Presenting..

KUMKANG
Industrialised Building System Formwork
KUMKANG ALU FORM
Its a lightweight hand-held aluminium
shuttering system
Its a mass production technique
It employs the latest CAD facilities in
designing
It uses structural-grade aluminum alloy
Its environmentally friendly
Its adaptable, flexible, accurate & fast
Its cost effective for 50 plus repeats of a
typical layout
KUMKANG
ALU FORM
ALLOWS BUILDINGS TO BE BUILT
AT A RATE OF
5 DAYS per Floor
(or SIX floors a month)
KUMKANG
ALU FORM
THE ANSWER IS CYCLING:
DIVIDE THE TYPICAL FLOOR INTO 4 WORK ZONES;

DIVIDE THE WORK INTO 4 TASKS FOR 4 WORK TEAMS;

EACH TEAM WORKS IN A DIFFERENT ZONE & SIMPLY
CARRIES OUT THE SAME TASK EVERY DAY;

SIZE THE TEAMS SO THAT ALL MEMBERS ARE FULLY
OCCUPIED EVERY DAY;

EVERY 4 DAYS A WORK CYCLE IS COMPLETED AND A
NEW FLOOR BUILT.


STRUCTURAL WORK ON SITE DIVIDES
INTO FOUR MAIN TASKS:
1. Erect & strike vertical forms (walls
& column forms)
2. Erect & strike horizontal forms
(slabs)
3. Install deck steel and M&E ducting
4. Pour the concrete


These tasks follow a logical
sequence.
Each task is performed by a
separate team, which specializes in
that task.

A SIMPLISTIC EXAMPLE
ASSUME A RECTANGULAR BUILDING;
DIVIDE FLOOR INTO FOUR WORK ZONES
A, B, C and D:
Zone B Zone C
Zone D Zone A
DAY 1
ERECT WALL
FORMS
Zone A
Zone B Zone C
Zone D
ERECT WALL
FORMS
ERECT SLAB
FORMS
W
A
L
L

F
O
R
M
I
N
G

T
E
A
M


m
o
v
e
d

t
o

Z
o
n
e

B

DAY 2
Zone A
Zone C
Zone D
Zone B
BARBENDER
+
M&E
WALL FORMING TEAM Moved to Zone C
S
L
A
B

F
O
R
M
I
N
G

T
E
A
M


m
o
v
e
s

t
h
u
s

DAY 3
Zone A
Zone C
Zone D
Zone B
ERECT WALL
FORMS
ERECT SLAB
FORMS
BARBENDER
+
M&E
POUR
CONCRETE
B
A
R
B
E
N
D
E
R

+

M
&
E


m
o
v
e
s

t
h
u
s

SLAB FORMING TEAM moves thus
W
A
L
L

F
O
R
M
I
N
G

T
E
A
M


m
o
v
e
s

t
h
u
s

DAY 4
Zone A
Zone C
Zone D
Zone B
ERECT WALL
FORMS
ERECT SLAB
FORMS
STRIP &
RE-ERECT
WALL
FORMS
BARBENDER
+
M&E
POUR
CONCRETE
NOW ALL TEAMS ARE ON CYCLE!
Zone A
Zone B
Zone C
Zone D
DAY 5 (TYPICAL)
ERECT SLAB
FORMS
EXAMPLE
GROUND FLOOR
(usually non-typical layout)
CYCLE ON EACH FLOOR,
THEN MOVE UP TO NEXT

START AT FIRST
TYPICAL FLOOR
FLOORS with
TYPICAL LAYOUT
ALU-FORM
CONSISTS OF
ALUMINUM
PANELS &
COMPONENTS



Kumkang
ALU FORM
ALU Wall Form
Standard Design for ALU Wall Form
Standard Modular
Panel Form Design

Steel ties
connect
to opposite
panels as
well control
the Wall
Thickness
START OF WALL ERECTION SEQUENCE . . .
LOAD-BEARING / SHEAR WALL
BUILDING DESIGN
Column, Beam & Slab Design ( R.C Frame)
ALU DECK Form
Slab Formwork before re-bar
BEAM
SLAB
Column, Bean & Slab Design
Easy Dismantling of panels
Steel / Aluminium Gang Formwork For External
FORMING THE STAIRS
Stair Form
Preview of past projects
using Kumkang Alu Form
4 Storey Apartment in Sabah
Project in Seoul, South Korea
Laya-Laya, Tuaran, Sabah, East Malaysia
Syarikat Perumahan Negara Berhads
Affordable Housing Projects
Laya-Laya, Tuaran, Sabah, East Malaysia
Syarikat Perumahan Negara Berhads Affordable Housing Projects
Break down of Formwork System
to be Delivered at Tajura
Sub-basement Footings = 6 sets
Transfer Floor ( Columns, walls and
slab) = 6 sets
Typical Floor ( Walls and Slabs) = 13
sets
Cycle Time of Formwork system
Sub-basement --- 7 days in one Building
after move to next building
Transfer floor --- 8 days in one Building
and move to next Building
Typical Floor (1F to Roof floor) --- 5 days
per floor, total = 20 days per Building and
move to next buildings
---THE END---