Wiring

1985 Volvo 745 GLE (diesel)

1996 Pontiac Firebird LT1, 4L60E

C100
#
A
B

Wire Color
(Male)
Pink
Dk Grn/Wht

Wire Color
(F-Stub)
Lt Blue
Grn/Blk

Wire Color
(F-Wire)
Lt Blue
Ylw/Blu

CKT

Description

639
459

Power Feed Injector, PBox Fuse 4

AC Compressor Relay Control, AC Relay
Pin 2
AC Compressor Clutch Solenoid Feed, AC
Relay Pin 4
Air Pump Relay Control
Power Feed For Actuators, Fuse 2
Power Feed, PBox Fuse 4
Coolant Fan Relay Control
Coolant Fan Relay Control
-

Dk Grn

Yellow

Red

59

D
E
F
G
H
J
K

Brown
Brown
Pink
Dk Blue
Dk Green
-

Lt Blue
Dk Blu/Wht
Dk Green
-

Lt Blue
Dk Blu/Blk
Wht/Blk
-

436
541
239
473
335
-

Chevy
Page
8A-21-3
8A-64-0

In
Volvo
Yes
Yes

8A-64-0

Yes

8A-21-3
8A-11-11
8A-11-15
8A-31-1
8A-31-0
-

No
No
No
Yes
Yes
Yes
No

C105
#
A
B
C
D
E
F
G
H

Wire Color
(Male)
Orn/Blk
Pink
Tan/Blk
Tan
Lt Blue
-

Wire Color
(F-Stub)
Pink
Tan/White
-

Wire Color
(F-Wire)
Grey
Brown
-

CKT

Description

463
539
464
800
832
-

Traction Control System Spark Retard

Power Feed, PBox Fuse 7
Traction Control System TPS
Serial Data Signal (DLC,9)
Traction Control System Active
-

Chevy
Page
8A-44-3
8A-21-3
8A-44-3
8A-50-0
8A-44-3
-

In
Volvo
No
Yes
No
No
Yes
No
No
No

C210
#
A
B
C
D

Wire Color
(Male)
Purple
Blk/Wht
Orange
Red

Wire Color
(F-Stub)
Blk/Wht
Orange
-

Wire Color
(F-Wire)
Black
Orange
-

CKT

Description

........
.........
.........
.........

Ignition Wire
Ground
Power Feed, PBox Fuse 1
Fuel Pump Prime Connector

Chevy
Page
6E-455
6E-454
6E-457

In
Volvo
No
Yes
Yes
No

C220
#

Wire Color
(F-Stub)
Red

Wire Color
(F-Wire)
Red

CKT

Description

Wire Color
(Male)
Red

225

Brown

Brown

Brown

1174

C
D
E
F
G
H
J
K

Tan
Pink
Dk Grn/Wht
Dk Grn/Wht
Dk Grn

White
Grn/Wht
Dk Grn/Wht
Dk Grn

Blue
Black
Yellow
Blue

31
439
817
465
135

Generator Feed to Instrument Cluster

(8P,4)
Oil Level Feed to Instrument Cluster
(8P,2)
Oil Pressure Feed to Instrument Cluster
Power Feed, PBox Fuse 5
VSS
Fuel Pump Relay Control
Coolant Temperature feed to IC (8P,1)

Chevy
Page
8A30-1

In
Volvo
Yes

8A-81-0

Yes

8A-81-0
8A-21-0
8A-33-0
8A-21-2
8A-81-1

No
No
Yes
No
Yes
No
Yes
Yes

C230
#

Wire Color
(F-Stub)
Brn/Wht
Wht/Blk

Wire Color
(F-Wire)
Brown
Black

CKT

Description

A
B
C

Wire Color
(Male)
Brn/Wht
Wht/Blk

419
448

D
E
F
G
H
J
K

Wht
Dk Blue
Dk Grn/Wht
Pink
Lt Blu/Blk
Orange
Purple

Tan
Dk Grn/Wht
Pink
Lt Blu/Blk
Orange/Blk
Dk Blue

Black
Green
Yellow
Red
Red
Blue

121
229
762
539
583
434
1807

Service Engine Soon light

Diagnostic Signal Request (Output/Field
Service Enable) (DLC,6)
Tachometer Signal to IC (8P,7)
Theft Deterrent Fuel Enable
AC Request Signal
Power Feed, PBox Fuse 6
TCC Switch Power Feed
P/N Feed from Transmission Switch
Serial Data, Class II (DLC,2)

Chevy
Page
8A-81-3
8A-50-0

In
Volvo
No
Yes
Yes

8A-81-0
8A-133-1
8A-64-0
8A-11-5
8A-21-6
8A-21-6
8A-50-0

Yes
No
Yes
Yes
Yes
Yes
Yes

DLC
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Wire Color
(F-Stub)
Purple
Black
Blk/Wht
Wht/Blk
Tan
Orange

Wire Color
(F-Wire)
Blue
Black
Black
Black
Brown
Red

CKT

Description

1807
650
451
448
800
540

Class II Serial Data line (C230,K)

Ground, Volvo Fuse Box
Ground, Volvo Fuse Box
Diagnostic Request, PCM (C230,C)
Serial Data Line (C105,E)
Power Feed, Volvo Fuse 2 (Constant Hot)

Chevy
Page
8A-50-1
8A-14-9
8A-14-1
8A-21-0
8A-50-0
8A-11-8

In
Volvo
No
Yes
No
Yes
Yes
Yes
No
No
Yes
No
No
No
No
No
No
Yes

Volvo 4-Pole, AC Relay

#

Pin in Relay

1
2
3
4

85
86
30
87

Wire Color
(F-Stub)
Yel/Blue
Yel/Blue
Red
Red

Wire Color
(F-Wire)
Green
Grn/Blk
Green
Yellow

CKT

Description
Constant Hot, PBox Fuse 2
AC Compressor Control, C100, B
Constant Hot, PBox Fuse 2
AC Compressor Clutch Feed, C100, C

Chevy
Page
6E-467
6E-467
6E-467
6E-467

Used?
Yes
Yes
Yes
Yes

Volvo 8-Pole
#
1
2
3
4
5
6
7
8

Wire Color
(Male)
Ylw/Wht
Black
Blue/Red
Red
Grn/Blu
Brown
Red/Wht
Grey

Wire Color
(F-Stub)
Black
Orange
Yellow/Red
Orange
Green
Brown
Black
Grey

Wire Color
(F-Wire)
Blue
Red
Brown
Red
Blue
Brown
Black
Blue

CKT

Wire Color
(F-Wire)
-

CKT

Description
Volvo Coolant Temp Sensor to IC
Volvo Oil Light switch to IC
Volvo Oil Temp Sensor to IC
Alternator to IC (D+/61) (C220,A)
Starter Motor Connection 50
VDO Oil Pressure Sensor to IC (C220,C)
Tachometer to IC. (C230,D)
VDO Coolant Temperature Sensor to IC
(C220,K)

Chevy
Page
................
................
................
................
................
................
................
................

Used?

Chevy
Page
................
................
................

Used?

Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Volvo Wires not hooked up

#
(3)
(6)
(8)

Wire Color
(Male)
Blue
Brn/Wht
Red

Wire Color
(F-Stub)
-

Description
Fuel Valve
Temperature Sensor
Glow Plug Relay

No
No
No

VDO Oil Pressure Sensor

Terminal
Sender Signal
Gauge Ground
Switched +15V
Light +
Light Ground

Wire Color (to

Gauge)
Brown
Black
Red
Blue
Black

Wire Color (Secondary)

Connection To

Brown
Red (other gauges)
Blue (other gauges)
Black (other gauges)

8 Way connector on Drivers Tower, Pin 6

Volvo Fuse Panel, Terminal 31
Volvo Fuse Panel, Terminal 15
Instrument Cluster, Rheostat, Blue wire
Instrument Cluster, Rheostat, Red wire

VDO Water Temp Sensor

Terminal
Sender Signal
Gauge Ground
Switched +15V
Light +
Light Ground

Wire Color (to Gauge)

Brown
Black
Red
Blue
Black

Wire Color (Secondary)

Grey
Red (other gauges)
Blue (other gauges)
Black (other gauges)

Connection To
8 Way connector on Drivers Tower, Pin 8
Volvo Fuse Panel, Terminal 31
Volvo Fuse Panel, Terminal 15
Instrument Cluster, Rheostat, Blue wire
Instrument Cluster, Rheostat, Red wire

VDO Tranny Temp Sensor

Terminal
Sender Signal
Gauge Ground
Switched +15V
Light +
Light Ground

Wire Color (to Gauge)

Brown
Black
Red
Blue
Black

Wire Color (Secondary)

Brown
Red (other gauges)
Blue (other gauges)
Black (other gauges)

Connection To
Connector through bottom of shift lever
Volvo Fuse Panel, Terminal 31
Volvo Fuse Panel, Terminal 15
Instrument Cluster, Rheostat, Blue wire
Instrument Cluster, Rheostat, Red wire

Volvo Ambient Temp Sensor

Terminal
Sender Signal
Gauge Ground
Switched +15V
Light +
Light Ground

Wire Color (to Gauge)

Brown
Black
Red
Blue
Black

Wire Color (Secondary)

Brown
Red (other gauges)
Blue (other gauges)
Black (other gauges)

Connection To
Sensor under left front bumper
Volvo Fuse Panel, Terminal 31
Volvo Fuse Panel, Terminal 15
Instrument Cluster, Rheostat, Blue wire
Instrument Cluster, Rheostat, Red wire

VDO Vacuum Sensor

Terminal
Sender Signal
Light +
Light Ground

Wire Color (to Gauge)

White
Blue
Black

Wire Color (Secondary)

White
Blue (other gauges)
Black (other gauges)

Connection To
Drivers side intake manifold
Instrument Cluster, Rheostat, Blue wire
Instrument Cluster, Rheostat, Red wire

Volvo Oil Temp Sensor

Terminal
Sender Signal
Gauge Ground
Switched +15V

Wire Color (to Gauge)

Green/Red
Black
Blue/Red

Wire Color (Secondary)

Blue/Red
-

Connection To
8 Way connector on Drivers Tower, Pin 3
Volvo Fuse Panel, Terminal 31
Volvo Fuse Panel, Terminal 15

Wiring
Relays
87 High Power Output
87a Dual Pole (not used)
30 High Power Input
86 Switch
85 Ground

1. LT1 KM = 10456126, LT4 KM = 16214681

Lower heater hose (core to engine) = #4337
Upper Heater hose (engine to core) = #3015 & #4359 (x2)
Temperature sensor, new = 10096181
Pigtail to wiring:
A = Black to Black, PCM sensor Ground
B = Grey to Yellow, Coolant signal to PCM
C = Red to Dark Green, Coolant signal to gauge
C5, Y-GR for Fan on signal?

Sending Units
Transmission Temperature Sending 1/8 x 27 NPT, 250F
Oil Temp sending:
Oil Pan = M20 x 1.5
Bushing = M20 x 1.5 external, x 14 NPT internal
Sending Unit = 323-060, x 14 NPT 300F
Water Temp Sending (Volvo instrument cluster):
Lower Block = ?
Bushing = ? x 1/8 x 27NPT internal
Sending Unit = ? , 1/8 x 27 NPT 300F