
21 WTI-0106B
20/04/2014 22 WTI-0107B
27/04/2014 23 WTI-0108B
13/04/2014 24 WTI-0109B
25 WTI-0110B
26 WTI-0111B
27 WTI-0112B
28 WTI-0113B
29 WTI-0114B
30 WTI-0115B
34 WIT-0901
38 PT-0201
39 PT-0202
71 PT-0504
72 PT-0505
73 PT-0506
Maintenance Plan for the year-BF
Sr.No Checklist
1 Monthly maintenance plan
2 Calibration of measuring equip.(Inhouse)
3 Calibration of measuring equip.(Inhouse)
4 Calibration of measuring equip.(Inhouse)
5 Calibration of measuring equip.(External)
Sr.No Checklist
1 G Shift Checklist
2 Monthly checklist
2.1 COOLER FAN CHECKLIST
Instrumentation Maintenance Plan for the month- April-14
3/4/2014
2.2 TELEPHONE PA
2.3 WINDBOX
2.4 PMD SMD
2.5 PROPORTIONING SYSTEM
2.6 SINTER SYSTEM
2.7 LIME HANDLING SYSTEM
2.8 Flux and Fuel dedusting
2.9 Gas Analyser
3 Head ESP /dedusting
3.1 LPG System
3.2 Main Exhaust Fan
3.3 Lubrication System
3.4 Proportioning dedusting
3.5 Screening dedusting
3.6 Fire alarm Main Sinter
3.7 Tail End dedusting
3 SHUTDOWN JOB CHECKLIST
Sr.No DESCRIPTION
1 WEIGH HOPPER
2 WEIGH FEEDER
3
PENDING JOBS OF ANNUAL PLANNER FOR THE MONTH-APRIL 2014
DONE TO BE DONE
WEIGH HOPPER 1 (ORE)
WEIGH HOPPER 2 (ORE)
WEIGH HOPPER 3 (ORE)
WEIGH HOPPER 4 (ORE)
WEIGH HOPPER 5 (ORE)
WEIGH FEEDER 1 (ORE)
WEIGH FEEDER 2 (ORE)
WEIGH FEEDER 3 (ORE)
WEIGH FEEDER 4 (ORE)
WEIGH FEEDER 5 (ORE)
WEIGH FEEDER 6 (ORE)
WEIGH FEEDER 7 (DUST)
WEIGH FEEDER 8 (DOLOMITE)
WEIGH FEEDER 9 (LIME STONE)
WEIGH FEEDER 10 (FUEL)
WEIGH FEEDER 11 (FUEL)
WEIGH FEEDER 12 (BURNT LIME)
WEIGH FEEDER 13 (BURNT LIME)
WEIGH FEEDER 14 (COLD RETURN)
WEIGH FEEDER 15 (COLD RETURN)
C3M WEIGH SCALE HALF YEARLY 1 1
PMD PRESSURE TRANSMITTER
SMD PRESSURE TRANSMITTER
HEAD ESP INLET PRESSURE TX.
MAIN EXHAUST FAN INLET PRESSURE TX.
MAIN EXHAUST FAN OUTLET PRESSURE TX.
Frequency Planned Achieved
Monthly
Quarterly
Half yearly
Yearly
Yearly
Frequency Planned Achieved Date
Daily 30
Monthly 1 1 4/17/2014
Instrumentation Maintenance Plan for the month- April-14
SINTER PLANT-APRIL 2014
5 5 YEARLY
QUARTERLY
MONTHLY
5
15
Monthly 1 1 4/14/2014
Monthly 1 1 4/8/2014
Monthly 1 1 4/9/2014
Monthly 1 1 4/10/2014
Monthly 1 1 4/10/2014
Monthly 1 1 4/26/2014
Monthly 1 1 4/6/2014
Monthly 1 1 4/7/2014
Monthly 1 1 4/7/2014
Monthly 1 1
Monthly 1 1 4/17/2014
Monthly 1 1
Monthly 1 1 4/16/2014
Monthly 1 1 4/4/2014
Monthly 1 1 4/8/2014
Monthly 1 1 4/7/2014
Monthly 1 1

Frequency Planned Achieved REASON
PENDING JOBS OF ANNUAL PLANNER FOR THE MONTH-APRIL 2014