JISHU HOZEN

ONES OWN EQUIPMENT IN GOOD CONDITION BY ONE SELF

MAINTAIN ONES OWN EQUIPMENT BY ONE SELF
CALLED
AUTONOMOUS MAINTENANCE
MEANS
No break down.
Satisfaction.
STEP - 1
CLEAN WITH CLEANING
Step - 1
Jishu - Hozen
Steps for developing
1. Initial
Cleaning
(inspection)

All- around clean-up of dust

and dirt on equipent.

!iling and re-tightening of

"olts and nuts

#inding and eliination of

$#uguai% (a"noralities)
Step - 1
Developmen o! !"#$ $ep o! %H !o# e&'"pmen
Step - 1
&'( I) *I+
%ISHU - HO(EN
Step - 1
..if you do not clean a machine
..it will become dirty and
..its operation will be adversely affected
W)* Cle+n ,-
Step - 1
&he harful effects of inadequate cleaning

,irt- conditions create equipent "rea.do/ns

0 &he equipent is generall- ver- dirt-
0 Cutting chips scattered in and around the achine
0 &he equipent is lea.ing.
0 Cutting oil is scattered around
0 'eople don1t ind seeing dirt and grie piling up ever-/here
(the- thin. it is noral)
Step - 1
Cle+n"n. /on$"$$ o! #emov"n. ol0 0'$1 0"#1 .#"me1 o"l1
.#e+$e +n0 o)e# /on+m"n+n$ )+ +0)e#e o e&'"pmen
+n0 +//e$$o#"e$ 1 "n o#0e# o e2po$e 0e!e/$3
T)e#e!o#e )e mo#e )o#o'.) )e /le+n"n. +n0 )e mo#e
!#e&'en " "$ /+##"e0 o' )e 4ee# )e /)+n/e o! $po"n.
m"no# 0e!e/$ on )e m+/)"ne +n0 el"m"n+"n. )em 4e!o#e
)e* 0evelop "no $e#"o'$ 0e!e/$
So Cleaning is .
Step - 1
5e* po"n$ o! /le+n"n. !o#

Cle+n 6e.'l+#l* +$ "n$pe/"on

Cle+n )o#o'.)l*

Open P#ev"o'$l* "n.#+"ne0 .'+#0$ +n0 /ove#$ +n0 e2po$e +n0

#emove eve#* $pe/ o! 0"#

Cle+n ++/)men$ +n0 +//e$$o#"e$ e3.3 /onve*o#$ l'4#"/+"on ,

Cle+n +.+"n +n0 +.+"n - noe p+#$ 7)"/) .e 0"#* &'"/8l* -,

Ho7 0"!!"/'l o /le+n, - onl* "mp#ovemen$ o p#even 0"#
Step - 1
9 TYPES OF ABNO6MALITIES
1.(I)!2 #+A3S
4.5)#5+#I++6, C!),I&I!)S
7.I)ACC6SSI8+6 '+AC6S
9.C!)&A(I)A&I!) S!52C6S
:.;5A+I&< ,6#6C& S!52C6S
=.5))6C6SSA2< A), )!)-52*6)& I&6(S
>.5)SA#6 '+AC6S
Step - 1
ABNO6MALITIES E:AMPLES

Step - 1
ABNO6MALITIES E:AMPLES

Step - 1
ABNO6MALITIES E:AMPLES

Step - 1
ABNO6MALITIES
Step - 1
WHAT TO CHEC5 ,

Loose bolts & nuts.

Loose w!es.

Mssn" #$!ts.

%uste& #$!ts.

B!o'en #$!ts.

C!$('e& #$!ts.

A! le$'s

Ol le$'s

Cool$nt le$'s.

D!t) &ust $n& (obwebs.

Ol on t*e +loo!.

S(!$# $!oun& t*e ,$(*ne.

Bu!! $n& sw$!+ $!oun& t*e ,$(*ne.

Abno!,$l *e$t.

Abno!,$l soun&.

Abno!,$l -b!$ton.
Step - 1