8634 EH5U Eng 00

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BROMMA CONQUIP AB 00 01 ENG

rev. .x
Operations manual
for
BROMMA TELESCOPIC SPREADER
TYPE: EH5U
General assembly drawing No: 1008900
Serial number: 8634
SWL: 41 tonne
Customer: Liebherr
Date of shipping: 2006
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rev.
Warning!
This Operations manual is intended as a guide to the use and maintenance of
Bromma spreaders.
READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS
PLACED INTO OPERATION!
Bromma Conquip AB or its affiliated - companies (to the extent permitted
by law) accept no liability for loss or damage suffered as a result of the use
of this manual.
If in doubt always refer to the original equipment manufacturer.
Refer at all time to the Safety precautions under section 5!
DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The
Safe Working Load is found on the nameplate that is permanently affixed
to the side frame of the spreader.
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rev.
Table of contents
1 INTRODUCTION
2 SPREADER DATA SHEET
3 TECHNICAL DESCRIPTION SPREADER
Functional description
Design calculations
Safety features
In-plant testing
4 TESTING RECORDS AND CERTIFICATE
5 SAFETY PRECAUTIONS
6 START-UP PROCEDURES
7 MAINTENANCE PROCEDURES
Maintenance instructions
Periodic maintenance procedure
Lubrication instructions
Instructions for adjustment and repairs of major items
8 SPARE PARTS AND SERVICE
Spare parts list by major groups
How to order spare parts and/or service
9 HYDRAULIC CIRCUIT DIAGRAMS
10 ELECTRICAL WIRING DIAGRAMS
11 FAULT FINDING DIAGNOSTICS
Hydraulic system
Electrical system
12 APPENDICES
Units and conversion tables
Hydraulic symbols
Electrical symbols
0-1-may02rev.00 BrommaConquip
BrommaGroupManual
rev.
1 Introduction
BROMMA Conquip has since 1967 been the leading manufacturer of
telescopic container handling spreaders. A great number of BROMMA
spreaders are in service today in ports and terminals around the world.
A complete range of fixed length and telescopic spreaders are available,
and each one provides high handling efficiency, excellent reliability,
ease of maintenance and repair.
This Operation Manual describes the many features of the
BROMMA spreader. It will guide you in:
Maintenance.
Repairs.
Trouble-shooting.
Service.
Spare parts.
In the event You should need additional information or support, our
sales and/or technical staff will be pleased to assist you.
BrommaGroupManual
rev..1
2. Spreader - Datasheet
Type EH5U
Art.nr: 1008900
Container Range 20- 40
Capacity
Lifting capacity (evenly loaded) 41 tonne
Lifting capacity (10% gravity point off set) 41 tonne
Lifting lug capacity (end beam) 4 x 10 tonne
Lifting lug capacity (main beam) 4 x 10 tonne
Operating Movements
Telescoping 20 to 40 or 40 to 20 30 s
Twistlock rotation locking or unlocking 90
o
1,5 s
Electrical Equipment
Power voltage 400 V AC
Frequency 50 Hz
Control voltage 230 V AC
Control valve 24 V DC
Total power consumption 12,9 kW
Electrical protection IP 55
Hydraulic Equipment
Ambient temperature 50C
Working pressure of pump 100 bar
Flow
Pump flow setting 2 x 13 l / min
Shock valve setting 140 bar
Tank
Volume 2 x 50 l
Filter
Pressure line 10 m
Corrosion protection
All surfaces are grit blasted SA 2.5
ZInc rich epoxy primer 50 m
Epoxy 70 m
Polyurethane 2 x 40 m
Min. coating thickness, total 200 m
BrommaGroupManual
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1 of 3 BROMMA CONQUIP AB 03 08 ENG.
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3 Technical description
Functional description
Bromma telescopic spreader EH5 (EH12 & EH170) are fabricated as all
welded, high quality steel, construction. Two pairs of telescopic beams slide in
the centre main frame construction. The telescopic beams are joined together
at the ends by end beams, which house the twistlocks, flipper arms and
hydraulic valves.
The spreader has an inbuilt under clearance of 185 mm. This enables
hatchcovers and containers with protrusions up to 185 mm to be handled. If
larger clearances are required then overweight extension legs need to be fitted.
The spreader is optionally fitted with one set of lifting lugs. Mostly, they are
placed at each corner of the gable end. In case the spreader is provided with
this device, it can be used for handling of badly damaged containers or non-
containerised cargo.
Use only approved slings and shackles.
Where the telescopic arms slide in the mainframe they are supported by a
number of low friction slides plates, one at each corner of the mainframe (total
4) and on the top and bottom at the end on each telescopic arm (total 8).
Sufficient clearance is provided between the slide plates and the structure to
allow the beams to flex, enabling distorted containers to be handled.
The spreader function (i.e. twistlocks, flippers, telescoping) is operated from the
drivers controls in the crane cab.
TELESCOPIC SYSTEM
The telescoping system is driven by means of an electric motor and reduction
gearbox connected to an endless chain. This chain is titted with stacks of spring
washers that work as chock absorbers where the chain attaches to the tension
rods.. These tension rods are connected to the end beam. The springs allow for
changes in the length of the spreader up to plus or minus 7 mm . The springs
do not only act as shock absorbers; they also provide a floating possibility for
the twistlocks to handle distorted containers. This "floating" action also
eliminates the need for corner guide rollers.
In the event of a power failure the telescoping motion can be handcranked.
The positioning system works with proximity switches for positioning the
spreader in the 20', 30' and 40' positions. This system enables the positioning of
the twistlocks with an accuracy of plus or minus
3 mm (less than 1/8"). The drive motor incorporates an electric brake that is
spring applied and takes electrical power to release.
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rev. x
This brake not only controls the accuracy in stopping the expansion and
retraction but also prevents changes from occurring in the spreader length
during use.
TOWER
The main frame of the spreader is connected to the crane through a sliding
tower assembly. This enables the centre of gravity lifting point to be moved a
maximum of 1,2 meters toward each end of the spreader. This means that
unevenly loaded containers can be picked up horizontally, which is specially
important when loading or unloading in the guides in the ships cells. After
unlocking an unevenly loaded container, the sliding tower assembly
automatically returns to the central position
FLIPPERS
Flat gather guides, commonly called flippers, are fitted to each end beam of the
spreader. They are of strong construction and are driven by a powerful
hydraulic motor, which enables easy and fast location of the spreader onto the
containers. The flipper gather is 155 mm and has a gathering torque of
1200 Nm. The flipper arms are always under pressure and each arm has a
shock relief valve, which opens at a pre-set pressure of 45 bar above the
normal working pressure. As soon as the shock load ends the flipper returns to
the vertical position.
Each flipper is controlled by its own solenoid valve and shock relief valve. The
flippers work in pairs along the length of the spreader, individually at the gable
ends, or all together.
The speed of the flipper is approximately 180 in 6 seconds and is
controlled by an orifice plug in the pipe connection to the motor.
TWISTLOCK
Four twistlocks for single container spreader are located in the corners of the
spreader to engage and lift the container. A hydraulic cylinder rotates the
twistlock and two sensors indicate the position of the twistlock, Locked or
Unlocked.
A landing pin safety system is provided to assure that the spreader is properly
landed on the container before rotating the twistlocks.
A spring loaded landing pin near each twistlock is pushed up into the twistlock
housing when the spreader is landed on the container. When the spreader is
properly landed on a container, the landing pin will activate a proximity switch.
Only when all the corners of the spreader are landed, can the twistlocks be
turned. At the same time, the blockading key is moved high enough so the
blockading stop on the twistlock lever arm passes underneath it. If the spreader
is not properly landed the proximity switch will not be activated and the
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rev. x
blockading key will get in the way of the blocking stop. This will stop the
twistlocks from turning.
SIGNAL LIGHT
Near each end of the spreader mainframe there is a set of three signals light,
one green, one red, one white, which can be clearly seen from the crane cabin.
The green and red lights indicate if corresponding twistlocks are unlocked or
locked respectively. The white light indicates when the spreader is properly
"landed", and the twistlocks are correctly engaged in the container corner
castings.
HYDRAULIC UNITS
The hydraulic units are protected inside each end beam. The unit consists of a
built-in tank, variable displacement piston pump, motor valves and filter. The
filter cap is fitted with a pressure relief valve plus or minus 0,14 bar to allow
expansion and contraction of air inside the tank.
The hydraulic components used are designed to work at over 200 bar but
normal working pressure is 100 bar. The hydraulic valves are solenoid
operated and can be tested by hand operating.
MAIN ELECTRICAL CABINET
The main electrical cabinet is mounted on heavy-duty rubber shock absorbers
and is well protected being placed on the tower. Relays, transformers, circuit
breakers, timers, hour counters and sockets are mounted in this cabinet. The
PLC is also placed on the tower. A junction box including motor protectors is
placed inside the main frame.
rev. x
Design calculations
The spreader structure is designed according to DIN15018 and to the
following loading group which represents a container handling crane.
HOISTING GROUP H2
LOADING GROUP B4
LIFTING CASES
The following lifting cases are considered:
1. Most frequent load case
A symmetrically loaded container of 41 tonne. The permissible stress is
determined by analysis of direct loading and fatigue conditions. Depending
on intensity of use the structure is suitable for:
2 X 10
6
lifting cycles
"H load case is determining.
2. Exceptional load cases
Permissible stresses are determined by analysis of direct loading only.
a) A container of 41 tonne weight but loaded unsymmetrically by 10% in the
longitudinal direction.
"H.Z" load case is determining.
b) A container of 41 tonne weight but loaded unsymmetrically by 10% in
the longitudinal and lateral direction.
"H.S" load case is determining
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rev.
Safety features
The following safety features are normally included in the crane:
1. The spreader should only be hoisted/lowered when all four twistlocks are
fully locked/unlocked.
2. The spreader twistlocks should be locked/unlocked when the spreader is
Properly "landed" on a container. This being when all four landing switches
are actuated.
3. A delay feature on the twistlocks locked/unlocked circuit is installed to
ensure the spreader is properly "landed" and not bouncing. This is in the
form of a timer whom is adjustable, but normally set to between 1 and 2
seconds.
4. During hoisting the four blockading pins move to the "down" position.
This prevents electrically the twistlocks from moving.
NOTE ! When carrying out maintenance on the twistlocks, the blockading pin clamps can
be fitted to each corner, to by pass the electric and mechanical blockading when running
the twistlock.
5. Telescoping of the spreader is prevented unless all four blockading pins
are in the "down" position and the twistlocks are unlocked.
Individual switches indicate twistlocks locked, twistlocks unlocked and
blockading pins "up".
The following safety features are fitted on the spreader:
6. A mechanical blockading device prevents each twistlock from locking/
unlocking unless the blockading pin is "up" position.
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rev. x
In-plant testing
STRUCTURAL
Each spreader is fully proof tested in the factory to a minimum of 50%
overload prior to delivery. The proof test loading report enclosed illustrates the
loads applied to the spreader.
All lifting lugs are also proof tested in the factory.
The testing is witnessed and certified by a third part inspection official.
All spreader twistlocks are individually proof tested, stamped and certified to a
loading of 37 tonne.
FUNCTIONAL
Each spreader is run in the factory prior to delivery being controlled by a
specially designed simulator.
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rev.
4 Testing records and certificates
BrommaGroupManual
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5 Safety precautions
Warnings
READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS PUT
INTO OPERATION.
The manual contains vital information for the safety of personnel and the
correct use of the spreader.
Bromma Group will not accept any liability for the use of the spreader for
any purposes outside what is described in the manual.
DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The Safe
Working Load is shown on the nameplate that is permanently affixed to the
side frame of the spreader.
Safety precautions
1. The spreader shall be operated and serviced only by authorized
personnel.
2. The spreader must only be used for the purpose for which it is
designed.
3. DO NOT change system settings and functions.
4. Perform a functional test after any maintenance or repair work.
5. Stay clear of the spreader when in operation.
6. Stay clear of all moving parts, such as guide arms (flippers), moving
beams, telescopic chains, etc. A safe distance is 5 meters.
7. DO NOT connect or disconnect electrical connectors while the power is
on.
8. DO NOT tamper with hydraulic pressure settings once adjusted by
qualified personnel. See chapter 9. Hydraulic system for proper
pressure adjustment.
9. DO NOT unlock the spreader while a container is suspended in the air. It
could cause personnel injury or property damage.
rev.. x
10. Maintain adjustment of all electrical and hydraulic components
11. Inspect the spreader for damage daily.
12. Care must be taken when performing any maintenance inside the
spreader frame. It must be carried out under extreme caution and by
personnel familiar with risks related to spreader function and
movements. Serious injury by crushing can occur
13. Contact Bromma Conquip AB before doing any repair work on the
spreader apart from replacing normal wear parts.
14. DO NOT walk or stand beneath the spreader bar during operation.
15. DO NOT attempt to lift a container that is not level (+/- 5).
16. DO NOT crawl beneath a spreader bar for maintenance, repair or
adjustment. Never put any body extremity beneath the spreader bar.
17. NEVER STAND BENEATH A SUSPENDED LOAD.
18. DO NOT attempt to restrain the movement of a container, whether laden
or empty, by hand or by tagline.
19. DO NOT stand between a container and any construction that many
prevent your movement to safety. A definite hazard exists that could
cause serious injury or death by being crushed between the container
and an obstruction (such as a building or another container).
20. Mobile work platforms which are used in repair and service work on the
spreader must be equipped with safety rails and kick plates.
21. It is incumbent on the operator in charge of the crane to restrict the
movements of the crane when repair or service work is being performed
on crane-mounted spreader.
22. The tower must be moved back to the centre of the spreader before it
leaves the container. There must be a good clearance between the
Spreader and the container before slewing the crane boom.
23. When welding might be needed on the spreader with SCS2 assembled,
make sure that it is properly grounded or dismantle the plug connection
and earth cable.
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BROMMA CONQUIP AB 05 02d ENG.
rev.
WARNING!
Because this spreader is equipped with double-coil flipper
arm valves but connected as a single coil valve function,
the following may occur:
If the operating voltage to the flipper arm valves
disappears (intentionally or accidentally), the FLIPPER
ARMS move upwards to their starting position.
If EMERGENCY STOP is used or if the power supply to
the electric motor of the hydraulic power unit is cut of in
some other way, the flipper arms stop immediately. The
flipper arms start moving again when the power supply to
the electric motor of the hydraulic power unit is restored.
It is essential to inform the personnel who work close to
the spreader about this.
BROMMA CONQUIP AB 05 03 ENG.
rev.
CAUTION!
MOTIONS CAN AUTOMATICALLY RE-START WHEN THE
EMERGENCY SPREADER STOP IS RE-SET!
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1 BROMMA CONQUIP AB 06 02 ENG
rev.
6 Start - Up procedure
ASSEMBLY OF TOWER (drg no 34476)
1 Check spreader and tower for damage.
2 Suspend the tower from a suitable forklift or crane (tower weight 1,4 t)
using
the main lifting pin (pos 1).
3 Remove the protective material from the robalon pads on tower (pos 2).
Remove the drive sprocket cover (pos 6).
Remove the (2) lifting lugs from main frame of the spreader at the
assembly end
(pos 3).
5 Lower the flipper arm, at assembly end of the spreader, by slackening
hydraulic hoses on the motor.
NOTE: Take care that flipper does not fall down and cause injury!
6 Remove top fixings for rubber covers (pos 4).
7 Remove lamp assembly by taking out the quick release fastening from
the four pins and lay the lamp assembly in the main frame.
8 Release the gravity point chain, by removing the two screws and the
locking device from adjuster.
9 You are now able to slide the tower into the main frame close to the
centre.
Note the direction of assembly. Arrows are painted on the tower and
frame.
10 Now replace the lamp assembly, rubber covers and lifting lugs. If the
flipper is rise at this time, care should be taken as it is liable to fall, now
that the motor is empty.
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rev.
11 Remove the drive sprocket cover (pos 6).
It is now possible to install the chain, complete with the anchor block
fitted.
The chain goes, under the first sprocket, over the centre one and under
the third.
To assist with the chain installation, pull the brake release lever, towards
the back of the motor. It is then possible to turn the motor, using the
handle supplied.
12 Replace the chain back into it's fixing point and tighten the adjusting
screws, until the chain is tight (allow a sag of about 30 mm and place the
tower in middle position) and replace the locking device. Grease the chain.
13 Replace sprocket cover.
14 Pass the main plug up through the tower and fix conduit pipes with screws
supplied.
15 Place the cable into the top support clamp.
16 Connect the tower motor. The connections are marked u1 and w1 to give
correct position.
NOTE: Take care, incorrect rotation may result in serious damage!
17 Secure the cable to bracket with suitable cable ties.
18 Fix limit switch detection bar into place (pos 7).
19 Check all bolts are tight and the spreader is clear of all discarded material
and tools. Take care that nothing had fallen into the chain.
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rev.
TOWER FUNCTIONS AND TESTING
The tower function is to level/unlevel loaded containers. Any other use of the
tower is an abuse of the equipment and could result in serious damage.
When the spreader is locked onto a container, it is possible to move the tower
in any direction. The tower will stay where it is placed. The return to the middle
position is done by the crane driver. When he has driven the tower to yellow or
blue, it goes always to the middle position.
To test the newly assembled unit, place the blockading pin clamps onto the
spreader and lock the twistlocks. With the spreader on the ground, commence
to travel the tower towards one end of the spreader. Now hold a piece of
metal, i.e. spanner or screwdriver, in front of the stop switch, for the end that
the tower is travelling. The tower should now stop.
Try the other direction. If both of the limits work, travel the tower to both ends
of the spreader, to confirm the limits work on the detection bar. When at each
end, unlock the twistlocks and release a clamp, to confirm the tower returns to
it's centre position. If any of these functions fail, please seek advice.
WARNING!
Use the tower only to level loads, or serious damage may occur!
Never use the hand crank on the motor with power connected, or serious
injury may occur!
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rev.
Start - Up the spreader
1. Before any connection to container crane, place the main frame of the spreader
on trestles or similar about 0,7 m height and in such a way that the flipper arms
can be lowered.
2 Inspect the spreader for visible damage.
3. Connect the main current and control supply to the spreader. Connect the 24
pin plug to the service panel.
4. Start the electric motor of the hydraulic units by turning the pump on switch on
service panel.
5. For testing of the twistlocks all 4 blockading pins should be in up position. This
is achieved by using a blockading pin clamp. In the down position the
blockading pins electrically and mechanically block all twistlock rotation.
6. Test all functions of the spreader using the push buttons and switches on the
service panel.
a) When pump on switch is on, both electric motors should be running in gable
ends.
b) Operate the push buttons to put the spreader in the different length positions.
As an additional length, check that the twistlock centre length is marked on
the plate positioned on side of the main beam.
c) Check that the flippers works in pairs along the length of the spreader,
individually at the gable ends, or all together by pressing the appropriate
buttons.
d) Check that when clamps are fitted to the blockading pins and all pins are up,
this will be indicated by the white lights on the spreader.
e) Check that the twistlocks lock/unlock and that the light indicators on the top
of the spreader main frame indicate red when locked and green when
unlocked.
7. Check that the pump operating pressure is 100 bar.
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rev.
8. Check each end hydraulic assembly to ensure there are no oil leaks.
9. Note that the solenoid valves operating flippers and twistlocks can be manually
operated if required.This is achieved by pushing the end of the solenoid with a
small screwdriver. As power is generally always on the solenoid, the plug
connection has to be disconnected first.
10. Service and lubrication should be carried out in accordance with the
lubrication manual.
rev.3
7 Maintenance procedures
Maintenance Instructions
IMPORTANT!
When the spreader is disconnected from the crane the heating function
(if fitted) must always be connected and energised.
Pos. 1
TWISTLOCK (drg no 22808)
All twistlock are to be greased through the greasecups 4 per spreader.
Pos. 2
TWISTLOCK CYLINDER & BEARING HOUSING IN TOWER (drg no 22808)
Piston rod ends are to be greased. 8 per spreader. Bearing housing in tower.
2 per spreader.
Pos. 3
HYDRAULIC UNIT (drg no 22809)
Oil is to be changed after first 50 hours, then after every 1000 hours.
Pos. 4
OIL FILTER (drg no 22809)
Filter is to be changed after first 50 hours, then after every 1000 hours of
operation or when the indicator is red.
Pos. 5
LIFTING SHAFTS (drg no 22808)
(If the spreader/headblock is equipped with lifting shafts).
ACTION! To be greased.
Pos. 6
GLIDE PLATE (drg no 22810)
The robalon glide plates are to be replaced when the thickness is down to
17 mm.
ACTION! To be checked.
rev.3
Pos. 7
GUIDE ARMS (drg no 22808)
Shafts are to greased.
Pos. 8
TELESCOPIC GEARBOX (drg no 22808 & 22809)
Oil level is to be checked through dismantled oil level plug. Bearings at the
gearbox and the pedestal are to be greased through greasecups.
Pos. 9
ALL ROLLER CHAINS AND TENSION WHEEL (drg no 22808)
Roller chains and tension wheel are to be checked from abrasion and greased.
Pos. 10
SIGNAL LAMPS (drg no 22810)
Vibration proof glow lamp.
ACTION! To be checked.
Pos. 11
TELESCOPIC BEAMS (drg no 22808)
To be greased as follows:
1. In 20'- position, through greasenipple underneath the mainframe ca
50g/week.
2. In fully expanded position, with a brush on the sliding area under the
telescopic beams ca 100g/ at interval min.1000 hour. The amount of
grease and service interval depends on spreader use and environmental
circumstances which vary from place to place.
Pos. 12
ELECTRICAL MOTORS (Only for EH5)
Adjust brakes as per attached instructions.
Page 1 of 1
Article No: 1002945 TWISTLOCK ASSEMBLY date
Drawing No: 1002945 ISO, STD, LEFT sign: PWH 2005-02-18
Serial No: - BGS rev: - -
Customer: -
Standard: -
Item Quant Title Material / Article No. Dwg No. Art. No. Remarks
1 1 TWISTLOCK PIN 1000431 1000431
2 1 GUIDE BLOCK 1000430 1000430
3 1 SPHERICAL WASHER 41683 53968
4 1 TWISTLOCK ARM, ASSY. 43653 43653 TYPE 1
5 1 TWISTLOCK KEY 1000434 1000434
6 1 NUT 1000432 1000432 (M39x4-6H)
7 1 SCREW 70165 M6S 8x75 FZB 8.8
8 2 SPACER RING 41731 54049
9 1 HYDRAULIC CYLINDER 74147 (CA 32/20-100/65)
10 1 BLOCKADING PIN 37704 37704 FZB
11 1 SPRING 70429 SF-TF 4.5x22x90 SS 1774-04
12 1 NUT LOCK-KING 75055 M12 FZB
13 2 WASHER NORD-LOCK 75295 M12 FZB
14 2 LOCK PIN 74044 R.R 3.0
15 2 GREASE FITTING 71328 R 1/8"
16 6 SWITCH ATTACH. STD. 74970 (SENSOR D=30)
17 3 SCREW 75226 M6S 8x50 FZB 8.8
18 1 SWITCH PAD h=10 1001482 1001482
19 4 SCREW 75694 M6S 6x55 FZB 8.8
20 2 SCREW 700686 M6S 6x65 FZB 8.8
21 1 BLOCKADING PIECE 43654 43654 FZB
22 4 NUT 75090 LOC-KING M8 FZB
23 8 WASHER 75328 BRB 8.4x16x1.5 FZB
24 3 BOLTING PLATE 48916 48916 FZB
26 3 COVER PLATE DEP4 79850 FZB
27 1 SENSOR PLATE ASSY. LEFT 1002453 1002453 FZB
Page 1 of 1
Article No: 1002946 TWISTLOCK ASSEMBLY date
Drawing No: 1002946 ISO, STD, RIGHT sign: PWH 2005-02-18
Serial No: - BGS rev: - -
Customer: -
Standard: -
1 1 TWISTLOCK PIN 1000431 1000431
2 1 GUIDE BLOCK 1000430 1000430
3 1 SPHERICAL WASHER 41683 53968
4 1 TWISTLOCK ARM, ASSY. 43653 57059 TYPE 2
5 1 TWISTLOCK KEY 1000434 1000434
6 1 NUT 1000432 1000432 (M39x4-6H)
7 1 SCREW 70165 M6S 8x75 FZB 8.8
8 2 SPACER RING 41731 54049
10 1 BLOCKADING PIN 37704 37704 FZB
11 1 SPRING 70429 SF-TF 4.5x22x90 SS 1774-04
14 2 LOCK PIN 74044 R.R 3.0
17 3 SCREW 75226 M6S 8x50 FZB 8.8
18 1 SWITCH PAD h=10 1001482 1001482
19 4 SCREW 75694 M6S 6x55 FZB 8.8
20 2 SCREW 700686 M6S 6x65 FZB 8.8
21 1 BLOCKADING PIECE 43654 43654 FZB
23 8 WASHER 75328 BRB 8.4x16x1.5 FZB
24 3 BOLTING PLATE 48916 48916 FZB
27 1 SENSOR PLATE ASSY. RIGHT 1002454 1002454 FZB
rev. x
PERIODIC MAINTENANCE PROCEDURE
RUNNING-IN OF A NEW SPREADER
After 50 and 250 hours
1. Lubricate and check the various points as per the lubrication instructions.
2. Check the telescopic chain. Tighten if it can be moved more than 25 mm
in vertical direction.
EVERY 100 WORKING HOURS
1. Twistlock: Check the nut and the floating
mechanism and ensure that all parts are
properly tightened down. Check that the
locking pin can be moved easily and that it
indicates the correct position
(see 'Adjusting the locking pin').
2. Check that all hydraulic tank mountings are tight.
3. Check that the hydraulic pump pressure is correct.
4. Carefully inspect all hoses, hose clips and hose connections. Defective
hydraulic hoses and connections may cause personal injury when jets of
liquid escape under high pressure.
5. Leaking hose connections and defective hoses should be rectified
immediately.
EVERY 1000 WORKING HOURS
Lubricate and check the various points as per the lubrication instructions.
CAUTION! When working on or in the vicinity of the spreader the electrical
supply to the spreader should be disconnected, if possible, to prevent
personal injury and material damage. This can be done using the main switch
or by disconnecting the power cable.
If the work requires that the electrical supply remains connected then staff on
or in the vicinity of the spreader must be informed that it could move.
Nut
Twistlock pin
rev. x
TWISTLOCK MAINTENANCE
Every 3000 working hours (100,000 containers handled
2
or once annually
3
)
1. Dismantle all four twistlocks (eight on twin-lift-
spreaders).
2. Inspect all parts. Look for any damage which
necessitate their replacement.
3. Check that there are no cracks (or other faults)
in the threads of the twistlock pins or 'heads'.
Use penetrating fluid to detect fissures.
4. Replace the twistlock pin if cracks are detected.
5. Clean all parts.
6. Lubricate the parts.
7. Reassemble the twistlocks.
Every 6000 working hours (200,000 containers handled
4
or every other
year
5
)
The twistlock pins and the spherical washers
6
shall be replaced.
NOTE. See the twistlock drawing and/or the separate adjustment instructions
for the adjustment of the twistlock end stop switches after reassembly.
--------------------------
2
If the spreader is equipped with twistlock counter
3
If there is no hour counter or twistlockcounter
4
If the spreader is equipped with twistlock counter
5
If there is no hour counter or twistlock counter
6
Only for floating twistlocks
Nut
Spherical
washer
Twistlock
pin
rev. x
PROCEDURE FOR ADJUSTMENT AND REPAIR
OF MAJOR ITEMS OF THE SPREADER
REPLACING THE HYDRAULIC PUMP
When ordering a new hydraulic pump always state the direction of rotation as
marked on the old pump housing.
To replace the hydraulic pump (free-standing pump unit):
1.Turn off the electrical supply using the main switch.
2. Disconnect the inlet , outlet hoses and drainhoses from the pump.
3. Reconnect the inlet and outlet hoses once the pump has been fitted.
4. Reconnect the drain hose to the pump.
5. See drawing no.45316 for setting the pump flow and pressure.
NOTE. Every time the pump is emptied, new oil must be added until it starts
to run out of the drain hose.
SHOCK RELIEF VALVES, general
These are cross over relief valves which relieves excess hydraulic pressure
caused by external forces on the flipper arms or the telescopic system. The
rising hydraulic pressure acts against the spring to open the flow path to the
other port.
All leakages through these valves at the normal operating pressure of the
pump (lower setting than the pump's operating pressure) cause a substantial
increase in the temperature of the hydraulic oil. Leaks of this type are often
indicated by a hissing sound coming from the relief valve.
Possible causes are:
* Slides jamming due to poor hydraulic oil
* Defective seals
* Incorrect pressure setting
rev. x
ADJUSTING THE TELESCOPIC CHAIN
(Drawing no. 38073)
1. Run the spreader to the maximum
position (40 foot).
2. Disconnect the power.
3. Remove the locking screws from
the adjuster nut.
4. Tighten the adjuster nuts on both sides
with a torque wrench to 50 Nm (37 ft-lbs.)
alternately one turn at a time . It is important
to adjust both sides equally. If not done
properly this could cause future problems
in operation and reduce the life of the chain.
5. Reinstall the locking screws in the adjusting nut .
REPLACING A BROKEN CHAIN
If the chain should break and jump over the chain wheel, repair as follows:
1. Disconnect the electrical supply in the spreader control cabinet by turning
off the main switch.
2. Place the telescopic beams in the approximate position for a 30 foot
container using a fork lift truck or similar.
3. Turn the adjusting nut counterclockwise a quarter of a turn.
4. Remove the chain pin connected to the shock absorber by pulling out the
cotter pin.
5. Remove the chain.
6. Install a new chain or insert a joining link and reinstall the chain and the
adjusting nut.
7. Perform the steps described above (Adjusting the telescopic chain).
8. Connect the power supply and make a fine adjustment as per the
instructions in 'Setting the spreader length'.
9. Check the distance between the twistlocks as per the instructions in
Spreader lengths with different twistlocks'.
10. Lubricate the chain according to drawing 22808, Lubrication points.
Chain lock
Cotter pin
Adjusting
nut
Locking
screws
rev. x
REPLACING ROBALON PLATES
Robalon plate in main frame
1. Extend the spreader to at least the 30 foot position.
2. Remove the locking plate and replace the Robalon plate.
Telescopic beam lower plates
1. Set the spreader to at least the 20 foot position.
2. Remove the electrical connectors from the electromagnetic telescopic
valves.
3. Operate the telescopic drive by manually pressing the valves until the
Robalon plate mounting bolts are accessible through the aperture in the
lower flange of the main beam. Replace the plates.
Telescopic beam upper plates
1. Set the spreader to at least the 20 foot position.
2. Remove the electrical connectors from the electromagnetic telescopic
valves.
3. Operate the telescopic drive by manually pressing the valves until the
Robalon plate mounting bolts are accessible.
4. Replace the plates.
DISMANTLING THE TELESCOPIC BEAMS AND END BEAM UNIT
If the telescopic beams require checking.
1. Start by removing all the Robalon plates from the ends of telescopic
beams. Leave the plates on the main frame in place.
2. Disconnect the power cables and the hydraulic hoses from the end units.
Seal all hydraulic hoses correctly.
3. Remove the stud from the drawbar connection in the end beam.
4. Take the weight off the end unit using a fork lift truck and extend the unit to
the 40 foot position.
rev. x
5. Secure a spacer between the telescopic beams to prevent lateral
movement.
6. Extract the beams from the main frame and inspect them as required.
6. Reassemble the beams and the end units in the reverse order to that in
the instructions above.
FLIPPER ARM UNIT (AUTOMATIC FLIPPER ARMS)
1. Remove the outlet plug to alter flipper arm speed.
NOTE. When replacing the flipper arm motor ensure that the outlet plug is
correctly positioned.
2. Removing and installing bearings
a) Remove the flipper arms
b) Remove the key
c) Drift out the shaft. Once the shaft has been removed the bearing will be
pushed out by the middle key.
d) Drift out the second bearing.
e) Install the parts in the reverse order to dismantle except for that both
bearings have to be drifted into position using a pipe of a suitable bore.
rev. x
ADJUSTING SPREADER LENGTH
Sensors:
a) Adjust the centre to centre distance
between twistlocks for each position
by moving the sensors.
b) For 30' check the centre to centre
distance between twistlock both when
extending and retracing the spreader.
The accurate distances between the
twistlocks are shown in Spreader
length with different twistlocks.
SPREADER LENGTH WITH TWISTLOCKS
BROMMA ISO Twistlock
20' 30' 40'
Floating: 5852 8918 11984
ADJUSTING THE LANDING PIN
a) Attach blockading pin clamps
at three of the corners.
b) At the fourth corner, press the
pin upwards.
c) When the lower part of the pin
is 6 - 7 mm from the bottom plate
of the corner, the lamp indicating
"spreader landed", shall go on.
d) If the distance is not correct,
adjust the landing switch and
do the test again.
Sensor
Sensor
plate
Landing pin
Landing
switch
rev. x
e) Proceed in the same way for all four corners.
DISMOUNTING THE TWISTLOCK PIN
1. Dismout the twistlock cylinder as
described on the next page.
2. Remove the M6 screw and nut
from the top of the twistlock.
3. Grab hold of twistlock head.
4. Slack off the twistlock nut.
5. Lower the twistlock pin and guide
block.
6. Do not lose the twistlock pin key.
MOUNTING
1. Perform the steps above in the
reverse order.
2. Carry out the adjustment below
3. before mounting the M6 screw and nut.
4. Lubricate according to instructions on drawing 22808, Lubrication points.
Twistlock
head
M6 screw
Twistlock
nut
M6 nut
Guide
neck
Twistlock
housing
Checking the Float
1. Grab hold of the twistlock head.
2. Push or pull the twistlock to one of the corners.
3. Ensure the guide block is touching the twistlock
housing bottom plate. If not, the twistlock needs to be
adjusted /lowered.
4. If the twistlock is touching the bottom plate, press the
twistlock upwards while holding it in the corner.
5. The twistlock should be moving up slightly. If it
moves a lot, adjust it higher.
6. If the twistlock does not move at all, it needs to be
adjusted down.
Adjusting
1. Remove the M6 screw from the top of the twistlock.
2. To lower the twistlock, loosen the twistlock nut
slightly. To raise the twistlock, tighten the nut.
The distance between the top of twistlock head and the
bottom of guide block 1 -2 mm
3. Recheck the float of the twistlock.
4. Reinstall the M6 screw.
Distance between top of twistlock head
and bottom of guide block 1-2 mm
Twistlock nut
Twistlock pin
Key
Spherical
washer
Twistlock
head
rev. x
Removing the Twistlock Cylinder
1. Make sure the power supply is disconnected
and the oil pressure is relieved from the
system.
2. Remove the hoses from the cylinder.
3. To avoid oil leakage, thread a plastic bag
over the end of the hoses and secure
them with straps.
4. Pull out the split pins. Remove the spacer
rings and the cylinder.
Installing the Twistlock Cylinder
1. Perform the steps above in the reverse
order.
2. The hoses must be tightened to 95 Nm
(70 ft-lbs) torque.
3. De-aerate the system by running the
cylinder several times.
Removing Sensors
1. Unscrew the cable connection from
the sensor.
2. Loosen the two screws on the switch
attachment.
3. Remove the sensor.
Installing Sensors
1. Perform the steps above in the reverse
order, using blue Loctite to the cable
connection.
2. The distance between sensor face and
flag is approximately 5-6 mm. Check
the sensor by grabbing the twistlock
head and moving it around in different
positions. If the signal is lost, adjust the
sensor closer to its flag. Make sure the
flag does not come in contact with
the sensor.
Cylinder
Spacer
ring
Split pin
Sensor
Signal
cable
connection
rev. x
Checking the tower motor brake
1. Disconnect the power.
2. Remove the crank from its stowed position in the tower.
3. Install the crank at the rear end of the
tower motor.
4. Place a torque wrench in the socket on the crank
5. Adjust the torque to 65 Nm.
6. If the torque wrench releases as the 65 Nm torque is
reached, the brake adjustment is OK. If it does not release and
the motorshaft rotates, the brake must be adjusted.
See Inspection and maintenance of BGM8 Tower motor
at the end of this section.
65 Nm
Crank
Tower
motor
Torque
wrench
0-1- Month. 03 rev.00 Bromma Conquip
Bromma Manual
Important tightening torques EH5/EH170
Tower and
main frame
End beam
434Nm
434Nm
434Nm
434Nm
222Nm
6.5 Nm
91Nm
52Nm
Telescopic motor
EH5U / EH170U
Telescopic motor
EH5 / EH170
52Nm
434Nm
434Nm
Bromma Conquip 0-2- Month. 03 rev.00
Bromma Manual
Limit switch box
EH5 / EH170
Twistlock
EH5 / EH170
91Nm
91Nm
Twistlock
EH5U / EH170U
Flipper motor and gearbox
103Nm
after 200
test cycles
250Nm
after 200
test
cycles
385Nm
91Nm
100 Nm
95 Nm
H:\DWG\A3\A38\38073A.dwg
1 of 2
8 Inspection and maintenance periods
8 Inspection and Maintenance
8.1 Inspection and maintenance periods

Equ ipment/com ponen ts Frequency What to do ?
Inspecting the brake:
Measure and set working air gap
brake disc, lining
Pressure plate
Carrier / gearing
Pressure rings
Extract the ab raded ma tter
Inspect the switch elemen ts and
replace if necessary (e.g . in case o f
burn-out)
BMG4 =Telescopic Motor
BMG8 = Tower Motor
Every Year
Every third month
1
8 Inspection and maintenance of brake BMG 4 and 8
8.6 Inspection and maintenance of brake
1
2
3
4
5
6
7
88
9
10
a
b
c
11 12 13
14
15
16
17
18
19
20
21
22
e
BMG4 = Telescopic Motor
BMG8 = Tower Motor
2
8
3
Inspection and maintenance of brake BMG 4 and 8
Ins pecting bra ke BMG 4 and 8
, se tting the work ing air gap
1. Isolate the moto r and brake from the supply, safeguarding them against
unintentional power -up.
2. Remove the following:
If fitted, forced- cooling fan for
motor and brake maintenance.
Flange co ver or fan guard (21 ).
3. Pu sh the rubber se aling collar (5) aside.
R elease the clip to do this, if neces sary .
Extract the abr aded ma tter.
4. Measure the brake disc (7 ):
If the brake d isc is:
9 mm on b rake motors up to size 100 .(BMG4)
10 mm on brake motors up to size 1 12.(BMG8)
Fit a new brake disc ( Section "Ch anging brake disc on BMG
A
.
4 and 8
4
8 Inspection and maintenance of brake BMG 4 and 8
Changing the brake disk BMG 4 and 8
When fitting a ne w brake disc, in spect the other removed parts as well and fit new ones
if necess ary
1. Iso late the moto r and brake from the supply, , safeguarding them against
unintentional power -up.
If fitted, forced cooling fan
Flange co ver or fan guard (21 ), ci rclip (2 0) and fan (19).
3. Remove the rubber sea ling colla r (5 ) an d the ma nual brake release:
S etting nuts ( 18), con ical coil sp rings (1 7) , studs (16) , release lever (1 5) , dowel
pin (1 4) .
4. Unscr ew hex nuts (10e), ca refully pull off the brake coil body (12) (brake ca ble!) and
take out the brake spr ings (11) .
5. Remove the damping plate (9 ), pressur e plate (8) and brake disc (7, 7b) an d cle an
the br ake components.
6. Fit a ne w brake d isc.
7. Re- install the br ake comp onents.
E xcept fo r the r ubber sea ling collar, fan and fan guard, se t the working air gap
( Inspe cting brake BMG 4 and 8,
settin g the wor king air gap , points 5
through 8)
8. With m anual brake r elease: Use se tting nuts to set the flo ating clear ance "s"
between the conical co il springs (pressed flat) an d the settin g nuts ( following
illustration).
Importan t: This flo ating clerance "s" is necessary so that the pressure plate
can move up as the brake lining wears. Otherwise, reliable braking is not
guara nteed.
9. Fit the r ubber sea ling collar ba ck in place and re-install the dismantled parts.
Note: The locka ble manual brake r elease ( type HF) is a lready r eleased if a resistan ce is
encountered when operating the gr ub scre w.
The se lf-reengaging manual brake release (type HR) ca n be operated with normal
hand pressu re.
Imp ortant: In brake motors with self-reengaging manual brake release, the
manual brake release lever must be removed after startup/maintenance. A bracket
is provided for storing it on the outside of the motor.
Brak e Floa ting clear ance s [mm]
BMG 4 and 8 2
s
8
5
Inspection and maintenance of brake BMG 4 and 8
1. Isolate the moto r and brake from the supply, safeguarding them against
unintentional po wer -up.
If fitted, fo rced-cooling fan ,
For motor and brake ma intenance .
Flange cover or fan guard (21 ), ci rclip (2 0) and fan (19).
3. Remove the ru bber sea ling colla r (5) an d the ma nual brake release:
setting nuts (18 ), conical coil sp rings (1 7), studs ( 16) , release le ver ( 15) , dowel
pin (14).
4. Unscrew he x nuts ( 10e ), pull o ff the co il body ( 12) .
By app rox. 50 mm (watch the brake ca ble!).
5. Cha nge
Position the brake sp rings symme trically.
6. Re- install the brake components. .
Except for the r ubber sea ling collar, fan an d fan gu ard,
set the wor king air gap ( Inspecting brake BMG 4 and 8 setting the
working air gap , points 5 th rough 8)
7. With manual brake release: Use setting nuts to s et floating clearance "s" between
the conical coil springs (pressed flat) an d the setting nuts ( following illustration.)
Importan t: This floating clearance "s" is necessary so that the pressure plate
can move up as the brake lining wears. Otherwise, reliable braking is not
guaranteed.
8. Fit the rubber sealing collar ba ck in place and re-install the dismantled parts.
Note Fit new setting nuts (18) an d hexag on nuts ( 10e ) if the re moval pr ocedure is r epeated!
Brak e Floa ting clear ance s [mm]
BMG 4 and 8 2
s
brake springs (11).
Changing Springs
9
6
Work done, working air gap, braking torques of brake BMG 4 - 8
P
i
f
kVA
Hz
n
9.3 Work done, working air gap, braking torques of brake BMG 4-8
Brak e
type
Fo r
motor size
Work do ne
until
main tenance
[10
6
J]
Workin g air gap
[mm]
Br aking torque se ttings
min.
1)
1)
of 0.1 after
max.
Br aking
torque
[Nm]
Type an d n o. of
springs
Order n umber o f
spr ings
Nor mal Red Norma l Red
0.25 0.6
135 150 8 135 151 6
BMG 4 100 260
40 6 -
BMG 8
112M
132S
600 0.3 1.2
75 6 -
184 845 3 135 570 8
Please note when checking the air gap:
Parallelism tolerances on the brake disk may give rice to deviation
a test run.
7
Addres s lis t
Contact your BROMMA l ocal re p re se ntati ve or SEW Addres s es below.
Germany
Headquarters
Production
Sales
Service
Bruchs al SEW-EURODRIVE GmbH & Co
Ernst-Blickle-Stra e 42
D-76646 Bruchsal
P.O. Box
Postfach 3023 D-76642 Bruchsal
Tel. (0 72 51) 75-0
Fax (0 72 51) 75-19 70
http://www.SEW-EURODRIVE.de
sew@ sew-eurodrive.de
Production Graben SEW-EURODRIVE GmbH & Co
Ernst-Blickle-Stra e 1
D-76676 Graben-Neudorf
P.O. Box
Postfach 1220 D-76671 Graben-Neudorf
Tel. (0 72 51) 75-0
Fax (0 72 51) 75-29 70
Telex 7 822 276
As s embly
Service
Garbs en
(near Hannover)
SEW-EURODRIVE GmbH & Co
Alte Ricklinger Stra e 40-42
D-30823 Garbsen
P.O. Box
Postfach 110453 D-30804 Garbsen
Tel. (0 51 37) 87 98-30
Fax (0 51 37) 87 98-55
scm-garbsen@ sew-eurodrive.de
Kirchheim
(near Mnchen)
Domagkstra e 5
D-85551 Kirchheim
Tel. (0 89) 90 95 52-10
Fax (0 89) 90 95 52-50
scm-kirchheim@ sew-eurodrive.de
Langenfeld
(near Dsseldorf)
Siemensstra e 1
D-40764 Langenfeld
Tel. (0 21 73) 85 07-30
Fax (0 21 73) 85 07-55
scm-langenfeld@ sew-eurodrive.de
Meerane
(near Zwickau)
Dnkritzer Weg 1
D-08393 Meerane
Tel. (0 37 64) 76 06-0
Fax (0 37 64) 76 06-30
scm-meerane@ sew-eurodrive.de
Additional addresses for service in Germany provided on request!
France
Production
Sales
Service
Haguenau SEW-USOCOME SAS
48-54, route de Soufflenheim
B. P. 185
F-67506 Haguenau Cedex
Tel. 03 88 73 67 00
Fax 03 88 73 66 00
http://www.usocome.com
sew@ usocome.com
As s embly
Sales
Service
Bordeaux SEW-USOCOME SAS
Parc dactivit s de Magellan
62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Tel. 05 57 26 39 00
Fax 05 57 26 39 09
Lyon SEW-USOCOME SAS
Parc dAf faires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Tel. 04 72 15 37 00
Fax 04 72 15 37 15
Paris SEW-USOCOME SAS
Zone industrielle
2, rue Denis Papin
F-77390 Verneuil IEtang
Tel. 01 64 42 40 80
Fax 01 64 42 40 88
Additional addresses for service in France provided on request!
Argentina
As s embly
Sales
Service
Buenos Aires SEW EURODRIVE ARGENTINA S.A.
Centro Industrial Garin, Lote 35
Ruta Panamericana Km 37,5
1619 Garin
Tel. (3327) 45 72 84
Fax (3327) 45 72 21
sewar@ sew-eurodrive.com.ar
Aus tralia
As s embly
Sales
Service
Melbourne SEW-EURODRIVE PTY. LTD.
27 Beverage Drive
Tullamarine, Victoria 3043
Tel. (03) 99 33 10 00
Fax (03) 99 33 10 03
Sydney SEW-EURODRIVE PTY. LTD.
9, Sleigh Place, Wetherill Park
New South Wales, 2164
Tel. (02) 97 25 99 00
Fax (02) 97 25 99 05
Aus tria
As s embly
Sales
Service
Wien SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien
Tel. (01) 6 17 55 00-0
Fax (01) 6 17 55 00-30
sew@ sew-eurodrive.at
8
Address list
Belgium
Assembly
Sales
Service
Brssel CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Tel. (010) 23 13 11
Fax (010) 2313 36
http://www.caron-vector.be
info@caron-vector.be
Brazil
Production
Sales
Service
Sao Paulo SEW DO BRASIL
Motores-Redutores Ltda.
Rodovia Presidente Dutra, km 208
CEP 07210-000 - Guarulhos - SP
Tel. (011) 64 60-64 33
Fax (011) 64 80 33 28
sew@sew.com.br
Additional addresses for service in Brazil provided on request!
Bulgaria
Sales Sofia BEVER-DRIVE GMBH
Bogdanovetz Str.1
BG-1606 Sofia
Tel. (92) 9 53 25 65
Fax (92) 9 54 93 45
bever@mbox.infotel.bg
Canada
Assembly
Sales
Service
Toronto SEW-EURODRIVE CO. OF CANADA LTD.
210 Walker Drive
Bramalea, Ontario L6T3W1
Tel. (905) 7 91-15 53
Fax (905) 7 91-29 99
www.sew-eurodrive.ca
Vancouver SEW-EURODRIVE CO. OF CANADA LTD.
7188 Honeyman Street
Delta. B.C. V4G 1 E2
Tel. (604) 9 46-55 35
Fax (604) 946-2513
Montreal SEW-EURODRIVE CO. OF CANADA LTD.
2555 Rue Leger Street
LaSalle, Quebec H8N 2V9
Tel. (514) 3 67-11 24
Fax (514) 3 67-36 77
Additional addresses for service in Canada provided on request!
Chile
Assembly
Sales
Service
Santiago de
Chile
SEW-EURODRIVE CHILE
Motores-Reductores LTDA.
Panamericana Norte No 9261
Casilla 23 - Correo Quilicura
RCH-Santiago de Chile
Tel. (02) 6 23 82 03+6 23 81 63
Fax (02) 6 23 81 79
China
Production
Assembly
Sales
Service
Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.
No. 46, 7th Avenue, TEDA
Tianjin 300457
Tel. (022) 25 32 26 12
Fax (022) 25 32 26 11
Colombia
Assembly
Sales
Service
Bogot SEW-EURODRIVE COLOMBIA LTDA.
Calle 22 No. 132-60
Bodega 6, Manzana B
Santaf de Bogot
Tel. (0571) 5 47 50 50
Fax (0571) 5 47 50 44
sewcol@andinet.com
Croatia
Sales
Service
Zagreb KOMPEKS d. o. o.
PIT Erddy 4 II
HR 10 000 Zagreb
Tel. +385 14 61 31 58
Fax +385 14 61 31 58
Czech Republic
Sales Praha SEW-EURODRIVE S.R.O.
Business Centrum Praha
Lun 591
16000 Praha 6
Tel. 02/20 12 12 34 + 20 12 12 36
Fax 02/20 12 12 37
sew@sew-eurodrive.cz
Denmark
Assembly
Sales
Service
Kopenhagen SEW-EURODRIVEA/S
Geminivej 28-30, P.O. Box 100
DK-2670 Greve
Tel. 4395 8500
Fax 4395 8509
http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Estonia
Sales Tallin ALAS-KUUL AS
Paldiski mnt.125
EE 0006 Tallin
Tel. 6 59 32 30
Fax 6 59 32 31
9
Address list
Finland
Assembly
Sales
Service
Lahti SEW-EURODRIVE OY
Vesimentie 4
FIN-15860 Hollola 2
Tel. (3) 589 300
Fax (3) 780 6211
Great Britain
Assembly
Sales
Service
Normanton SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR
Tel. 19 24 89 38 55
Fax 19 24 89 37 02
Greece
Sales
Service
Athen Christ. Boznos & Son S.A.
12, Mavromichali Street
P.O. Box 80136, GR-18545 Piraeus
Tel. 14 22 51 34
Fax 14 22 51 59
Boznos@otenet.gr
Hong Kong
Assembly
Sales
Service
Hong Kong SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Tel. 2-7 96 04 77 + 79 60 46 54
Fax 2-7 95-91 29
sew@sewhk.com
Hungary
Sales
Service
Budapest SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18
Tel. +36 1 437 06 58
Fax +36 1 437 06 50
India
Assembly
Sales
Service
Baroda SEW-EURODRIVE India Pvt. Ltd.
Plot No. 4, Gidc
Por Ramangamdi Baroda - 391 243
Gujarat
Tel. 0 265-83 10 86
Fax 0 265-83 10 87
sew.baroda@gecsl.com
Ireland
Sales
Service
Dublin Alperton Engineering Ltd.
48 Moyle Road
Dublin Industrial Estate
Glasnevin, Dublin 11
Tel. (01) 8 30 62 77
Fax (01) 8 30 64 58
Italy
Assembly
Sales
Service
Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.
Via Bernini,14
I-20020 Solaro (Milano)
Tel. (02) 96 98 01
Fax (02) 96 79 97 81
Japan
Assembly
Sales
Service
Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD
250-1, Shimoman-no,
Toyoda-cho, Iwata gun
Shizuoka prefecture, P.O. Box 438-0818
Tel. (0 53 83) 7 3811-13
Fax (0 53 83) 7 3814
Korea
Assembly
Sales
Service
Ansan-City SEW-EURODRIVE KOREA CO., LTD.
B 601-4, Banweol Industrial Estate
Unit 1048-4, Shingil-Dong
Ansan 425-120
Tel. (031) 4 92-80 51
Fax (031) 4 92-80 56
master@sew-korea.co.kr
Luxembourg
Assembly
Sales
Service
Brssel CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Tel. (010) 23 13 11
Fax (010) 2313 36
http://www.caron-vector.be
info@caron-vector.be
Macedonia
Sales Skopje SGS-Skopje / Macedonia
"Teodosij Sinactaski
6691000 Skopje / Macedonia
Tel. (0991) 38 43 90
Fax (0991) 38 43 90
Malaysia
Assembly
Sales
Service
Johore SEW-EURODRIVE SDN BHD
No. 95, Jalan Seroja 39, Taman Johor Jaya
81000 Johor Bahru, Johor
West Malaysia
Tel. (07) 3 54 57 07 + 3 54 94 09
Fax (07) 3 5414 04
10
Address list
Netherlands
Assembly
Sales
Service
Rotterdam VECTOR Aandrijftechniek B.V.
Industrieweg 175
NL-3044 AS Rotterdam
Postbus 10085
NL-3004 AB Rotterdam
Tel. +31 10 44 63 700
Fax +31 10 41 55 552
http://www.vector.nu
info@vector.nu
New Zealand
Assembly
Sales
Service
Auckland SEW-EURODRIVE NEW ZEALAND LTD.
P.O. Box 58-428
82 Greenmount drive
East Tamaki Auckland
Tel. 0064-9-2 74 56 27
Fax 0064-9-2 74 01 65
sales@sew-eurodrive.co.za
Christchurch SEW-EURODRIVE NEW ZEALAND LTD.
10 Settlers Crescent, Ferrymead
Christchurch
Tel. 0064-3-3 84 62 51
Fax 0064-3-3 85 64 55
sales@sew-eurodrive.co.nz
Norway
Assembly
Sales
Service
Moss SEW-EURODRIVE A/S
Solgaard skog 71
N-1599 Moss
Tel. (69) 2410 20
Fax (69) 2410 40
sew@sew-eurodrive.no
Peru
Assembly
Sales
Service
Lima SEW DEL PERU MOTORES REDUCTORES
S.A.C.
Los Calderos # 120-124
Urbanizacion Industrial Vulcano, ATE, Lima
Tel. (511) 349-52 80
Fax (511) 349-30 02
sewperu@terra.com.pe
Poland
Sales Lodz SEW-EURODRIVE Polska Sp.z.o.o.
ul. Pojezierska 63
91-338 Lodz
Tel. (042) 6 16 22 00
Fax (042) 6 16 22 10
sew@sew-eurodrive.pl
Portugal
Assembly
Sales
Service
Coimbra SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada
Tel. (0231) 20 96 70
Fax (0231) 20 36 85
infosew@sew-eurodrive.pt
Romania
Sales
Service
Bucuresti Sialco Trading SRL
str. Madrid nr.4
71222 Bucuresti
Tel. (01) 2 30 13 28
Fax (01) 2 30 71 70
sialco@mediasat.ro
Russia
Sales St. Petersburg ZAO SEW-EURODRIVE
P.O. Box 193
193015 St. Petersburg
Tel. (812) 3 26 09 41 + 5 35 04 30
Fax (812) 5 35 22 87
sew@sew-eurodrive.ru
Singapore
Assembly
Sales
Service
SEW-EURODRIVE PTE. LTD.
No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644
Tel. 8 62 17 01-705
Fax 8 61 28 27
Telex 38 659
Slovenia
Sales
Service
Celje Pakman - Pogonska Tehnika d.o.o.
UI. XIV. divizije 14
SLO 3000 Celje
Tel. 00386 3 490 83 20
Fax 00386 3 490 83 21
pakman@siol.net
11
Address list
South Africa
Assembly
Sales
Service
Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED
Eurodrive House
Cnr. Adcock Ingram and Aerodrome Roads
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Tel. + 27 11 248 70 00
Fax +27 11 494 23 11
ljansen@sew.co.za
Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED
Rainbow Park
Cnr. Racecourse & Omuramba Road
Montague Gardens
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Tel. +27 21 552 98 20
Fax +27 21 552 98 30
Telex 576 062
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED
2 Monaceo Place
Pinetown
Durban
P.O. Box 10433, Ashwood 3605
Tel. +27 31 700 34 51
Fax +27 31 700 38 47
Spain
Assembly
Sales
Service
Bilbao SEW-EURODRIVE ESPAA, S.L.
Parque Tecnolgico, Edificio, 302
E-48170 Zamudio (Vizcaya)
Tel. 9 44 31 84 70
Fax 9 44 31 84 71
sew.spain@sew-eurodrive.es
Sweden
Assembly
Sales
Service
Jnkping SEW-EURODRIVE AB
Gnejsvgen 6-8
S-55303 Jnkping
Box 3100 S-55003 Jnkping
Tel. (036) 34 42 00
Fax (036) 34 42 80
www.sew-eurodrive.se
Switzerland
Assembly
Sales
Service
Basel Alfred lmhof A.G.
Jurastrasse 10
CH-4142 Mnchenstein bei Basel
Tel. (061) 4 17 17 17
Fax (061) 4 17 17 00
http://www.imhof-sew.ch
info@imhof-sew.ch
Thailand
Assembly
Sales
Service
Chon Buri SEW-EURODRIVE (Thailand) Ltd.
Bangpakong Industrial Park 2
700/456, Moo.7, Tambol Donhuaroh
Muang District
Chon Buri 20000
Tel. 0066-38 21 40 22
Fax 0066-38 21 45 31
sewthailand@sew-eurodrive.co.th
Turkey
Assembly
Sales
Service
Istanbul SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti
Bagdat Cad. Koruma Cikmazi No. 3
TR-81540 Maltepe ISTANBUL
Tel. (0216) 4 41 91 63 + 4 41 91 64 + 3
83 80 14 + 3 83 80 15
Fax (0216) 3 05 58 67
seweurodrive@superonline.com.tr
USA
Production
Assembly
Sales
Service
Greenville SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365
Tel. (864) 4 39 75 37
Fax Sales (864) 439-78 30
Fax Manuf. (864) 4 39-99 48
Fax Ass. (864) 4 39-05 66
Telex 805 550
Assembly
Sales
Service
San Francisco SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, California 94544-7101
Tel. (510) 4 87-35 60
Fax (510) 4 87-63 81
Philadelphia/PA SEW-EURODRIVE INC.
Pureland Ind. Complex
200 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Tel. (856) 4 67-22 77
Fax (856) 8 45-31 79
Dayton SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373
Tel. (9 37) 3 35-00 36
Fax (9 37) 4 40-37 99
Dallas SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237
Tel. (214) 3 30-48 24
Fax (214) 3 30-47 24
12
Address list
Additional addresses for service in the USA provided on request!
Venezuela
Assembly
Sales
Service
Valencia SEW-EURODRIVE Venezuela S.A.
Av. Norte Sur No. 3, Galpon 84-319
Zona Industrial Municipal Norte
Valencia
Tel. +58 (241) 8 32 98 04
Fax +58 (241) 8 38 62 75
sewventas@cantr.net
sewfinanzas@cantr.net
USA
rev.
8 Spare parts and service
Spare parts list by major groups
BrommaGroupManual
Page 1 of 1
Article No: 1008900 GENERAL ASSEMBLY date:
Drawing No: 1008900 - sign: RGT 2006-08-24
Serial No: - EH5U rev: - -
Customer: Liebherr
Standard: 400V AC - 230V AC - 50Hz / TTDS
1 1 Frame EH5 16997 16997
Frame standard 16930, Main beam 23852, Lifting
beam 23951 & 23952
2 2 Telescopic beam unit 24142 24142 Telescopic beam 38860, Gable end 16989
3 1 Tower 24161 24161
4 1 Tension rod 23854 23854
5 1 Tension rod 23855 23855
6 1 Frame std. components 24143 24143
7 1 Tower std. components 17023 17023
8 2 Twistlock assembly ISO, STD, LEFT 1002945 1002945 Floating ISO, 100
9 2 Twistlock assembly ISO, STD, RIGHT 1002946 1002946 Floating ISO, 100
10 2 Cable chain assy. 37409 37409
11 1 Tower, Cable chain assy. 39047 39047
12 2 Hydraulic assy. 17021 17021
13 2 Pump unit assy. 34375 34375
14 2 Flipper arm assy. 24169 24169
15 1 Gearbox assy. telescopic 39055 39055
16 1 Gearbox assy. tower 44768 44768
17 1 Decoration 17452 17452
18 1 Electrical system 39832 39832 Relay logic
19 2 LED-panel mount. det. 1001444 1001444
20 2 Identity sign 44522 59708 729030814
21 1 El. customised 39745 39745 EH5-U / 230V AC
22 1 Box assy. TTDS 23761 61739 Option: TTDS
23 1 El.customised 39842 39842 Option: TTDS
24
E
GENERAL ASSY SERIAL No SPREADER TYPE SURFACE
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
A Partek Company
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EH5
Illtek
Spreader EH5
General assy
021029
SP-52000
01
3 7
2 12 13 10
4 14
6
9 5
1
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
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SP-52001
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4 47
48
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50
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32 33
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EH5
Illtek 021029
Exploded View
Tower
6
20
10 26 34 17
16
35
36
37
38
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38
38
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38
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2
A Partek Company
EH5 Tower New standard
DRAWI NG SP-52001
PART NO DESCRI PTI ON QTY REMARKS POS
401517 GLIDE PLATE ASSY 1 Include pos.6,7,14,20 0
38863 TOWER CHAIN ASSY 1 Include pos. 5,9,11,12,15,23,24 0
24161 TOWER 1 1
1 SEE OTHER DRAWING 0 See SP-52002 2
51624 LIFTING SHAFT 90x334 1 Included in Pos 48 3
54662 LOCKING SHAFT ASSY 1 Included in Pos 48 4
71529 TUBE 1 1/2"CHAIN 4 5
39026 ROBALON PLATE LOWER 4 6
53137 GLIDE PLATE UPPER TOWER EH5 8 7
45476 CRANK ASSY EH5 1 8
401372 CHAIN ATTACHMENT 1 9
56242 CABLE CLAMP D=34 2 10
700737 CHAIN DUPLEX 1 1/2" 1 11
71520 CHAIN LOCK DUPLEX 1 1/2" 2 12
den 10 oktober 2002 Sida 1 av 4
401518 STEERING PIN 16 14
43075 LOCKING PLATE 12X12X40 1 15
401534 CABLE ATTACHMENT 4 Include pos. 10,17,21,26,34 16
401074 COVER PLATE 1 17
39171 BRACKET UPPER RIGHT 1 18
39174 BRACKET LOWER RIGHT 1 19
75497 SCREW MF6S 8X 35 FZB 10.9 32 20
78218 SCREW M6S 12X120 FZB 8.8 2 21
75051 SCREW M6S 20X 90 FZB 8.8 4 22
75713 SCREW MC6S 6X 30 FZB 8.8 1 23
700736 SCREW M6S 24x160 FZB 8.8 2 24
75052 NUT M20 LOC-KING FZB 4 25
75055 NUT M12 LOC-KING FZB DIN 985 2 26
39173 BRACKET LOWER LEFT 1 27
75292 WASHER BRB 21X36X3 FZB HB200 4 28
75268 WASHER NORD-LOCK M 6 FZB 1 29
39170 BRACKET UPPER LEFT 1 30
74339 WASHER TBRSB 21X52X8 FZB 4 31
72191 SCHACKLE "RAK GALV" 4 Included in Pos 48 32
85482 CHAIN HLZ 4.5-2 L=250 3 Included in Pos 48 33
75291 WASHER BRB 13X24X2.5 FZB HB200 4 34
54528 ATTACHMENT CABLE WAGON 1 35
75328 WASHER BRB 8.4X16X1.5 FZB HB2 10 36
75225 SCREW M6S 8X 22 FZB 8.8 2 37
75090 NUT M 8 LOC-KING FZB 16 38
70006 SCREW M6S 8X 35 FZB 8.8 16 39
401471 ANGEL BAR 1 40
401547 ANGLE BAR 1 42
70006 SCREW M6S 8X 35 FZB 8.8 5 44
401546 ANGLE BAR 1 45
24199 FRAME SCS2 1 46
700457 SNAP HOOK 1 Included in Pos 48 47
45596 LIFTING SHAFT ASSY 1 Include Pos. 3,4,32,33,47 48
46679 MOUNTING EL.CAB. 4 See also drawing SP-52013 49
24263 SPREADER CABINET TOWER 1 50
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
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EH5 ll
Illtek 021002
Exploded View
Tower gear box assy
SP-52002
15
35 36 43
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A Partek Company
EH5 Tower Gearbox Assy
DRAWI NG SP-52002
58549 GEARBOX R97 ELM.BRAKE 360-404V 1 Part no for gearbox is 72157 and for only El motor is 58538 1
54659 MOTOR SHELF EH5 TOWER 1 2
52196 CHAIN COVER TOWER EH5 1 3
51233 COVERPLATE CHAIN WHEEL EH5 1 4
53129 CHAIN WHEEL TOWER EH5 25 1 5
36609 CHAIN WHEEL 2 6
34379 CHAIN WHEEL TOWER EH5 1 7
52150 TRANSMISSION SHAFT DIA 80 1 8
44756 SHAFT ASSY EH5 2 9
71328 GREASEFITTING NO.208 R1/8" 2 10
71546 BEARINGHOUSE SNL 518-615 2 11
71548 SEALING TSNA 518A TOWER 3 SEAL KIT 12
48188 DISTANS 4 13
71547 BEARING BUSH 2 14
71519 CHAIN 1 1/2" DUPLEX TOWER 1 15
71520 CHAIN LOCK DUPLEX 1 1/2" 1 16
70622 SCREW SK6SS 12X 12 14.9 1 17
71539 BEARING 22218 CCK W33 TOWER 2 18
71549 DISTANCE 4 19
74119 COVER BEARINGHOUSE ASNH518-615 1 20
51517 CHAIN WHEEL TOWER EH5 13 1 21
44196 LOCKING PLATE 1X20X46 2 22
75092 SCREW M6S 6X 20 FZB 8.8 4 23
76847 KEY 22X14X100 SMS2307 1 24
73965 KEY 22X14X100 SMS 2306 1 25
79513 KEY 18X11X100 RK 1 26
75225 SCREW M6S 8X 22 FZB 8.8 4 27
75286 SPRING PIN 5X30 FRP 1 28
70474 SCREW M6S 20X 80 FZB 8.8 4 29
75008 SCREW M6S 20X 70 FZB 8.8 1 30
76848 SCREW M6S 20X 90 FZB 8.8 FULLT 2 31
1 SEE REMARKS 1 CAP (SEW) 33
75051 SCREW M6S 20X 90 FZB 8.8 4 34
70477 SCREW M6S 16X 80 FZB 8.8 4 35
75225 SCREW M6S 8X 22 FZB 8.8 3 36
75285 LOCKING WASHER M20 1 37
70479 NUT M20 M6M FZB KLASS 8 2 38
70622 SCREW SK6SS 12X 12 14.9 1 41
44769 WASHER 1 44
70919 WASHER NORD-LOCK M20 4 45
71521 CHAIN LOCK1/2 LINK DUPL.1 1/2" 1 46
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
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EH5
Illtek 020903
Exploded View
Frame
SP-52003
A Partek Company
15
25
26
36
37
23
16
14
13
10
12 11
34
9
8
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EH5 Frame
DRAWI NG SP-52003
16997 FRAME 1 1
43072 LIFTING LUG ASSY 4 Include pos.10,11,21,23,31,34, 2
401278 GLIDE PLATE FRAME 2 Included in Glide plate assy See drawing SP-52004 3
401401 FRAME COVER ASSY 4 Include pos.12,19,20 4
43036 GLIDE PLATE 80X40X20 1 5
401279 20STOP ASSY 4 Include pos.17,27,28,29,30 6
1 SEE REMARKS 0 See lamp assy SP- 52010 7
401277 LANDING BUFFER ASSY 4 Include pos.25,26,32,36,37 8
1 SEE REMARKS 0 See Drawing SP 52006 9
47805 PLATE 1 10
38865 COVER 1 12
1 SEE REMARKS 0 See Electric drawing part list 15
48392 CLIP 3 Complete clip with screw,washer and nut 16
401281 SHIM 2 17
75497 SCREW MF6S 8X 35 FZB 10.9 2 18
75092 SCREW M6S 6X 20 FZB 8.8 2 19
54855 FLAT BAR 1 20
75051 SCREW M6S 20X 90 FZB 8.8 6 21
79830 WASHER SRB 14X28X2 FZB 2 25
49853 SLEEV 2 26
75607 SCREW M6S 12X 40 FZB 8.8 2 27
401280 20BUFFER 1 28
401282 HOLDER FOR GLIDE PLATE 1 29
75295 WASHER NORD-LOCK M12 FZB 2 30
51110 LIFTING LUG WELD 1 31
76332 GREASE FITTING KR1/8 STRAIGHT 4 33
401276 BUFFER 1 36
79141 SCREW M6S 12X 35 FZB 8.8 2 37
EH5 ll
Illtek
Exploded View
Telescopic Beam
021002
SP-52004
A Partek Company
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
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24
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12
15
14
15
EH5 Telescopic Beam
DRAWI NG SP-52004
38861 GLIDE PLATE ASSY 2 Include pos. 4,5,6,7,8 and pos 3 on drawing SP-52003 0
24142 TELESCOPIC BEAM ASSY 1 Assy with 2 Beams and 1 Gable end 1
62595 FLIPPER ARM 1 Please note! Rubber buffer not included, see item 11 2
44615 GLIDE PLATE LOWER 20X100X200 2 4
44614 GLIDE PLATE UPPER 25X100X250 2 5
75756 SCREW MF6S 12X 70 FZB 10.9 4 6
1 SEE REMARKS 3 See Drawing SP-52009 10
401528 BUFFER ASSY 1 Include pos.12,13,14,15,16 11
401529 BUFFER 1 Included in pos.11 12
401530 SHIM PLATE 2 Included in pos.11 13
75783 SCREW M6S 12X 50 FZB 8.8 2 Included in pos.11 14
75291 WASHER BRB 13X24X2.5 FZB HB200 4 Included in pos.11 15
75055 NUT M12 LOC-KING FZB DIN 985 2 Included in pos.11 16
51593 ATTACHMENT FLIPPER ARM B=45 1 Included in pos. 19 17
75330 SCREW MC6S 16X 50 FZB 8.8 2 Included in pos. 19 18
51593 ATTACHMENT FLIPPER ARM B=45 1 Include Pos.17, 18, 25. 19
76842 SCREW M6S 20X110 FZB 8.8 4 20
47678 SPACER (M20) 4 22
70918 WASHER NORD-LOCK M16 FZB 2 Included in pos. 19 25
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
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020926 Illtek EH5
SP-52005
Exploded View
Hydraulic Assy End beam
15
35
36
43
44
4
34
32
8
11
12 10 17
53 54 55
49 57
58 59
60
56 42
18 61
62
63 74
30
39
29 20 28
38
31
28 14 14
33
41 16
2 2 3 3
6 19 5 37 13
7
9
23
1
27
22
51 25
46
45
47 40
26
52
69
69
64
70
70
72
71
73
66
67
68
65
24
A Partek Company
EH5 Hydraulic Assy
DRAWI NG SP-52005
76526 HYDRAULIC OIL ISO VG 32 50 50L OIL
56350 HOSE 821-04/KL 480/P86/P87 2 1
74564 COUPLING GE10-SR 3/8" 13 2
44447 COUPLING RESTRICT.GE10SR 1.2MM 3 3
71864 COUPLING SV10-S 6 4
71877 COUPLING GE12-SR 1/2" 2 5
79801 PRESSURE FILTER (50L) PI3605- 1 6
71297 FILTER INSERT 1 7
78371 SHOCK RELIF VALVE 140 BAR 3 8
76196 HYDRAULIC MOTOR INCL.CHOCKVALV 300CC 3 SEE DRAWING SP-52009 FOR MORE DETAILS 9
56360 HOSE 821-06/KL 580/P86/P86 1 10
24 June 2003 Sida 1 av 6
71872 COUPLING GE20-S 1 1/16"-12 UNF 2 11
71874 COUPLING GE12-S 9/16"-18 UNF 1 12
44553 DRAIN PIPE EH5 1 13
71764 COUPLING 3.5/28 1 14
78960 AIR BREATHER 3"MY" 1 15
71290 VALVE RHD12-S NON RETURN 2 16
73380 COUPLING EDKO 12-S 2 17
71320 HYDRAULIC PUMP PVQ10 1 WHEN YOU ORDER SEAL KIT FOR THIS PUMP PLEASE STATE K4264 18
72005 ELMOTOR 2.2kW 380/415/440/480 1 19
58016 HOSE 821-06/KL 460/P86/P86 1 20
56334 HOSE 821-06/KL 560/P86/P87 1 22
73096 VALVE DG4V-3-2C-MU-H7-60 4 WHEN YOU ORDER SEAL KIT PLEASE STATE PART NO K4222 AND SOLENOID 70422 23
700735 VALV BLOCK 1 24
75195 SCREW MC6S 8X100 12.9 DIN912 2 25
71871 COUPLING GE12-SR 3/8" 2 28
70157 COUPLING VSTI 3/8"-JE 4 29
56350 HOSE 821-04/KL 480/P86/P87 1 30
71866 COUPLING GE10-SR 1/4" 4 31
57419 HOSE 821-04/KL 630/P86/P86 2 32
56349 HOSE 821-04/KL 580/P86/P87 2 33
56348 HOSE 821-04/KL1720/P86/P87 2 34
56348 HOSE 821-04/KL1720/P86/P87 2 35
71343 SIGHT GLASS AS240 R 3/4" 2 36
56349 HOSE 821-04/KL 580/P86/P87 2 37
56350 HOSE 821-04/KL 480/P86/P87 2 38
56349 HOSE 821-04/KL 580/P86/P87 1 39
57425 HOSE 821-06/KL 770/P86/P86 1 40
75375 SCREW MC6S 5X 30 12.9 OBEH 16 41
44552 SUCTION PIPE EH5 1 43
45965 PLUG VSTIR 1/2" KOMPL. 1 44
71896 COUPLING KOR20-12-S 1 45
70084 COUPLING MTNIP.ST-04-R FORM A 1 46
79019 PLASTIC RING FOR COUPLI. 71764 1 51
46799 FLAP GB. EH130/600 2 52
34224 GASKET HYD.TANK EH5 1 53
39221 HYDR.TANK LID EH5 1 54
75212 SCREW M6S 6X 25 FZB 8.8 10 55
K3726 O-RING (HYDRV./BLOCK) 4 56
75294 WASHER BRB 10.5X22X2 FZB HB200 4 57
1 SEE REMARKS 1 KEY FOR MOTOR SHAFT ON EL.MOTOR PART NO 72005 58
1 SEE REMARKS 1 KEY FOR PUMP PART NO 71320 59
70040 SCREW SK6SS 6X 10 8.8 1 60
75290 SCREW M6S 10X 30 FZB 8.8 2 61
70403 CUP SPRING 23X10.2X1.25 D-2093 2 62
79281 PLUG IN BOX 8' OFF 1 63
75552 WASHER SRKB 7X25X1.5 FZB 6 64
401400 FLATBAR 1 65
401399 FLAP 1 66
44762 FLAT BAR 1 67
44760 FLAP EH5 1 68
75669 SCREW M6S 6X 30 FZB 8.8 14 70
75329 WASHER BRB 4.3X 9X0.8 FZB HB2 4 72
79265 SCREW MC6S 4X 25 FZB 8.8 4 73
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
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EH5
Illtek
Exploded View
Telescopic Gearbox Assy
020910
SP-52006
A Partek Company
5
5 8
4 3
6
16
17
18
20
21
23
25
22
26
27
28
29 30
19
10 15
14
13
11
24
12
7 7
7
1
2
9
EH5 Telescopic Gearbox Assy
DRAWI NG SP-52006
53596 SHAFT 1 1
53603 DISTANCE 1 2
53604 DISTANCE 1 3
53605 DISTANCE 1 4
73562 BEARING 22212 CC W33 2 5
74243 LOCKING RING SGA 60 1 6
73573 RUBBER SEALING V-70A 3 7
53595 COVER 1 8
53594 COVER 1 9
75212 SCREW M6S 6X 25 FZB 8.8 12 10
700730 KEY 18X11X80 1 11
73564 KEY 18X11X 40 1 12
51515 CHAIN WHEEL E112-1-11 1 13
51664 WASHER 6X21X80 1 14
75285 LOCKING WASHER M20 1 15
75286 SPRING PIN 5X30 FRP 1 16
75289 SCREW M6S 20X 35 FZB 8.8 1 17
39055 GEARBOX ASSY TELESCOPIC 1 Include Pos.27-30 19
401287 PLATE 1 20
75008 SCREW M6S 20X 70 FZB 8.8 2 21
79785 SCREW M6S 10X 50 FZB 8.8 4 24
75294 WASHER BRB 10.5X22X2 FZB HB200 8 25
62345 EL MOTOR 3 KW BRAKE 230V 1 27
700743 GEARBOX KA87 1 28
79680 COUPLING GEARBOX+ELMOTOR KA87 1 29
77779 BRAKE ASSY 230V BM4 INCL.HR 1 30
May. 06 rev.01 Bromma Conquip 7.3.2.2 Twistlock Floating ISO Page 1
Bromma Group Manual
7.3.2.2 Spare parts list for Twistlock Floating ISO
1002945 Left
1002946 Right
Page 2 7.3.2.2 Twistlock Floating ISO Bromma Conquip May. 06 rev.01
Bromma Group Manual
May. 06 rev.01 Bromma Conquip 7.3.2.2 Twistlock Floating ISO Page 3
Bromma Group Manual
SP-POS SP-POS DESCRIPTION QTY REMARKS NOTE
0 1002945 TWISTLOCK ASSY LEFT Items 4 and 27 exluded
0 1002946 TWISTLOCK ASSY RIGHT Items 28 and 29 exluded
1 1000431 TWISTLOCK PIN 1
2 0 GUIDE BLOCK 1
3 53968 SPHERICAL WASHER 1
4 57059 TWISTLOCK ARM, ASSY. 1 TYPE 2 Right
5 1000434 TWISTLOCK KEY 1
6 1000432 NUT 1 (M39x4-6H)
7 70165 SCREW 1 M6S 8x75 FZB 8.8
8 54049 SPACER RING 2
10 37704 BLOCKADING PIN 1 FZB
11 70429 SPRING 1 SF-TF 4.5x22x90 SS 1774-04
14 74044 LOCK PIN 2 R.R 3.0
17 75226 SCREW 3 M6S 8x50 FZB 8.8
18 1001482 SWITCH PAD h=10 1
19 75694 SCREW 4 M6S 6x55 FZB 8.8
20 700686 SCREW 2 M6S 6x65 FZB 8.8
21 43654 BLOCKADING PIECE 1 FZB
23 75328 WASHER 8 BRB 8.4x16x1.5 FZB
24 48916 BOLTING PLATE 3 FZB
27 1002454 SENSOR PLATE ASSY. RIGHT 1 FZB
28 43653 TWISTLOCK ARM, ASSY. LEFT 1 TYPE 1 Included in 1002945 Twistlock assy left
29 1002453 SENSOR PLATE ASSY. LEFT 1 included in 1002945 Twistlock assy left
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
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EH5 ll
Illtek 020926
Exploded View
Sensor Assy
SP-52008
A Partek Company
1
10
11
Single Sensor assembly SP10
Dual Sensor assembly SP11
12
10
8
2
4
5
S*
13
7
6
3
10
9
1
10
11
12
10
8
2
4
5
S*
13
7
6
15
10
9
Single Sensor Assy Part no 38084 SP-52008
Part no Description Qty Pos Remarks
38084 SENSOR SINGEL ASSY 0 0 Include pos.2,3,4,5,6,7,8,9,10,11,12,13
38082 SINGLE SENSOR ATTACHMENT 1 1 Welded parts on frame
400267 PLATE 1 2
38087 PROTECTION PLATE 1 3
74970 CLAMP 04-430 PP 1 4
53951 PAD FOR SWITCH H=22 1 5
700647 SCREW M6S 6X 75 FZB 8.8 2 6
75102 SCREW M6S 8X 30 FZB 8.8 2 8
75422 SCREW M6S 8X 25 FZB 8.8 2 9
76728 WASHER SRKB 9X28X2 FZB 2 12
79850 COVER PLATE DEP 4 1 13
Dual Sensor Assy Part no 38085 SP-52008
Part no Description Qty Pos Remarks
38085 DUAL SENSOR ASSY 1 0 Include pos.2,3,4,5,6,7,8,9,10,11,12,13
38083 DOUBLE SENSOR ATTACHMENT 0 1 Welded part on Frame
400267 PLATE 2 2
38086 PROTECTION PLATE 1 3
74970 CLAMP 04-430 PP 2 4
53951 PAD FOR SWITCH H=22 2 5
700647 SCREW M6S 6X 75 FZB 8.8 4 6
75102 SCREW M6S 8X 30 FZB 8.8 4 8
75422 SCREW M6S 8X 25 FZB 8.8 2 9
76728 WASHER SRKB 9X28X2 FZB 4 12
79850 COVER PLATE DEP 4 2 13
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
A
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EH5 ll
Illtek
Exploded View
Gearbox
021029
SP-52009
A Partek Company
19
16
7
9
3
15
17
12
5
2
6
8
19
4 6 11 18
10
20
21
22
13
1
EH5 Flipper Gearbox Assy Part no 53275
DRAWI NG SP-52009
53275 GEAR BOX ASSY TYPE 1 1 Include pos.1-8,11-12,15-18 ( Pos.3 Drawn) 0
51176 GEAR HOUSING FLIPPER SMALL 1 1
55503 SHAFT FOR FLIPPER HOUSING SMALL 1 2
51177 COVER FOR FLIPPER HOUSING SMALL 1 3
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
54590 BUSHING FOR FLIPPERHOUSING 2 6
51284 BEARING FOR FLIPPERHOUSING 1 7
72010 KEY 20X12X 30 TK 3 8
76196 HYDRAULIC MOTOR INCL.CHOCKVALV 300CC 1 10
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13
78493 SCREW MC6S 12X150 FZB 8.8 3 17
76922 VALVE BLOCK CHARLYNN 1 21
76915 SEAL KIT CHAR-LYN HYD.MOTOR 1 22
DRAWI NG SP-52009
60629 GEAR BOX ASSY TYPE 2 1 Include pos.1-8,11-12,15,17-20 ( Pos.3 Mirrow inverted) 0
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
72010 KEY 20X12X 30 TK 3 8
76900 GREASE FITTING R 1/8" 90GR 1 9
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13
78493 SCREW MC6S 12X150 FZB 8.8 3 17
DRAWI NG SP-52009
60628 GEAR BOX ASSY TYPE 1 1 Include pos.1-8,11-12,15,17-20 ( Pos.3 Drawn) 0
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
72010 KEY 20X12X 30 TK 3 8
76900 GREASE FITTING R 1/8" 90GR 1 9
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13
78493 SCREW MC6S 12X150 FZB 8.8 3 17
DRAWI NG SP-52009
56230 GEAR BOX ASSY TYPE 2 1 Include pos.1-8,11-12,15-18 ( Pos.3 Mirrow inverted) 0
54465 GEAR WHEEL 4-50-2541-03 1 4
54463 GEAR WHEEL 4-16-2541-03 1 5
72010 KEY 20X12X 30 TK 3 8
75049 SCREW MC6S 12X 40 FZB 8.8 1 11
70548 SCREW M6S 16X 55 FZB 8.8 1 12
79683 KEY 32X8X7 1 13
78493 SCREW MC6S 12X150 FZB 8.8 3 17
0-1- June. 06 rev.00 Bromma Conquip
Bromma Group Manual
BGS Accessories
8.15 LED signal lamps
Application
Bromma telescopic spreaders can be equipped with LED
signal lamps to inform the crane driver and other personnel if
the sprader has landed, (white or yellow), is unlocked (green)
or has locked (red) on a container. For twinlift spreaders a
fourth lamp is used to indicate twinboxes down (blue). For
mobile harbour crane spreaders the fourth lamp indicates
tower in mid position (yellow).
Description
The Bromma LED lamp assy consists of an aluminum bottom
plate and 1-4 LED lights. They are available in 24VDC or
110/230VDC versions. The 24VDC models are equipped
with a M12 connector. The 110/230 models come with 10 m
connection cable with an open end. The LED Lamp assy also
includes attachment screws, washers and nuts (M8 FZB).
- Low power consumption
- No Phantom color effect
- Low maintenance
- Excellent durability
Available models
LED Colors voltage Art. No. Rec. cable
Green, red, yellow 24 VDC 1001399
Green, red, white 24 VDC 1001400
Green, red, yellow, blue 24 VDC 1001401
Green, red, white, blue 24 VDC 1001402
Blue 24 VDC 1001403
Green, red 24 VDC 1001404
Red, green, yellow 24 VDC 1001479
Green, red, white, yellow 24 VDC 1001883
Green, red, yellow 110/230VAC 1001405
Green, red, white 110/230VAC 1001406
Green, red, yellow, blue 110/230VAC 1001407
Green, red, white, blue 110/230VAC 1001408
Blue 110/230VAC 1001409
Green, red 110/230VAC 1001410
Red, green, yellow 110/230VAC 700919
Green, red, white, yellow 110/230VAC 1001884
7
0
3
9
6

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2

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Bromma Conquip 8-2- June. 06 rev.00
Bromma Group Manual
Technical specifications
Dimensions
Spare parts
Warnings
CAUTION: LED light units are sources of bright light. Do
not stare directly into the beam from close distances and
observe all the warnings and guidelines in the instruction
manual. Bromma LED indicator panels are classified as
Class 2M LED devices according to the standard
IEC60825-1:1993+A1:1997+A2:2001.
SP-POS PART NO. DESCRIPTION QTY REMARKS
1 75102 Screw M&S 8x30 4 FZB 8.8
2 75328 Washer BRB 8,4x16x1,5 8 FZB HB2
3 75090 Nut M8 LOC-KING 4 FZB
4 see page 1
5 1001415 Attachment stright 2 per LED
6 1002903 Attachment tilted 30
0
2 per LED
70396 Cable 10m for 24VDC
Model 24VDC 110/230VAC
Voltage range 21--30 VDC 100-240 VAC 50/60 Hz
Power consumption per light aspect 3.2 W 2.5 W
Light intesity per light aspect (clear cupola) 40 cd 30 cd
Ambient air temperature from -40
O
C to +55
O
C
Relative humidity up to 98% at temperature up to +35
O
C
Salt mist conditions IEC 60068-2-11
Mechanical wibration 10-50 Hz with acceleration up to 10 g
Ingress protection IP68 (IEC 60529)
Material Cupola Hi tech polycarbonate Makrolon
Material Bottm plate 10 mm aluminum alloy powder coated (RAL9005)
Light
aspects A (mm) B (mm)
1 160 130
2 305 275
3 450 420
4 595 565
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
A
R
T
I
C
L
E
N
o
T
H
I
S
D
R
A
W
I
N
G
I
S
C
O
P
Y
R
I
G
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T
A
N
D
I
S
T
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E
P
R
O
P
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T
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F
B
R
O
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M
A
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N
Q
U
I
P
A
B
.
T
H
E
D
E
S
I
G
N
A
N
D
O
R
C
O
N
S
T
R
U
C
T
I
O
N
S
C
O
N
T
A
I
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E
D
T
H
E
R
E
I
N
M
A
Y
N
O
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B
E
C
O
P
I
E
D
O
R
R
E
P
R
O
D
U
C
E
D
W
I
T
H
O
U
T
T
H
E
W
R
I
T
T
E
N
C
O
N
S
E
N
T
O
F
T
H
E
O
W
N
E
R
.
EH5
Illtek
Exploded View
Telescopic Drive
EH5
020911
SP-52012
A Partek Company
1
2
3
5
48
49
50
51
52
53
6
7
8
20
31
29
26
24
25
27
28
9
10 11
21 22
23
34
12
13
30
18
14
16
17 19
32
33
35
37
38
39
46
47
48
40
41
54
42
43
44
45
36
15
4
EH5 Telescopic Drive
DRAWI NG SP-52012
23855 TENSION ROD 1 1
16441 TELESCOPIC DRIVE ATT. ASSY 1 See Telescopic assy Drawing SP-52006 2
38073 CHAIN ASSY 2 Include pos.7,37,38 3
400242 TENSION ROD PIN ASSY 1 Include pos. 10,11,15,16 4
400244 END STOP ASSY 1 Include pos. 49,50,51,55 5
23854 TENSION ROD 1 6
61698 SHOCK ABSORBER 2 Includ pos.39,40,41,42,43,44,45,46,47,48,54 7
37409 CABLE CHAIN ASSY 1 Include pos.25,26,27,28,29,30,31,32 8
39047 CABLE CHAIN TOWER ASSY 1 Include pos.33,34,35,36 9
46744 SHAFT (TENSION ROD PIN ASSY) 1 Included in pos.4 10
400241 WASHER 1 Included in pos.4 11
38862 PEDESTAL BEARING 1 Include pos. 17,18,19,20,21,22,23,24 12
38084 SENSOR SINGEL ASSY 2 See Drawing SP-52008 13
38085 DUAL SENSOR ASSY 1 See Drawing SP-52008 14
75267 WASHER NORD-LOCK M 8 FZB 2 Included in pos.4 15
46773 SHAFT 1 Included in pos.12 17
46765 CHAIN WHEEL 1 Included in pos.12 18
73562 BEARING 22212 CC W33 2 Included in pos.12 21
73950 KEY 12X 8X 30 DIN 6885 B TK 1 Included in pos.12 22
74243 LOCKING RING SGA 60 2 Included in pos.12 23
71328 GREASEFITTING NO.208 R1/8" 1 Included in pos.12 24
37408 CABLE CHAIN 1 Included in pos.8 25
46771 GLIDE BLOCK 1 Included in pos.8 26
75499 SCREW MC6S 5X 16 FZB 8.8 2 Included in pos.8 27
75150 NUT M 5 LOC-KING FZB 3 Included in pos.8 28
75323 WASHER BRB 5.3X10X1 FZB HB200 3 Included in pos.8 29
79834 SCREW MC6S 5X 20 FZB 1 Included in pos.8 30
79835 SCREW MC6S 5X 12 FZB 1 Included in pos.8 31
75445 WASHER NORD-LOCK M 5 FZB 1 Included in pos.8 32
38996 CABLE CHAIN TOWER 1 Included in pos.9 33
75497 SCREW MF6S 8X 35 FZB 10.9 4 Included in pos.9 34
75328 WASHER BRB 8.4X16X1.5 FZB HB2 4 Included in pos.9 36
71512 CHAIN LOCK SIMPLEX 1 1/2" 177H 4 included in pos.3 37
47468 CHAIN SIMPLEX 1 1/2"177H 119 2 included in pos.3 38
53434 LINK SHOCK ABSORBER 1 Included in pos.7 39
59899 LINK L1=341 L2=381 1 Included in pos.7 40
59897 TUBE 35X2 L=196 1 Included in pos.7 41
53435 NUT SHOCK ABSORBER 1 Included in pos.7 42
74686 NUT M30 LOC-KING FZB KLASS 8 1 Included in pos.7 43
75293 WASHER BRB 6.4X12X1.5 FZB HB2 4 Included in pos.7 45
71529 TUBE 1 1/2"CHAIN 2 Included in pos.7 47
71686 CUP SPRING 71X36X4 No18 36 Included in pos.7 48
46757 SHIM 4 Include in pos.5 49
75267 WASHER NORD-LOCK M 8 FZB 2 Include in pos.5 50
78498 SCREW M6S 8X 40 FZB 8.8 2 Include in pos.5 51
70142 CLAMP 01-110 PP 2 52
75099 SCREW M6S 6X 40 FZB 8.8 2 53
71633 NUT M30 ML6M FZB 2 Included in pos.7 54
46743 END STOP 1 Include in pos.5 55
E
TREATMENT
TOLERANCE GENERAL
SS-ISO 2768
SCALE REVISION
DRAWING NUMBER
SIGN
DESIGNED
PLOT DATE
DATE
A
R
T
I
C
L
E
N
o
T
H
I
S
D
R
A
W
I
N
G
I
S
C
O
P
Y
R
I
G
H
T
A
N
D
I
S
T
H
E
P
R
O
P
E
R
T
Y
O
F
B
R
O
M
M
A
C
O
N
Q
U
I
P
A
B
.
T
H
E
D
E
S
I
G
N
A
N
D
O
R
C
O
N
S
T
R
U
C
T
I
O
N
S
C
O
N
T
A
I
N
E
D
T
H
E
R
E
I
N
M
A
Y
N
O
T
B
E
C
O
P
I
E
D
O
R
R
E
P
R
O
D
U
C
E
D
W
I
T
H
O
U
T
T
H
E
W
R
I
T
T
E
N
C
O
N
S
E
N
T
O
F
T
H
E
O
W
N
E
R
.
Illtek
Exploded View
Frame, Power cabinet
1
2
6
6
7
9
8
5
3
4
EH5 ll
021029
SP-52013
A Partek Company
EH5 Electric Cabinet
DRAWI NG SP-52013
46679 MOUNTING EL.CAB. 4 Include pos. 5,6,7,8,9 0
24473 ELECTRIC CABINET 1 1
1 SEE REMARKS 1 Included in Electric Cabinet 2
77906 SCHACKLE M6 STAINLESS 2 3
86254 CHAIN HL3 L=160 SS2343 1 4
78557 RUBBER BUFFER 17-1480-50 1 5
75607 SCREW M6S 12X 40 FZB 8.8 2 6
75291 WASHER BRB 13X24X2.5 FZB HB200 3 7
rev.2
How to order spare parts and/or service

All ordering of Bromma spare parts must be done by the Bromma e-commerce
website. To order the requested spare parts some important information must be
available.

The serial no. of the spreader. See Data Sheet chapt. 3or the dataplate mounted on
main frame of the current spreader.
The requested Art no. and the quantity needed. See Spare part list.

Registered User
To be able to log in at the Bromma e-commerce site you must be a registered user.
To become a registered user you have to fill in the Application Form on the Bromma
website. After a few days you will receive an User ID and a password by e-mail.

When you are a regitered user fill in your User ID and password at the fields on the
Bromma e-commerce website (www.bromma.com) to log in. Then follow the
instructions on the screen.

Search Function
If you do not find the parts requested on the e-commerce site or if you have any other
problems finding valid part numbers you can use the search function on the website
or call your local Bromma dealer. The phone number is published on the website
at www.bromma.com/distributors/index.asp

FOR SERVICE AND SPARE PARTS PLEASE CONTACT:

BROMMA CONQUIP AB
Krossgatan 31-33
S-162 26 VLLINGBY
SWEDEN

Telephone no. 46 +8 620 09 00
Fax no. 46 +8 739 37 86
Telex no. 12224

To avoid damage to property or personal injury when replacing parts, always
use BROMMA CONQUIP AB original parts.

rev.
9 Hydraulic circuit diagrams
BrommaGroupManual
rev
10 Electrical wiring diagrams
BrommaGroupManual
Page 1 of 1

Item Quan. Title Art. No. PDF. No. Remarks
1 1 Electrical cabinet X200 relay EH5 39670 39670 Relay logic, located in Tower
2 1 Electrical cabinet X1 EH5 39671 39671 Junction and power, located in Frame
3 1 Electrical peripherals X0 EH5 39825 39825 Sensor, Cable
4 2 Cable marking 24410 . Single JIB standard see drawing 24410.dwg
5 1 Item marking 63036 . Single JIB standard see drawing 24410.dwg
6 1 Item marking junction box 63037 . Single JIB standard see drawing 24410.dwg
7 . . . . .
8 . . . . .
9 . . . . .
10 . . . . .
11 . . . . .
12 . . . . .
13 . . . . .
14 . . . . .
15 . . . . .
16 . . . . .
17 . . . .
18 . . . . .
19 . . . . .
20 . . . . .
21 . . . . .
22 . . . . .
23 . . . . .
24 . . . . .
25 . . . . .

Article No: 39832
PDF. No: 39832 EH5U/ Relay Sign: LAT 03-06-10
Serial No: . ELECTRICAL SYSTEM 400VAC 50Hz Rev: E BLN 06-07-05
Customer: Liebherr
WS1
WS2
WS4
WS3
WS7
WS8
WS6
WS5
WS14
WS16
WS13
WS11
WS12
WS10
WS9
Dig. sensors
.
.
.
.
.
.
. .
Cable marking
WS52
ARTICLE NO. 24410 , 63035
WY10
.
.
.
.
.
.
.
.
.
.
.
.
WY12
WY13
WY11
WY15
WY16
WY14
.
WY3
WY5
WY4
WY7
WY6
WY9
WY8
Valves
WY1
WY2
.
.
.
.
.
.
WM3
WXP1
WM4
WXP3
WXP2
.
Various
WM1
WM2
HL8
. . . .
.
.
.
.
Item marking
ARTICLE NO. 63036
Y10 S10
S14
S16
S13
S11
S12
.
.
.
.
.
.
.
.
.
.
.
.
Y12
Y13
Y11
Y15
Y16
Y14
S3
S4
S7
S6
S5
S9
S8
Dig. sensors
S2
S1
Y3
Y5
Y4
Y7
Y6
Y9
Y8
Y1
Valves
Y2
X100
TTDS
.
X101
HL2
HL1
Various
M3
.
M4
M1
M2 X2
X3
Valves
ARTICLE NO. 63037
S9
Dig. sensors
S12
S83
S84
S54
S55
S14/S114
S11
S10
S52/S53
Item marking
junction box
.
.
.
.
.
.
.
Various
X13
X8
X3
X5
X4
X2
.
.
.
.
.
.
.
.
.
.
.
S4/S8
S3/S7
S2/S6
S1/S5
Y13/Y14
Y15/Y16
Y5/Y6
Y7/Y8
Y11/Y12
Y9/Y10
Y1/Y2
Y3/Y4
HL3
HL4
HL5
HL6
Number x2 Number x1 Number x1
.
HL7
X1
WXP4
WXP5
WXP8
WXP13
WXP24
WXP25
WXP23
WXP22
WXP21
WXP20
WTTDS
WS83
WS55
WS54
WS53
WS114
WS84
S114
S84
S83
S55
S54
S53
S52
S13
S16
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
X200
. .
.
.
.
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.
.
WS96
WS93
WS94
WS91
WS92
WS95
WS90
X4
X5
X8
X13
.
S96
S95
S94
S93
S92
S91
S90 .
.
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.
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Flyleaf
EH5-U
bln
2004-02-19
39832
1
2
28
This drawing is copyright, and is
the property of BROMMA CONQUIP AB.
The design and/or constructions
contained therein, may not be copied
or reproduced, whitout the written
consent of the owner. STOCKHOLM SWEDEN
2006-07-03 11:06
e
Manufacturer (Company)
Serial Number
Types
Manufacturing site
Responsible for project
Created on the
The latest revition
BROMMA CONQUIP
EH5-U
Number of pages 28
39832 Elec. system relay
:
2006-07-03
:
:
:
:
By :
Project name
Customer
Plant designation
Drawing Number
Liebherr
A1
39832
:
:
:
:
BROMMA CONQUIP
KROSSGATAN 31-33
VLLINGBY
+46 (0)8 620 09 00
bln
Tel
SE-162 50
:
E-mail sales@bromma.com
SWEDEN
Revision : e
:
:
:
:
Sub. drawings : 39670, 39671, 39825
BROMMA SPREADER EH5-U
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
Elec. system relay
Table of contents: (1 - 28)
EH5-U
bln
2006-07-03
39832
2
3
28
2006-07-03 11:06
e
Table of content
Page Page description Revision note
Date Editor
Location Plant des. Rev
1 Flyleaf
2004-02-19 bln
2 Table of contents: (1 - 28)
2006-07-03 bln
A1 X200 3 Circuit diagram
2004-02-19 bln
2004-02-19 bln
2006-07-03 bln
2004-02-19 bln
2004-02-25 bln
2005-09-22 bln
2005-12-22 bln
2004-02-25 bln
2004-02-19 bln
2004-06-30 bln
2004-06-16 bln
2004-06-16 bln
2004-06-16 bln
2004-06-16 bln
2004-06-18 bln
2004-06-16 bln
2004-06-16 bln
A1 X200 20 Connector designation
2004-06-18 bln
2004-06-16 bln
A1 X0 22 Circuit diagram plug in box
2004-06-16 bln
A1 X0 23 Cable/ Sensor Layout
2004-06-16 bln
A1 X1 24 Cabinet layout
2004-06-16 bln
2004-06-16 bln
2004-06-16 bln
2004-06-16 bln
A1 X0 28 Spreader layout
2004-06-16 bln
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-02-19 X200
A1
39832
3
4
28
2006-07-03 11:06
e
A1
+X0
NOTE:
3 PHASE CONNECTION
RST. FOR RIGHT TURN
-WXP1 22 30 23 31 24 32 2 PE
:L1 -X200
-Q1
1
2
3
4
5
6
:L1 :L2
-K1
/5.08
1
2
3
4
A1
+X1
+X0-WXP23
1 2 3 4 5 6 7
-XP23 11
:40 -X200
66
:40
22
:41
+
X
0
/
4
.
0
5

/

-
W
X
P
2
3
:
1
+
X
0
/
4
.
0
1

/

-
W
X
P
2
3
:
6
+
X
0
/
4
.
0
1

/

-
W
X
P
2
3
:
2
3 PHASE
:L2 :L3 :L3 :PE :PE
5
6
77
:41
33
:42
88
:42
PE PE
+
X
0
/
4
.
0
5

/

-
W
X
P
2
3
:
7
+
X
0
/
4
.
0
1

/

-
W
X
P
2
3
:
3
+
X
0
/
4
.
0
5

/

-
W
X
P
2
3
:
8
+
X
0
/
4
.
0
2

/

-
W
X
P
2
3
:
P
E
A1
+X0
-
W
X
P
2
0
1
-XP20 PE PE
-
W
X
P
2
1
1
-XP21 PE PE
+
X
0
/
6
.
0
1

-
W
X
P
2
0
:
P
E
+
X
0
/
4
.
0
3

-
W
X
P
2
1
:
P
E
PE
-QM1
I > I > I >
1
2
3
4
5
6
-K2
/17.03
1
2
3
4
A1
+X0
:43 -X200
-WM1 1 2 3 PE
:44
-M1
5.5KW
M
3 ~
U V W
PE
GRAVITY POINT
MOTOR M1
5
6
-K3
/17.04
1
2
3
4
:45 :PE
-BRAKE1
3
2
A1
+X0
-F3
2A
1
2
-P1
h
1
2
5
6
TIME
COUNTER
:152 :152 :153 :153 :PE
-EH1
1
2
A1
+X0
A1
+X1
CABINET
HEATER
-XP23 99 10 10
-WXP23 8 9
-EH2
1
2
:22 -X1 :23
CABINET
HEATER
X1 CABINET
-WXP1 4 5
-XP1 22 22 23 23 24 24 30 30 31 31 32 32 PE PE 22 44 55
-WXP2 VI RD GN/YL
-XP2 11 22 PE
-XP23 99 10 10
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-02-19 X0
A1
39832
4
5
28
2006-07-03 11:06
e
A1
+X200
A1
+X1
+
X
1
-
W
X
P
2
3
:
6

/

/
3
.
0
1
+
X
1
-
W
X
P
2
3
:
2

/

/
3
.
0
1
+
X
1
-
W
X
P
2
3
:
3

/

/
3
.
0
2
-XP23 66
:1 -X1
22
:2
33
:3
-QM6
I > I > I >
1
2
3
4
5
6
-K6
+X0/6.08
1
2
:10 -X1
3
4
:11
5
6
:12 :PE
-WM2
1 2 3 PE
-M2
2.2KW
M
3 ~
U V W
PE
-M2
HYDRAULIC
PUMP LEFT
+
X
1
-
W
X
P
2
3
:
P
E

/

/
3
.
0
2
PE PE
:PE
+
X
1
-
W
X
P
2
1
:
P
E

/
3
.
0
3
-
X
P
2
1
PE PE
-QM7
I > I > I >
1
2
3
4
5
6
-K7
+X0/6.09
1
2
:13
3
4
:14
5
6
:15 :PE
-WM3
1 2 3 PE
-M3
2.2KW
M
3 ~
U V W
PE
-M3
HYDRAULIC
PUMP RIGHT
-QM8
I > I > I >
1
2
3
4
5
6
-K9
+X200/12.02
1
2
:16
3
4
:17
5
6
:18 :PE
-WM4
1 2 3 PE
-M4
3.0KW
M
3 ~
U V W
PE
-M4
TELESCOPIC
MOTOR
-K8
1
2
3
4
5
6
-BRAKE4
3
2
+
X
1
-
W
X
P
2
3
:
1

/

/
3
.
0
1
+
X
1
-
W
X
P
2
3
:
7

/

/
3
.
0
2
+
X
1
-
W
X
P
2
3
:
8

/

/
3
.
0
2
-XP23 11
:1
77
:2
88
:3
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2006-07-03 X200
A1
39832
5
6
28
2006-07-03 11:06
e
A1
+X0
-WXP1 3 1 25
A1
+X0
A1
+X1
-WXP20 2 4 3 5 6 7
-XP20 20 20
SPREADER
STOP
-SS1
.01
11
12
21
22
17 17
-XP20 17 17
19 19
19 19
-SS2
11
12
-XP20 18 18
21
22
20 20
:31 -X201 :32
34 34 35 35 28 28
+
X
0
/
6
.
0
0

-
W
X
P
2
0
:
3
4
+
X
0
/
6
.
0
0

-
W
X
P
2
0
:
3
5
+
X
0
/
6
.
0
8

-
W
X
P
2
0
:
2
8
/
8
.
0
5

/

-
+
2
4
V
D
C
-F1
10A
1
2
3
4
-Q1
/3.01
14
13
-F2
20A
1
2
3
4
-K1
.08
7
8
24VDC
:-:
A1
+X1
+
X
0
-
W
X
P
2
0
8 9
32 32
+
X
0
/
6
.
0
1

-
W
X
P
2
0
:
3
2
:-:
33 33
/
7
.
0
0

/

-
0
V
D
C
+
X
0
/
6
.
0
1

-
W
X
P
2
0
:
3
3
0VDC
:N -X201
-K1
1 2/3.01
3 4/3.01
5 6/3.02
7 8 .04
A2
A1
:L -X201
-V1
+
X
0
-
W
X
P
2
0
10
18 18
SPREADER
STOP
-N.VAC / /10.00
-L.VAC / /13.00
11 -XP1 33 25 25
:1 :3 -X200 :25
-G1
RD BK
BN YL/GL BU
90-255VAC
----
24VDC
L G
N
D
N
+ -
RD
+
BK
-
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-02-19 X0
A1
39832
6
7
28
2006-07-03 11:06
e
A1
+X1
-XP20 35 35
-
W
X
P
2
0
:
3
5

+
X
2
0
0
/
5
.
0
2
34 34
-
W
X
P
2
0
:
3
4

+
X
2
0
0
/
5
.
0
2
33 33
-
W
X
P
2
0
:
3
3

+
X
2
0
0
/
5
.
0
7
32 32
-
W
X
P
2
0
:
3
2

+
X
2
0
0
/
5
.
0
6
PE PE
-
W
X
P
2
0
:
P
E

+
X
2
0
0
/
3
.
0
3
-XP2 19 19
-X2
3A
:8
66
:-
12 12
:PE
A1
+X2
-WXP2 GR RD/BU
+ - PE
SUPPLY
PLUGIN BOX
X2
-XP3 19 19
3A
:9
66
:-
12 12
:PE
A1
+X3
-WXP3
VI RD GN/YL
+ - PE
SUPPLY
PLUGIN BOX
X3
-XP8 19 19
3A
:12
66
:-
12 12
:PE
A1
+X8
-WXP8 VI RD GN/YL
+ - PE
SUPPLY
PLUGIN BOX
X8
3A
:14 :- :PE
SUPPLY
TTDC BOX
X13
28 28
-
W
X
P
2
0
:
2
8

+
X
2
0
0
/
5
.
0
2
-K6
1 2/4.01
3 4/4.01
5 6/4.01
A1
A2
-K6,K7
PUMPS ON
-0VDC +X200/8.00
-K7
1 2/4.03
3 4/4.03
5 6/4.03
A1
A2
-XP13 :19
+
X
0
/
1
9
.
0
9

/

-
W
X
P
1
3
:
1
9
:6
+
X
0
/
1
9
.
0
9

/

-
W
X
P
1
3
:
6
:15 -X2
:12
+
X
0
/
1
9
.
0
7

/

-
W
X
P
1
3
:
1
2
:13
+
X
0
/
1
9
.
0
8

/

-
W
X
P
1
3
:
1
3
:14
+
X
0
/
1
9
.
0
8

/

-
W
X
P
1
3
:
1
4
A1
+X1
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-02-25 X200
A1
39832
7
8
28
2006-07-03 11:06
e
/5.07 / -0VDC
-XP20 11
-KA1
12
11
14
.05
22
21
24
/8.05
32
31
34
/10.01
42
41
44
/10.06
A1
A2
-S1
UNLOCKED LEFT
LANDSIDE
22
-KA2
12
11
14
.06
22
21
24
/8.05
32
31
34
/10.01
42
41
44
/10.06
A1
A2
-S2
UNLOCKED LEFT
WATERSIDE
33
-KA3
12
11
14
.07
22
21
24
/8.06
32
31
34
/10.01
42
41
44
/10.06
A1
A2
-S3
UNLOCKED RIGHT
WATERSIDE
44
-KA4
12
11
14
.08
22
21
24
/8.06
32
31
34
/10.01
42
41
44
/10.06
A1
A2
-S4
UNLOCKED RIGHT
LANDSIDE
55
-KA5
12
11
14
.01
22
21
24
/8.08
32
31
34
/10.01
42
41
44
/10.07
A1
A2
-S5
LOCKED LEFT
LANDSIDE
66
-KA6
12
11
14
.02
22
21
24
/8.08
32
31
34
/10.01
42
41
44
/10.07
A1
A2
-S6
LOCKED LEFT
WATERSIDE
77
-KA7
12
11
14
.03
22
21
24
/9.02
32
31
34
/10.01
42
41
44
/10.07
A1
A2
-S7
LOCKED RIGHT
WATERSIDE
88
-KA8
12
11
14
.04
22
21
24
/9.02
32
31
34
/10.01
42
41
44
/10.07
A1
A2
-S8
LOCKED RIGHT
LANDSIDE
-0VDC / /8.00
A1
+X0
A1
+X1
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-XP20 11
-WXP20 11 12 13 14 15 16 17 18
22 33 44 55 66 77 88
-KA1
.01
12
11
14
-KA2
.02
12
11
14
-KA3
.03
12
11
14
-KA4
.04
12
11
14
-KA5
.05
12
11
14
-KA6
.06
12
11
14
-KA7
.07
12
11
14
-KA8
.08
12
11
14
-S1
+ -
1
4
3
A1
+X2
-WS1/S5
1
-XP1 :4 :4
-WXP2
GN
-XP2 15 15
-S2
+ -
1
4
3
A1
+X2
-WS2/S6
1
-XP2 :4 :4
-WXP2
BU
77
-S3
+ -
1
4
3
A1
+X3
-WS3/S7
1
-XP1 :4 :4
-WXP3
GR
-XP3 15 15
-S4
+ -
1
4
3
A1
+X3
-WS4/S8
1
-XP2 :4 :4
-WXP3
RD/BU
77
-S5
+ -
1
4
3
A1
+X2
-WS1/S5
A
-XP1 :2 :2
-WXP2
GR/PK
-XP2 55
-S6
+ -
1
4
3
A1
+X2
-WS2/S6
A
-XP2 :2 :2
-WXP2
WH/GN
44
-S7
+ -
1
4
3
A1
+X3
-WS3/S7
A
-XP1 :2 :2
-WXP3
GN
-XP3 55
-S8
+ -
1
4
3
A1
+X3
-WS4/S8
A
-XP2 :2 :2
-WXP3
BU
44
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2005-09-22 X200
A1
39832
8
9
28
2006-07-03 11:06
e
/7.09 / -0VDC
-XP20 99
-KA9
12
11
14
/9.04
A1
A2
-S9
LANDED LEFT
LANDSIDE
10 10
-KA10
12
11
14
/9.04
A1
A2
-S10
LANDED LEFT
WATERSIDE
11 11
-KA11
12
11
14
/9.06
A1
A2
-S11
LANDED RIGHT
WATERSIDE
12 12
-KA12
12
11
14
/9.06
A1
A2
-S12
LANDED RIGHT
LANDSIDE
-0VDC / /9.00
A1
+X0
-S9
+ -
1
4
3
-WS9
1
A1
+X2
-WXP2 WH/YL WH/GR
-XP3 :4 :4
A1
+X1
-XP2 16 16
-XP20 99
-WXP20
19 20 21 22
-S10
+ -
1
4
3
-WS10
1
-XP4 :4 :4
33
10 10
-S11
+ -
1
4
3
-WS11
1
A1
+X3
-WXP3 GR/PK WH/GN
-XP3 :4 :4
-XP3 16 16
11 11
-S12
+ -
1
4
3
-WS12
1
-XP4 :4 :4
33
12 12
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
A1
+X0
A1
+X1
-XP20 21 21
-X201 :1
-XP24 22
-WXP20 23
-XP20 21 21
11
-WXP24 2 1
-HL1
1
2
-HL1
UNLOCKED LEFT
-XP21 21 21
:2
-XP25 22
-WXP21 2
-XP21 21 21
11
-WXP25
2 1
-HL4
1
2
-HL4
UNLOCKED RIGHT
-XP20 22 22
:3
-XP24 44
-WXP20 24
-XP20 22 22
33
-WXP24 3
-HL2
1
2
-HL2
LOCKED LEFT
-P2
1
2
TWISTLOCK
COUNTER
+X0/6.08 +X1-0VDC +X1-0VDC /9.00
/5.03 / -+24VDC -+24VDC / /9.00
-KA1
/7.01
22
21
24
-KA2
/7.02
22
21
24
-KA3
/7.03
22
21
24
-KA4
/7.04
22
21
24
-KA5
/7.05
22
21
24
-KA6
/7.06
22
21
24
+X0-HL 4- common / /9.00
+X0-HL 1- common / /9.00
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2005-12-22 X200
A1
39832
9
10
28
2006-07-03 11:06
e
/8.09 / -+24VDC
/8.09 / -0VDC
-XP21 22 22
-X201 :4
-WXP21
3
-HL5
LOCKED RIGHT
-XP20 23 23
:5
-WXP20
25
-HL3
LANDED LEFT
-KA9
/8.01
12
11
14
-KA10
/8.02
12
11
14
-KA13
12
11
14
.06
A1
A2
LANDED
LEFT
-KA11
/8.03
12
11
14
-KA12
/8.04
12
11
14
-KA13
.04
12
11
14
0.5s
-KT1 M
A1
L
-KA14
12
11
14
/10.01
22
21
24
/10.08
A1
A2
LANDED
RIGHT
AND ALL LANDED
-XP21 23 23
:6
-WXP21 4
-HL6
LANDED RIGHT
-KA22
/17.06
22
21
24
-KA21
/17.05
22
21
24
-XP20 24 24
:7
-XP21 24 24
:8
-
W
X
P
2
0
26
-
W
X
P
2
1
5
-HL7 -HL8
TOWER IN CENTRE
LEFT / RIGHT
-+24VDC / /10.00
-0VDC / /10.00
-WXP25
5 4
+X1-XP25 44
+X1-XP21 22 22
33
-HL5
1
2
-XP25 77
-XP21 23 23
55
-HL6
1
2
99
24 24
88
-HL8
1
2
-XP20 24 24
-XP24 88 99
-WXP24
5
-HL7
1
2
A1
+X1
A1
+X0
-WXP25
3
A1
+X0
+X1-XP20 23 23
55 +X1-XP24 77
-HL3
1
2
-WXP24
4
/8.09 +X1-0VDC +
X
1
-
0
V
D
C

/
1
2
.
0
1
-KA7
/7.07
22
21
24
-KA8
/7.08
22
21
24
/8.09 / +X0-HL 1- common
/8.09 / +X0-HL 4- common
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-02-25 X200
A1
39832
10
11
28
2006-07-03 11:06
e
/17.03 / -L.VAC
/5.09 / -N.VAC
/9.09 / -+24VDC
/9.09 / -0VDC
-KA14
/9.06
12
11
14
-X201 :19
A1
+X0
-WXP1 15 14 8 7 35
-XP1 15 15
-KA100
A1 A2
13 14
:15 -X200
-KA17
.04
32
31
34
-KA16
12
11
14
/11.01
32
31
34
.04
A1
A2
UNLOCK
CMD
14 14
-KA101
A1 A2
13 14
:14
-KA16
.03
32
31
34
-KA17
12
11
14
/11.03
32
31
34
.03
A1
A2
LOCK
CMD
35 35
-KA32
14 13
A2 A1
:35
:17 -X201
GRAV.POINT
AUT. RETURN
OFF - ON
-SB1
3
4
-KA37
/14.05
22
21
24
LANDED
SIGNAL
88
-KA30
14 13
A2 A1
:8
UNLOCK
SIGNAL
77
-KA31
14 13
A2 A1
:7
LOCK
SIGNAL
-L.VAC / /12.00
-N.VAC / /11.00
-+24VDC / /11.00
-UNLOCKED / /14.00
-TELEPERM / /11.00
-0VDC / /11.00
-KA14
/9.06
22
21
24
-KA1
/7.01
42
41
44
-KA2
/7.02
42
41
44
-KA3
/7.03
42
41
44
-KA4
/7.04
42
41
44
-KA5
/7.05
42
41
44
-KA6
/7.06
42
41
44
-KA7
/7.07
42
41
44
-KA8
/7.08
42
41
44
-KA1
/7.01
32
31
34
-KA2
/7.02
32
31
34
-KA3
/7.03
32
31
34
-KA4
/7.04
32
31
34
-KA5
/7.05
32
31
34
-KA6
/7.06
32
31
34
-KA7
/7.07
32
31
34
-KA8
/7.08
32
31
34
-KT2 M
A1
L
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-02-19 X200
A1
39832
11
12
28
2006-07-03 11:06
e
/10.09 / -+24VDC
/10.09 / -N.VAC
/10.09 / -TELEPERM
/10.09 / -0VDC
A1
+X0
-WXP1 19 18
-XP1 19 19
-KA105
A1 A2
13 14
:19 -X200
-KA25
/18.01
12
11
14
-KA19
12
11
14
/12.01
22
21
24
.06
42
41
44
.08
A1
A2
RETRACT
TELESCOPE
CMD
-KA27
/18.03
12
11
14
-KA28
/18.04
12
11
14
18 18
-KA106
A1 A2
13 14
:18
-KA26
/18.02
12
11
14
-KA20
12
11
14
/12.02
22
21
24
.07
42
41
44
.05
A1
A2
EXPAND
TELESCOPE
CMD
-+24VDC / /12.00
-N.VAC / /12.00
-0VDC / /14.00
A1
+X0
-KA16
/10.03
12
11
14
-WXP21
6
-XP21 25 25
A1
+X1
-XP21 25 25
-XP3 11
A1
+X3
-WXP3 WH/YL
-WY15/Y16 B
-XP8 :4 :4
-Y15
A2
A1
-Y15
TWISTLOCK
UNLOCK
-KA17
/10.04
12
11
14
-XP21 26 26
-XP21 26 26
-XP3 18 18
A1
+X3
-WXP3 WH/GR
-WY15/Y16 BU
-XP8 :2 :2
-Y16
A2
A1
-Y16
TWISTLOCK
LOCK
-WXP20
27 28
-XP20 25 25
-XP20 25 25
-XP2 11
A1
+X2
-WXP2 BL
-WY7/Y8 B
-XP8 :4 :4
-Y7
A2
A1
-Y7
TWISTLOCK
UNLOCK
26 26
26 26
18 18
A1
+X2
-WXP2 YL/BN
-WY7/Y8 BU
:2 :2
-Y8
A2
A1
-Y8
TWISTLOCK
LOCK
-WXP21
7
-KA19
.05
42
41
44
-KA20
.08
42
41
44
-KA27
/18.03
22
21
24
-KA28
/18.04
22
21
24
-KA19
.05
22
21
24
-KA20
.08
22
21
24
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-30 X200
A1
39832
12
13
28
2006-07-03 11:06
e
/10.09 / -L.VAC
/11.09 / -+24VDC
/11.09 / -N.VAC
-WXP20 29 30
-XP20 15 15
-KA19
/11.05
12
11
14
-K8
RETRACT
TELESCOPE
16 16
-KA20
/11.08
12
11
14
-K9
EXTEND
TELESCOPE
-L.VAC / /18.00
-+24VDC / /14.00
-N.VAC / /14.00
A1
+X0
A1
+X1
0.3s
-KT3 M
A1
L
-XP20 15 15
+X200/9.09 -0VDC
-K8
1 2 +X0/4.06
3 4 +X0/4.06
5 6 +X0/4.06
22 21 .02
A1
A2
-K9
22
21
0.3s
-KT4 M
A1
L
16 16
-K9
1 2 +X0/4.05
3 4 +X0/4.05
5 6 +X0/4.05
22 21 .01
A1
A2
-K8
22
21
-KA109
.07
22
21
24
-KA114
12
11
14
.04
22
21
24
/14.00
A1
A2
POWER ON
SAFE HOLD
FOR FLIPPERS
-KA114
.03
12
11
14
-KA115
/13.01
12
11
14
-KA116
/13.03
12
11
14
-KA117
/13.05
12
11
14
-KA118
/13.07
12
11
14
A1
+X0
/13.02
-WXP1
13
-XP1 13 13
-KA109
12
11
14
/13.02
22
21
24
.03
A1
A2
ALL FLIPPERS UP
:13 -X200
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-16 X200
A1
39832
13
14
28
2006-07-03 11:06
e
/5.09 / -L.VAC
.09 / -N.VAC
.
-KA115
12
11
14
/12.04
A1
A2
.
A1
+X0
/12.07
-WXP1
9 10 12 11
-XP1 99
:10
-KA109
/12.07
12
11
14
-KA110
.02
12
11
14
-KA110
12
11
14
.02
22
21
24
/14.01
A1
A2
GREEN
FLIPPERS
DOWN
..
-KA116
12
11
14
/12.05
A1
A2
10 10
:11
-KA111
.04
12
11
14
-KA111
12
11
14
.04
22
21
24
/14.02
A1
A2
BLACK
FLIPPER
DOWN
..
-KA117
12
11
14
/12.06
A1
A2
.
12 12
:12
-KA112
.06
12
11
14
-KA112
12
11
14
.06
22
21
24
/14.03
A1
A2
WHITE
FLIPPER
DOWN
.
-KA118
12
11
14
/12.06
A1
A2
11 11
-KA113
.08
12
11
14
-KA113
12
11
14
.08
22
21
24
/14.04
A1
A2
RED
FLIPPERS
DOWN
.
-L.VAC / /17.00
-N.VAC / .00
.
:9 -X200
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-16 X200
A1
39832
14
15
28
2006-07-03 11:06
e
/12.08 / -N.VAC
/10.09 / -UNLOCKED
/12.08 / -+24VDC
/11.09 / -0VDC
-XP21 11
/
1
6
.
0
2

+
X
1
-
W
X
P
2
1
:
1
22
/
1
5
.
0
6

+
X
1
-
W
X
P
2
1
:
2
33
/
1
6
.
0
1

+
X
1
-
W
X
P
2
1
:
3
44
/
1
5
.
0
5

+
X
1
-
W
X
P
2
1
:
4
-KA110
/13.02
22
21
24
-KA114
/12.03
22
21
24
UP -Y3 -Y9
GREEN FLIPPERS
DOWN -Y4 -Y10
55
/
1
5
.
0
8

+
X
1
-
W
X
P
2
1
:
5
77
/
1
5
.
0
7

+
X
1
-
W
X
P
2
1
:
7
-KA111
/13.04
22
21
24
-KA37
.05
12
11
14
-KA37
12
11
14
.05
22
21
24
/10.06
A1
A2
UP -Y13
BLACK FLIPPER
DOWN -Y14
99
/
1
5
.
0
4

+
X
1
-
W
X
P
2
1
:
9
11 11
/
1
5
.
0
3

+
X
1
-
W
X
P
2
1
:
1
1
-KA112
/13.06
22
21
24
UP -Y5
WHITE FLIPPER
DOWN -Y6
13 13
/
1
5
.
0
2

+
X
1
-
W
X
P
2
1
:
1
3
14 14
/
1
6
.
0
4

+
X
1
-
W
X
P
2
1
:
1
4
15 15
/
1
5
.
0
1

+
X
1
-
W
X
P
2
1
:
1
5
16 16
/
1
6
.
0
3

+
X
1
-
W
X
P
2
1
:
1
6
-KA113
/13.08
22
21
24
-X201 :26
UP -Y1 -Y11
RED FLIPPERS
DOWN -Y2 -Y12
-KA21
/17.05
12
11
14
-KA22
/17.06
32
31
34
A1
+X0
-WXP1
16 17
-XP1 16 16
:16 -X200
-KA107
A1 A2
13 14
-KA35
12
11
14
/17.03
A1
A2
-X201 :27
G.P. TO WHITE
LEFT SIDE
CMD
-KA21
/17.05
32
31
34
-KA22
/17.06
12
11
14
17 17
:17
-KA108
A1 A2
13 14
-KA36
12
11
14
/17.04
A1
A2
G.P. TO BLACK
RIGHT SIDE
CMD
-+24VDC / /17.00
-0VDC / /17.00
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-16 X200
A1
39832
15
16
28
2006-07-03 11:06
e
A1
+X1
-WXP21
16 11 10 9 8 13 12 15
-XP21 15 15
-XP2 99
A1
+X2
-WXP2 BN/GN WH YL PK
-WY1/Y2
B BU
-XP5 :2 :2
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
U
-Y1-Y2
1
2
1
2
B
-Y2 DOWN
RED FLIPPER
LEFT
13 13
17 17
:4 :4
A
U
-Y1 UP
RED FLIPPER
LEFT
11 11
13 13
-WY5/Y6
B BU
-XP6 :2 :2
U
-Y5-Y6
1
2
1
2
B
-Y6 DOWN
BLUE FLIPPER
LEFT
99
22
:4 :4
A
U
-Y5 UP
BLUE FLIPPER
LEFT
44
-XP3 99
A1
+X3
-WXP3 BL YL/BN BN/GN WH
-WY9/Y10
B BU
-XP5 :2 :2
U
-Y9-Y10
1
2
1
2
B
-Y10 DOWN
GREEN FLIPPER
RIGHT
22
17 17
-XP5 :4 :4
A
U
-Y9 UP
GREEN FLIPPER
RIGHT
77
13 13
-WY13/Y14
B BU
-XP6 :2 :2
U
-Y13-Y14
1
2
1
2
B
-Y14 DOWN
YELLOW FLIPPER
RIGHT
55
22
-XP6 :4 :4
A
U
-Y13 UP
YELLOW FLIPPER
RIGHT
+
X
1
-
W
X
P
2
1
:
1
5

/
1
4
.
0
4
+
X
1
-
W
X
P
2
1
:
1
3

/
1
4
.
0
4
+
X
1
-
W
X
P
2
1
:
1
1

/
1
4
.
0
3
+
X
1
-
W
X
P
2
1
:
9

/
1
4
.
0
3
+
X
1
-
W
X
P
2
1
:
4

/
1
4
.
0
1
+
X
1
-
W
X
P
2
1
:
2

/
1
4
.
0
1
+
X
1
-
W
X
P
2
1
:
7

/
1
4
.
0
2
+
X
1
-
W
X
P
2
1
:
5

/
1
4
.
0
2
A1
+X0
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-16 X200
A1
39832
16
17
28
2006-07-03 11:06
e
A1
+X1
-WXP21
25 17 14 19
-XP21 33
A1
+X2
-WXP2 GR/BN BN
-WY3/Y4
B BU
-XP2 10 10
-XP7 :2 :2
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
U
-Y3-Y4
1
2
1
2
B
-Y4 DOWN
GREEN FLIPPER
LEFT
11
11 11
:4 :4
A
U
-Y3 UP
GREEN FLIPPER
LEFT
16 16
A1
+X3
-WXP3 YL PK
-WY11/Y12
B BU
-XP3 10 10
-XP7 :2 :2
U
-Y11-Y12
1
2
1
2
B
-Y12 DOWN
RED FLIPPER
RIGHT
14 14
11 11
:4 :4
A
U
-Y11 UP
RED FLIPPER
RIGHT
A1
+X0
+
X
1
-
W
X
P
2
1
:
3

/
1
4
.
0
1
+
X
1
-
W
X
P
2
1
:
1

/
1
4
.
0
1
+
X
1
-
W
X
P
2
1
:
1
6

/
1
4
.
0
4
+
X
1
-
W
X
P
2
1
:
1
4

/
1
4
.
0
4
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-18 X200
A1
39832
17
18
28
2006-07-03 11:06
e
/14.09 / -+24VDC
/14.09 / -0VDC
-KA35
/14.06
12
11
14
-KA23
.07
12
11
14
-KT5 M
A1
L
0.5s
-K2
1 2 /3.05
3 4 /3.05
5 6 /3.06
21 22 .04
A1
A2
-K3
.04
21
22
G.P. TO WHITE
LEFT SIDE
-KA36
/14.08
12
11
14
-KT6 M
A1
L
0.5s
-KA24
.08
12
11
14
1 2 /3.06
3 4 /3.06
5 6 /3.07
21 22 .03
-K3
A1
A2
-K2
.03
21
22
G.P. TO BLACK
RIGHT SIDE
-XP21 19 19
-KA21
12
11
14
/14.07
22
21
24
/9.08
32
31
34
/14.08
42
41
44
.01
A1
A2
-S52
G.P. AT LEFT
35 35
-KA22
12
11
14
/14.08
22
21
24
/9.08
32
31
34
/14.07
42
41
44
.02
A1
A2
-S53
G.P. AT RIGHT
17 17
-KA23
12
11
14
.03
A1
A2
-S54
G.P. END STOP
LEFT
18 18
-KA24
12
11
14
.04
A1
A2
-S55
G.P. END STOP
RIGHT
-0VDC / /18.00
A1
+X0
-S52
+ -
1
4
3
A1
+X8
-WS52/53 1 A
-XP3 :4 :4
A1
+X1
-WXP8
GR RD/BU GN BU
-XP8 16 16
-XP21 19 19
-WXP21 20 21 22 23
-S53
+ -
1
4
3
:2 :2
88
35 35
-S54
+ -
1
4
3
-WS54 1
-XP1 :4 :4
15 15
17 17
-S55
+ -
1
4
3
-WS55 1
-XP2 :4 :4
55
18 18
G.P. AT LEFT
WHITE
SIGNAL
G.P. AT RIGHT
BLACK
SIGNAL
-KA21
.05
42
41
44
-KA22
.06
42
41
44
-KA33
14 13
A2 A1
-KA34
14 13
A2 A1
/13.09 / -L.VAC -L.VAC / /10.00
:20 -X200 :21
A1
+X0
-XP1 20 20 21 21
-WXP1 20 21
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-16 X200
A1
39832
18
19
28
2006-07-03 11:06
e
/12.08 / -L.VAC
/17.09 / -0VDC
.
-XP20 13 13
-KA25
12
11
14
/11.05
A1
A2
-S13
20` TELESCOPE
POSITION
14 14
-KA26
12
11
14
/11.08
A1
A2
-S16
40` TELESCOPE
POSITION
29 29
-KA27
12
11
14
/11.06
22
21
24
/11.07
A1
A2
-S14
30` RET TELESCOPE
POSITION
30 30
-KA28
12
11
14
/11.06
22
21
24
/11.08
A1
A2
-S114
30` EXP TELESCOPE
POSITION
27 27
:28 -X201
-S83
HEIGHT INDICATION
.
31 31
:29
-S84
HEIGHT INDICATION
.
A1
+X0
-WXP1 34 36
-XP1 34 34
:34 -X200
-KA38
14 13
A2 A1
-S83+S84
HEIGHT INDICATION
OPTION
36 36
:36 -X200
-KA39
14 13
A2 A1
-XP21 20 20
-TTDC OK
OPTION
.
A1
+X0
A1
+X8
A1
+X1
-WXP8
GR/PK WH/GN WH/YL WH/GR BL YL/BN BN/GN
-S13
+ -
1
4
3
-WS13 1
-XP6 :4 :4
-XP8 22
-XP20 13 13
-WXP20 31 32 33 34 35
-S14
+ -
1
4
3
-WS14/114 1 A
-XP7 :4 :4
11 11
29 29
-S114
+ -
1
4
3
:2 :2
10 10
30 30
-S16
+ -
1
4
3
-WS16 1
-XP8 :4 :4
11
14 14
-S83-
+ -
1
4
3
OPTION
2
-WS83 1 2
-XP4 :4 :4
33
27 27
-S84
+ -
1
4
3
:2 :2
-WS84 1
-XP5 :4 :4
14 14
:6 -X2
17 17
-XP20 31 31
NOTE:
THE SENSING RANGE OF S83
IS ADJUSTED BY HOLDING A
SOLID PIECE IN FRONT OF
THE SENSOR AT REQUIRED
RANGE AND CONNECT THE WIRE FROM
TERMINAL X2 PIN 6 IN CABINET X1:
TO 24VDC FOR NEAR RANGE
TO OVDC FOR FAR RANGE
FOR 1.5S
/
1
9
.
0
1

/

-
W
X
P
2
1
:
2
0
A1
+X0
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-16 X0
A1
39832
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28
2006-07-03 11:06
e
-WS96
3 4 2
A1
+X13
+X200/18.08 / -WXP21:20
-WXP21
18
A1
+X1
-S96
+ -
1
4
3
-WS95 3 4 2
-XPS96
11 33 44
-XPS95
11
S
9
6
S
9
5
S
9
4
S
9
3
S
9
2
S
9
1
S
9
0
-XP21 20 20
-S95
+ -
1
4
3
-WS94
3 4 2
33 44
-XPS94
11
LOGIC
-XP13 11
-S94
+ -
1
4
3
-WS93 3 4 2
33 44
-XPS93
11 33
2
4
V
D
C
0
V
D
C
TTDS
OPTION
-S93
+ -
1
4
3
-WS92
3 4 2
-S92
+ -
1
4
3
44
-XPS92
11 33
+
-
-WS91 3 4 2
-S91
+ -
1
4
3
44
-XPS91
11 33 44
-WS90
3 4 2
-S90
+ -
1
4
3
-XPS90
11 33 44
+
X
1
-
W
X
P
1
3
:
1
2

/

/
6
.
0
7
+
X
1
-
W
X
P
1
3
:
1
6

/

-WXP13 V
I
B
U
Y
L
/
B
N
B
N
G
R
G
N
B
N
/
G
N
W
H
Y
L
-XP13
12 16
-XPTTDC1 CC II
T
T
D
S

O
K

2
+
X
1
-
W
X
P
1
3
:
3

/

+
X
1
-
W
X
P
1
3
:
1
4

/

/
6
.
0
7
+
X
1
-
W
X
P
1
3
:
5

/

+
X
1
-
W
X
P
1
3
:
1
3

/

/
6
.
0
7
3 14 5 13
HH
T
T
D
S

F
A
U
L
T

2
GG
C
O
M
M
O
N

2
FF
T
T
D
S

O
K

1
EE
T
T
D
S

F
A
U
L
T
DD
C
O
M
M
O
N

1
+
X
1
-
W
X
P
1
3
:
6

/

/
6
.
0
6
+
X
1
-
W
X
P
1
3
:
1
9

/

/
6
.
0
6
6 19
BB
-
AA
+
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Connector designation
EH5-U
bln
2004-06-18 X200
A1
39832
20
21
28
2006-07-03 11:06
e
1
2
3
4
5
6
7
8
9
10
11
CONTROL VOLTAGE
SPREADER PILOT
CONTROL VOLTAGE HEATER
CONTROL VOLTAGE HEATER
SPARE
TWL LOCK
TWL UNLOCK
GREEN FLIPPERS DOWN
BLACK FLIPPERS DOWN
PROTECTION EARTH
12
13
14
15
16
17
18
19
20
RED FLIPPERS DOWN
WHITE FLIPPER DOWN
ALL FLIPPERS UP
TWL LOCK
TWL UNLOCK
MOVE G.P. TO WHITE
MOVE G.P. TO BLACK
EXPAND TELESCOPE
RETRACT TELESCOPE
G.P. AT LEFT WHITE
21
22
23
24
25
26
27
28
29
30
SPARE
SPARE
SPARE
SPARE
NEUTRAL
G.P. AT RIGHT BLACK
POWER SUPPLY
POWER SUPPLY
POWER SUPPLY
POWER SUPPLY
31
32
33
34
35
36
37
POWER SUPPLY
POWER SUPPLY
SPARE
H.I.S (OPTION)
PROTECTION EARTH
ALL LANDED SIGNAL
TTDS OK (OPTION)
XP1 SPREADER SOCKET
PE
N
L
SIG
SIG
CMD
CMD
CMD
CMD
CMD
CMD
CMD
CMD
CMD
CMD
CMD
L1
L1
L2
L3
N
SIG
L2
L3
SIG
SIG
PE
SIG
SOCKET= ODU 309 020 000 554 000 BROMMA Nr.73523
INSERT = ODU 309 803 150 037 151 BROMMA Nr.74410
SPREADER CONNECTOR
1 2
XP1 PIN DESCRIPTION
16
10
23
5
17
29
11
24
34
6
18
30
12
25
35
7
19
31
MALE INSERT
3 4
13
26
36
8
20
32
14
27
37
9
21
33
15
28
RED POINT
22
NOTE:
Plug is to be filled
with Elastosil RT607A
or similar Compound
SIG
SIG
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram
EH5-U
bln
2004-06-16 X0
A1
39832
21
22
28
2006-07-03 11:06
e
W2 U2
U1 V1
L1 L2
V2
W1
L3
MOTOR WITH BRAKE AND CURRENT RELAY
ws
ws
BS
TS
SR
ws
rt
bl
rt
bl
1
2
3
4
5
BGE
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Circuit diagram plug in box
EH5-U
bln
2004-06-16 X0
A1
39832
22
23
28
2006-07-03 11:06
e
6
-
1
+
7 15
3
-
2
C
h
:

B
4
C
h
:

A
5
P
E
XP 1
1
+
4 5
1
+
3
-
2
C
h
:

B
XP 2
4
C
h
:

A
5
P
E
8 16
3
-
2
C
h
:

B
4
C
h
:

A
5
P
E
XP 3
1
+
CONNECTION BOX "ASB-ACTUATOR/SENSOR"
"8 X2 WAYS WITH BUILT-IN CABEL"
14 3
1
+
3
-
2
C
h
:

B
XP 4
4
C
h
:

A
5
P
E
9 17
19 PIN CONNECTOR BAYONET
3
-
2
C
h
:

B
4
C
h
:

A
5
P
E
XP 5
1
+
13 2
1
+
3
-
2
C
h
:

B
XP 6
4
C
h
:

A
5
P
E
10 11
3
-
2
C
h
:

B
4
C
h
:

A
5
P
E
XP 7
1
+
18 1 19
+
3
-
2
C
h
:

B
4
C
h
:

A
XP 8
5
P
E
12
PE
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Cable/ Sensor Layout
EH5-U
bln
2004-06-16 X0
A1
39832
23
24
28
2006-07-03 11:06
e
1
2
3
4
CONTACT
XP2
XP3
XP8
XP24
5
6
7
8
9
XP25
SPARE
SPARE
XP13
SPARE
4 5
1 2 3
External cable connection X1 cabinet / EH5
CABLE
WXP8
WXP2
WXP24
WXP3
.
.
WXP25
.
WXP13 (Option)
8 9
6 7
10
11
12
13
GLANDS
PG16
PG16
PG16
PG16
12
10
CABLE
WM3
PLUG
WM4
WM2
13
11
.
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Cabinet layout
EH5-U
bln
2004-06-16 X1
A1
39832
24
25
28
2006-07-03 11:06
e
Cable trunk is 40mm
if nothing else is written
-QM6
-K6
-QM7
X2
-K7
-QM8
Distance between cable trunk and edge 9mm
Internal layout X1 cabinet EH5
Width 25mm
Width 60mm
750mm
125,00 mm
1
2
0
,
0
2

m
m
1
2
0
,
0
2

m
m
X
1
-
E
H
2
405mm
700571
+X200/12.01
-K9
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Cabinet layout
EH5-U
bln
2004-06-16 X200
A1
39832
25
26
28
2006-07-03 11:06
e
GORETEX VENT PLUG
700984, 700985
Assembly from the outside
SS1
Q1
SB1
1 2
6
3
4
5
GLANDS
PLUG
PLUG
PLUG
6
7
8
10
11
12
PG36
PLUG
PLUG
PLUG
PG16
PG16
3
7
4
8
External layout X200 cabinet (glands,plugs) EH5
CABLE
.
.
.
.
.
.
WXP1
WXP2
WM1
5
9
See circuit diagram X0
See spreader layout X0 (HNA Stecker)
10
12
11
13
GORETEX VENT PLUG
700984, 700985
Assembly from the outside
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Cabinet layout
EH5-U
bln
2004-06-16 X200
A1
39832
26
27
28
2006-07-03 11:06
e
PCU to mounted with
heat transfer conpound
Cable trunk is 40mm,
if nothing else is written
115mm
115mm
-
K
A
1
=A1+X200-G1
120mm
-
K
A
2
-
K
A
3
-
K
A
4
-
K
A
5
-
K
A
6
-
K
A
7
-
K
A
2
1
140mm
=
A
1
+
X
2
0
0
-
K
A
2
2
-
K
A
2
3
-
K
A
2
4
-
K
A
2
5
-
K
A
2
6
-F1 -F2
Internal layout X200 cabinet EH5
-
K
A
8
-
K
A
9
-
K
A
1
0
-
K
A
1
1
-
K
A
1
2
-
K
A
3
5
-
K
A
3
6
-
K
A
3
7
-
K
T
1
-
K
T
2
X201
Width 60mm
-P2
735mm
Width 25mm
-
K
A
3
8
-
K
A
3
9
-
K
A
1
6
-
K
A
1
7
-
K
A
1
9
-
K
A
2
0
-
K
T
6
-F3
2A
-P1
-KA100
-KA101
-KA105
-KA106
-KA107
-KA108
=A1+X200-KA109
-KA110
-KA111
-K2
-KA114
-KA112
-KA113
-K1
X
2
0
0
Heater R1 to be
bolted on sheild plate
-EH1
730mm
Contactor K1,K2 to be
bolted on mountingpanel
-
K
A
1
3
-
K
A
1
4
-
K
A
2
7
-
K
A
2
8
-
K
T
5
-
K
T
4
-
K
T
3
-QM1
-
K
A
3
4
-
K
A
3
3
-
K
A
3
2
-
K
A
3
1
-
K
A
3
0
-
K
A
1
1
5
-
K
A
1
1
6
-
K
A
1
1
7
-
K
A
1
1
8
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
EH5-U
bln
2004-06-16 X0
A1
39832
27
28
28
2006-07-03 11:06
e
X
P
2
0
X
P
2
1
CABINET
X200
X
P
2
3
WXP23
Part no. 39664
WXP21
Part no. 39040
WXP20
Part no. 39040
External cable connection between X1, X200 cabinet / EH5
X
P
2
0
X
P
2
1
CABINET
X1
X
P
2
3
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. system relay
Spreader layout
EH5-U
bln
2004-06-16 X0
A1
39832
28
28
2006-07-03 11:06
e
5
WHITE
LEFT
Y1-Y2
Y3-Y4
Y5-Y6
Y7-Y8
2
GREEN
S2 UNLOCK
S6 LOCK
S10 LANDED
X2
M2
1
RED
S1 UNLOCK
S5 LOCK
S9 LANDED
H1 = GREEN
H2 = RED
H3 = WHITE
H7 = ORANGE (Option)
S83 H.I.S
OPTION
M1
S13 20' POS.
M4
S54
TOWER STOP
LEFT
X1 CABINET
S14, S114 30' POS.
S52
TOWER LEFT
CENTRE
XP1
WATERSIDE
TTDC
OPTION
XP2 (HNA Stecker)
LANDSIDE
X8
S53
TOWER RIGHT
CENTRE
X200 CABINET
X200 CABINET
S16 40' POS.
S55
TOWER STOP
RIGHT
H4-H5-H6-H8
H6 = WHITE
H5 = RED
H4 = GREEN
S3 UNLOCK
S7 LOCK
S11 LANDED
S84 H.I.S
OPTION
S4 UNLOCK
S8 LOCK
S12 LANDED
3
GREEN
X3
M3
4
RED
6
BLACK
Y9-Y10
Y11-Y12
Y13-Y14
Y15-Y16
RIGHT
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Elec. peripherals X0 spreader
Flyleaf
EH5
User31
2003-05-08
39825
1
2
26
.
2005-12-22 14:07
e
Manufacturer (Company)
Serial Number
Types
Manufacturing site
Responsible for project
Created on the
The latest revition
BROMMA CONQUIP
.
EH5
Number of pages 26
:
2005-12-22
:
:
:
:
By :
Project name
Customer
Plant designation
Drawing Number
-
A1
39825
:
:
:
:
BROMMA CONQUIP
KROSSGATAN 31-33
VLLINGBY
+46 (0)8 620 09 00
bln
Tel
SE-162 50
:
E-mail sales@bromma.com
SWEDEN
Revision : e
:
:
:
:
Sub. drawings :
BROMMA SPREADER EH5
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
Table of contents: (1 - 26)
EH5
bln
2005-12-22
39825
2
3
26
.
2005-12-22 14:07
e
Table of content
Page Page description Revision note
Date Editor
Location Plant des. Rev
1 Flyleaf
2003-05-08 User31
2 Table of contents: (1 - 26)
2005-12-22 bln
A1 X0 3 Circuit diagram X2
2004-10-01 LAT
2003-05-28 User31
2003-05-14 User31
2003-05-28 User31
2003-06-05 User31
2003-05-28 User31
2003-06-04 User31
2003-05-28 User31
2005-12-22 bln
2003-05-14 User31
2003-05-28 User31
2003-05-28 User31
2003-05-28 User31
A1 X0 16 Circuit diagram plug in box
2003-05-28 User31
A1 X0 17 Spreader layout
2003-05-28 User31
18 Parts list (grouped): ( - )
2005-09-22 bln
19 Parts list: ( - )
2005-09-22 bln
20 CABLE LIST
2005-09-22 bln
21 CABLE LIST
2005-09-22 bln
22 CABLE LIST
2005-09-22 bln
23 CABLE LIST
2005-09-22 bln
24 CABLE LIST
2005-09-22 bln
25 CABLE LIST
2005-09-22 bln
26 CABLE LIST
2005-09-22 bln
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram X2
EH5
LAT
2004-10-01 X0
A1
39825
3
4
26
.
2005-12-22 14:07
e
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-XP1 :4 :4
-S1
UNLOCKED LEFT
LANDSIDE
:2 :2
-S2
UNLOCKED LEFT
WATERSIDE
-XP2 :4 :4
-S9
LANDED LEFT
LANDSIDE
:2 :2
-S10
LANDED LEFT
WATERSIDE
-XP3 :4 :4
-S5
LOCKED LEFT
LANDSIDE
:2 :2 -XP4 :4 :4
-S6
LOCKED LEFT
WATERSIDE
:2 :2
SUPPLY
PLUGIN BOX
X2
-XP2 15 7 5 4 16 8 3 14
19 6 12
-S1
+ -
1
4
3
-S5
+ -
1
4
3
-S2
+ -
1
4
3
-S6
+ -
1
4
3
-S9
+ -
1
4
3
-S10
+ -
1
4
3

/

+
X
1
-
W
X
P
2
:
1
9

/

+
X
1
-
W
X
P
2
:
6

/

+
X
1
-
W
X
P
2
:
1
5

/

+
X
1
-
W
X
P
2
:
7

/

+
X
1
-
W
X
P
2
:
5

/

+
X
1
-
W
X
P
2
:
4

/

+
X
1
-
W
X
P
2
:
1
6

/

+
X
1
-
W
X
P
2
:
3

/

+
X
1
-
W
X
P
2
:
1
2
-WXP2
WH GR/PK GN RD/BU YL WH/GN GR BN/GN BN BU GN/YL
-WS1/S5 A B -WS2/S6 A B -WS9 A -WS10 A
+ - PE
A1
+X2
-Installation material1
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram X2
EH5
User31
2003-05-28 X0
A1
39825
4
5
26
.
2005-12-22 14:07
e
U
A
A1
+X2
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-XP5 :4 :4
-Y2 DOWN
RED FLIPPER
LEFT GABLE
B
U
:2 :2
U
A
-XP6 :4 :4
B
U
:2 :2
U
A
-XP7 :4 :4
B
U
:2 :2
U
A
-XP8 :4 :4
-Y8
TWISTLOCK
LOCK LEFT
B
U
:2 :2
-Y7
TWISTLOCK
UNLOCK LEFT
-XP2 17 9 2 13 11 10 1 18
-Y7-Y8
2
1
2
1
-Y1 UP
RED FLIPPER
LEFT GABLE
-Y6 DOWN
BU/ WH FLIPPER
LEFT GABLE
-Y5 UP
BU/ WH FLIPPER
LEFT GABLE
-Y4 DOWN
GREEN FLIPPER
LEFT GABLE
-Y3 UP
GREEN FLIPPER
LEFT GABLE
-Y3-Y4
2
1
2
1
-Y5-Y6
2
1
2
1
-Y1-Y2
2
1
2
1

/

+
X
1
-
W
X
P
2
:
1
7

/

+
X
1
-
W
X
P
2
:
9

/

+
X
1
-
W
X
P
2
:
2

/

+
X
1
-
W
X
P
2
:
1
3

/

+
X
1
-
W
X
P
2
:
1
1

/

+
X
1
-
W
X
P
2
:
1
0

/

+
X
1
-
W
X
P
2
:
1

/

+
X
1
-
W
X
P
2
:
1
8
-WXP2
PK RD YL/BN BL WH/GR VI GR/BN WH/YL
-WY1/Y2 A B -WY3/Y4 A B -WY5/Y6 A B -WY7/Y8 A B
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram X3
EH5
User31
2003-05-14 X0
A1
39825
5
6
26
.
2005-12-22 14:07
e
-S3
+ -
1
4
3
A1
+X3
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-XP1 :4 :4
-XP3 15
-S3
UNLOCKED RIGHT
WATERSIDE
-S7
+ -
1
4
3
:2 :2
7
-S7
LOCKED RIGHT
WATERSIDE
-S4
+ -
1
4
3
-XP2 :4 :4
5
-S4
UNLOCKED RIGHT
LANDSIDE
-S8
+ -
1
4
3
:2 :2
4
-S8
LOCKED RIGHT
LANDSIDE
-S11
+ -
1
4
3
-XP3 :4 :4
16
-S11
LANDED RIGHT
WATERSIDE
:2 :2
8
-S12
+ -
1
4
3
-XP4 :4 :4
3
-S12
LANDED RIGHT
LANDSIDE
:2 :2
14
-XP3 19 6 12
SUPPLY
PLUGIN BOX
X3

/

+
X
1
-
W
X
P
3
:
1
9

/

+
X
1
-
W
X
P
3
:
6

/

+
X
1
-
W
X
P
3
:
1
2

/

+
X
1
-
W
X
P
3
:
1
5

/

+
X
1
-
W
X
P
3
:
7

/

+
X
1
-
W
X
P
3
:
5

/

+
X
1
-
W
X
P
3
:
4

/

+
X
1
-
W
X
P
3
:
1
6

/

+
X
1
-
W
X
P
3
:
3
-WXP3
WH GR/PK GN RD/BU YL WH/GN GR BN/GN BN BU GN/YL
-WS3/S7 A B -WS4/S8 A B -WS11 A -WS12 A
+ - PE
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram X3
EH5
User31
2003-05-28 X0
A1
39825
6
7
26
.
2005-12-22 14:07
e
U
-Y9-Y10
2
1
2
1
A
A1
+X3
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-XP5 :4 :4
-XP3 17
-Y10 DOWN
GREEN FLIPPER
RIGHT GABLE
B
U
:2 :2
9
-Y9 UP
GREEN FLIPPER
RIGHT GABLE
U
-Y13-Y14
2
1
2
1
A
-XP6 :4 :4
2
-Y14 DOWN
YL/ BL FLIPPER
RIGHT GABLE
B
U
:2 :2
13
-Y13 UP
YL/ BL FLIPPER
RIGHT GABLE
U
-Y11-Y12
2
1
2
1
A
-XP7 :4 :4
11
-Y12 DOWN
RED FLIPPER
RIGHT GABLE
B
U
:2 :2
10
-Y11 UP
RED FLIPPER
RIGHT GABLE
U
-Y15-Y16
2
1
2
1
A
-XP8 :4 :4
1
-Y15
TWISTLOCK
UNLOCK RIGHT
B
U
:2 :2
18
-Y16
TWISTLOCK
LOCK RIGHT

/

+
X
1
-
W
X
P
3
:
1
7

/

+
X
1
-
W
X
P
3
:
9

/

+
X
1
-
W
X
P
3
:
2

/

+
X
1
-
W
X
P
3
:
1
3

/

+
X
1
-
W
X
P
3
:
1
1

/

+
X
1
-
W
X
P
3
:
1
0

/

+
X
1
-
W
X
P
3
:
1

/

+
X
1
-
W
X
P
3
:
1
8
-WXP3
PK WH/YL RD YL/BN BL WH/GR VI GR/BN
-WY9/Y10 A B -WY11/Y12 A B -WY13/Y14 A B -WY15/Y16 A B
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram X8
EH5
User31
2003-06-05 X0
A1
39825
7
8
26
.
2005-12-22 14:07
e
-S54
+ -
1
4
3
A1
+X8
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-XP1 :4 :4
-XP8 15
-S54 G.P.
TOWER STOP
LEFT
:2 :2
7
-S55
+ -
1
4
3
-XP2 :4 :4
5
-S55 G.P.
TOWER STOP
RIGHT
:2 :2
4
-S52
+ -
1
4
3
-XP3 :4 :4
16
-S52 G.P.
TOWER LEFT
CENTRE
:2 :2
8
-XP4 :4 :4
3
:2 :2
14
-XP8 19 6 12
SUPPLY
PLUGIN BOX
X8

/

+
X
1
-
W
X
P
8
:
1
9

/

+
X
1
-
W
X
P
8
:
6

/

+
X
1
-
W
X
P
8
:
1
2

/

+
X
1
-
W
X
P
8
:
1
5

/

+
X
1
-
W
X
P
8
:
5

/

+
X
1
-
W
X
P
8
:
1
6
-WXP8
WH GR/PK GN RD/BU YL WH/GN BN BU GN/YL BN/GN GR
-WS54 4 -WS55 4 -WS52/53 A B
+ - PE
-S83
HEIGHT INDICATION
LEFT (OPTION)
-WS83 A B
-S83-
+ -
1
4
3
2
SET RANGE
S83
(OPTION)

/

+
X
1
-
W
X
P
8
:
1
4
NOTE:
THE SENSING RANGE OF S83
IS ADJUSTED BY HOLDING A
SOLID PIECE IN FRONT OF
THE SENSOR AT REQUIRED
RANGE AND PUT A WIRE FROM
TERMINAL X2 PIN 6 IN CABINET X1:
TO 24VDC FOR NEAR RANGE
TO 0VDC FOR FARE RANGE
FOR 1.5S

/

+
X
1
-
W
X
P
8
:
3
-S53 G.P.
TOWER RIGHT
CENTRE
-S53
+ -
1
4
3

/

+
X
1
-
W
X
P
8
:
8
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram X8
EH5
User31
2003-05-28 X0
A1
39825
8
9
26
.
2005-12-22 14:07
e
A1
+X8
PORT AND CHANNEL
IN PLUGIN BOX
CHANNEL A=PIN 4
CHANNEL B=PIN 2
-XP5 :4 :4
-XP8 17
-S13
20' TELESCOPE
POSITION
:2 :2
9
-XP6 :4 :4
2
:2 :2
13
-XP7 :4 :4
11
:2 :2
10
-XP8 :4 :4
1
-S16
40' TELESCOPE
POSITION
:2 :2
18
-S13
+ -
1
4
3
-S16
+ -
1
4
3

/

+
X
1
-
W
X
P
8
:
1
-WXP8
PK WH/YL RD YL/BN BL WH/GR VI GR/BN
-WS13 A -WS16 A
-S84
HEIGHT INDICATION
RIGHT (OPTION)

/

+
X
1
-
W
X
P
8
:
1
7

/

+
X
1
-
W
X
P
8
:
2
-WS84 A
-S84
+ -
1
4
3

/

+
X
1
-
W
X
P
8
:
1
1

/

+
X
1
-
W
X
P
8
:
1
0
-S14
30' TELESCOPE
POS. RETRACT
-S114
30' TELESCOPE
POS. EXTEND
-S14
+ -
1
4
3
-S114
+ -
1
4
3
-WS14/114 A B
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram
EH5
User31
2003-06-04 X0
A1
39825
9
10
26
.
2005-12-22 14:07
e
+X1-

/

-
X
1
:
1
0

/

-
X
1
:
1
1

/

-
X
1
:
1
2

/

-
X
1
:
P
E

M
2
-WM2 1 2 3 PE
-M2
2.2KW
M
3 ~
U V W
PE
-M2
HYDRALIC
PUMP LEFT

/

-
X
1
:
1
3

/

-
X
1
:
1
4

/

-
X
1
:
1
5

/

-
X
1
:
P
E

M
3
-WM3 1 2 3 PE
-M3
2.2KW
M
3 ~
U V W
PE
-M3
HYDRALIC
PUMP RIGHT

/

-
X
1
:
1
6

/

-
X
1
:
1
7

/

-
X
1
:
1
8

/

-
X
1
:
P
E

M
4
-M4
3.0KW
M
3 ~
U V W
PE
-M4
TELESCOPIC
MOTOR
-BRAKE4
3
2
-WM1 1 2 3 PE
-M1
5.5KW
M
3 ~
U V W
PE
-M1
GRAVITY POINT
MOTOR
+X200-

/

-
X
2
0
0
:
4
3

/

-
X
2
0
0
:
4
4

/

-
X
2
0
0
:
4
5

/

-
X
2
0
0
:
P
E
.
M
1
-WM4 PE 3 2 1
-BRAKE1
3
2
:43 -X200 :44 :45 :PE :10 -X1 :11 :12 :PE :13 :14 :15 :PE :16 :17 :18 :PE
CABINET X1 CABINET X200
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram
EH5
User31
2003-05-28 X0
A1
39825
10
11
26
.
2005-12-22 14:07
e
W2 U2
U1 V1
L1 L2
V2
W1
L3
ws
ws
BS
TS
MOTOR WITH BRAKE AND CURRENT RELAY
SR
ws
rt
bl
rt
bl
1
2
3
4
5
BGE
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram
EH5
bln
2005-12-22 X0
A1
39825
11
12
26
.
2005-12-22 14:07
e
+
X
1
-
W
X
P
2
4
:
1

/

1
+
X
1
-
W
X
P
2
4
:
2

/

-XP24
2
-HL1
1
2
-HL1
UNLOCKED LEFT
GREEN
+
X
1
-
W
X
P
2
4
:
3

/

3
+
X
1
-
W
X
P
2
4
:
4

/

4
-HL2
1
2
-HL2
LOCKED LEFT
RED
+
X
1
-
W
X
P
2
4
:
5

/

5
+
X
1
-
W
X
P
2
4
:
7

/

7
-HL3
1
2
-HL3
LANDED LEFT
WHITE
+
X
1
-
W
X
P
2
4
:
8

/

8
+
X
1
-
W
X
P
2
4
:
9

/

9
-HL7
1
2
-HL7
TOWER LEFT SIDE
ORANGE (OPTION)
-WXP25
1 2 3 4 5
+
X
1
-
W
X
P
2
5
:
1

/

1
+
X
1
-
W
X
P
2
5
:
2

/

-XP25
2
-HL4
1
2
-HL4
UNLOCKED RIGHT
GREEN
+
X
1
-
W
X
P
2
5
:
3

/

3
+
X
1
-
W
X
P
2
5
:
4

/

4
-HL5
1
2
-HL5
LOCKED RIGHT
RED
+
X
1
-
W
X
P
2
5
:
5

/

5
+
X
1
-
W
X
P
2
5
:
7

/

7
-HL6
1
2
-HL6
LANDED RIGHT
WHITE
+
X
1
-
W
X
P
2
5
:
8

/

8
+
X
1
-
W
X
P
2
5
:
9

/

9
-HL8
1
2
-HL8
TOWER RIGHT SIDE
ORANGE (OPTION)
-WXP24 1 2 3 4 5
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram
EH5
User31
2003-05-14 X0
A1
39825
12
13
26
.
2005-12-22 14:07
e
A1
+X0
-WS96
4 1 3
A1
+X13
-S96
+ -
1
4
3
-WS95 4 1 3
-XPS96
11 33 44
-XPS95
11
S
9
6
S
9
5
S
9
4
S
9
3
S
9
2
S
9
1
S
9
0
-S95
+ -
1
4
3
-WS94
4 1 3
33 44
-XPS94
11
LOGIC
-S94
+ -
1
4
3
-WS93 4 1 3
33 44
-XPS93
11 33
2
4
V
D
C
0
V
D
C
-S93
+ -
1
4
3
-WS92
4 1 3
-S92
+ -
1
4
3
44
-XPS92
11 33
+
-
-WS91 4 1 3
-S91
+ -
1
4
3
44
-XPS91
11 33 44
-WS90
4 1 3
-S90
+ -
1
4
3
-XPS90
11 33 44
-WXP13
G
N
/
Y
L
Y
L
G
R
B
N
/
G
N
V
I
G
N
Y
L
/
B
N
B
U
B
N
+
X
1
-
W
X
P
1
3
:
1
2

/

-XP13
12
+
X
1
-
W
X
P
1
3
:
1
6

/

16
-XPTTDC1 CC II
T
T
D
S

O
K

2
+
X
1
-
W
X
P
1
3
:
3

/

3
+
X
1
-
W
X
P
1
3
:
1
4

/

14
+
X
1
-
W
X
P
1
3
:
1

/

1
+
X
1
-
W
X
P
1
3
:
5

/

5
+
X
1
-
W
X
P
1
3
:
1
3

/

13
HH
T
T
D
S

F
A
U
L
T

2
GG
C
O
M
M
O
N

2
FF
T
T
D
S

O
K

1
EE
T
T
D
S

F
A
U
L
T
DD
C
O
M
M
O
N

1
+
X
1
-
W
X
P
1
3
:
6

/

6
+
X
1
-
W
X
P
1
3
:
1
9

/

19
BB
-
AA
+
TTDS
OPTION
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
EH5
User31
2003-05-28 X0
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14
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1
2
3
4
CONTACT
XP2
XP3
XP8
XP24
5
6
7
8
9
XP25
SPARE
SPARE
XP13
SPARE
4 5
1 2 3
CABLE
WXP8
WXP2
WXP24
WXP3
.
.
WXP25
WXP13 (Option)
.
8 9
6 7
10
11
12
13
GLANDS
PG16
PG16
PG16
PG16
12
10
CABLE
WM3
PLUG
WM4
WM2
13
11
.
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
EH5
User31
2003-05-28 X0
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15
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e
11
GLANDS
PG16
CABLE
WM1
1 2
6
3
7
4
8
5
9
10
12
11
13
12 PG36
WXP1
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
EH5
User31
2003-05-28 X0
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16
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e
X
P
2
0
X
P
2
1
CABINET
X200
X
P
2
3
WXP23
Part no. 39664
WXP21
Part no. 39040
WXP20
Part no. 39040
External cable connection between X1, X200 cabinet / EH5
X
P
2
0
X
P
2
1
CABINET
X1
X
P
2
3
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Circuit diagram plug in box
EH5
User31
2003-05-28 X0
A1
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17
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.
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e
B
U
-
6
+
1
G
N
7
W
H
15
-
3
C
h
:

B
2
C
h
:

A
4
P
E
5
XP 1
+
1
W
H
/
G
N
4
G
R
/
P
K
5
+
1
-
3
C
h
:

B
2
XP 2
C
h
:

A
4
P
E
5
R
D
/
B
U
8
B
N
/
G
N
16
-
3
C
h
:

B
2
C
h
:

A
4
P
E
5
XP 3
+
1
CONNECTION BOX "ASB-ACTUATOR/SENSOR"
"8 X2 WAYS WITH BUILT-IN CABEL"
Y
L
14
W
H
/
Y
L
3
+
1
-
3
C
h
:

B
2
XP 4
C
h
:

A
4
P
E
5
G
R
9
Y
L
/
B
N
17
19 PIN CONNECTOR BAYONET
-
3
C
h
:

B
2
C
h
:

A
4
P
E
5
XP 5
+
1
P
K
13
W
H
/
G
R
2
+
1
-
3
C
h
:

B
2
XP 6
C
h
:

A
4
P
E
5
R
D
10
V
I
11
-
3
C
h
:

B
2
C
h
:

A
4
P
E
5
XP 7
+
1
G
R
/
B
N
18
B
L
1
B
N
+
19
-
3
C
h
:

B
2
C
h
:

A
XP 8
4
P
E
5
PE
G
N
/
Y
L
12
ITEM
F
0 1
SUBJECT OF CHANGE
E
D
2
SIGN. DATE
3 4
C
B
A
0 1 2 3 4
5 6
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
7
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
8 9
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
F
E
D
5 6 7
C
B
8 9
A
-
-
-
-
Spreader layout
EH5
User31
2003-05-28 X0
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18
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e
5
WHITE
BLUE
LEFT
Y1-Y2
Y3-Y4
Y5-Y6
Y7-Y8
2
GREEN
S2 UNLOCK
S6 LOCK
S10 LANDED
X2
M2
1
RED
S1 UNLOCK
S5 LOCK
S9 LANDED
H1 = GREEN
H2 = RED
H3 = WHITE
M1
S13 20' POS.
M4
S54
TOWER STOP
LEFT
X1 CABINET
S52
TOWER LEFT
CENTRE
XP1
S14, S114 30' POS.
WATERSIDE
XP2 (HNA Stecker)
LANDSIDE
X8
S53
TOWER RIGHT
CENTRE
X200 CABINET
X200 CABINET
S16 40' POS.
S55
TOWER STOP
RIGHT
S3 UNLOCK
S7 LOCK
S11 LANDED
H4-H5-H6-H8
S4 UNLOCK
S8 LOCK
S12 LANDED
3
GREEN
X3
M3
4
RED
6
YELLOW
BLACK
Y9-Y10
Y11-Y12
Y13-Y14
Y15-Y16
RIGHT
S83 H.I.S
OPTION
S84 H.I.S
OPTION
TTDC
OPTION
B1
B2
Nod B1 and B2 is not assembled with relay version of X200 cabinet
H6 = WHITE
H5 = RED
H4 = GREEN
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
Parts list (grouped): ( - )
EH5
bln
2005-09-22
39825
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e
Parts list (grouped)
QTY MANUFACTURE UNIT BROMMA No. DENOMINATION SUPPLIER TYPE / ARTICLE NUMBER / TECHNICAL DATA
CREATED: 2005-09-22 13:35
X0 10 70442 RUBBER-CLAMP D= 8 (303) HIFLEX SWEDEN AB 303
X0 10 70443 RUBBER-CLAMP D=11 (305) HIFLEX SWEDEN AB 305
X0 10 70444 RUBBER-CLAMP D=14 (307) HIFLEX SWEDEN AB 307
X0 5 70931 GLAND MS PG16 10-14mm MILTRONIC MILTRONIC AB SKINTOP-MS16 12 07 84
X0 20 70954 WIRE RING BLUE M6 2563R NELCO CIEBES ELTEKNIK AB 48-218-07 2539.0
X0 5 70996 CABLE LAPP MILTRONIC LFLEX -500P 10 05 61 4x2,5mm PUR
X0 1 75469 GLAND REDUCER LAPP MILTRONIC 12 04 62 12 04 62 PG 21 / 16
X0 50 76150 STRIPES 385mm HELLERMANN TYTON AB T120R T120R
X0 200 76151 STRIPES 200mm HELLERMANN TYTON AB T50R T50R
X0 10 76999 STRIPES 508mm HELLERMAN T250R
X0 1 79293 CABLE CONNECTOR 2,0M LUMBERG MILTRONIC RSWT 4-RKWT 4-165/2.0M 40 49 05 M12 2xANGLE
X0 5 700024 GLAND ADAPTER SKINDICHT MA-M32/16 LAPP MILTRONIC AB 12 13 80 12 13 80
X0 5 700502 GLAND ADAPTER SKINDICHT M25 / PG16 MILTRONIC 12 13 78 12 13 78
X0 1 700968 PLUG IN BOX 2X8 PUR CABLE 2,5M ESCHA TESCH SYSTEM 8MB12-5P3-2,5 8MB12-5P3-2,5 19POLE BAYONET
X0 6 1002018 PROTCTION COVER ABB ABB 5DLN296350-A 5DLN296350-A HTS SIZE4
X0 2 79125 CURRENT RELAY SR15 SEW SEW SR15 8267626 BSR 150-500VAC M25
X0 2 79290 CABLE CONNECTOR 1,0M LUMBERG MILTRONIC RSWT 4-RKWT 4-165/1.0M 40 54 61 M12 2xANGLE
X0 2 79295 CABLE CONNECTOR 3,5M RSWT 4-RKWT 4-165/3.5M 40 49 07 M12 2xANGLE
X0 2 700026 GLAND ADAPTER SKINDICHT M32/M25 LAPP MILTRONIC AB 12 67 42 12 67 42
X0 2 700969 PLUG IN BOX 2X8 PUR CABLE 11M ESCHA TESCH SYSTEM 8MB12-5P3-11 8MB12-5P3-11 19POLE BAYONET
X0 2 1001883 LED LAMPS EKTA EKTA E5814.GRWY.C10 E5814.GRWY.C10 24VDC, GN, RD, WH,YE
X0 2 1005248 Connector 19-pol bajonet male Tesch Systems AB TC-19PIN128UDU TC-19PIN128UDU solder cup
X0 38 78173 CABLE LAPP MILTRONIC LFLEX 500P 10 05 60 4x1,5mm PUR
X0 3 79294 CABLE CONNECTOR 2,5M LUMBERG MILTRONIC RSWT 4-RKWT 4-165/2,5M 40 49 06 M12 2xANGLE
X0 3 700959 CABLE CONNECTOR 1,0 LUMBERG MILTRONIC ASB 2 RKWT/LED A4-3-90/1M 404917 M12 Twin cable Prox.
X0 3 700960 CABLE CONNECT 2,5M LUMBERG MILTRONIC ASB 2 RKWT/LED A4-3-90/2,5M 40 49 21 M12 Twin cable Prox.
X0 8 700970 CABLE CONNECTOR 0,6M MPM OEM E000876 M12 ANGLE TWIN SUPPRESSORS 24VDC
X0 20 79715 PROXIMITY SWITCH M30 NF BERO SIEMENS 3RG4024-3AG01 7223498 M30 SN:15 15-34VDC M12 3-WIRE
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
Parts list: ( - )
EH5
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39825
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2005-12-22 14:07
e
UNIT ITEM QTY DIAGRAM REF BROMMA No. DENOMINATION MANUFACTURE SUPPLIER TYPE / ARTICLE NUMBER / TECHNICAL DATA
Part List
CREATED: 2005-09-22 13:35
X0 -BRAKE1 1 =A1+X0/9.01 700026 GLAND ADAPTER SKINDICHT M32/M25 LAPP MILTRONIC AB 12 67 42 12 67 42
X0 -BRAKE1 1 =A1+X0/9.01 79125 CURRENT RELAY SR15 SEW SEW SR15 8267626 BSR 150-500VAC M25
X0 -BRAKE4 1 =A1+X0/9.07 79125 CURRENT RELAY SR15 SEW SEW SR15 8267626 BSR 150-500VAC M25
X0 -BRAKE4 1 =A1+X0/9.07 700026 GLAND ADAPTER SKINDICHT M32/M25 LAPP MILTRONIC AB 12 67 42 12 67 42
X0 -S1 1 =A1+X0/3.01 79715 PROXIMITY SWITCH M30 NF BERO SIEMENS 3RG4024-3AG01 7223498 M30 SN:15 15-34VDC M12 3-WIRE
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
CABLE LIST
EH5
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2005-09-22
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2005-12-22 14:07
e
CABLE TYPE FROM PIN No. TO TERMINAL No. QTY SHEET CORE ART. NR. SHEET
Cable List
CREATED: 2005-09-22 13:35
X0 -M1 U -WM1 1 X200 -X200 :43 CABLE 4x2,5mm PUR 70996
5 =A1+X0/9.00 =A1+X0/9.00
X0 -M1 V -WM1 2 X200 -X200 :44 CABLE 4x2,5mm PUR 70996
5 =A1+X0/9.01 =A1+X0/9.01
X0 -M1 W -WM1 3 X200 -X200 :45 CABLE 4x2,5mm PUR 70996
5 =A1+X0/9.01 =A1+X0/9.01
X0 -M1 PE -WM1 PE X200 -X200 :PE CABLE 4x2,5mm PUR 70996
5 =A1+X0/9.01 =A1+X0/9.01
16 =A1+X0/9.02 =A1+X0/9.02
16
=A1+X0/9.03 =A1+X0/9.03
16
=A1+X0/9.03 =A1+X0/9.03
16
=A1+X0/9.03 =A1+X0/9.03
16
=A1+X0/9.04 =A1+X0/9.04
16 =A1+X0/9.05 =A1+X0/9.05
16 =A1+X0/9.05 =A1+X0/9.05
16 =A1+X0/9.05 =A1+X0/9.05
6 =A1+X0/9.06 =A1+X0/9.06
6 =A1+X0/9.07 =A1+X0/9.07
6 =A1+X0/9.07 =A1+X0/9.07
6 =A1+X0/9.07 =A1+X0/9.07
-WS9 1
-WS9 2
-WS9 3
X2 -XP3 :4 -WS9 A X0 -S9 4 CABLE CONNECTOR 2,5M M12 2xANGLE 79294
1 =A1+X0/3.05 =A1+X0/3.05
-WS10 1
-WS10 2
-WS10 3
1 =A1+X0/3.07 =A1+X0/3.07
-WS11 1
-WS11 2
-WS11 3
1
=A1+X0/5.05 =A1+X0/5.05
-WS12 1
-WS12 2
-WS12 3
1 =A1+X0/5.07 =A1+X0/5.07
-WS13 1
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
CABLE LIST
EH5
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2005-09-22
39825
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e
Cable List
CREATED: 2005-09-22 13:35
-WS13 2
-WS13 3
1 =A1+X0/8.03 =A1+X0/8.03
-WS16 1
-WS16 2
-WS16 3
1
=A1+X0/8.07 =A1+X0/8.07
-WS54 1
-WS54 2
-WS54 3
X8 -XP1 :4 -WS54 4 X0 -S54 4 CABLE CONNECTOR 3,5M M12 2xANGLE 79295
1 =A1+X0/7.01 =A1+X0/7.01
-WS55 1
-WS55 2
-WS55 3
X8 -XP2 :4 -WS55 4 X0 -S55 4 CABLE CONNECTOR 2,5M M12 2xANGLE 79294
1 =A1+X0/7.03 =A1+X0/7.03
-WS83 1
s83 -2 2 -WS83 B X8 -XP4 :2 =A1+X0/7.08 =A1+X0/7.08
-WS83 3
X0 - 4 -WS83 A X8 -XP4 :4 =A1+X0/7.07 =A1+X0/7.07
X8 -XP5 :4 -WS84 A X0 -S84 4 =A1+X0/8.01 =A1+X0/8.01
-WS84 2
-WS84 3
-WS84 4
X13 -XPS90 1 -WS90 1 X0 -S90 1 =A1+X0/12.06 =A1+X0/12.06
-WS90 2
X13 -XPS90 3 -WS90 3 X0 -S90 3 =A1+X0/12.06 =A1+X0/12.06
X13 -XPS90 4 -WS90 4 X0 -S90 4 =A1+X0/12.06 =A1+X0/12.06
X13 -XPS91 1 -WS91 1 X0 -S91 1 =A1+X0/12.05 =A1+X0/12.05
-WS91 2
X13 -XPS91 3 -WS91 3 X0 -S91 3 =A1+X0/12.05 =A1+X0/12.05
X13 -XPS91 4 -WS91 4 X0 -S91 4 =A1+X0/12.05 =A1+X0/12.05
X0 -S92 1 -WS92 1 X13 -XPS92 1 =A1+X0/12.04 =A1+X0/12.04
-WS92 2
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
CABLE LIST
EH5
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2005-09-22
39825
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.
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e
Cable List
CREATED: 2005-09-22 13:35
X0 -S92 3 -WS92 3 X13 -XPS92 3 =A1+X0/12.04 =A1+X0/12.04
X0 -S92 4 -WS92 4 X13 -XPS92 4 =A1+X0/12.05 =A1+X0/12.05
X0 -S93 1 -WS93 1 X13 -XPS93 1 =A1+X0/12.03 =A1+X0/12.03
-WS93 2
X0 -S93 3 -WS93 3 X13 -XPS93 3 =A1+X0/12.03 =A1+X0/12.03
X0 -S93 4 -WS93 4 X13 -XPS93 4 =A1+X0/12.04 =A1+X0/12.04
X0 -S94 1 -WS94 1 X13 -XPS94 1 =A1+X0/12.02 =A1+X0/12.02
-WS94 2
X0 -S94 3 -WS94 3 X13 -XPS94 3 =A1+X0/12.03 =A1+X0/12.03
X0 -S94 4 -WS94 4 X13 -XPS94 4 =A1+X0/12.03 =A1+X0/12.03
X0 -S95 1 -WS95 1 X13 -XPS95 1 =A1+X0/12.01 =A1+X0/12.01
-WS95 2
X0 -S95 3 -WS95 3 X13 -XPS95 3 =A1+X0/12.02 =A1+X0/12.02
X0 -S95 4 -WS95 4 X13 -XPS95 4 =A1+X0/12.02 =A1+X0/12.02
-WS96 1
X13 -XPS96 3 -WS96 3 X0 -S96 3 =A1+X0/12.01 =A1+X0/12.01
X13 -XPS96 4 -WS96 4 X0 -S96 4 =A1+X0/12.01 =A1+X0/12.01
X13 -XPS96 1 -WS96 1 X0 -S96 1 =A1+X0/12.01 =A1+X0/12.01
-WS1/S5 1
X0 -S1 4 -WS1/S5 A X2 -XP1 :4 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960
1 =A1+X0/3.01 =A1+X0/3.01
X0 -S5 4 -WS1/S5 B X2 -XP1 :2 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960
1 =A1+X0/3.02 =A1+X0/3.02
-WS1/S5 3
-WS2/S6 1
X0 -S2 4 -WS2/S6 A X2 -XP2 :4 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959
1 =A1+X0/3.03 =A1+X0/3.03
X0 -S6 4 -WS2/S6 B X2 -XP2 :2 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959
1 =A1+X0/3.04 =A1+X0/3.04
-WS2/S6 3
-WS3/S7 1
X0 -S3 4 -WS3/S7 A X3 -XP1 :4 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960
1
=A1+X0/5.01 =A1+X0/5.01
X0 -S7 4 -WS3/S7 B X3 -XP1 :2 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960
1
=A1+X0/5.02 =A1+X0/5.02
-WS3/S7 3
-WS4/S8 1
X0 -S4 4 -WS4/S8 A X3 -XP2 :4 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959
1 =A1+X0/5.03 =A1+X0/5.03
X0 -S8 4 -WS4/S8 B X3 -XP2 :2 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959
1 =A1+X0/5.04 =A1+X0/5.04
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
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-WS4/S8 3
-WS14/114 1
X0 -S14 4 -WS14/114 A X8 -XP7 :4 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959
1 =A1+X0/8.05 =A1+X0/8.05
X0 -S114 4 -WS14/114 B X8 -XP7 :2 CABLE CONNECTOR 1,0 M12 Twin cable Prox. 700959
1 =A1+X0/8.06 =A1+X0/8.06
-WS14/114 3
-WS52/53 1
X0 -S52 4 -WS52/53 A X8 -XP3 :4 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960
1
=A1+X0/7.05 =A1+X0/7.05
X0 -S53 4 -WS52/53 B X8 -XP3 :2 CABLE CONNECT 2,5M M12 Twin cable Prox. 700960
1
=A1+X0/7.06 =A1+X0/7.06
-WS52/53 3
X2 -XP8 :4 -WXP2 VI X0 -XP2 1 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/4.07 =A1+X0/4.07
X2 -XP6 :4 -WXP2 RD X0 -XP2 2 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/4.03 =A1+X0/4.03
X2 -XP4 :4 -WXP2 GR X0 -XP2 3 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.07 =A1+X0/3.07
X2 -XP2 :2 -WXP2 RD/BU X0 -XP2 4 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.04 =A1+X0/3.04
X2 -XP2 :4 -WXP2 GN X0 -XP2 5 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.03 =A1+X0/3.03
X2 -XP4 - -WXP2 BU X0 -XP2 6 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.09 =A1+X0/3.09
X2 -XP1 :2 -WXP2 GR/PK X0 -XP2 7 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.02 =A1+X0/3.02
X2 -XP3 :2 -WXP2 WH/GN X0 -XP2 8 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/3.06 =A1+X0/3.06
X2 -XP5 :2 -WXP2 WH/YL X0 -XP2 9 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/4.02 =A1+X0/4.02
X2 -XP7 :2 -WXP2 WH/GR X0 -XP2 10 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/4.06 =A1+X0/4.06
X2 -XP7 :4 -WXP2 BL X0 -XP2 11 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/4.05 =A1+X0/4.05
X2 -XP6 :2 -WXP2 YL/BN X0 -XP2 13 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/4.04 =A1+X0/4.04
X2 -XP4 :2 -WXP2 BN/GN X0 -XP2 14 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.08 =A1+X0/3.08
X2 -XP1 :4 -WXP2 WH X0 -XP2 15 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.01 =A1+X0/3.01
X2 -XP3 :4 -WXP2 YL X0 -XP2 16 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/3.05 =A1+X0/3.05
X2 -XP5 :4 -WXP2 PK X0 -XP2 17 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/4.01 =A1+X0/4.01
X2 -XP8 :2 -WXP2 GR/BN X0 -XP2 18 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/4.08 =A1+X0/4.08
X2 -XP4 + -WXP2 BN X0 -XP2 19 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/3.09 =A1+X0/3.09
X2 -XP4 PE -WXP2 GN/YL X0 -XP2 12 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/3.09 =A1+X0/3.09
X3 -XP8 :4 -WXP3 VI X0 -XP3 1 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/6.07 =A1+X0/6.07
X3 -XP6 :4 -WXP3 RD X0 -XP3 2 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/6.03 =A1+X0/6.03
X3 -XP4 :4 -WXP3 GR X0 -XP3 3 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.07 =A1+X0/5.07
X3 -XP2 :2 -WXP3 RD/BU X0 -XP3 4 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.04 =A1+X0/5.04
X3 -XP2 :4 -WXP3 GN X0 -XP3 5 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.03 =A1+X0/5.03
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
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CREATED: 2005-09-22 13:35
X3 -3 - -WXP3 BU X0 -XP3 6 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.09 =A1+X0/5.09
X3 -XP1 :2 -WXP3 GR/PK X0 -XP3 7 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.02 =A1+X0/5.02
X3 -XP3 :2 -WXP3 WH/GN X0 -XP3 8 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.06 =A1+X0/5.06
X3 -XP5 :2 -WXP3 WH/YL X0 -XP3 9 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/6.02 =A1+X0/6.02
X3 -XP7 :2 -WXP3 WH/GR X0 -XP3 10 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/6.06 =A1+X0/6.06
X3 -XP7 :4 -WXP3 BL X0 -XP3 11 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/6.05 =A1+X0/6.05
X3 -XP6 :2 -WXP3 YL/BN X0 -XP3 13 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/6.04 =A1+X0/6.04
X3 -XP4 :2 -WXP3 BN/GN X0 -XP3 14 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/5.08 =A1+X0/5.08
X3 -XP1 :4 -WXP3 WH X0 -XP3 15 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1
=A1+X0/5.01 =A1+X0/5.01
X3 -XP3 :4 -WXP3 YL X0 -XP3 16 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.05 =A1+X0/5.05
X3 -XP5 :4 -WXP3 PK X0 -XP3 17 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/6.01 =A1+X0/6.01
X3 -XP8 :2 -WXP3 GR/BN X0 -XP3 18 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/6.08 =A1+X0/6.08
X3 -3 + -WXP3 BN X0 -XP3 19 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.09 =A1+X0/5.09
X3 -3 PE -WXP3 GN/YL X0 -XP3 12 PLUG IN BOX 2X8 PUR CABLE 11M 19POLE BAYONET 700969
1 =A1+X0/5.09 =A1+X0/5.09
X8 -XP8 :4 -WXP8 VI X0 -XP8 1 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.07 =A1+X0/8.07
X8 -XP6 :4 -WXP8 RD X0 -XP8 2 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.03 =A1+X0/8.03
X8 -XP4 :4 -WXP8 GR X0 -XP8 3 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1
=A1+X0/7.07 =A1+X0/7.07
X8 -XP2 :2 -WXP8 RD/BU X0 -XP8 4 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1
=A1+X0/7.04 =A1+X0/7.04
X8 -XP2 :4 -WXP8 GN X0 -XP8 5 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1
=A1+X0/7.03 =A1+X0/7.03
X8 -8 - -WXP8 BU X0 -XP8 6 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/7.09 =A1+X0/7.09
X8 -XP1 :2 -WXP8 GR/PK X0 -XP8 7 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/7.02 =A1+X0/7.02
X8 -XP3 :2 -WXP8 WH/GN X0 -XP8 8 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/7.06 =A1+X0/7.06
X8 -XP5 :2 -WXP8 WH/YL X0 -XP8 9 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.02 =A1+X0/8.02
X8 -XP7 :2 -WXP8 WH/GR X0 -XP8 10 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.06 =A1+X0/8.06
X8 -XP7 :4 -WXP8 BL X0 -XP8 11 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.05 =A1+X0/8.05
X8 -XP6 :2 -WXP8 YL/BN X0 -XP8 13 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.04 =A1+X0/8.04
X8 -XP4 :2 -WXP8 BN/GN X0 -XP8 14 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1
=A1+X0/7.08 =A1+X0/7.08
X8 -XP1 :4 -WXP8 WH X0 -XP8 15 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1
=A1+X0/7.01 =A1+X0/7.01
X8 -XP3 :4 -WXP8 YL X0 -XP8 16 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1
=A1+X0/7.05 =A1+X0/7.05
X8 -XP5 :4 -WXP8 PK X0 -XP8 17 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.01 =A1+X0/8.01
X8 -XP8 :2 -WXP8 GR/BN X0 -XP8 18 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/8.08 =A1+X0/8.08
X8 -8 + -WXP8 BN X0 -XP8 19 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/7.09 =A1+X0/7.09
X8 -8 PE -WXP8 GN/YL X0 -XP8 12 PLUG IN BOX 2X8 PUR CABLE 2,5M 19POLE BAYONET 700968
1 =A1+X0/7.09 =A1+X0/7.09
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
CABLE LIST
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CREATED: 2005-09-22 13:35
X13 -XPTTDC1 F -WXP13 VI X0 -XP13 1 =A1+X0/12.08 =A1+X0/12.08
X13 -XPTTDC1 B -WXP13 BU X0 -XP13 6 =A1+X0/12.09 =A1+X0/12.09
X13 -XPTTDC1 D -WXP13 YL/BN X0 -XP13 13 =A1+X0/12.08 =A1+X0/12.08
X13 -XPTTDC1 A -WXP13 BN X0 -XP13 19 =A1+X0/12.09 =A1+X0/12.09
X13 -XPTTDC1 H -WXP13 GR X0 -XP13 3 =A1+X0/12.08 =A1+X0/12.08
X13 -XPTTDC1 E -WXP13 GN X0 -XP13 5 =A1+X0/12.08 =A1+X0/12.08
X13 -XPTTDC1 G -WXP13 BN/GN X0 -XP13 14 =A1+X0/12.08 =A1+X0/12.08
-WXP13 WH
X13 -XPTTDC1 I -WXP13 YL X0 -XP13 16 =A1+X0/12.07 =A1+X0/12.07
X13 -XPTTDC1 C -WXP13 GN/YL X0 -XP13 12 =A1+X0/12.07 =A1+X0/12.07
X0 -HL1 1 -WXP24 2 X0 -XP24 2 Connector 19-pol bajonet male;LED LAMPS solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1 =A1+X0/11.01 =A1+X0/11.01
1 =A1+X0/11.02 =A1+X0/11.02
1 =A1+X0/11.03 =A1+X0/11.03
1 =A1+X0/11.04 =A1+X0/11.04
-WXP24 6
-WXP24 7
1
=A1+X0/11.01 =A1+X0/11.01
1
=A1+X0/11.05 =A1+X0/11.05
1
=A1+X0/11.06 =A1+X0/11.06
1 =A1+X0/11.07 =A1+X0/11.07
1 =A1+X0/11.08 =A1+X0/11.08
-WXP25 6
-WXP25 7
1 =A1+X0/11.05 =A1+X0/11.05
X2 -XP5 :2 -WY1/Y2 B X0 -Y1-Y2 1 CABLE CONNECTOR 0,6M M12 ANGLE TWIN SUPPRESSORS 24VDC 700970
1 =A1+X0/4.01 =A1+X0/4.01
-WY1/Y2 3
X2 -XP5 :4 -WY1/Y2 A X0 -Y1-Y2 1 CABLE CONNECTOR 0,6M M12 ANGLE TWIN SUPPRESSORS 24VDC 700970
1
=A1+X0/4.01 =A1+X0/4.01
-WY1/Y2 5
1
=A1+X0/4.05 =A1+X0/4.05
-WY3/Y4 3
1 =A1+X0/4.05 =A1+X0/4.05
-WY3/Y4 5
1 =A1+X0/4.03 =A1+X0/4.03
DRAWING DATE:
DRAWN BY:
SERIAL NO.
CHECKED BY:
MACHINE TYPE:
UNIT (+)
PLANT (=)
:
: PLOTTED:
FILENAME:
DRAWING NO. REV.
TOTAL SH.
CONT.
SHEET
CABLE LIST
EH5
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CREATED: 2005-09-22 13:35
-WY5/Y6 3
1 =A1+X0/4.03 =A1+X0/4.03
-WY5/Y6 5
1 =A1+X0/4.07 =A1+X0/4.07
-WY7/Y8 3
1
=A1+X0/4.07 =A1+X0/4.07
-WY7/Y8 5
1
=A1+X0/6.01 =A1+X0/6.01
-WY9/Y10 3
1 =A1+X0/6.01 =A1+X0/6.01
-WY9/Y10 5
1 =A1+X0/6.05 =A1+X0/6.05
-WY11/Y12 3
1 =A1+X0/6.05 =A1+X0/6.05
-WY11/Y12 5
1 =A1+X0/6.03 =A1+X0/6.03
-WY13/Y14 3
1
=A1+X0/6.03 =A1+X0/6.03
-WY13/Y14 5
1 =A1+X0/6.07 =A1+X0/6.07
-WY15/Y16 3
1 =A1+X0/6.07 =A1+X0/6.07
-WY15/Y16 5
BrommaGroupManual
BROMMA TTDS Troubleshooting Guide
Revised April 2002 1
OPERATION AND
TROUBLESHOOTING
GUIDE FOR THE
BROMMA
TWIN TWENTY
DETECTION SYSTEM
(TTDS)
MARCH 2001
Revised APRIL 2002
Twin Twenty Detection System (TTDS)
Table of Content
Introduction................................................................................................... 3
System Description........................................................................................................ 3
Sensing The Gap Between Containers ........................................................................ 6
Detecting a Container ................................................................................................... 6
Sensor Settings............................................................................................................... 7
Interface with Spreader and Crane Control............................................................... 8
Twin Twenty Detection By-Pass ................................................................................ 10
Maintenance................................................................................................................. 10
False Signals................................................................................................................. 10
Functional Description................................................................................................ 11
Limitations................................................................................................... 13
Procedure To Adjust Photoelectric Sensor On Bromma Twin Twenty
Detection System (TTDS)........................................................................... 14
Operation Mode Setting.............................................................................................. 14
Distance Setting ........................................................................................................... 14
Indication Lights ......................................................................................................... 14
Testing The Twin Twenty Detection System............................................ 16
Wiring .......................................................................................................... 17
Pin Layout.................................................................................................... 18
Spares ........................................................................................................... 19
Troubleshooting .......................................................................................... 20
Procedure to Trouble Shoot the Twin Twenty Detection System........................... 20
Procedure to Replace A Twin-Twenty Detection System Sensor ........................... 23
Procedure to Replace A Twin-Twenty Detection System Controller (TTDC) ...... 24
Procedure to Checking Cable to TTDS Controller.................................................. 25
Procedure to Checking Sensor................................................................................... 27
Introduction
System Description
The Bromma Twin Twenty Detection System (TTDS) is designed to sense the existence of two-
twenty foot containers in a forty foot ships cell by detecting the gap between the two containers
or the sagging of the two containers. The twin twenty detection system is a tool to assist the
operator in detecting the dangerous situation of two twenty foot containers under a spreader
positioned in the 40 foot position.
The majority of twin twenty conditions consist of two typical containers, although there are
several other variables to consider. The Bromma Twin Twenty Detection System was designed
to detect as many types of flatrack and tank containers as possible without unnecessarily shutting
down operations.
Bromma Twin Twenty Detection System uses a seven sensor cluster to avoid many of the false
indications that plague other twin twenty detection systems. Many twin twenty detection systems
cannot differentiate between a twin twenty condition and an open top container, canvas tops, tank
container, and lifts with overheights. The Bromma twin twenty detection system is designed to
give a go signal during these lifts. By reducing the amount of false twin twenty indications that
need to be bypassed, Bromma can offer a more reliable and productive system.
The Bromma Twin Twenty Detection System uses a cluster of seven photoelectric sensors
located in the center of the main frame. See Figure 1. The five inner sensors are used to locate a
gap between two containers. The two outer sensors, S95 and S96, along with the two outer
sensors on the center cluster, S90 and S94 are used to detect the existence of the containers. The
system can detect a 38mm (1-1/2) gap with a range of plus or minus 28mm (1-1/8) from the
center of the spreader.
The Bromma Twin Twenty Detection System can also detect an unsafe twin twenty lift even is
the containers where butted together and there was no gap. The idea is based on the fact that an
unsafe twin twenty lift will lift the ends of the containers that are locked on to the spreader and
ends at the center will not be lifted. By setting the outer sensors lower than the inner sensors,
there will be an area where the TTDS will send an unsafe twin twenty lift even when no gap
exists. When the outer ends of the container are lifted beyond the setting of the inner sensors, the
TTDS go permissive will be switched off. The outer sensors should still detect the presence of
the containers. The TTDS will interrupt the go permissive until the spreader is lifted beyond the
range of the outer sensors. This means when the twistlocks are locked and the TTDS senses an
unsafe lift, the hoisting should stop. Figure 2 shows the condition where the twistlock are locked
and the outer ends of the containers are being lifted, but the ends at the center are not. The TTDS
will determine that this condition is an unsafe twin twenty lift and discontinue the go permissive.
Figure 3 show a typical unsafe twin twenty lift that will be detected by the TTDS.
Figure 1
Figure 2
Figure 3
The Bromma TTDS can be mounted anywhere along the center of the spreader. It is
recommended that the TTDS be mounted inside the main frame for maximum protection.
The twin twenty detection system is designed so a failure of a sensor will not cause the system to
fail and send a "go" signal during a twin twenty condition. Because the definition of a gap is two
or more sensors, the system will not shut down if one of the gap sensors fails. The system will
become more sensitive to a twin twenty condition. A failure is defined by a failure of the sensor,
the relay wired to the sensor, or a loose connection.
The Bromma Twin Twenty Detection System (TTDS) is not intended nor will it detect all
possible twin twenty conditions. The Limitation Section outlines the situations where the twin
twenty detection system may give a false twin twenty indication or fail to give an indication.
Sensing The Gap Between Containers
The Bromma TTDS can detect a minimum of 38mm (1-1/2) gap between the containers. The
Bromma TTDS defines a gap as two or more consecutive sensors not detecting an obstruction in
their view path. Two consecutive sensors are used to define a gap to avoid false readings due to
damage or variations of the containers.
The center of the gap between containers does not have to fall in the center of the spreader. The
spreader could be as much as 28 mm (1-1/8) from the center of the gap due to the spreader being
landed toward one end of the container, floating twistlocks, or the flexibility of the spreader. For
this reason, the gap sensing cluster is made up of five sensors to achieve a plus or minus 28mm
(1-1/8) range. Because of the physical size of the sensors, the sensors are mounted in two rows.
The two rows are staggered so any one sensor is halfway between the sensors before and after.
Detecting a Container
The two outer sensors, S95 and S96, of the twin twenty detection system are the primary sensors
for detecting the existence of a container. The two outer sensors of the gap cluster, sensors S90
and S94, are used as secondary container sensors for tank containers and flat racks. If these four
sensors do not detect a container, the twin twenty detection system will allow the container to be
locked and lifted. This situation will occur on forty foot open top containers or loose fitting
canvas topped containers.
If any of the four container sensing sensors detects a container, the control is transferred to the
gap sensing sensors. If two consecutive sensors do not detect the container, the TTDS will not
give the go permissive.
The two outer sensors, S90 and S95, are located 114mm (4-1/2) from the center of the spreader
to ensure that two twenty foot containers are detected no matter where they are in the ship cell.
Sensor Settings
The inner sensors should be set low enough to detect sagging canvas tops but not too low where it
will detect the load in an open top container. It is a known fact that two twenty foot containers
can be lifted in a cell by a spreader in single container mode. The bottom of the containers will
ride the cell guide and allow the crane to lift the two containers. Once the containers leave the
cell, the ends at the center will drop and in most cases the container will fall. Even in the cells the
ends of the container at the center will be lower in relation to the ends attached to the spreader.
The inner sensors must be set so they go from high to low state in the event that two twenty foot
containers are lifted in the cells.
When two twenty foot containers are lifted in a cell, the end of the container at the center will be
5.4 inches [137 mm] lower than the ends supported by the spreader. To ensure that the inner
sensors do not detect the container in this configuration, the inner sensors should be set so that the
range is 5 1/4 inches [133.4 mm] below the twistlock housings. Deflection of the spreader and
the 9/16 inch [14 mm] difference between the seated and the loaded position will ensure that the
inner sensor will not detect the container if this condition occurs. Since the TTDS is located in
different positions and the sensors are not mounted at the same elevation, it is best to set the
sensors based on the bottom of the main beam. The type of spreader will determine the range of
the inner sensors. See Table 1 for recommended inner sensor settings for different spreaders.
Since the spreader will travel lower than the theoretical spreader height when it is landed on a
container, the inner sensors will extend approximately 7 inches [178 mm] past the top of the
container when the spreader is landed. On all but canvas top containers, this engagement should
be adequate. The amount of the sag in the canvas top will determine if a canvas top container
will give a false indication.
In the case where an unsafe twin twenty lift occurs outside the cells, the ends at the center will not
be lifted. This means the outer sensors need to be set so that once the go permissive has been
interrupted, the hoist should stop before the containers are lifted out of the range of the outer
sensors. On faster cranes where the stopping distance is too long, logic in the crane should be
added to watch for the interruption of the go permissive with the twistlock locked and the
spreader not landed. Once a predetermined time period without the go permissive has been
reached with the twistlock locked, the hoist should be stopped, even if the go permissive returns.
When the containers have been lifted high enough the outer sensors will no longer be able to
detect the containers and the go permissive will be given. Bromma recommend a sensor setting
of 12 inches [305 mm] greater than the inner sensors. The stopping distance of the crane will
determine if additional crane logic will be needed. The difference between the inner sensor
setting and the outer sensor setting needs to be greater than the stopping distance of the crane, or
additional crane logic will be needed to properly detect the unsafe twin twenty condition. If the
settings are less than the stopping distance of the crane, the hoist will be interrupted and then the
hoist will coast until the containers are outside the range of the outer sensors then the go
permissive will be given and the hoist will be able to rise again. Only a pause will be seen.
See Table 1 for recommended outer sensor settings for different spreaders.
Table 1 Sensor Settings for Different Spreaders
Type of Spreader
Inner Sensor Setting
(Inches from Bottom of
Main Beam)
[Millimeters]
Outer Sensor Setting
(Inches from Bottom
of Main Beam)
[Millimeters]
New Type ASX-7 & BSL-6, AST-6, & BST-6
(12 1/4 from Bottom T/L Housing to Gable Tube)
16
[405 mm]
28
[710 mm]
AST-6SCH
(12 1/4 from Bottom T/L Housing to Gable Tube)
15 1/8
[384 mm]
27 1/8
[689 mm]
Old Style ASX-7 and BSL-6
(9 from Bottom T/L Housing to Gable Tube)
13
[337 mm]
25
[640 mm]
ASX-7 & BSL-6, AST-6, & BST-6 Spreaders with INRS
Gable Ends
18
[457 mm]
30
[762 mm]
AST-6SCH
with INRS Gable Ends
17 1/8
[435 mm]
29 1/8
[740 mm]
SSX40, SSX45, STR40, STR45 & STS45 with Standard
Gable ends (6 3/4 [172 mm] from Bottom T/L Housing to
Gable Tube)
16
[425 mm]
28
[730 mm]
SSX40, SSX45, STR40, STR45 & STS45 with Bromma
Classic Gable ends (12 3/4 [342 mm] from Bottom T/L
Housing to Gable Tube)
22 3/8
[568 mm]
34 3/8
[873 mm]
SSX40, SSX45, STR40, STR45 & STS45
with INRS Gable Ends
23 7/8
[606 mm]
35 7/8
[911 mm]
Interface with Spreader and Crane Control
The Bromma Twin Twenty Detection System should be tied into the spreader position circuit to
deactivate the system when the spreader is in the 20 or 45 foot position. In the case of a twin
twenty spreader, the system should also be tied into the center housing down circuit so the system
is deactivated when the housings are down. The TTDS should be tied into the hoisting circuit. In
the event the system is fooled by a small gap between the containers, the twistlocks can be locked
and the containers could be lifted. As the two containers are lifted, the outer ends of the container
are lifted beyond the setting of the inner sensors, the TTDS go permissive will be switched off.
The hoist should then stop, only if the system is tied into the locked hoist permit. The twin
twenty detection indication should not affect the lowering of the spreader or the unlocking of the
twistlocks.
The stopping distance of the crane determines if the hoisting of the container will stop within the
range of the outer sensors. The stopping distance of the crane is based on a number of
parameters, acceleration rate, deceleration rate and the hoist speed. Since each crane is set up
differently, testing the actual crane may be the only way to determine if the 12 inches [305 mm]
difference between the inner and outer sensors will be enough to stop the hoist. A test to
determine if only the difference in sensor settings will be enough to stop the hoist is described
below.
On faster cranes the sensor settings may not be enough to stop the hoist. When the TTDS is
fooled by the two containers butted together and the two containers are lifted, the go permissive
will be interrupted, but since the crane can not stop quickly, the spreader will be lifted passed the
range of the outer sensors and the go permissive will be sent again. If no other logic is in the
crane PLC, the hoist will start again. To avoid this, one of the two crane logic options should be
added to the PLC.
The first option would be to place TTDS latching logic to stop the hoist and keep it
stopped if the go permissive is interrupted for a half a second to one second when the
twistlocks are locked. The only way to hoist would be to cycle the twistlocks to the
unlock position or active the Twin Twenty Detection bypass. The TTDS latching logic
would need to be added in the PLC. It should be noted that is not a good idea to stop the
hoist and keep it stopped based on just the interruption of the go permissive. As the
spreader is landing or the containers are lifted, the TTDS will interrupt the go permissive
momentarily as the sensors adjust to a different status. The interruption of the go
permissive should be continuous over a period of time from 0.5 to 1 seconds.
The second option would be to keep the hoist in slowdown mode for 2 second after lifting
the containers. This would allow the hoist to be stopped within the range of the outer
sensors.
Testing the Stopping Distance of the Crane
The following test can be done to check if the TTDS sensor setting and crane controls are
properly set to stop an unsafe twin twenty lift.
The first test should be performed without addition TTDS latching logic in the PLC to check if
the sensor settings would be all that is necessary.
Properly set the TTDS sensors.
Place two empty twenty foot containers on the ground so that the ends are butted
together.
Land the spreader on the containers with the center housings up.
Tape a large piece of cardboard (18 by 24) to the top of the containers directly under
the TTDS sensors.
Lock the twistlocks to the outside ends of the containers.
The operator should lift the containers at full stick. (Note: The containers should only be
lifted about two to three feet)
If the TTDS is set properly and the proper hoist interrupts are in place, the TTDS will
stop the hoist and it should remain stopped.
Activate the Twin Twenty Detection Bypass to see if it is working properly.
Check to see if the crane can hoist the containers with the Twin Twenty Detection Bypass
active. (Only lift the containers slightly).
If the test properly stops the hoisting of the containers, repeat the test two more times. If all three
attempts are successfully, then additional logic in the PLC is not needed.
If any of the attempts fail to stop the hoist, the TTDS latching logic or the hoist slowdown needs
to be included in the PLC logic and the test should be repeated. If the TTDS latching logic is
used, start with a timer set for 1 second. Continue to reduce the time setting until the TTDS
properly stops the hoisting of the containers.
Twin Twenty Detection By-Pass
Since there is a possibility that the TTDS will indicate a twin twenty condition when it is landed
on a forty foot container or flat rack, the system must be equipped with a method to override the
system. To do this, a twin twenty bypass should be placed either on the crane or on the spreader.
The bypass should be keyed and only operated by authorized maintenance personnel. The bypass
should be used only after the situation has been checked thoroughly. When the twin twenty
bypass is activated, an audible alarm should be sounded to warn the workers that the bypass is
active. It is the customers responsibility to determine if a twin twenty condition exists when the
bypass is activated.
Maintenance
Normal maintenance of the system includes testing the system according to the Testing the Twin
Twenty Detection System Section (attached) and cleaning the lenses. The operation of the system
should be checked at every maintenance period to ensure the proper operation of the system. The
lenses should also be cleaned at every maintenance period. The sensor will become more
sensitive as the lens become dirty and the system will indicate a twin twenty condition where
there is none.
False Signals
Some ports have encounter false twin twenty indications during heavy rains. A puddle can form
directly beneath the sensor cluster and the wind and rain can produce ripple in the puddle. The
reflective nature of the puddle and the ripples abnormally disperses the light from the sensors,
leading to the TTDS indicating a twin twenty condition. The system should be bypassed until the
container is unloaded.
Functional Description
The twin twenty detection system (TTDS) is designed to stop the twistlocks from locking if a
twin twenty condition is detected. The system is also tied into the locked hoist permissive to stop
the hoist if the system is fooled and the twistlocks are locked. The twin twenty detection signal
should only stop the twistlocks from locking when the spreader is in the 40 foot position or the
position of the spreader is unknown and the center housings are up. A keyed bypass switch
labeled TWIN TWENTY DETECTION BYPASS, should be installed in a convenient location to
bypass the twin twenty detection system. The bypass should only be used after the twin twenty
situation has been checked. An alarm should sound when the bypass switch is activated to warn
the worker that a bypass is active.
The crane logic must contain the following interlocks for proper use of the TTDS:
The crane logic must block the operator from locking the twistlocks when a TTDS go
permissive is not given.

The crane logic must block the operator from hoisting the spreader and container when the
twistlocks are locked and a TTDS go permissive is not given.

The TTDS is bypassed under certain condition and a TTDS go permissive will be sent from the
spreader. The logic in the crane should also include the bypasses to mimic the spreader. The
valid TTDS go permissives that need to be supplied by the crane logic are as follows.

Valid TTDS go permissives supplied by crane control:

Spreader in 20 foot position.

Spreader in 45 foot position.

Center Housings are down.

The Twin Twenty Detection Bypass is activated
The twin twenty detection indication should not affect anything when the spreader is in the 20 or
45 foot position, the twistlocks are unlocked or the center housings are down. The twin twenty
detection indication should not effect the lowering of the spreader or the unlocking of the
twistlocks.
If the twin twenty detection indication effects the lowering of the hoist, then the crane may be
stuck in a position it cannot recover. If the system is fooled and the twistlocks are locked, the
TTDS can sense the sagging of the container at the center of the spreader and interrupt the go
permissive and stop the hoist. Without the ability to lower the spreader and unlock the twistlocks,
the containers will be stuck partial lifted.
If the twin twenty detection indication effects the hoisting of the crane with the twistlocks
unlocked, the operator will not be able to raise the spreader to put down the center housing or the
spreader will not be able to be removed to check to see if there are two twenty foot containers.
Both of these conditions can be overcome using the twin twenty indication bypass, but frequent
use of the bypass will be a nuisance. If the use of the bypass becomes routine, then the operator
may use the bypass when there is a twin twenty condition just out of habit. Bromma strongly
recommends that each twin twenty occurrence be thoroughly checked before the bypass is used.
The logic for the twin twenty detection system is contained on the spreader. The logic on the
spreader should be imitated in the PLC. The logic must be installed and maintained to ensure the
safe operation of the spreader.
There may be a momentary loss of the twin twenty detection permissive during the landing of the
container as the photosensors adjust to their new status.
Limitations
The limitations of the twin twenty detection system are (see Figure 4):
1. There must be a 1-1/2 inch gap between the containers where the twin twenty detection
system is sensing.

2. There must be a support between the end corner castings near the top of the container or flat
rack. The support must be at least 3 inches thick and the side of the support cannot be more
than 2 inches from the end of the corner castings.

3. The maximum recess along the top of a container between the corner castings is 2".
4. The twin twenty detection system has given false twin twenty indications during heavy rains.
Figure 4
Procedure To Adjust Photoelectric Sensor On Bromma Twin
Twenty Detection System (TTDS)
Use the attached Figure 5 as reference
Operation Mode Setting
1. The operation mode screw is mounted on the front face of the sensor.
2. Rotate the mode screw to D for Dark On or to L for Light On.
3. Photoelectric Sensors S90 thru S94 are set Light On. Photoelectric Sensors S95 and 96 are
set Dark On.
Distance Setting
1. Determine the type of spreader. Using Table 1, find the settings for the inner and outer
sensors for the spreader.
2. Place a black mat object the proper distance +/- inches [6 mm] from the bottom of the
main beam for setting the inner sensors.
3. Rotate the sensor distance adjustment screw on the inner sensors until the photoelectric
sensor is activated.
4. Repeat the procedure until all five inner photoelectric sensors are set.
5. Place a black mat object the proper distance +/- inches [6 mm] from the bottom of the
main beam for setting the outer sensors.
6. Rotate the sensor distance adjustment screw on the outer sensors until the photoelectric
sensor is activated.
7. Repeat the procedure until both the outer photoelectric sensors are set.
Indication Lights
The green indicating light is illuminated when there is a stable light or dark condition.
The red indicating light is illuminated when the output is active.
Figure 5
Testing The Twin Twenty Detection System
Items in parenthesis are for Twin Twenty Spreaders Only
Description
Accepted
(Initials) Date
Check each sensor individually to see if the green LED lights on each
sensor are illuminated.
Check each sensor individually to see that the red LED lights changes state
when an object is place 6 inches below the sensor.
With the twistlocks unlocked, (the center housings up) and the spreader in
the 40-foot position, place an object about 6 inches below all the sensors.
The LED lights on each sensor should be checked to make sure the sensor is
tripped. The twistlocks should lock and the twin twenty light should not
light.
Clear the area 20 inches under the sensors. With the twistlocks unlocked,
the plungers up, (the center housings up) and the spreader in the 40-foot
position, check to see if the twistlocks will lock. The twistlocks should lock
and the twin twenty light should not light.
With the twistlocks unlocked, the plungers up, (the center housings up) and
the spreader in the 40-foot position, place an object approximately 6
directly below one of the outer sensors. Check to see if the twistlocks will
lock. The twistlocks should not lock and the twin twenty light should light.
directly below the other outer sensors. Check to see if the twistlocks will
lock. The twistlocks should not lock and the twin twenty light should light.
directly below all of the sensors. Check to see if the twistlocks will lock.
The twistlocks should lock and the twin twenty light should not light.
directly below one of the outer sensors. Check to see if the twistlocks will
lock. The twistlocks should lock and the twin twenty light should not light.
With the twistlocks unlocked, the plungers up, (the center housing up) and
spreader in the 45-foot position, place an object approximately 6 directly
below one of the outer sensors. Check to see if the twistlocks will lock.
With the twistlocks unlocked, the plungers up, the center housing down and
spreader in the 40-foot position, place an object approximately 6 directly
below one of the outer sensors. Check to see if the twistlocks will lock.
(This step is for Twin Twenty Spreaders Only)
Wiring
Figure 6 shows the typical wiring scheme for the TTDS. See the electrical schematic of the
spreader to determine the actual wiring.
Figure 6
Pin Layout
Male Socket on TTDS
10 m
Main Cable with Plug
The following is the pin layout for the main cable.
Wire No. Pin No. Function
1 A Power
2 B Neutral
YL/GR C Equipment Ground
3 D Common Supply Relay 1
4 E TTDS Fault Relay 1 (N.O.)
5 F TTDS Fault Relay 1 (N.C.)
6 G Common Supply Relay 2
7 H TTDS Fault Relay 2 (N.O.)
8 I TTDS Fault Relay 2 (N.C.)
9 J Fault Override (115 VAC)
Spares
The following is a list of typical spares. See the electrical wiring diagram of the spreader to
determine the actual parts used.
Part No. Description
38272 Twin Twenty Detection Controller (TTDC) for 120 VAC
38273 Twin Twenty Detection Controller (TTDC) for 220 VAC
38271 Twin Twenty Detection Controller (TTDC) for 24 VDC
38274 Main Cable
RST3RKWT4/3-631/.6M Cable Between TTDC and Sensors
UZD355A Photoelectric Sensor
Troubleshooting
Procedure to Trouble Shoot the Twin Twenty Detection System
This procedure is used for Twin Twenty Detection Systems with the Bromma TTDS controller
another procedure is used to troubleshoot the TTDS with relays.
Position the spreader so it is raised at least three (3) feet from the ground in the area of the twin
twenty detection system. There will be one relay mounted in the main junction box that is the
go permissive for the twin twenty detection system. Check the electrical schematic for the
spreader to determine the relay number for the go permissive. For this document, the go
permissive relay will be called R100. When Relay 100 is powered, the go permissive is given. If
Relay 100 is not on, then the twin twenty detection system is indicating a twin twenty condition.
See Figure 1 for the sensor configuration.
Check to see that the cables number corresponds to the sensor number. See Figure 1 for the
sensor configuration. Cable S90 is on sensor S90, Cable S91 is on sensor S91, Cable S92
is on sensor S92, Cable S93 is on sensor S93, Cable S94 is on sensor S94, Cable S95 is on
sensor S95 and Cable S96 is on sensor S96.
Reconnect the cables to the proper sensors if the cabling is not correct.
When there is no object under the sensor cluster, the green LED lights should be lit on all
the sensors. The red LED light should be illuminated on sensors S95 and S96. The LED
light on Relay 100 should be illuminated.
If the green LED light on some sensors is not illuminated and illuminated on other
sensors, the cable to the sensor may be bad, the sensor may be bad or the controller
may be bad. First, check the sensor according to the attached, Procedure For Checking
Sensors. If the sensor is not bad, check the cable to the bad sensor according the
attached, Procedure For Checking Sensor Cable. If the cable to the sensor is not bad,
replace the TTDS controller according to the attached, Procedure to Replace Twin
Twenty Detection System Controller.
If none of the green LED lights on the sensors are illuminated, the cable to the TTDS
controller may be bad or the controller is bad. First, check the wiring to the TTDS
controller according to the attached, Procedure For Checking Cable to TTDS
Controller. If the wiring is not bad, replace the TTDS controller according to the
attached, Procedure to Replace Twin Twenty Detection System Controller.
Place masking tape over the face of the outside sensor S95. The red LED light should go
off. The LED light in Relay 100 will not be illuminate.
If the red LED light does not go out, check the sensor according to the attached,
Procedure For Checking Sensors.
If the LED light in Relay R100 does not go out, the cable to the sensor may be bad, the
cable to the TTDS controller may be bad, or the controller may be bad. First, check the
wiring to the TTDS controller according to the attached, Procedure For Checking
Cable to TTDS Controller. If the wiring to the TTDS controller is not bad, check the
cable to the bad sensor according the attached, Procedure For Checking Sensor
Cable. If the cable to the sensor is not bad, replace the TTDS controller according to
the attached, Procedure to Replace Twin Twenty Detection System Controller.
Remove the masking tape from sensor S95. Place masking tape over the face of sensor
S96. The red LED light should go off. The LED light in Relay 100 will not be illuminate.
If the red LED light does not go out, check the sensor according to the attached,
Place the masking tape back onto sensor S95, then individually add masking tape to sensors
S90, S91, S92, S93 and S94. When the tape is placed on the sensor, the red LED light on
the sensor should illuminate.
If the red LED light does not illuminate, check the sensor according to the attached,
After all the sensors have been covered. The LED light on Relay 100 should illuminate.
If the LED light in Relay R100 does not illuminate, the cable to the TTDS controller
may be bad, or the controller may be bad. First, check the wiring to the TTDS
controller according to the attached, Procedure For Checking Cable to TTDS
Controller. If the wiring to the TTDS controller is not bad replace the TTDS
controller according to the attached, Procedure to Replace Twin Twenty Detection
System Controller.
Check the logic in the TTDS controller by removing the tape from two sensors. See the list
below for the proper pair of sensors. The LED light in Relay 100 should go out. If the
LED light in Relay 100 goes out, replace the tape and uncover the next pair.
Sensors S90 and S91
Sensors S91 and S92
Sensors S92 and S93
Sensors S93 and S94
If everything has worked properly to this point and the system is still not functioning
properly on the spreader, check the wirings to the relay according to the attached
Procedure to Check the Wiring to the Go Permissive Relay
Procedure to Replace A Twin-Twenty Detection System Sensor
Remove the sensor cluster from the spreader by removing the bottom locknuts on the
cluster shock mounts (See Figure 1).
Remove cluster from mounting brackets.
Remove screws and wiring from sensor. The sensors are held in place by two screws.
Separate the bad sensors from the other sensors. Note the location of sensors in cluster.
Unscrew the sensor cable form the sensor.
Reinstall the sensor cable onto the new sensor.
Reinstall the sensor back into the cluster and make sure all sensors are back in their proper
order.
Place the sensor cluster back on the support brackets and replace the shock mount nuts.
Set the new sensor according to Procedure To Adjust Photoelectric Sensor On Bromma
Retest the Twin Twenty Detection System according to Procedure to Trouble Shoot Twin-
Twenty Detection System.
Procedure to Replace A Twin-Twenty Detection System Controller (TTDC)
Disconnect the cables to the sensors at the TTDC.
Disconnect the main cable to the TTDC.
Remove the nut holding the TTDC.
Remove the TTDC.
Place the new TTDC on the shock mounts.
Reinstall the nut on the shock mounts.
Reinstall the main cable to the TTDC.
Reinstall the sensor cable to the TTDC. Make sure the cables are connected to the proper
connections.
Retest the Twin Twenty Detection System according to Procedure to Trouble Shoot Twin-
Twenty Detection System.
Procedure to Checking Cable to TTDS Controller
Before checking the cable, check all the connections of the cable to the terminal strips.
Look for loose screws, bad crimps and frayed strands.
If any bad connections are found, repair and retest the TTDS
If a spare cable is available, temporarily wire the cable in the junction box. Disconnect the
existing cable and plug in the spare cable. Retest the TTDS.
If the TTDS operates properly, then replace the existing cable. If the TTDS is not
functioning properly, reconnect the existing cable and follow the Procedure to Trouble
Shoot the TTDS to determine the cause of the problem.
If a spare cable is not available, unplug the cable from the TTDC with the power off. Turn
on the power. Carefully with a voltmeter meter, place one probe on Pin A and the other to
Pin B. The voltmeter meter should read the proper voltage (24 VDC, 115 VAC or 220
VAC). See the electrical schematic to determine the proper voltage.
If the meter does not show any voltage, measure and verify with the voltmeter that the
proper voltage in on the wire terminations in the junction box. If not repair the problem
in the junction box. If the proper voltage exists on the wire terminations, replace the
cable.
If the meter reads the proper voltage, Carefully with an voltmeter meter, place one probe on
Pin G and the other to Pin B. The ohm meter should read the proper voltage (24 VDC, 115
VAC or 220 VAC). See the electrical schematic to determine the proper voltage.
If the meter does not show any voltage, measure and verify with the voltmeter that the
proper voltage in on the wire terminations in the junction box. If not repair the problem
in the junction box. If the proper voltage exists on the wire terminations, replace the
cable.
If the meter reads the proper voltage, remove the power on the spreader. With the ohm
meter set to check for continuity, check each of the wires for continuity. The following
chart shows the pin out for the cable.
Wire No. Pin No. Function
1 A Power
2 B Neutral
YL/GR C Equipment Ground
3 D Common Supply Relay 1
4 E TTDS Fault Relay 1 (N.O.)
5 F TTDS Fault Relay 1 (N.C.)
6 G Common Supply Relay 2
7 H TTDS Fault Relay 2 (N.O.)
8 I TTDS Fault Relay 2 (N.C.)
9 J Fault Override (115 VAC)
If the meter shows any breaks in the cable, replace the cable.
If no breaks are found, follow the Procedure to Trouble Shoot the TTDS to determine the
cause of the problem.
Procedure to Checking Sensor
If a spare cable is available, remove the suspected cable and install the spare cable. Retest
the TTDS.
If the TTDS operates properly, then keep the spare cable installed. If the TTDS
is not functioning properly, reconnect the existing cable and look for another
problem.
If a spare cable is not available, unplug the cable from the TTDC and the sensor.
With the ohm meter set to check for continuality, check each of the wires for
continuity.
If the meter shows any breaks in the cable, replace the cable.
If no breaks are found, follow the Procedure to Trouble Shoot the TTDS to determine the
cause of the problem.
rev.
11 Fault finding diagnostics
Fault finding in hydraulic system
NOISY PUMP OR EXCESSIVE HEAT
Check oil level and that filter is clean.
Check that pump is functioning correctly as illustrated in the "system test".
Particularly check that setting of pressure relief valves are correct (as
enclosed sheet) and that the pump suction line (inlet) is not blocked.
Pump suction is checked by removing drain line and measuring flow at
running pressure of 100 BAR.
Maximum flow should be 1 litre/min. If greater than this, replace the pump.
TWISTLOCKS DO NOT OPERATE
Check manual operation of the solenoid valve.
If twistlocks work then check electrical supply & solenoid.
NOTE! Blockading pin must be in the "up" position!
IF TWISTLOCKS DO NOT WORK
Check that pump pressure is correct.
Check pressure relief valve.
When valve is operated manually the pressure should remain at working
pressure. If it decreases check the seals in the cylinder.
Remove the cylinder and ensure that the twistlocks are free to rotate.
Check directional valve.
rev.
Fault finding in electrical system
HYDRAULIC PUMP MOTOR STOPPED
Possible cause
3 phase supply missing.
Motor contactor not functioning.
Feed from crane missing.
Action______________ ____
Check cable, plug, socket.
Check crane control signal.
Check connection.
HYDRAULIC PUMP MOTOR RUNS BUT KEEPS TRIPPING OUT
Possible cause
Pump pressure too high or pump faulty.
Pump motor faulty.
Motor supply has one missing phase.
Action________________ __
Refer to Hydraulic section.
Change motor.
Check to find where supply is
connected and repair.
TWISTLOCKS WILL NOT LOCK/UNLOCK
Possible cause__________________
Pumps stopped.
Crane spreader is fitted with the safety
feature only work with all four landing
switches actuated.
If timer fitted timer faulty set wrongly.
Check if fault is hydraulic by
operating valve by hand.
Check supply to solenoid if yes.
Check leads and plugs to solenoids.
Check blockading circuit.
Check supply at B and C junction boxes.
Action________________ __
Check pump procedure.
Check that the spreader is correctly
landed on the container.
Replace or set to 0,5 or 2 sec.
Refer to hydraulic section.

Replace solenoid.
Repair or replace
Check relays, check limit switch and
adjust or replace. Check connection.
Check connections. Replace main
supply cable.
FLIPPER WILL NOT OPERATE
Possible cause
Pump stopped.
Check if fault is mechanical or hydraulic
by operating valve by hand.
Check supply to solenoid if yes.
Check flipper supplies from crane.
Action________________ __
Check pump procedure.
Carry out mechanical hydraulic
procedure.
Replace solenoid.
Check crane controls. Check plugs,
socket and cable.
rev.
12 Appendices
Units & conversion tables
LENGTH
1 ft = 0,3048 m
1 m = 3,2808 ft
1 in = 25,4 mm
1 mm = 0,03937 in
WEIGHT
1 lb = 0,4536 kg
1 kg = 2,2046 lb
1 ton = 1 t = 2000 lb = 907 kg = 0,893 Lt= 0,907 tonne
1 Lt = 2240 lb = 1016 kg = 1,016 tonne = 1,120 ton
1 tonne = 1 mT = 2204 lb = 1000 kg = 0,9842 Lt = 1,103 ton
VOLUME
1 l = 0,21997 UKgal = 0,26417 USgal
PRESSURE
1 bar = 10 N/cm
2
= 1,02 Kp/cm
2
= 14,503 lbf/in
2
POWER
1 Hp = 0,746 kW
1 kW = 1,341 Hp
TORQUE
1 Kpm = 9,81 Nm = 7,233 lbf
FORCE
1 Kgf = 1 kp = 9,81 N = 2,2046 lbf
TEMPERATURE
dgr C = 5 (dgr F-32)
9
A = ampere l = litre
o
C = degrees centigrade lb = pound
c/s = cycles per second lbf= pound force
o
F = degrees Fahrenheit m = meter
ft = foot min= minute
gal = gallon n = newton
Hp = horse power s = second
Hz = hertz t = tonne
in = inch v = volt
kg = kilogramme w = watt
Kgf = kilopond force m = micron
rev.
Hydraulic symbols
rev.
Electrical symbols

8634 EH5U Eng 00

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BROMMA CONQUIP AB 00 01 ENG

8.1 Inspection and maintenance periods

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