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N.A
= {
x
2
+ 3
2
xy
}
0.5
= {[fa+fby]
2
+ 3fv'
2
}
0.5
= 19.25 MPa
Interaction Ration, I.R. =
N.A
/ Fall = 0.06 O.K.
Top = {
x
2
+ 3
2
xy
}
0.5
= {[fa+fbx(Top)+fby]
2
+ 3fv'
2
}
0.5
= 18.12 MPa
Interaction Ration, I.R. =
Top
/ F
all
= 0.06 O.K.
Bot = {
x
2
+ 3
2
xy
}
0.5
= {[fa+fbx(Bot)+fby]
2
+ 3fv'
2
}
0.5
= 21.92
Interaction Ration, I.R. =
Bot
/ Fall = 0.07 O.K.
D.5) Stress in Top Stiff Plate (- = Comp., + = Tens.)
VIETSOVPETRO JOINT VENTURE
CALCULATION SHEET
Calculation Title:
PADEYE TYPE I
Project Title Rev.
Approved
V.D.C
Serial No.
SVSW- Project
PCK
Check
N.D.T
Sheet No.
A
1
Date
1-Apr-14
--------------------------------------------
Design
Individual Stress
Axial Stress, fa = Py / (Total Area) = 6.48 MPa
Horizontal Shear Stress, fv = Pout / (Stiffener Area) = 0.60 Mpa < 0.4Fy O.K.
In-plane Bending Stress, fbx = -(M
Res
(Dxx-D1)/I
xx
= -3.14 MPa
Out-plane Bending Stress, fby = (+/-)[M
out
(W
1
/2)]/I
yy
= 0.53 MPa
Combined Stresses (AISC Formula)
Interaction Ration, I.R. = [f
a
/F
a
]+[f
bx
/F
bx
]+[f
by
/F
by
] = 0.05 O.K.
D.6 Stress in Bottom Stiff Plate (- = Comp., + = Tens.)
Individual Stress
Axial Stress, fa = P
y
/ (Total Area) = 6.48
Horizontal Shear Stress, fv = Pout / (Stiffener Area) = 0.60 O.K.
In-plane Bending Stress, fbx = (M
Res
(H-D
xx
)/I
xx
= 5.83
Out-plane Bending Stress, fby = (+/-)[M
out
(W
3
/2)]/I
yy
= 0.5
Combined Stresses (AISC Formula)
Interaction Ration, I.R. = [f
a
/F
a
]+[f
bx
/F
bx
]+[f
by
/F
by
] = 0.01 O.K.
So: [f
a
/F
a
]+[f
bx
/F
bx
]+[f
by
/F
by
] <1
Combined Stresses (Huber-Mises Formula)
Bot = {
x
2
+ 3
2
xy
}
0.5
= {[fa+fbx+fby]
2
+ 3fv'
2
}
0.5
= 12.87
Interaction Ration, I.R. =
Bot
/ Fall = 0.04
E) Check Circumferential Weld Between Main Plate & Flange
Welding Type at Main Plate: W2 No check welding at Main Plat
Welding size at Main Plate: a = - mm
Selected Type of Electrode E09xx - ksi
Ultimate Tensile Strength, Fexx = - MPa
Interaction Ratio Check of Welding Strength
Allowable Tensile Strength, Fw = 0.3 Fexx = - MPa
Force in each welding of Main Plate, P1 = P Force in each welding of Main Plate, P1 = P
= 260.92 kN
Lengh of Weld, L
w
= 0.5*2*H' = - mm
Welding Shear Stress, f
w
= P/(0.707aL
w
) = - MPa
Interaction Stress, I.R = fw / Fw = - -
F) Check Circumferential Weld Between Cheek Plate & Main Plate
Selected Type of Electrode E07xx 70 ksi
Ultimate Tensile Strength, Fexx = 483 MPa
Interaction Ratio Check of Welding Strength
Allowable Tensile Strength, Fw = 0.3 Fexx = 144.78933 MPa
Force in each welding of Cheek Plate 1, Pc1 = P*(Tc1)/(Tm+2Tc1)
= 80.28 kN
Lengh of Weld, L
w
= 0.5(2R
c1
) = 282.74 mm
Weld Size, a1 = 12 mm
Welding Shear Stress, f
w
= P
c1
/(0.707aL
w
) = 33.47 MPa
Interaction Stress, I.R = fw / Fw = 0.23 < 1 O.K.
A) Geometry Design
Pin Hole Height, Hh = 170 mm
mm
Main Plate Thickness, Tm = 25 mm
Main Plate Radius, Rm = 140 mm
Main Pate Height, H = 350 mm
Welding Type at Main Plate = W2
W1
W2
W3
1st Cheek Plate Thickness, Tc1 = 20 mm
1st Cheek Plate Radius, Rc1 = 90 mm
Welding Size at 1st Cheek Plate, a1 = 12 mm
Pin Diameter, Do = 53.5 mm
Pin Hole Radius, Ro = 26.75 mm
Pin Hole Height, Ho = 175 mm
Plate Yield Stress, Fy = 345 Mpa
B) Reinforcement with Stiffeners
Flange #1
Width, W1 = 250 mm
Thickness, T1 = 12 mm
Length = 170 mm
Depth, D1 = -6 mm
Flange #2
Width, W2 = 250 mm
Thickness, T2 = 12 mm
Length = 170 mm
Depth, D2 = 356 mm
Flange #3
Sheet No.
A
1
Date
1-Apr-14
--------------------------------------------
Design
Fillet welding
Double bevel welding
Rev.
Approved
V.D.C
Serial No.
SVSW- Project
PCK
Check
N.D.T
VIETSOVPETRO JOINT VENTURE
CALCULATION SHEET
Calculation Title:
PADEYE TYPE II
Project Title
Double fillet welding
Flange #3
Width, W3 = 0 mm
Thickness, T3 = 0 mm
Length = 0 mm
Depth, D3 = 0 mm
Flange #4
Width, W4 = 0 mm
Thickness, T4 = 0 mm
Length = 0 mm
Depth, D4 = 0 mm
Sheet No.
A
1
Date
1-Apr-14
--------------------------------------------
Design
Rev.
Approved
V.D.C
Serial No.
SVSW- Project
PCK
Check
N.D.T
VIETSOVPETRO JOINT VENTURE
CALCULATION SHEET
Calculation Title:
PADEYE TYPE II
Project Title
2. DESIGNED SLING FORCE
Sling Force, P1 = 144.7 kN = 14.75 Tonnes
Designed Sling Force, P = 2x P1 = 289.4 kN (F.O.S=2)
Sling Angle to the Horizontal, = 86 Deg
Sling Angle to Padeye, = 4 Deg (See figure previous page)
Sling Angle to the Padeye In-plane Axis, = 0 Deg (See sketch above)
Designed Padeye In-plane Forces, Pin = Pcos = 289.4 kN
Out-of-Plane Forces, P
op
= P*Sin*Sin = 0 kN
5% Addition Out-of-Plane, 5% x P = 14.5 kN (API Requirement)
Designed Out-of-plane Force, Pout = Pop + 5%Pin = 14.5 kN
2. SUMMARY OF RESULTS
A) Geometry Check
Shackle Information
Shackle Type = # 127 Green-Pin G4163 (25.0 M.T.) Chain/Safety Chain Shackle
Shackle Size = - mm
Max. Working Load = 25 tonnes = 245.3 kN
Dimension A = 126 mm
Dimension B = 314 mm
Dimension C = 59 mm
Dimension D = 178 mm
Pin Diameter, Dp = 50.0 mm
Jaw Width, W = 74 mm
Packing Plate Thickness, Tpp = 0 mm
Sling to Pin Hole Eccentricity, E = 178 mm
= 16.0 Kg
Sling Information
Sling Diameter, Ds = 50 mm
Min. Breaking Load = 162 Mt = 1589.22 kN
Max. Working Load = 40.5 tonnes = 397.305 kN
Geometry Check of Main Plate and Cheek Plate
Minimum Y = Tc = 20 mm
Dimension Y = Rm-Rc = 50 mm
So: Rm-Rc >= Tc O.K.
Minimum Z = Tm = 25 mm
Dimension Z = Hh-Rc = 80 mm
So: Hh-Rc >= Tm O.K.
Weight M
Geometry Check of Shackle
Minimum Hole Size = Dp + 3 mm = 53.00 mm
Maximum Hole Size = Dp + 9 mm = 59.00 mm
Hole Size, Do = 2Ro = 53.5 mm
So: Dp+3mm 2Ro Dp+9 O.K.
Minimum Sling Clearance = 0.5 Ds = 25 mm
Sling Clearance, Cs = D+0.5D
p
-D
s
-R
m
= 13.0 mm
=> Cs=13mm can be accepted
3. PADEYE CHECK
A) Bearing Stress
Allowable Bearing Stress, F
B
= 0.9 Fy = 310.5 (N/mm2)
Max Bearing Force, P
B
= Designed Padeye In-plane Force = 289.4 kN
Area Required, A
B
= P/F
B
= 931.9 mm
2
Thickness Required, T
B
= A
B
/(D
p
/4) = 22.2 mm
Total Thickness Provided, T
T
= T
m
+2T
c
= 65.0 mm
So: Thickness of plate provided Required Thickness O.K.
B) Pull Out Shear Stress
Allowable Shear Stress, F
v
= 0.4 F
y
= 138 MPa
Shear Force, Pv = Designed Padeye In-plane Force = 289.4 kN
Area Required, A
v
= P/ F
v
= 2096.8 mm2
Radius of Main Plate, Rm = 140 mm
Radius of Cheek Plate 1, Rc1 = 90 mm
Radius of hole, Ro = = 26.75 mm
Shear Area Provided = 2(Rm - Ro) * Tm + 4(Rc1 - Ro) * Tc1+4(Rc2-Ro)*Tc2 = 15782.5 mm2
So: Shear Area Provided Required Thickness O.K.
C) Tension (Through Pinhole Diameter)
Allowable Tensile Stress, F
T
= 0.45 Fy = 155.25 MPa
Sheet No.
A
1
Date
1-Apr-14
--------------------------------------------
Design
Rev.
Approved
V.D.C
Serial No.
SVSW- Project
PCK
Check
N.D.T
VIETSOVPETRO JOINT VENTURE
CALCULATION SHEET
Calculation Title:
PADEYE TYPE II
Project Title
Area Required, A
T
= P/F
T
= 1863.8 mm2
Tension Area Provided = 2(Rm - Ro) * Tm + 4(Rc1 - Ro) * Tc1+4(Rc2-Ro)*Tc2 = 15782.5 mm2
So: Tension Area Provided Area Required O.K.
D) Combined Stress
D.1) Neutral Axis
` Area Di(C.O.G.x) Area*Di Dy(C.O.G.y)
mm
2
mm mm
3
mm
3000 -6 -1.80E+04 0 Neutral Axis (Dxx) => ( Area*Di)/(Area)
3000 356 1.07E+06 0 In-plane X= 175.00 mm
0 0 0.00E+00 0
0 0 0.00E+00 0
8750 175 1.53E+06 0
14750 175.00 2.58E+06 0
D.2) First Moment of Area above & below Neutral Axis Q
N.A.
= 1304410 mm
3
D.2) Moment of Inertia
Area Di Di-Dxx Iyy=Iy
mm2 mm mm mm4
3000 -6 -181.00 3.6E+04
3000 356 181.00 3.6E+04
0 0 -175.00 0.0E+00
0 0 -175.00 0.0E+00
8750 175 0.00 8.9E+07
14750 8.9E+07
D.3) Design Force
In-plane
M
Hxx
(About N.A) = (PCosCos ) (H
h
) = 3.43 kN-m
(Horizontal Component)
M
Vxx
(About N.A) = -(Psin)(D
xx
- Ho) = 0.00 kN-m
(Vertical Component)
Resultant Moment, M
Res
= M
Hxx
+ M
Vxx
= 3.43 kN-m
Shear Force, P
x
= P
in
Cos = 20.18 kN
Axial Force, P
y
= P
in
Sin = 288.66 kN
Out-of-plane
Out-of-plane Mom., M
out
= P
out*
H
h
= 2.46 kN-m
Combined 2.28E+08
Stiff2 1.14E+08
Main Plate 4.56E+05
Section
Stiff1
Stiff2
Stiff3
Stiff4
0.00E+00
0.00E+00
Main Plate
Stiff1 1.14E+08
Stiff4
Stiff3
Combined
Section
Ixx=Ix+A*d
2
mm4
D.4) Stress in Main Plate (- = Comp., + = Tens.)
Individual Stress
Axial Stress, f
a
= P
y
/ (Total Area) = 19.57 MPa
Av. Shear Stress, f
v
= P
x
/ (HT
m
) = 2.31 MPa
Shear Stress at N.A., f
v'
= (P
x
Q
N.A.
)/(I
xx
T
m
) = 4.61 < 0.4Fy=138MPa
O.K.
In-plane Bending Stress,
f
bx(Top)
= -[M
res
(Dxx)]/Ixx = -2.63 MPa
f
bx(Bot)
= +[M
res
(H-Dxx)]/Ixx = 2.63 MPa
Out-plane Bending Stress, f
by
= (+/-)[M
out
(T
m
/2)]I
yy
= 0.34 MPa
Combined Stresses (AISC Formula)
Allow. Axial Stress, Fa = 0.60 F
y
= 207 MPa
Allow. Major Bending Stress, Fbx = 0.66 F
y
= 227.7 MPa
Allow. Minor Bending Stress, Fby = 0.75 F
y
= 258.75 MPa
Interaction Ratio, I.R. at N.A. = [f
a
/F
a
]+[f
by
/F
by
] = 0.10 O.K.
Interaction Ratio, I.R. at Top = [f
a
/F
a
]+[f
bx(Top)
/F
bx
]+[f
by
/F
by
] = 0.11 O.K.
Interaction Ratio, I.R. at Bottom = [f
a
/F
a
]+[f
bx(Bot)
/F
bx
]+[f
by
/F
by
] = 0.11 O.K.
So: Max Interaction Ratio 0.11 < 1 OK
Combined Stresses (Huber-Mises Formula)
Allow. Combined Stresses, Fall = 0.9 Fy = 310.50 MPa
N.A
= {
x
2
+ 3
2
xy
}
0.5
= {[fa+fby]
2
+ 3fv'
2
}
0.5
= 21.46 MPa
Interaction Ration, I.R. =
N.A
/ Fall = 0.07 O.K.
Top = {
x
2
+ 3
2
xy
}
0.5
= {[fa+fbx(Top)+fby]
2
+ 3fv'
2
}
0.5
= 19.04 MPa
Interaction Ration, I.R. =
Top
/ F
all
= 0.06 O.K.
Bot = {
x
2
+ 3
2
xy
}
0.5
= {[fa+fbx(Bot)+fby]
2
+ 3fv'
2
}
0.5
= 23.92
Interaction Ration, I.R. =
Bot
/ Fall = 0.08 O.K.
D.5) Stress in Top Stiff Plate (- = Comp., + = Tens.)
Sheet No.
A
1
Date
1-Apr-14
--------------------------------------------
Design
Rev.
Approved
V.D.C
Serial No.
SVSW- Project
PCK
Check
N.D.T
VIETSOVPETRO JOINT VENTURE
CALCULATION SHEET
Calculation Title:
PADEYE TYPE II
Project Title
Individual Stress
Axial Stress, fa = Py / (Total Area) = 19.57 MPa
Horizontal Shear Stress, fv = Pout / (Stiffener Area) = 2.41 Mpa < 0.4Fy O.K.
In-plane Bending Stress, fbx = -(M
Res
(Dxx-D1)/I
xx
= -2.72 MPa
Out-plane Bending Stress, fby = (+/-)[M
out
(W
1
/2)]/I
yy
= 3.44 MPa
Combined Stresses (AISC Formula)
Interaction Ration, I.R. = [f
a
/F
a
]+[f
bx
/F
bx
]+[f
by
/F
by
] = 0.12 O.K.
D.6 Stress in Bottom Stiff Plate (- = Comp., + = Tens.)
Individual Stress
Axial Stress, fa = P
y
/ (Total Area) = 19.57
Horizontal Shear Stress, fv = Pout / (Stiffener Area) = 2.41 O.K.
In-plane Bending Stress, fbx = (M
Res
(H-D
xx
)/I
xx
= 2.63
Out-plane Bending Stress, fby = (+/-)[M
out
(W
3
/2)]/I
yy
= 3.4
Combined Stresses (AISC Formula)
Interaction Ration, I.R. = [f
a
/F
a
]+[f
bx
/F
bx
]+[f
by
/F
by
] = 0.10 O.K.
So: [f
a
/F
a
]+[f
bx
/F
bx
]+[f
by
/F
by
] <1
Combined Stresses (Huber-Mises Formula)
Bot = {
x
2
+ 3
2
xy
}
0.5
= {[fa+fbx+fby]
2
+ 3fv'
2
}
0.5
= 25.98
Interaction Ration, I.R. =
Bot
/ Fall = 0.08
E) Check Circumferential Weld Between Main Plate & Flange
Welding Type at Main Plate: W2 No check welding at Main Plat
Welding size at Main Plate: a = - mm
Selected Type of Electrode E09xx - ksi
Ultimate Tensile Strength, Fexx = - MPa
Interaction Ratio Check of Welding Strength
Allowable Tensile Strength, Fw = 0.3 Fexx = - MPa
Force in each welding of Main Plate, P1 = P Force in each welding of Main Plate, P1 = P
= 289.36 kN
Lengh of Weld, L
w
= 0.5*2*H' = - mm
Welding Shear Stress, f
w
= P/(0.707aL
w
) = - MPa
Interaction Stress, I.R = fw / Fw = - -
F) Check Circumferential Weld Between Cheek Plate & Main Plate
Selected Type of Electrode E07xx 70 ksi
Ultimate Tensile Strength, Fexx = 483 MPa
Interaction Ratio Check of Welding Strength
Allowable Tensile Strength, Fw = 0.3 Fexx = 144.78933 MPa
Force in each welding of Cheek Plate 1, Pc1 = P*(Tc1)/(Tm+2Tc1)
= 89.03 kN
Lengh of Weld, L
w
= 0.5(2R
c1
) = 282.74 mm
Weld Size, a1 = 12 mm
Welding Shear Stress, f
w
= P
c1
/(0.707aL
w
) = 37.12 MPa
Interaction Stress, I.R = fw / Fw = 0.26 < 1 O.K.
STV EXTENSION STV SOUTH WEST PROJECT
EPCI FOR WHP-SVSW, PIPELINES
AND CPP MODIFICATIONS
Document No.:
2013-1489-6R-3011
BOATLANDINGS OFFSHORE LIFTING
ANALYSIS REPORT
Page: 18 of 19
Revision No: 0 Date: 15 May 2014
SuTuVangSouthWest
APPENDIX G :
BOATLANDING STRUCTURAL DRAWING
STV EXTENSION STV SOUTH WEST PROJECT
EPCI FOR WHP-SVSW, PIPELINES
AND CPP MODIFICATIONS
Document No.:
2013-1489-6R-3011
BOATLANDINGS OFFSHORE LIFTING
ANALYSIS REPORT
Page: 19 of 19
Revision No: 0 Date: 15 May 2014
SuTuVangSouthWest
APPENDIX H :
SLING CERTIFICATE