Service MANUAL is applied to BS275 / BX275 projection system. It gives you a brief description of basic technical information to help in service and maintain the product. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or not mentioned in the troubleshooting.
Service MANUAL is applied to BS275 / BX275 projection system. It gives you a brief description of basic technical information to help in service and maintain the product. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or not mentioned in the troubleshooting.
Service MANUAL is applied to BS275 / BX275 projection system. It gives you a brief description of basic technical information to help in service and maintain the product. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or not mentioned in the troubleshooting.
Alex Date Revise Version Description 2010.4.14 V1.0 Initial Issue 2011.11.18 V2.0 According to the customer whole enginge module requirement to revise service manual,the contents as following: 1.Cancel charpter 2-13(Disassemble color wheel mod- ule). 2.Cancel charpter 2-14(Disassemble DMD chip and DMD board). 3.Cancel No.5,6,7,19,20 parts and modify No.18 part number in appendix A 2011.12.1 V3.0 According to the customer requirement to add contents as following: 1.Add charpter 2-13(Disassemble color wheel module). 2.Add charpter 2-14(Disassemble DMD chip and DMD board). 3.Add No.5,6,7,19,20 parts number in appendix A 2012.1.31 V4.0 Modify No.5,21 parts number in appendix A 2012.3.19 V5.0 1.Add No.31,32 parts number in appendix A 2.Add new photo sensor rework SOP in appendix C Copyright March. 2012. All Rights Reserved Confdential BS275/BX275 Preface This manual is applied to BS275/BX275 projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting.
Notice: The information found in this manual is subject to change without prior notice. Any subsequent changes made to the data herein will be incorporated in future edition.
BS275/BX275 Service Manual Copyright March., 2012. All Rights Reserved Manual Version 5.0 I BS275/BX275 Confdential BS275/BX275 Comparison List PARTS BS275 BX275 Main BD 80.8HC01G003 80.8HF01G003 Top Cover 51.8HC01G001 51.8HC01G011 DMD 48.8EH01G001 48.8CQ01G003 Engine 70.8HC13GR01 70.8HF05GR01 II Confdential BS275/BX275 III Table of Content Chapter 1 Introduction Highlight 1-1 Compatible Mode 1-4 Product Overview 1-6 Remote control battery installation 1-12 Chapter 2 Disassembly Process Equipment Needed & Product Overview 2-1 Disassemble Lamp Cover Module 2-2 Disassemble Lamp Module 2-2 Disassemble Top Cover Module 2-3 Disassemble Zoom Ring Module 2-3 Disassemble Keypad Board Module 2-4 Disassemble Top Shielding 2-4 Disassemble IO Cover 2-5 Disassemble Main Board Module 2-5 Disassemble Main Board Shielding 2-6 Disassemble Front Cover Module and IR Sensor Board 2-8 Disassemble Engine Module 2-8 Disassemble Color Wheel Module 2-9 Disassemble DMD Chip and DMD Board 2-9 Disassemble Focus Ring 2-10 Disassemble Fan Module and Thermal Switch 2-10 Disassemble Blower Module 2-12 Disassemble LVPS Module 2-12 Disassemble Lamp Driver 2-13 BS275/BX275 Confdential IV Disassemble Interlock Switch 2-14 Disassemble Bottom Shielding 2-15 Disassemble Speaker 2-15 Disassemble Bottom Cover Module 2-16 Rod Adjustment 2-17 Re-write Lamp Usage Hour 2-19
Chapter 3 Troubleshooting LED Lighting Message 3-1 Main Procedure 3-2 Chapter 4 Function Test & Alignment Procedure Test Equipment Needed 4-1 Service Mode 4-1 OSD Reset 4-1 Factory Fan RPM Reset 4-2 Test Condition 4-2 Test Inspection Procedure 4-4 PC MODE 4-5 Video Performance 4-8 Calibration 4-10 Optical Performance Measure 4-12
Chapter 5 Firmware Upgrade Section 1: System Firmware Upgrade 5-1 Equipment Needed 5-1 DLP Composer Lite Setup Procedure 5-2 Get into FW mode 5-3 Confdential BS275/BX275 NLINK Setup Procedure 5-9 Manley USB Driver Upgrade Procedure 5-10 8051 Firmware Upgrade Procedure 5-13
Appendix A Exploded Image I Appendix B Serial Number Defnition I PCBA Code Defnition II
Appendix C New photo sensor board Reworking SOP I BS275/BX275 Confdential 1-1 Chapter 1 Introduction 1-1 Highlight No Item Description 1 Technology 0.55 DMD 1 chip 2xLVDS (DarkChip3) S450 2 Dimension (W x D x H) 286.3*88.2*192 mm (without protruding parts) 3 Weight < 2.31Kg 4 Power Supply Universal AC 100--240V ~ 50 / 60 Hz with PFC input 180W Lamp @ normal operation 160W Lamp @ eco operation Variance FAN speed control (Depend on temperature variance) 5 Keystone Correction +/ -15 degree Vertical 6 Resolution Native Resolution: 800 X 600 7 Brightness 2250 ANSI Lumens ( Typical ) 2000 ANSI Lumens ( Minimum ) 8 Contrast 2200:1 (Full on/Full off) 9 Uniformity 80% Typical (JBMA standard ) 65% Minimum (JBMA standard ) 10 Throw ratio 1.95 ~ 2.15:1 distance/width @2.37m 11 Projection lens F# 2.41-2.55, 1.10X Mechanical Zoom Lens. f=21.8-24mm @ 60 12 Lamp life 3000 hours at typical full power mode. 4000 hours at Eco mode (The more than 50% of lamp population have light out put>50% of initial min. Lumen output at the lamp life time. 13 Lens Offset 115%+/-5% 14 Video compatibility NTSC: M (3.58MHz), 4.43 MHz PAL: B, D, G, H, I, M, N SECAM: B, D, G, K, K1, L HDTV: 480i/p, 576i/p, 720p(50/60Hz), 1080i/p(50/60Hz) BS275/BX275 Confdential 1-2 No Item Description 15 Terminals One D-Sub 15-pin female connector for VGA input and component video input One Mini DIN 4-pin for S-Video Input One RCA Jack for Composite Video Input One Min-pin RS232 port for FW update One D-Sub 15-pin female connector for VGA output One Audio in 3.5mm mini-jack 16 System Controller TI DDP2431 17 Color Wheel 40mm diameter, 6 segments (R81Y41G84C31W52B71) & 7200 rpm 18 Lamp 180W Lamp (Osram E20.8) 19 Temperature Operating: 5 ~ 35C Storage: -20 ~ 60C 20 Altitude Operating: 0~2,500 ft, for 5C~35C 2,500~5,000 ft, for 5C~30C 5,000~10,000 ft, for 5C~25C Storage 40,000 ft 21 Input Signal Computer analog input Video Analog RGB 0.7Vp-p, 75ohm Sync Hsync Freq. 31.35~91.1kHz Vsync Freq. 56~85Hz Separate Sync: (HV) TTL level (bi-polarity) Composite Sync: TTL level (bi-polarity) Sync-on-green: negative sync. 0.3Vp-p Analog Video Composite video 75ohm S-video (Y/C) 75ohm Component video (Y/Pb/Pr) 75ohm BS275/BX275 Confdential 1-3 No Item Description 22 Projection Distance 1.2~12m 23 Projection Screen Size Adjustable from 27.46 to 302.8 (Focus range)(Diagonal) 24 Color Wheel UL/ cUL, FCC B, TUV-GS & CB report, CE, C-Tick, CCC, KC, Gost-R, NOM, SASO 25 Audio speaker Built-in one 2W speaker 26 Projection method Desktop/Ceiling (Front/Rear) BS275/BX275 Confdential 1-4 1-2 Compatible Mode Computer Compatibility (Analog) Compatibility Resolution V-Sync [Hz] VGA 640x350 70 640x350 85 640x400 85 640x480 60 640x480 72 640x480 75 640x480 85 720x400 70 720x400 85 SVGA 800x600 56 800x600 60 800x600 72 800x600 75 800x600 85 XGA 1024x768 60 1024x768 70 1024x768 75 1024x768 85 WXGA 1280x768 60 1280x768 75 1280x720 60 1280x800 60 SXGA 1152x864 60 1152x864 70 1152x864 75 1152x864 85 1280x1024 60 1280x1024 75 1280x1024 85 1280 x 960 60 SXGA+ 1400x1050 60 BS275/BX275 Confdential 1-5 Compatibility Resolution V-Sync [Hz] UXGA 1600 x 1200 60 MAC LC 13 640x480 66.66 MAC II 13 640x480 66.68 MAC 16 832x624 74.55 MAC 19 1024x768 75 MAC 1152x870 75.06 MAC G4 640x480 60 i Mac DV 1024x768 75 i Mac DV 1152x870 75 i Mac DV 1280x960 75 Note: If the Computer Compatibility supportive signal is different from User's Manual, please refer to User's Manual. BS275/BX275 Confdential 1-6 1-3 Product Overview Projector Outlook Front /Upper side Item Description Item Description 1 Control Panel 6 Focus Ring 2 Remote Sensor 7 Ventilation (outlet) 3 Zoom Ring 8 Lens 4 Ventilation (inlet) 9 Lens Cap 5 Speaker BS275/BX275 Confdential 1-7 Rear side Item Description Item Description 1 RGB IN Connector 5 RGB OUT Connector 2 S-VIDEO Connector 6 AUDIO-IN Jack 3 VIDEO Connector 7 AC IN 4 RS232C Service Port 8 KensingtonTM Lock BS275/BX275 Confdential 1-8 Control Panel Item Function Description 1 POWER Power On/Off the Projector 2 POWER LED Indicate the projectors status. 3 LAMP LED Indicate the projectors lamp status. 4 TEMP LED Indicate the projectors temperature status.. 5 KEYSTONE Adjust the image to compensate for distortion caused by tilting the projector. 6 Four Directional Select Keys Use to select items or make adjustments to your selection. 7 SOURCE Press SOURCE to select an input signal. 8 MENU Press Menu to launch the on-screen display (OSD) menu. To exit OSD, Press Menu again. 9 VOLUME Adjust to increase / decrease the volume. 10 OK Confrm your item selection. 11 AUTO Automatically synchronizes the projector to the input source. BS275/BX275 Confdential 1-9 Remote Control Layout BS275/BX275 Confdential 1-10 Item Function Description 1 Infrared transmitter Sends signals to the projector. 2 DIS-MODE Select the Image mode from Presentation,Bright, Movie, SRGB, Blackboard,Classroom, User1 and User2. 3 POWER Turning the Projector On/Off 4 COMPUTER Press COMPUTER to choose RGB IN connector. 5 FREEZE Pause the screen image. Press again to resume the screen image. 7 ENTER Confrm your section of items in sub menu operation. 8 SOURCE Press SOURCE to choose RGB, Component, S-Video and Composite sources. 9 MENU Press MENU to launch the Onscreen display (OSD), back to the top level of OSD for the OSD main menu operation 10 KEYSTONE - Adjust the image to compensate for distortion caused by tilting the projector. 11 AV-MUTE Momentarily turn off/on the audio and video. 12 RESET Return the adjustments and settings to the factory default val- ues. (except for lamp counter) 13 VIDEO 1 (S-VIDEO) Press VIDEO 1 to choose S-VIDEO connector. 14 VIDEO 2 (VIDEO) Press VIDEO 2 to choose VIDEO connector. 15 KEYSTONE + Adjust the image to compensate for distortion caused by tilting the projector. 16 D.ZOOM Zoom out or Zoom in the projector display. 17 Four Directional Select Keys Use to select items or make adjustments to your selection. 18 RE-SYNC Automatically synchronize the projector to the input source. 19 SOURCE-LOCK This function detects the input signal automatically. When fnd- ing a signal, the search will stop. 20 VOLUME +/- Increase/decrease speaker volume. BS275/BX275 Confdential 1-11 Bottom Cover Dimension BS275/BX275 Confdential 1-12 1-4 Remote control battery installation - Press frmly and slide the battery cover off.
- Install new battery (CR2025 type battery)into the compartment.Ensure that the side with a +
- Install new battery into the compartment.
BS275/BX275 Confdential 2-1 Chapter 2 Disassembly Process 2-1 Equipment Needed & Product Overview 1. Screw Bit (+): 105 2. Screw Bit (+): 107 3. Screw Bit (-): 107 4. Hex Sleeves 5 mm 5. Tweezers 6. Projector * Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: - If you need to replace the main board, you have to record the lamp usage hour.
BS275/BX275 Confdential 2-2 2-2 Disassemble Lamp Cover Module 1. Loosen 2 screws (as red circle) on the Lamp Cover. 2. Disassemble the Lamp Cover Module and tear off the Aluminum foil. 2-3 Disassemble Lamp Module 1. Loosen 2 screws (as red circle) on the Lamp Module. 2. Take off the Lamp Module. BS275/BX275 Confdential 2-3 2-4 Disassemble Top Cover Module 1. Unscrew 2 screws (as red circle) from the Bottom Cover. 2. Unscrew 2 screws (as green circle) from the IO Cover . 3. Remove the Top Cover Module. Note:When you disassemble the top cover, please pay attention to the tenons(as yellow square). 2-5 Disassemble Zoom Ring Module 1. Unscrew 7 screws (as red circle) from the Top Cover Module. 2. Remove the Zoom Ring Module. BS275/BX275 Confdential 2-4 2-7 Disassemble Top Shielding 1. Unscrew 9 screws (as red circle). 2. Disassembled the Top Shielding. 2-6 Disassemble Keypad Board Module 1. Unscrew 4 screws (as red circle) to disassemble Keypad Board Module. 2. Tear off 2 EMI gaskets from Keypad Board Module. 3. Separate Keypad Button from Top Cover Module. BS275/BX275 Confdential 2-5 2-8 Disassemble IO Cover 1. Unscrew 4 hex screws (as red circle). 2. Unfasten 2 tenons (as yellow square). 3. Disassembled the IO cover. Note:Take care the tenons when you disassemble the unit. 2-9 Disassemble Main Board Module 1. Unscrew 3 screws (as red circle). 2. Unplug 1 connector (as green square) of Color Wheel. 3. Unplug 6 connectors (as orange square). BS275/BX275 Confdential 2-6 Item Male Connector on Main Board The key feature Figure A Lamp Driver Black wire tube (5 pin) B Fan Compose of Red/Yellow/Black Wire (3 pin) C Blower Compose of Red/Black/White Wire, white connector and Black wire tube (3 pin) D Photo Sensor Compose of Red/Black/White Wire, red connector and Black wire tube (3 pin) E IR Compose of Red/Black/White Wire, green connector and Black wire tube (3 pin) F Speaker Compose of Red/Black Wire and Black wire tube (2 pin) F E D C B A Please refer to the table as below for details of each connector. BS275/BX275 Confdential 2-7 4. Unplug 1 connector (as yellow square). 5. Remove the Main Board. 2-10 Disassemble Main Board Shielding 1. Unscrew 2 screws (as red circle). 2. Disassemble the Main Board Shielding. BS275/BX275 Confdential 2-8 2-11 Disassemble Front Cover Module and IR Sensor Board 1. Unscrew 1 screw (as red circle). 2. Unfasten 2 tenons (as green square). 3. Remove the Front Cover Module. 4. Unfasten 2 tenons (as green square) to disassemble the IR Sensor Board and IR Cover. Note: - Take care the tenons when you disassemble the unit. IR Cover IR Sensor Board 2-12 Disassemble Engine Module 1. Unscrew 4 screws (as yellow circle) to disassemble the Engine Module. BS275/BX275 Confdential 2-9 2-13 Disassemble Color Wheel Module 1. Unscrew 2 screws (as red circle) to disassemble the Color Wheel Module. 2. Unscrew 1 screw (as blue circle) to disassemble the Photo Sensor Board from the Color Wheel Module. Note: - Avoid touching the glass parts of color wheel. 2-14 Disassemble DMD Chip and DMD Board 1. Unscrew 2 screws (as red circle) to disassemble the Heat Sink and DMD Module. 2. Rotate the screw counterclockwise (as yellow circle) to disassemble the DMD Board and DMD Chip. Note: - Avoid touching the DMD Chip when you disassemble it. - Found that the DMD Chip has scrapes or dirt use of a magnifying glass, you may use an electrostatic ion gun to clean it. - Pay attention to the fxed position when assembling the DMD Chip. BS275/BX275 Confdential 2-10 2-15 Disassemble Focus Ring 1. Unscrew 3 screws (as red circle) to disassemble the Focus Ring. Focus Ring 2-16 Disassemble Fan Module and Thermal Switch 1. Unscrew 3 screws (as red circle). 2. Unscrew 1 screw (as orange circle). 3. Disassembled the Fan Module. BS275/BX275 Confdential 2-11 Note: - Take the Fan Module as the right gesture. the wrong gesture the right gesture 4. Unscrew 4 screws (as blue circle) to disassemble the Fan Shielding and Fan. 5. Unscrew 1 screw (as green circle) to disassemble the Thermal Switch. Thermal Switch BS275/BX275 Confdential 2-12 2-17 Disassemble Blower Module 1. Unscrew 3 screws (as red circle) to disassemble the Blower Module. 2. Seprate the Blower and Blower Rubber. 2-18 Disassemble LVPS Module 1. Unscrew 6 screws (as red circle). 2. Unplug 3 connectors (as yellow square). 3. Cut off the cable tie (as green square). 4. Disassemble the LVPS Module, AC Inlet Bracket and LVPS to MB cable. AC Inlet Bracket LVPS to MB cable BS275/BX275 Confdential 2-13 Note: when you assemble the unit must do actions as below: 1. Use the cable tie to pierce the frst hole of LVPS for binding the Interlock Switch and Lamp Driver to LVPS cable (as blue square). 2. Use clamp to fx the Lamp Driver to LVPS cable (as orange square). 2-19 Disassemble Lamp Driver 1. Unscrew 1 screw (as red circle) to disassemble the Lamp Driver Module. BS275/BX275 Confdential 2-14 Interlock Switch 2-20 Disassemble Interlock Switch 1. Unscrew 1 screw (as red circle) to disassemble the Interlock Switch. Note: Make sure the Interlock Switch cable be wedged fllister as the picture shown. Lamp Driver Lamp Driver Holder 2. Unscrew 4 screws (as yellow circle). 3. Unplug 3 connectors (as blue square). 4. Disassemble the Lamp Driver and Lamp Driver Holder. BS275/BX275 Confdential 2-15 2-21 Disassemble Bottom Shielding 1. Unscrew 3 screws (as red cricle) to disassemble the Bottom Shielding. 2-22 Disassemble Speaker 1. Unscrew 2 screws (as yellow circle) to disassemble the Speaker. BS275/BX275 Confdential 2-16 2-23 Disassemble Bottom Cover Module 1. Unscrew 3 nuts (as red circle) to remove the rubber adjust foot. BS275/BX275 Confdential 2-17 2-24 Rod Adjustment 1. Environment Adjustment - The distance between the engine and the screen is 2.4 M. - This process should be done at a dark environment (under 2 Lux). 2. Procedure Adjustment - Change the screen to "white screen". - Adjust the screws by using the rod on the engine module to readjust the image. ("screw 1" should be adjusted frst, and then "screw 2". Adjust until the yellowish or bluish parts disappeared.) 3. Abnormal image inspection - It should not have any abnormal color at the rim of the image by estimating through the eyes. Note:To avoid over adjusting the rod. After the operation, please use the glue to fx the screws. please refer to the blow table for rod adjustment: Z type driver Screw1 Screw2 BS275/BX275 Confdential 2-18 Adjustment Part Screw direction Screen State Description Initial state State after adjusting Right/Left screw1 Right(tighten direction) When the right color band appeared,rotate scew1 clockwise,then the color band disap- peared. Lift(loosen direc- tion When the left color band appeared,rotate scew1 anti-clockwise,then the color band disappeared. Up/Down screw2 Right(tighten direction) When the bottom color band appeared,rotate scew2 clockwise,then the color band disap- peared. Lift(loosen direc- tion When the top color band appeared,rotate scew2 anti-clockwise,then the color band disappeared. BS275/BX275 Confdential 2-19 2-25 Re-write Lamp Usage Hour 1.Press "Menu",when "OSD" is displayed. - Use Left or Right key to select "OPTIONS" . - Use "UP" or "DOWN" key to select "Lamp settings",then press"OK". - Use"UP" or "DOWN" key to select "Eco Mode". - UseLeft or Right key to select "on"or"off",then press "OK". 2. Get into service mode. - Press Power --> Left --> Left --> Menu to get into service mode. - Use Down key to select Exit" - Use Left or Right key to re-write the Normal Lamp hour or Eco Lamp hour. Note:"Eco Mode" status is"on",you can Re- write Eco Lamp Hour. "Eco Mode"status is"off",you can Re-write Normal Lamp Hour.
3. Choose Exit, press OK to exit service mode.
Note: Reset the lamp hour counter after replacing the lamp.(as red square) Left key = decrease lamp hour Right key=increase lamp hour BS275/BX275 Confdential 3-1 Chapter 3 Troubleshooting 3-1 LED Lighting Message Message Power-LED LED Green Amber LAMP (Red) TEMP (Red) Standby (Input power cable) O Normal (Power on) O Powering up (Warming up) Flashing O Power off (Cooling-I: It cant accept any key at this status) Flashing O Power off (Cooling-II: It can accept power key to turn on the projector) O Flashing Error (Lamp failed) O O O Error (Fan lock) O O O Flashing Error (Over temp.) O O O Note:Steady by=> No light=>O BS275/BX275 Confdential 3-2 3-2 Equipment Needed 1. Projector 2. PC (Personal computer) 3. DVD player 4. Screw drivers 5. VGA cable, power cord, S-video cable,Video-cable, audio cable, 6. Voltage test meter 7. Oscilloscope BS275/BX275 Confdential 3-3 3-3 Main Procedure BS275/BX275 Confdential 3-4 3-4 Power troubleshooting BS275/BX275 Confdential 3-5 Power troubleshooting BS275/BX275 Confdential 3-6 3-5 Image troubleshooting BS275/BX275 Confdential 3-7 Image troubleshooting BS275/BX275 Confdential 3-8 Image troubleshooting BS275/BX275 Confdential 3-9 Image troubleshooting BS275/BX275 Confdential 3-10 3-6 Audio Troubleshooting Troubleshooting BS275/BX275 Confdential 3-11 3-7 Remote Troubleshooting BS275/BX275 Confdential 4-1 Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with HDTV resolution - DVD player with Multi-system, equipped Component, Composite, S-Video and HDMI. - HDTV Source (720P, 1080P, 1080i) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) 4-2 Service Mode 1. Turn on the projector 2. Press Power, Left, Left and Menu buttons sequentially on keypad to get into service mode.
4-3 OSD Reset After fnal QC step, we have to erase all saved change again and restore the default setting: (1) Please get into OSD menu. (2) Execute OSD reset function under Options.
BS275/BX275 Confdential 4-2 4-4 Factory Fan RPM Reset After replace main board, fan or upgrade system FW, you need to do: Picture A 1. Plug in the power cord, hold on "left" button then press "power" button, when the power LED lighted green, Temp LED and Lamp LED lighted red about one second, loosen "left" button. 2. After the Logo disappeared, Picture A will be shown. 3. After several minutes, you can check the fan RPM as red circle. a.Please get into Service Mode (refer to 4-2) b.Select Thermal Settings, then press OK, Fan detail information will be shown. Note: 1.The steps must be fnished in 50 seconds after powering on projector. 2. If the factory fan Value dont show in service mode,please repeat the step 1,2 again. 4-5 Test Condition - Circumstance brightness: Dark room less than 2 lux. - Inspection distance: 0.5m~1.0m functional inspection. - Screen size: 60 inches diagonal. - After repairing each unit, a Run-in test is necessary (refer to the below table). Symptom Run-in Time Normal repair 2 hours NFF 4 hours Auto shutdown 6 hours Get into Burn-In Mode * Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles. Press power > Left > Left > Menu buttons sequentially on remote controller to get into service mode Choose Burn-In Test > enter Lamp On Press right key to adjust the time (50) Lamp Off Press right key to adjust the time (10) Set burn in cycle Press right key to adjust the cycle After setting up the time, choose Get into Burn-In Mode and press enter Picture A Confdential 4-3 BS275/BX275 Defect specifcation table < Figure: Zone A, Zone B & Frame(as green line) Defnition, Active area=Zone A+ Zone B > Screen Defects (While replacing DMD Chip, DMD Board and Main Board) Frame Order Symptom Pattern Criteria 1 Bright pixel (dots) Gray 10 pattern A+B1 2 Dark pixel (dots) White pattern A+B 6 3 Bright blemish Gray 15 pattern A+B 10 4 Dark blemish Blue 60 pattern A+B 10 5 Bright dot on frame Gray 10 pattern 1 6 Unstable pixel White & Black pattern A+B 1 7 Adjacent dark pixel White & Black pattern A+B = 0 BS275/BX275 Confdential 4-4 4-6 Test Inspection Procedure Update Change Parts Main Board FW Color wheel Lamp module Engine module Rod module Fan FW Version Update (refer to chapter 5) V V Color Wheel Index (refer to chapter 4-9) V V Lamp counter reset (refer to chapter 2-25) V PC Calibration (refer to chapter 4-9) V V Video Calibration (refer to chapter 4-9) V V OSD Reset (refer to chapter 4-3) V V Re-write Lamp Hour Usage (refer to chapter 2-25) V EDID (refer to chapter 6) V ROD Adjustment(refer to chapter 2-24) V V Factory Fan RPM Reset (refer to chapter 4-4) V V V Note: - If Color appears abnormal after changing Main Board Module, please do Color Wheel index adjustment. - After changing parts, check the information above table. Confdential 4-5 BS275/BX275 4-7 PC MODE For BS275, the native resolution of test signal is 800x600@60HZ. BX275, the native resolution of test signal is 1024x768@60HZ - We take BS275 for example here. 1. Frequency and tracking boundary Procedure - Test equipment: video generator. - Test signal: analog 800 x 600@60Hz - Test Pattern: general-1 or master - Check and see if the image sharpness is well performed. - If not, re-adjust by the following steps: (1) Select Frequency function to adjust the total pixel number of pixel clock in one line period. (2) Select Tracking function and use right or left arrow key to adjust the value to minimize video ficker. - Adjust Resync or Frequency/Tracking/H. Position/ V. Position to the inner screen. Inspection item - Eliminate visual wavy noise by Resync, Frequency or Tracking selection. - Check if there is noise on the screen. - Horizontal and vertical position of the video should be adjustable to the screen frame. Criteria - If there is noise on the screen, the product is con- sidered as failure product. - If there is noise on the screen, use auto or manual frequency function or tracking function to adjust the screen. - The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable. Master General-1 BS275/BX275 Confdential 4-6 2. Bright Pixel Procedure - Test equipment: video generator. - Test signal: analog 800 x 600@60Hz - Test Pattern: gray 10 Inspection item - Bright pixel check. Criteria - Bright pixel should be no more than 1 in the active zone; 1 pixel is allowed on the frame. - Ref. Defect specifcation table
3. Dark Pixel Procedure - Test equipment: video generator. - Test signal: analog 800 x 600@60Hz - Test Pattern: full white Inspection item - Dead pixels check. - White pattern (IRE=100) Criteria - The dark pixel can accept no more than 6 dark pixels. - Adjacent pixels are unacceptable. - Ref. Defect specifcation table 4. Bright Blemish Procedure - Test equipment: video generator. - Test signal: analog 800 x 600@60Hz - Test Pattern: gray 15 Inspection item - Bright blemish check. Criteria - The bright blemish should be no more than 10 under gray 15 pattern. - Ref. Defect specifcation table
5. Dark Blemish Procedure - Test equipment: video generator. - Test signal: analog 800 x 600@60Hz - Test Pattern: blue 60 Full white Gray 10 Gray 15 Confdential 4-7 BS275/BX275 Inspection item - Dark blemish check Criteria - The dark blemish should be no more than 10 under blue 60 pattern. - Ref. Defect specifcation table
6. Focus Test Procedure - Test equipment: video generator. - Test signal: analog 800 x 600@60Hz - Test Pattern: full screen Inspection item - Focus check Criteria - From screen 2.6 M via visual to check the focus, look at the entire screen, focus shall be clear, crisp, and sharp over the entire surface of the display pattern. (Blur word on one of the corner after adjustment is acceptable. However, the word should at least be recognizable.) 7. Color Performance Procedure - Test equipment: video generator. - Test signal: 800 x 600@60Hz, 1080i - Test Pattern: Master, 64 gray RGBW * Please Use 800 x 600@60Hz signal & 64 gray RGBW pattern and 1080i signal & master pat- tern to do color performance test. Color can not discolor to purple and blue. Inspection item - Check if each color level is well-functioned. - Color saturation Criteria - Screen appears normal. It should not have any abnormal condition, such as lines appear on the screen and so on. - Color appears normal. - It is unacceptable to have few lines fashing. - RGBW should all appear normal on the screen and sort from R -G-B-W. - Color levels should be suffcient and normal. Blue 60 Full screen Master 64 gray RGBW BS275/BX275 Confdential 4-8 (The unidentifed color levels on both left and right sides should not over 4 color levels.) - Gray level should not have abnormal color or heavy lines. - If color appears abnormal, please get into ser- vice mode to do color wheel index adjustment. 4-8 Video Performance 1. CVBS Procedure - Test equipment: DVD player - Test signal: CVBS Inspection item - Video performance test Inspection Distance - 1.8M ~2.8M Criteria - Check any abnormal color, line distortion or any noise on the screen. 2. HDTV/ Component Procedure - Test equipment: DVD player - Test signal: Ycbcr/YPbPr Inspection item - HDTV performance test Inspection Distance - 1.8M ~2.8M Criteria - Check any abnormal color, line distortion or any noise on the screen. 3. Audio Test Procedure - Test equipment: DVD Player - Test signal: CVBS Inspection item - Audio performance test Inspection Distance - 1.8M ~2.8M Motion video Confdential 4-9 BS275/BX275 Criteria - Check the sound from speaker - Plug Audio cable into Audio in port, check whether Volume is normal. - Adjust the volume to 0 9 by using the remote con troller. - Check the sound from speaker. - Check whether the mute is normal. 4. S-Video Procedure - Test equipment: DVD player - Test signal: S-Video Inspection item - Video performance test Inspection Distance - 1.8M ~2.8M Criteria - Check any abnormal color, line distortion or any noise on the screen. - Check the sound from speaker. 5. 3D Test Procedure - Test equipment: DVD Player - Test signal:HQFS format CD Inspection item - 3D test Inspection Distance - < 6M Criteria The image should not appear noise, ficker, shadow, shocking, abnormal color. BS275/BX275 Confdential 4-10 4-9 Calibration 1. Color Wheel Index Adjust Check pattern - Test signal: 800*600@60Hz - Test pattern: 64 gray RGBW Procedure - Test equipment: video generator - Please press "Power", "Left", "Left" and "Menu" buttons sequentially to get into Service Mode. - Adjust "Color Wheel Index" to correct the test patten. Inspection item - Color saturation Criteria - There should not have any lack of RGBW. - Color levels should be suffcient and normal.
note: Color Wheel Index should be adjusted when the test pattern appears fashing,abnormal color,missing color. 1. PC Calibration Procedure - Test equipment: video generator - Once Main Board is changed, PC calibration should be done as well. (1) Test signal: 800 x 600@60Hz (2) Test Pattern: White/Black - Note (1) Calibration pattern should be in full screen mode. (2) Please refer to 4-2 Guide to get into service mode, then get into ADC/DEC color, and choose PC Calibration. Inspection item - Check if there is lines on the screen. - Check if there is noise on the screen. - Horizontal and vertical position of the video should be adjustable to the screen frame. Criteria - If there is noise on the screen, the product is considered as failure product. - The screen appears normal, it shouldnt appear
SMPTE BAR 64 gray RGBW Confdential 4-11 BS275/BX275 any abnormal condition, such as lines and so on. - Check if the projection is same as monitor diplayed. 2. Video Calibration Procedure - Test equipment: video generator. - Once main board is changed, Video calibration should be done as well. (1) Test signal: 480i (2) Test Pattern: SMPTE BAR - Note (1) Calibration pattern should be in full screen mode. (2) Please refer to 4-2 Guide to get into Service Mode select ADC/DEC color, and choose Video Calibration. Inspection item - Color sturations Criteria - There should not have any lack of SMPTE BAR.Color levels should be suffcient and normal. - There is not any abnormal lines on the image. BS275/BX275 Confdential 4-12 Full white pattern 4-10 Optical Performance Measure Inspection Condition - Environment luminance: 2 Lux - Product must be warmed up for 5 minutes - Distances from the screen: 2.4 M - Screen Size: 60 inches diagonal 1. Test equipment Procedure - Please get into OSD menu, select Lamp Setting under Options, press Enter but ton, then select Bright mode. - Test equipment: video generator. - Test signal: analog 800 x 600@60Hz 2. Brightness Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9. - Follow the brightness formula to calculate brightness values. Brightness Formula Avg. (P1~P9)*1.1m 2
Criteria 1100 ANSI lumen 3. Full On/Full Off Contrast Procedure - Full white pattern & Full black pattern - Use CL100 to measure brightness values of Confdential 4-13 BS275/BX275 Full black pattern Full white pattern X100% full white pattern P5 & full black pattern B5 (see image: full white) - Follow Contrast formula to calculate contrast values. Contrast Formula P5/B5 Note: P5 = Lux of center in full white pattern B5 = Lux of center in full black pattern Criteria 1800:1 4. Uniformity Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9 (see image: full white). - Follow the Uniformity formula to calculate average values. Uniformity Formula JBMA Uniformity = Avg. (P1, P3, P7, P9) P5 Criteria 65% 4-11 Others 1. Functional Inspection Power Key - Power key must operate smoothly. Remote Controller - Check whether the remote controller can work normal, Menu, Left and Right buttons work smoothly. General - All OSD functions must be checked for func- tionality. When OSD menu is displayed, there shall be no visible peaking, ringing, streaking, or smearing artifacts on the screen. Full white pattern BS275/BX275 Confdential 4-14 Factory Default - The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be dis- played upon Recall is selected from OSD. Display Size - All preset modes shall expand to full screen size using OSD Horizontal and Vertical Size controls. Display Data Channel (DDC) - The purpose of the DDC test is to verify the DDC1/DDC2B operation of the projector and to verify Plug & Play function. Acoustic - High pitch sound from cooling fan and color wheel is unacceptable. 2. Check points for exterior and print pattern Check item Check point Text & Pattern Missing letters & pattern or blurry prints are unacceptable. Exterior Dirt, scrape, water ripples and uneven color are unacceptable. Focus ring/ Zoom ring Focus ring and Zoom ring should be moved smoothly. Logo Missing logo, missing prints and blurry prints are unacceptable Screw All screws sure be fxed and in right type. Pedestal Well-functioned Lamp Cover It should be locked in the correct place. Plastic Parts All plastic parts can not be broken and damaged. Safety or warning label All safety and warning labels should be visible, including all contents. Connector All interface connectors should be complete and workable. Adjust foot Adjust foot should be adjusted smoothly. BS275/BX275 Confdential 5-1 Chapter 5 Firmware Upgrade Section 1: System Firmware Upgrade 5-1-1 Equipment Needed Software: (DDP2431-RS232) - DLP Composer Lite 9.2 - Firmware (*.img) - 1510X library Hardware: - Projector - Power Cord (42.50115G001) - RS232 Cable 9PIN to 3PIN (42.83618G001) - PC or Laptop Confdential 5-2 BS275/BX275 5-1-2 DLP Composer Lite Setup Procedure 1. Choose "DLP Composer Lite V9.2 Setup" Program. 2. Click "Next". 3. Read "License Agreement". - Choose "I accept and agree to be bound by all the terms and conditions of this License Agreement". - Click "Next". 4. Click "Next". BS275/BX275 Confdential 5-3 5. Click "Next". 6. Click "Next". 7. The program is executing "installing" status. 8. Click "Finish". Confdential 5-4 BS275/BX275 5-1-3 Get into FW mode 1. Get into Firmware mode Hold on POWER button and plug in the power cord. - The LED will light red and amber. - Loosen POWER button. - Connect projector with RS232 cable to PC.
Note: - The system fan and the lamp will not operate.
2. Execute the "DLP Composer TM Lite 9.2" fle. 3. Click "Edit" and "Perferences". BS275/BX275 Confdential 5-5 4. Click "Library". - Click the "Browse" and navigate to the directory where you put the DLP Composer fles in. - Click "1510X Library" folder. - Click "OK". 5. Click Communications. - Select Serial Port. - Select the COM Port which you are using. - Click Confgure. 6. Serial Port Confguration picture will appear on the screen. - Make sure the settings are as below: (1) In Baud Rate item, select 115200. (2) In Data Bits item, select 8. (3) In Stop Bits item, select 1. (4) In Parity item, select None. (5) In RTS item, select Enable. (6) In CTS item, select Disable. (7) Key in 4000 into Read and Write items of Timeouts (in milliseconds). - Click OK. 7. Click OK. Confdential 5-6 BS275/BX275 6. Choose "Flash Loader". - Click "Browse" to search the frmware fle (*.img). - Click "Open". 7. Select "Skip Boot Loader Area". (select "32KB"). - Click "Reset Bus" to erase the fash memory. 8. If the FW is ready, click "Start Download" to execute the frmware upgrade. - Click "Yes". 9. Proceeding Picture. BS275/BX275 Confdential 5-7 10. It takes about several minutes, the frmware upgrade process is fnished, "Download completed" will appear on the screen. - Unplug RS232 cable and power cord. 11. Check FW version. - Re-plug in power cord, then restart the unit and get into the Service mode to check the frmware version. (To get into service mode, please press "Power", "Left", "Left" and "Menu" buttons sequentially on remote controller.) Confdential 5-8 BS275/BX275 Section 2: 8051 FW Upgrade 5-2-1 Equipment Needed Software: (N79A901R-USB) - Setup _NLINK_en - Manley USB Driver_NLINK (for N79A901R) - XXX_8051_XXX.hex Hardware: - Projector - Power cord: 42.50115G001 - USB Cable mini USB to USB (A) (42.00284G001) - NLINK Fixture - PC or Laptop BS275/BX275 Confdential 5-9 5-2-2 NLINK Setup Procedure 1. Choose "setup_NLINK_en.exe" program. 2. Click "Next". 3. Click "Next". 4. Click "Next". Confdential 5-10 BS275/BX275 5. Click "Next". - Select the additional task that you may create a desktop icon. 6. Click "Install" to begin installing NLINK Procedure. 7. Click "Finish". - Complete the NLINK setup. 8. "MCU Choose" picture will appear on the screen. - Close the picture. BS275/BX275 Confdential 5-11 5-2-3 Manley USB Driver Upgrade Procedure 1. Set-up - Plug in the power cord, the power LED will light on red. - Connect RGB-IN Port of projector with NLINK Fixture . - Connect NLINK Fixture with PC by USB cable. 2. Execute Program (1) "Found New Hardware Wiszard" picture will appear on the screen. (2) Select "Install from a list or specifc location (Advanced)". (3) Click "Next". (4) Select "Include this location in the search", then click "Browse". (5) "Browse For Folder" picture will appear on the screen. (6) Select "TPRP1" folder in the "Manley USB Driver_N-Link" folder, then click "OK". (1) (3) (2) (4) (6) (5) Confdential 5-12 BS275/BX275 (7) Click "Next". (8) Click "Continue Anyway". (9) Click "Finish". - "Manley TPRP1-Protocol Emulator" will appear on the picture. - Complete the USB Driver Upgrade Procedure. Note: - If "Found New Hardware Wiszard" picture appear again, repeat step 2 to install USB Drivier. (7) (8) (9) BS275/BX275 Confdential 5-13 5-2-4 8051 Firmware Upgrade Procedure 1. Execute 8051 FW Program - Double click "NLINK V1.2" to execute NLINK program. Note: - When we execute NLINK program, the power LED and Fixture LED fash red. 2. Choose the right type of MCU - "MCU Choose" picture will appear on the screen, select "N79A901R". - Click "OK". 3. Choose 8051 fle (*.hex) - "Manley Nlink" picture will appear on the screen. - Ensure "MCU" is the one you chose in the last step (as green square). - Click "Open". - Select the 8051 fle where you put the fle in, then click "Open". 4. Program settings - Ensure NLlNK Fixture and PC are securely connected: the indicator lights on green, and the state is "Connect" (as blue square). - Select "Internel RC(11.0592MHz)" (as green square). - Click "Erase/Write(W)" to execute 8051 FW upgrade. Confdential 5-14 BS275/BX275 5. Finish - When 8051 FW upgrade process is fnished, "Write Chip success" will be shown. 6. Check 8051 FW version - Turn on the unit and get into the service mode to check the 8051 FW version. (To get into service mode, please press "Power", "Left", "Left" and "Menu" buttons sequentially on remote controller.) BS275/BX275 Confdential 6-1 Chapter 6 EDID Upgrade 6-1 EDID Introduction Extended Display Identifcation Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the monitor name and serial number. The information is stored in the display and is used to communicate with the system through a Display Data Channel (DDC), which sites between the display device and the PC graphics adapter. The system uses this information for confguration purposes, so the monitor and system can work together. Note: - If a display device has digital input ports, like DVI or HDMI, but without EDID in its Main Board, the display device will show no image while the input source is digital signal. - The EDID Upgrade procedure for BS275 is the same as BX275, we take BS275 for example here. Confdential 6-2 BS275/BX275 6-2 Equipment Needed Software - EDID Program - EDID File (*.ini) Hardware - Projector - Power Cord for Projector (42.50115G001) - VGA Cable (42.87305G102) - Generic Fixture (80.00001.001) for EDID Key-in (Fixture: JP3 must be closed) - RS-232 9 Pin Cable (pin to pin, F-M) (42.83C07G001) - Power Adapter (42.50115G001) - Monitor - PC Confdential 6-3 BS275/BX275 6-3 Setup Procedure (VGA) 1. Connect all ports (1) Connect P1 of fxture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P3 of fxture with RGB-IN Port of projector by VGA Cable. (3) Plug Power Adapter to JP1 of fxture. (5) Power on fxture. (6) Plug Power Cord to projector. Note: -You must confrm that the JP3 is closed in all procedure. 6-4 EDID Key-In Procedure
1. Execute EDID Program - Double click "EDID" to execute EDID program. JP3 Adapter RS232 Cable VGA Cable JP1 P1 P3 Confdential 6-4 BS275/BX275 2. Process (1) Select the COM Port which you are using. (2) Click "Model". (3) Select the EDID fle (*.ini). (4) Click "Open". (5) Key in the Serial Number into the Barcode blank space. (6) In "Write Source Select" item, select "VGA". (7) Click "Program". 3. Change the cable to VGA - When the message "Please change the cable to VGA" appears on the screen, click "OK". (1) (2) (3) (4) (5) (6) (7) Confdential 6-5 BS275/BX275 4. When the EDID program is completed, a message "OK" will appear on the screen. 5. Read EDID "VGA" information - In "Read item", select "Analog" and "Trans", then click the "Read". 6. EDID information will show the result. Condential Appendix A (Exploded Image) Note: This chapter is only designed to show the exploded image of the projector. For updated part numbers, please refer to RSPL report. 22 21 20 19 18 17 16 15 14 13 12 11 10 7 6 5 4 2 3 8 9 1 24 23 29 28 30 27 25 26 5 31 32 33 BS275/BX275 Confdential 3 Item P/N LG P/N Description BX275 BS275 1 51.8HC01G001 COV30352901 TOP COVER MN3600H BLACK BS275 v 51.8HC01G011 COV30353001 TOP COVER MN3600H BLACK BX275 v 2 80.8CP05G001 COV30386901 PCBA IR SENSOR BD FOR X1161 v v 3 51.8CS03G012 COV30352801 FRONT COVER FOR IR PC MN3600H BLACK ES526 v v 4 49.8CP02G003 COV30352501 SUNON 70*70*20mm AXIAL FAN, SHRINK TUBE, WIRE LENGTH 155mm v v 5 80.8LP04G001 COV30387002 PCBA PHOTO SENSOR BOARD FOR ES526X PROJECOR v v 6 70.8HC09GR01 COV30353501 ASSY COLOR WHEEL MODULE BS275, BX275(SERVICE) v v 7 70.8HC10GR01 COV30388201 ASSY ROD MODULE BS275, BX275(SERVICE) v v 8 49.8CS01G002 COV30352601 SUNON 45*20mm GB1245PKV1-8AY, F TYPE BLOWER v v 9 70.8CQ14GR01 COV30386401 ASSY LAMP DRIVER MODULE X1261 3D (SERVICE) v v 10 49.8CQ01G001 COV30386301 SPEAKER 2W 16OHM DAB128 90mm X1261 v v 11 SP.8HF01GC01 COV30389301 LAMP MODULE FOR PROJECTOR Z15-XGA/Z15-SVGA v v 12 70.8HC12GR01 COV30389001 ASSY LAMP COVER MODULE BS275, BX275(SERVICE) v v 13 52.8EH05G001 COV30353101 RUBBER ADJUST FOOT ES526 v v 14 51.8CS02G001 COV30352701 BOTTOM COVER PC MN3600H BLACK PDG-DSU30 v v 15 75.8AA04G001 COV30386601 BUY ASSY INTERLOCK SWITCH 1409X v v 16 75.8CP03GP01 COV30386701 LVPS 180W X1161 STB<1W CT-258C v v 17 70.8HC11GR01 COV30388601 ASSY IO COVER MODULE BS275, BX275(SERVICE) v v 18 70.8HC13GR01 COV30353302 WHOLE ASSY ENGINE MODULE 800*600 8HC(SERVICE) v 70.8HF05GR01 COV30353303 WHOLE ASSY ENGINE MODULE 1024*768 8HF(SERVICE) v 19 80.8CP02G001 COV30386801 PCBA DMD BOARD FOR X1161 v v 20 48.8CQ01G003 COV30387401 0.55" XGA 2xLVDS SERIES 450 DMD -8 TI 8060-603cB v 48.8EH01G001 COV30387501 0.55" SVGA 2xLVDS SERIES 450 DMD -8 TI 8060-603cB v 21 80.8HC01G003 COV30387301 PCBA MAIN BD FOR LGE BS275 NEW PHOTO SENSOR v 80.8HF01G003 COV30387102 PCBA MAIN BD FOR LGE BX275 NEW PHOTO SENSOR v 22 42.00304G001 COV30386101 FFC KEYPAD TO FORMATTER BD 16P P=0.5 122mm HD80 v v 23 80.8HC03G001 COV30387201 PCBA KEYPAD BD FOR LGE Z15-SVGA PROJECTOR v v 24 52.8HC01G001 COV30353201 KEYPAD RUBBER FOR BS275, BX275 v v 25 42.50115G001 COV30386201 CABLE POWER CORD 1.8M SP30+IS14 US v v
42.00110G011 COV30385801 CABLE POWER CORD 1.8M SP-62/IS-14 UK DIS-WARNING LABEL v v 42.00120G011 COV30385901 CABLE POWER CORD 1.8M SP-023/IS-14 EUROPE DIS- WARNING LABEL v v 42.00191G001 COV30386001 CABLE POWER CORD 1.8M SP-022/IS-14 KOREA v v 26 55.8HC01G001 COV30392401 CARTON AB FLUTE 18KG 395*163*312MM BS275 v v 27 75.8FL03G001 COV30389201 8FL LENS CAP MODULE v v 28 36.8HF01G001 SAC30666021 USER'S GUIDE MULTILINGUAL (CD) BS275/BX275 v v 29 36.8HF02G001 MBM36259605 WARRANTY CARD EU 9L FOR LG v v 36.8HF03G001 3840TWL005J WARRANTY CARD INDONESIA FOR LG v v 36.8HF04G001 3840TWL005B WARRANTY CARD KOREA FOR LG v v 36.8HF06G001 MBM36259609 WARRANTY CARD TURKEY FOR LG v v 30 45.8HC01G001 COV30392301 REMOTE CONTROLLER FOR LGE BS275&BX275 v v 31 85.1A126G080 COV31453101 SCREW PAN MECH M2.6*8 Ni v v 32 51.8HH17G001 COV31453201 PHOTO SENSOR BD SPACER UF65 v v BS275/BX275 Confdential 1 Appendix B I. Serial Number System Defnition Serial Number Format for Projecto Y MM RR CC SSSSS 1 2 3 4 5
1: Y = YEAR(Last digit of Year) (ex:2010 = 0) 2: MM =Month(Jan = 01,Feb =02,...Dec=12) 3: RR =Site code for each production factory (For Coretronic:CT) 4: CC =Code is self-produced by coding program. 5: SSSSSS = Serial code (00001~09999)
EX: This label "003CTCC00001 represents the serial number for LG. It is produced in China Coretronic on March, 2010. Its serial code is 00001. BS275/BX275 Confdential 2 II. PCBA Code Defnition PCBA Code for Projector A B XXXXXXXXXX C XXX EEEE 1 2 3 4 5 6
1 : ID 2 : Vendor Code 3 : P/N 4 : Revision 5 : Date Code 6 : S/N BS275/BX275 Confdential 1 Appendix C New photo sensor board Reworking SOP Note: 1.This procedure only for reworking old photo sensor(80.8EG04G002) to improve auto shutdown, image ficker issue 2. The new photo sensor(80.8LP04G001) board must match with new main board The PN of new main board of BS275 is 80.8HC01G003 The PN of new main board of BX275 is 80.8HF01G003 3. For main board rework, refer to chapter 2 (2-1~2-9)for details 1. Parts Required Coretronic P/N LG P/N Description Quantity 80.8LP04G001 COV30387002 PCBA PHOTO SENSOR BOARD 1 85.1A126G080 COV31453101 SCREW PAN MECH M2.6*8 NI 1 51.8HH17G001 COV31453201 PHOTO SENSOR BD SPACER 1 2. Disassemble Photo Sensor Board 1).Unscrew 1 screw (as blue circle) to disassemble the photo sensor board from the Color Wheel Module. BS275/BX275 Confdential 2 3. Assemble New Photo Sensor Board 1). Add spacer with tape to new photo sensor board (as below picture shows). 2). Assemble new photo sensor board on color wheel module. Note: When fx photo sensor screw, photo sensor board must be placed on color wheel bracket horizontally.