3408E/3412E Heui Fuel System: Fluid Manifold Hydraulic Passage

PUMP
CONTROL
VALVE
OIL
FILTER
OIL
COOLER
HEUI
HEUI
OIL
SUMP
HYDRAULIC
PRESSURE
SENSOR
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR OIL PRESSURE
SENSOR
HYDRAULIC
SUPPLY
PUMP
GROUP
COOL DOWN
CIRCUIT
FUEL TANK
FUEL
TEMPERATURE
SENSOR
PRESSURE
REGULATING
VALVE
SECONDARY
FUEL
FILTER
FUEL
TRANSFER
PUMP
PRIMARY
FUEL FILTER
WATER
SEPARATOR
LUBE OIL
PUMP
TO LUBE
SYSTEM
3408E/3412E HEUI FUEL SYSTEM
FLUID MANIFOLD
HYDRAULIC PASSAGE
FLUID MANIFOLD
HYDRAULIC PASSAGE
ECM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)
GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
TURBO OUTLET PRESS. SENSOR
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
PUMP CONTROL VALVE
COOLANT TEMP. SENSOR
ATMOSPHERIC PRESS. SENSOR
OIL PRESSURE SENSOR
HYDRAULIC TEMP. SENSOR
FUEL TEMPERATURE SENSOR
COOLANT FLOW SWITCH
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
INSTRUMENT
PANEL
AUTO RETARDER CONTROL
EPTC II TRANSMISSION CONTROL
ELECTRONIC SERVICE TOOL
CAT DATA LINK
FAN
FAN SPEED SENSOR
FAN CONTROL VALVE
TURBO INLET PRESSURE SENSOR
THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
THROTTLE
SENSOR
ACCELERATOR
PEDAL
DISCONNECT SWITCH
3408E/3412E HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
ELECTRONIC CONTROL SYSTEM
39
32
29
38
18
12
732-PK
996-GN
998-BR
999-WH
F723-PK
F724-PU
SECONDARY ENGINE SPEED
+V TIMING
DIGITAL RETURN
PRIMARY ENGINE SPEED
TIMING CAL +
TIMING CAL -
ECM
(3408E/3412 E)
P2 J2
A
B
C
OR
BK
WH
SECONDARY
SPEED/TIMING
SENSOR
A
B
C
OR
BK
WH
PRIMARY
SPEED/TIMING
SENSOR
TIMING CALIBRATION
CONNECTOR
1
2
SPEED/TIMING SENSORS
P44 J44
P20 J20
P26
P1 J1
4
3
6
5
7
2
1
8
REF
REF
REF
REF
REF
REF
REF
REF
TDC
TDC
TDC
TDC
TDC
TDC
TDC
SINGLE
50/50 TOOTH
TIMING WHEEL
ROTATION
TDC CYLINDER No. 1
TIMING
CALIBRATION
RANGE 10
PRIMARY
SPEED/TIMING
SENSOR
SECONDARY
SPEED/TIMING
SENSOR
TIMING WHEEL
PUMP
CONTROL
VALVE
OIL
FILTER
OIL
COOLER
HEUI
HEUI
OIL
SUMP
HYDRAULIC
PRESSURE
SENSOR
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR OIL PRESSURE
SENSOR
ECM
HYDRAULIC
SUPPLY
PUMP
GROUP
COOL DOWN
CIRCUIT
FUEL TANK
FUEL
TEMPERATURE
SENSOR
PRESSURE
REGULATING
VALVE
SECONDARY
FUEL
FILTER
FUEL
TRANSFER
PUMP
PRIMARY
FUEL FILTER
WATER
SEPARATOR
LUBE OIL
PUMP
TO LUBE
SYSTEM
FLUID MANIFOLD
HYDRAULIC PASSAGE
FLUID MANIFOLD
HYDRAULIC PASSAGE
TO LUBE
SYSTEM
FUEL
TRANSFER
PUMP
PUMP
CONTROL
VALVE
OIL
FILTER
OIL
COOLER
HEUI
HEUI
OIL
SUMP
HYDRAULIC
PRESSURE
SENSOR
HYDRAULIC
TEMPERATURE
SENSOR
OIL PRESSURE
SENSOR
ECM
COOL DOWN
CIRCUIT
LOW PRESSURE OIL (HYDRAULIC) SUPPLY
FUEL TANK
FUEL
TEMPERATURE
SENSOR
PRESSURE
REGULATING
VALVE
SECONDARY
FUEL
FILTER
PRIMARY
FUEL FILTER
WATER
SEPARATOR
LUBE OIL
PUMP
COLD START
OIL
RESERVOIR
HYDRAULIC
SUPPLY
PUMP
GROUP
FLUID MANIFOLD
HYDRAULIC PASSAGE
FLUID MANIFOLD
HYDRAULIC PASSAGE
TO LUBE
SYSTEM
FUEL
TRANSFER
PUMP
PUMP
CONTROL
VALVE
OIL
FILTER
OIL
COOLER
HEUI
HEUI
OIL
SUMP
HYDRAULIC
PRESSURE
SENSOR
HYDRAULIC
TEMPERATURE
SENSOR
OIL PRESSURE
SENSOR
HYDRAULIC
SUPPLY
PUMP
GROUP
COOL DOWN
CIRCUIT
HIGH PRESSURE HYDRAULICS
FUEL
TEMPERATURE
SENSOR
ECM
FUEL TANK
PRESSURE
REGULATING
VALVE
SECONDARY
FUEL
FILTER
PRIMARY
FUEL FILTER
WATER
SEPARATOR
LUBE OIL
PUMP
COLD START
OIL
RESERVOIR
FLUID MANIFOLD
HYDRAULIC PASSAGE
FLUID MANIFOLD
HYDRAULIC PASSAGE
TO LUBE
SYSTEM
FUEL
TRANSFER
PUMP PRESSURE
REGULATING
VALVE
PUMP
CONTROL
VALVE
OIL
FILTER
OIL
COOLER
LUBE OIL
PUMP
HEUI
HEUI
OIL
SUMP
HYDRAULIC
PRESSURE
SENSOR
HYDRAULIC
TEMPERATURE
SENSOR
OIL PRESSURE
SENSOR
ECM
COOL DOWN
CIRCUIT
LOW PRESSURE FUEL SUPPLY
FUEL
TEMPERATURE
SENSOR
FUEL TANK
SECONDARY
FUEL FILTER
(2 MICRON)
PRIMARY
FUEL FILTER
WATER
SEPARATOR
COLD START
OIL
RESERVOIR
HYDRAULIC
SUPPLY
PUMP
GROUP
FLUID MANIFOLD
HYDRAULIC PASSAGE
FLUID MANIFOLD
HYDRAULIC PASSAGE
LOW PRESSURE
FUEL SUPPLY
CYLINDER HEAD
INJECTOR SLEEVE
FLUID SUPPLY
MANIFOLD
INJECTOR
INJECTOR OIL
ADAPTER
JUMPER TUBE
INJECTOR CLAMP
HIGH PRESSURE
HYDRAULIC PASSAGE
CYLINDER HEAD
ROCKER ARM BASE
LUBE OIL PASSAGE
CYLINDER BLOCK
COOLANT
METAL WASHER
INJECTOR FLUID FLOW
HIGH PRESSURE HYDRAULIC OIL
FLUID SUPPLY
MANIFOLD
INJECTOR
CYLINDER
HEAD
LOWER INJECTOR
O-RING SEAL
UPPER INJECTOR
O-RING SEAL
INJECTOR FUEL SUPPLY
METAL-TO- METAL
CONTACT
LOW PRESSURE
FUEL SUPPLY
CYLINDER HEAD
INJECTOR SLEEVE
UPPER SLEEVE
O-RING SEAL
LOWER SLEEVE
O-RING SEAL
LOW PRESSURE
FUEL SUPPLY PASSAGE
CYLINDER HEAD
INJECTOR SLEEVE
HIGH PRESSURE
HYDRAULIC PASSAGE
ROCKER ARM
BASE
LUBRICATION OIL
PASSAGE
EXTRACTOR
SPLINES
FUEL SEALS
FLUID SUPPLY MANIFOLD
INJECTION CURRENT WAVEFORM
0 1 2 3 4
C
U
R
R
E
N
T

F
L
O
W
TIME (MILLISECONDS)
PULL-IN PEAK CURRENT
HOLD-IN PEAK CURRENT
ONE CYCLE
5
WAVEFORM AND RESPONSE CHARACTERISTICS
0 1 2 3 4
C
U
R
R
E
N
T

F
L
O
W
TIME (MILLISECONDS)
CURRENT
POPPET
LIFT
INJECTION
RATE
START OF
INJECTION
DURATION
5
END OF
INJECTION
HEUI UNIT INJECTOR
3 MAIN GROUPS
VALVE BODY
GROUP
BARREL GROUP
NOZZLE GROUP
HORIZONTAL
BOLTS
JUMPER TUBE
INJECTOR CLAMP
VERTICAL
BOLTS
INJECTOR INSTALLATION
ALLEN
SCREWS
INJECTOR OIL
ADAPTOR
PRIMING PORT
ORIFICE
RESERVOIR
SWASHPLATE
TRANSFER PUMP
COMPENSATOR
VALVE
HEUI PUMP
VALVE BASE
DRAIN PASSAGE
TO LUBE
SYSTEM
FUEL
TRANSFER
PUMP
PUMP
CONTROL
VALVE
OIL
FILTER
OIL
COOLER
HEUI
HEUI
OIL
SUMP
HYDRAULIC
PRESSURE
SENSOR
HYDRAULIC
TEMPERATURE
SENSOR
OIL PRESSURE
SENSOR
ECM
COOL DOWN
CIRCUIT
COOL DOWN BYPASS CIRCUIT
FUEL TANK
FUEL
TEMPERATURE
SENSOR
PRESSURE
REGULATING
VALVE
SECONDARY
FUEL
FILTER
LUBE OIL
PUMP
PRIMARY
FUEL FILTER
WATER
SEPARATOR
FLUID MANIFOLD
HYDRAULIC PASSAGE
HYDRAULIC
SUPPLY
PUMP
GROUP
COLD START
OIL
RESERVOIR
FLUID MANIFOLD
HYDRAULIC PASSAGE
DRAIN
.020 IN.
ORIFICE
CHECK FITTING SPRING VALVE BLOCK SEAT
REVERSE FLOW CHECK VALVE
FROM
PUMP
TO
INJECTORS
SEAT
(END VIEW)
ADAPTER CAGE
RING SHELL PIN
STATOR
SEAL SEAT
POPPET
VALVE
SOLENOID ARMATURE
STOP
TO
CASE DRAIN
FROM LOAD
SENSING SPOOL
VALVE
VALVE
BLOCK
NO CURRENT FLOW
COIL
ASSEMBLY
PUMP CONTROL VALVE
EDGE FILTER
SPRING
RETAINER
ADAPTER CAGE
RING
SHELL PIN
STATOR
SEAL SEAT
POPPET
VALVE
SOLENOID ARMATURE
STOP
COIL
ASSEMBLY
EDGE
FILTER
SPRING
RETAINER
FROM LOAD
SENSING SPOOL
VALVE
VALVE
BLOCK
HIGH CURRENT FLOW
PUMP CONTROL VALVE
TO
CASE DRAIN
HEUI SYSTEM POWER SUPPLIES
ECM: 24 VOLTS
INJECTORS: 105 VOLTS
ANALOG SENSORS: 5 VOLTS
SPEED/TIMING SENSORS: 12.5 VOLTS
DIGITAL SENSORS: 8 VOLTS
PUMP CONTROL VALVE: 0 to 24 VOLTS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)
GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
PUMP
CONTROL VALVE
OIL PRESSURE SENSOR
COOLANT FLOW SWITCH
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
INSTRUMENT
PANEL
AUTO RETARDER CONTROL
EPTC II TRANSMISSION CONTROL
ELECTRONIC SERVICE TOOL
CAT DATA LINK
FAN
FAN SPEED SENSOR
FAN CONTROL VALVE
THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
THROTTLE
SENSOR
ACCELERATOR
PEDAL
DISCONNECT SWITCH
3408E/3412E HEUI SYSTEM
ECM POWER SUPPLY COMPONENTS
MACHINE
HARNESS
05
11
04
06
23
ECM
(3408E/3412E)
(-) BATTERY
(-) BATTERY
(+) BATTERY
(+) BATTERY
KEY SWITCH ON
229-BK-14
229-BK-14
150-RD-14
150-RD-14
113-OR
1
2
26
24 VOLTS DC
(+)
(-)
ENGINE BLOCK
GROUND BOLT
CIRCUIT BREAKER
BATTERY
R
C
S
B
ST
OFF
ON
308-YL
200-BK
105-RD
KEY SWITCH
112-PU
117-RD
113-OR
15 A
10 AMP
P3 J3
P1 J1
ECM POWER SUPPLY CIRCUIT
DISCONNECT
SWITCH
39
32
29
38
18
12
732-PK
996-GN
998-BR
999-WH
F723-PK
F724-PU
SECONDARY ENGINE SPEED
+V TIMING
DIGITAL RETURN
PRIMARY ENGINE SPEED
TIMING CAL +
TIMING CAL -
ECM
(3408E/3412E)
P2 J2
A
B
C
OR
BK
WH
SECONDARY
SPEED/TIMING
SENSOR (LH)
A
B
C
OR
BK
WH
PRIMARY
SPEED/TIMING
SENSOR (RH)
SPEED/TIMING SENSOR POWER SUPPLY
12.5 1 VOLTS
P44 J44
P20 J20
P1 J1
16
05
32
A701-GY
F726-YL
A703-BR
F726-YL
P2 J2
INJECTOR WIRING SCHEMATIC
SOLENOID 1 POWER
SOLENOID 1/3 RETURN
SOLENOID 3 POWER
ECM
(3408/3412E)
40
11
34
A702-PU
F727-BU
A704-GN
F727-BU
SOLENOID 2 POWER
SOLENOID 2/4 RETURN
SOLENOID 4 POWER
32
17
38
A705-BU
F728-BR
A707-PU
F728-BR
SOLENOID 5 POWER
SOLENOID 5/7 RETURN
SOLENOID 7 POWER
28
21
22
A706-GY
F729-GN
A708-BR
F729-GN
SOLENOID 6 POWER
SOLENOID 6/8 RETURN
SOLENOID 8 POWER
37
27
31
A709-OR
F730-GY
A711-PU
F730-GY
SOLENOID 9 POWER
SOLENOID 9/11 RETURN
SOLENOID 11 POWER
18
33
12
A710-GY
F731-OR
A712-BR
F731-OR
SOLENOID 10 POWER
SOLENOID 10/12 RETURN
SOLENOID 12 POWER
1
2
3
4
SOLENOID 1
SOLENOID 3
J52/P52
1
2
3
4
SOLENOID 2
SOLENOID 4
J56/P56
1
2
3
4
SOLENOID 5
SOLENOID 7
J53/P53
1
2
3
4
SOLENOID 6
SOLENOID 8
J57/P57
1
2
3
4
SOLENOID 9
SOLENOID 11
J54/P54
1
2
3
4
SOLENOID 10
SOLENOID 12
J58/P58
P22 J22
ENGINE COOLANT
TEMPERATURE SENSOR
ENGINE OIL
PRESSURE SENSOR
+V ANALOG
ANALOG RETURN
SIGNAL
+V ANALOG
ANALOG RETURN
SIGNAL
P23 J23
TURBO OUTLET
PRESSURE SENSOR
+V ANALOG
ANALOG RETURN
SIGNAL
P25 J25
TURBO INLET
PRESSURE SENSOR
+V ANALOG
ANALOG RETURN
SIGNAL
P27 J27
ATMOSPHERIC
PRESSURE SENSOR
+V ANALOG
ANALOG RETURN
SIGNAL
P45 J45
HYDRAULIC
PRESSURE SENSOR
+V ANALOG
ANALOG RETURN
SIGNAL
36
30
ANALOG SENSOR
POWER SUPPLY
P1 J1
P43 J43
+V ANALOG
ANALOG RETURN
SIGNAL
FUEL TEMPERATURE
SENSOR
P51 J51
+V ANALOG
ANALOG RETURN
SIGNAL
HYDRAULIC OIL
TEMPERATURE SENSOR
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
J21 P21
5 0.2 VOLTS
ECM (3408E/3412E HEUI)
+V ANALOG SUPPLY
ANALOG RETURN
+ V DIGITAL SUPPLY
- V DIGITAL RETURN
29
35
DIGITAL SENSOR
POWER SUPPLY
P1 J1
A
B
C
J35 P35
A
B
C
P84 J84
+V DIGITAL
DIGITAL RETURN
SIGNAL
FAN
SPEED SENSOR
THROTTLE
POSITION SENSOR
+V DIGITAL
DIGITAL RETURN
SIGNAL
8 0.5 VOLTS
+ SUPPLY
- RETURN
29
35
P2 J2
A
B
J46 P46
PUMP CONTROL
VALVE
SUPPLY
RETURN
PUMP CONTROL VALVE
POWER SUPPLY
0 to 24 VOLTS PWM
0 to 800 mAmps
ELECTRONIC SENSORS AND SYSTEMS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
ANALOG SENSORS
Fuel temperature
Hydraul i c temperature
Lubri cati on oi l pressure
Turbocharger outl et pressure
Turbocharger i nl et pressure
Atmospheri c pressure
Cool ant temperature
Hydraul i c pressure
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
100%
98%
96%
94%
92%
90%
88%
86%
84%
82%
80%
78%
76%
74%
77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53
8,210
8,920
9,630
10,340
11,050
11,760
12,470
13,890
14,600
15,310
16,020
16,730
17,440
13,180
7,500
72%
ENGINE POWER DERATING MAP
ACCORDING TO ATMOSPHERIC PRESSURE
ATMOSPHERIC PRESSURE IN kPa
P
E
R
C
E
N
T

O
F

F
U
L
L

L
O
A
D

P
O
W
E
R
A
L
T
I
T
U
D
E

I
N

F
E
E
T
CAT
AUTOMATIC AIR FILTER COMPENSATION
TURBOCHARGER
INLET PRESSURE
SENSOR
ATMOSPHERIC
PRESSURE
SENSOR
Filter differential pressure calculated with formula:
Atmospheric sensor pressure - Turbo sensor pressure = P
Fuel limited 2% per 4 inches H
2
0 to max 20%
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
OIL PRESSURE SENSOR
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
O
I
L

P
R
E
S
S
U
R
E

I
N

k
P
a
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
60
80
100
120
140
160
180
200
220
240
260
280
300
ENGINE RPM
OIL PRESSURE MAP
1900
320
340
8.7
11.6
14.5
17.4
20.3
23.2
26.1
29
31.9
34.8
37.7
40.6
43.5
46.4
49.3
O
I
L

P
R
E
S
S
U
R
E

I
N

P
S
I
kPa x 0.145 = PSI
2000
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
TURBO OUTLET (BOOST)
PRESS. SENSOR
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
OIL PRESSURE SENSOR
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
BACKUP CAM
SPEED/TIMING SENSOR
PRIMARY CAM
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
OIL PRESSURE SENSOR
HYDRAULIC TEMP SENSOR
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
OIL PRESSURE SENSOR
COOLANT FLOW SWITCH
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
Throttle Position
Pump Control Valve Signal
Exhaust Temperature
DIGITAL SENSORS AND CIRCUITS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
OIL PRESSURE SENSOR
COOLANT FLOW SWITCH
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
THROTTLE
SENSOR
ACCELERATOR
PEDAL
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
90%
ON
OFF
ON
OFF
ON
OFF
10%
50%
DUTY
CYCLE
DUTY CYCLE = PERCENT OF TIME ON VS PERCENT OF TIME OFF
1 CYCLE
= 90%
DUTY
CYCLE
= 50%
DUTY
CYCLE
= 10%
PULSE WIDTH MODULATED SIGNALS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND
BOLT
15 AMP
BREAKER
MAIN
POWER RELAY
KEY
SWITCH
SECONDARY
SPEED/TIMING SENSOR
PRIMARY
SPEED/TIMING SENSOR
HYDRAULIC
PRESSURE SENSOR
24 V
MACHINE
INTERFACE
CONNECTOR
ENGINE
HARNESS
PUMP CONTROL VALVE
OIL PRESSURE SENSOR
COOLANT FLOW SWITCH
8 OR 12
INJECTORS
TDC SERVICE
PROBE ACCESS
THROTTLE
SENSOR
ACCELERATOR
PEDAL
DISCONNECT SWITCH
HEUI SYSTEM
COMPONENT DIAGRAM
MACHINE
HARNESS
VIMS DISPLAY MODULES
COMMUNICATION
ADAPTER
7X1701
CONTROL SERVICE TOOL
SERVICE
TOOL
CONNECTOR
CAT DATA LINK
V
I
M
S
M
A
I
N

M
O
D
U
L
E
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)
LAPTOP
COMPUTER
CAT
ELECTRONIC TECHNICIAN
988F/990 CAT DATA LINK CIRCUIT
8
9
POWERTRAIN CONTROL
MODULE
Cat Data Link +
Cat Data Link -
23
24
CMS
Cat Data Link +
Cat Data Link -
D
E
H
J
7
6
31
32
9
3
7
1
893-GN
892-BR
E794-YL
E-793-BU
J42 P3
J3 P1 J1
ECM
Cat Data Link +
Cat Data Link -
ATA Data Link +
ATA Data Link -
SERVICE TOOL
CONNECTOR
MACHINE INTERFACE
CONNECTOR
PUMP
CONTROL
VALVE
OIL
COOLER
HEUI
HEUI
OIL
SUMP
HYDRAULIC
PRESSURE
SENSOR
HYDRAULIC OIL
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR
OIL PRESSURE
SENSOR
ECM
HYDRAULIC
SUPPLY
PUMP
GROUP
COOL DOWN
CIRCUIT
FUEL TANK
FUEL
TEMPERATURE
SENSOR
PRESSURE
REGULATING
VALVE
SECONDARY
FUEL
FILTER
FUEL
TRANSFER
PUMP
PRIMARY
FUEL FILTER
WATER
SEPARATOR
LUBE OIL
PUMP
TO LUBE
SYSTEM
FLUID MANIFOLD
FLUID MANIFOLD
OIL
FILTER

3408E/3412E Heui Fuel System: Fluid Manifold Hydraulic Passage

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3408E/3412E Heui Fuel System: Fluid Manifold Hydraulic Passage

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