Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01

Samples

Gage Type Micrometer

Part No.

Total Tolerance

Operators

Characteristic

Proc. Std. Dev.

Trials

Study By

Least Count 0.001

10

R&R - Range & Average Report - DataSheet

Appraiser/Trials
Rob

Tom

Sash

Part Average

Part
6

Date 17/06/2014

Confidence 95%

6/17/2014

Pp / Ppk
Coverage 99.73% (6 * Sigma)

Average

10

1
2
3
Average
Range

0.29
0.41
0.64
0.4467
0.35

-0.56
-0.68
-0.58
-0.6067
0.12

1.34
1.17
1.27
1.26
0.17

0.47
0.5
0.64
0.5367
0.17

-0.8
-0.92
-0.84
-0.8533
0.12

0.02
-0.11
-0.21
-0.1
0.23

0.59
0.75
0.66
0.6667
0.16

-0.31
-0.2
-0.17
-0.2267
0.14

2.26
1.99
2.01
2.0867
0.27

-1.36
-1.25
-1.31
-1.3067
0.11

1
2
3
Average
Range

0.08
0.25
0.07
0.1333
0.18

-0.47
-1.22
-0.68
-0.79
0.75

1.19
0.94
1.34
1.1567
0.4

0.01
1.03
0.2
0.4133
1.02

-0.56
-1.2
-1.28
-1.0133
0.72

-0.2
0.22
0.06
0.0267
0.42

0.47
0.55
0.83
0.6167
0.36

-0.63
0.08
-0.34
-0.2967
0.71

1.8
2.12
2.19
2.0367
0.39

-1.68
-1.62
-1.5
-1.6
0.18

1
2
3
Average
Range

0.04
-0.11
-0.15
-0.0733
0.19

-1.38
-1.13
-0.96
-1.1567
0.42

0.88
1.09
0.67
0.88
0.42

0.14
0.2
0.11
0.15
0.09

-1.46
-1.07
-1.45
-1.3267
0.39

-0.29
-0.67
-0.49
-0.4833
0.38

0.02
0.01
0.21
0.08
0.2

-0.46
-0.56
-0.49
-0.5033
0.1

1.77
1.45
1.87
1.6967
0.42

-1.49
-1.77
-2.16
-1.8067
0.67

0.1689

-0.8511

1.0989

0.3667

-1.0644

-0.1856

0.4544

-0.3422

1.94

-1.5711

[Ra-Bar =0.1840]]+[Rb-Bar =0.5130]]+[Rc-Bar =0.3280]]/[# of Operators =3] =

[Max XBar =0.1903] - [Min XBar=-0.2543] =
[RDBar =0.3417] x [D4 =2.574] =

Xa-Bar =
Ra-Bar =

0.194
0.166
0.211
0.1903
0.184

Xb-Bar =
Rb-Bar =

0.001
0.115
0.089
0.0683
0.513

Xc-Bar =
Rc-Bar =
XDBar =
Rp =

-0.223
-0.256
-0.284
-0.2543
0.328
0.0014
3.5111

RDBar =
XBar(diff) =
UCLr=

0.3417
0.4447
0.8795

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 1/8

Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01

Samples

Gage Type Micrometer

Least Count 0.001

Part No.

Total Tolerance

Operators

Characteristic

Proc. Std. Dev.

Trials

Study By

10

6/17/2014

Date 17/06/2014
Pp / Ppk
Coverage 99.73% (6 * Sigma)

Confidence 95%

R&R - Range & Average Report

Measurement Systems Analysis
% Total Variation (TV)
Repeatability - Equipment Variation (EV)
EV
= RDbar * K1
% EV =
100 [EV / TV]
0.3417 * 0.590817514
100 [ 0.2019/1.1460]
0.2019
17.61
Reproducibility - Appraiser Variation (AV)
AV
= SQRT [ ( XBar Diff * K2 )^2 ( EV^2 / nr ) ]
% AV =
100 [AV / TV]
SQRT[(0.4447 * 0.523135675)^2 - (0.2019^2/(10*3))]
100 [ 0.2297/1.1460]
0.2297
20.04
Repeatability && Reproducibility (RR)
RR
=
SQRT [ (EV^2 + AV^2) ]
% RR =
100 [RR / TV]
SQRT [0.2019^2 + 0.2297^2 ]
100 [ 0.3058/1.1460]
0.3058
26.68
Part Variation (PV)
PV
= Rp * K3
% PV = 100 [PV / TV]
3.5111 * 0.314559381
100 [ 1.1045/1.1460]
1.1045
96.37
Total Variation (TV)
TV
= SQRT [ R&R^2 + PV^2 ]
nDC
= 1.41( PV / RR )
SQRT [0.3058^2 + 1.1045^2 ]
1.41 ( 1.1045/0.3058)
1.146
5.093 ~ 5
Statistic
EV
AV
RR
PV
TV
nDC

TV
PV
nDC
S/N Ratio

St.Dev.

6. * St.Dev.

0.2019
1.2112
0.2297
1.3781
0.3058
1.8347
1.1045
6.6267
1.146
6.876
5.093 [~ 5]
nDC Calculation
Based on Process Tolerance
-

% Study
17.61
20.04
26.68
96.37
100
S/N Ratio

% Contrib
Based on Study Variation
3.1
4.02
7.12
92.88
100
3.6119

Based on Process Variation

-

% Tol
-

% Proc

Pp/Ppk

Based on Target Pp/Ppk

-

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 2/8

Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01
Gage Type Micrometer
Least Count 0.001

Part No.

Total Tolerance

Operators

Samples

Characteristic

Proc. Std. Dev.

Trials

Study By

10

Confidence 95%

6/17/2014

Date 17/06/2014
Pp / Ppk
Coverage 99.73% (6 * Sigma)

Graphical Analysis
XBar Chart

Run Chart By Appraisers

Range Chart

Run Chart By Parts

Scatter Plot

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 3/8

Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01
Gage Type Micrometer
Least Count 0.001
XBar Chart - Stacked (Interaction Plot)

Samples
Operators
Trials

10
3

Part No.

Total Tolerance

Characteristic

Proc. Std. Dev.

Study By
3
Components of Variation

Confidence 95%

6/17/2014

Date 17/06/2014
Pp / Ppk
Coverage 99.73% (6 * Sigma)

Range Chart - Stacked

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 4/8

Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01
Gage Type Micrometer
Least Count 0.001

Part No.

Total Tolerance

Operators

Samples

Characteristic

Proc. Std. Dev.

Trials

Study By

10

Confidence 95%

6/17/2014

Date 17/06/2014
Pp / Ppk
Coverage 99.73% (6 * Sigma)

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 5/8

Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01
Gage Type Micrometer
Least Count 0.001

Part No.

Total Tolerance

Operators

Samples

Characteristic

Proc. Std. Dev.

Trials

Study By

10

Confidence 95%

6/17/2014

Date 17/06/2014
Pp / Ppk
Coverage 99.73% (6 * Sigma)

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 6/8

Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01
Gage Type Micrometer
Least Count 0.001

Part No.

Total Tolerance

Operators

Samples

Characteristic

Proc. Std. Dev.

Trials

Study By

10

Confidence 95%

6/17/2014

Date 17/06/2014
Pp / Ppk
Coverage 99.73% (6 * Sigma)

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 7/8

Symphony Technologies Demo Copy

Study Range-Average

Gage ID Demo_01
Gage Type Micrometer
Least Count 0.001

Part No.

Total Tolerance

Operators

Samples

Characteristic

Proc. Std. Dev.

Trials

Study By

10

Confidence 95%

6/17/2014

Date 17/06/2014
Pp / Ppk
Coverage 99.73% (6 * Sigma)

06/2004(Demo)
RRRA(Demo)

DEMO(Demo)

Page 8/8