maxDNA DISTRIBUTED CONTROL SYSTEM

Switched
Hub B-1
Switched
Hub B-2
max STATION 1 max STATION 2 max STATION 3
Remote
Processing
Unit 2
Remote
Processing
Unit 1
DPU4F 2-1 DPU4F 1-1
DPU4F 1-2 DPU4F 2-2
Switched
Hub A-1
Switched
Hub A-2
Network A
100/1000 Mbps
Full Duplex
Network A
10/100 Mbps
Network B
10/100 Mbps
Network A
100Mbps
Network B
100Mbps
Network A
100Mbps
Network B
100Mbps
Network A
10/100 Mbps
Network B
10/100 Mbps
Network B
100/1000 Mbps
Full Duplex
DPU 4F CONNECTIVITY OVER maxNET
Switch A
Switch B
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D PU
4F
D PU
4F
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maxPAC I/O SYSTEM
maxPAC I/O SYSTEM LINKS THE maxDNA DCS WITH REAL
WORLD PROCESS CONTROL I/O.
THE I/O SYSTEM COMPRISES THE I/O MODULES & THE DPU.
THE I/O MODULES & DPU ARE MOUNTED IN A I/O RACK
ASSEMBLY.
THE RACK ASSEMBLY CARRIES A BACKPLANE WHICH
PROVIDES THE I/O BUS .THE I/O BUS IS THE
COMMUNICATION BUS BETWEEN THE DPU & THE I/O
MODULES. ALL I/O MODULES COMMUNICATE WITH THE
DPU THRO THE I/O BUS.THE COMMUNICATION IS CLOSELY
CONTROLLED BY THE DPU.
THE RACK USED IN THE maxDNA SYSTEM IS A 8 PAC.
I/O SYSTEM RACK ASSEMBLY 8 PAC RACK
I/O SYSTEM BACKPLANE & I/O BUS
PROVIDES THE SYSTEM POWER & FIELD POWER CONNECTIONS
TO THE I/O MODULES & THE DPU.
CARRIES THE I/O BUS OVER WHICH THE DPU & THE I/O MODULES
COMMUNICATE.
I/O MODULES & THE DPU PLUG INTO CONNECTORS IN THE I/O
BACKPLANE.
ON ANY I./O BUS, ONLY ONE / ONE REDUNDANT PAIR OF DPUs
CAN RESIDE .
UPTO 60 I/O MODULES CAN RESIDE ON A I/O BUS.
THE I/O BUS CAN EXTEND TO A MAXIMUM LENGTH OF 30 FT.
MULTIPLE I/O RACKS THAT SHARE THE I/O BUS CAN BE
INSTALLED IN A CABINET.
IOP382 8 PAC Rack

INTERCONNECTING maxPAC I/O RACKS FOR I/O BUS EXTENSION
I/O SYSTEMS RACKS MOUNTED IN CABINET
I/O BUS SIGNALS
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B
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N
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C
T
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R

P22B (SYSTEM GND)
P21B (SYSTEM +24V )
P20B
P19B
P18B
P17B (ADDRESS`)
P16B ( DATA`)
P15B ( LATCH`)
P14B ( IN/OUT`)
P13B (HI/LO`)
P12B (INT`)
P11B (ACK`)
P10B (XACK`)
P9B (D0)
P8B (D1)
P7B (D2)
P6B (D3)
P5B (D4)
P4B (D5)
P3B (D6)
P2B (D7)
P1B (PARITY)

(SYSTEM GND) P1A
(SYSTEM +24V) P2A
P3A
P4A
P5A
P6A
P7A
P8A
P9A
P10A
P11A
P12A
P13A
P14A
( LOOP 48V +) P15A
(LOOP 48V +) P16A
P17A
(LOOP 24V +) P18A
(LOOP 24V +) P19A
P20A
(LOOP GND) P21A
(LOOP GND) P22A

maxPAC- I/O modules
Analog Input/Output modules
IOP301- Isolated Analog Input; 16 channels
IOP302- 4-20mA, common Input; 16 channels
IOP303- 3-wire RTD input; 8 channels
69230S303A 4-wire RTD module 8 channel
IOP304- Thermocouple /emf Input; 16 channels
IOP305- Voltage common Input; 16 channels
IOP320- (4-20)mA Common Output; 8 Channels
IOP321- Isolated (4-20)mA Output; 8 Channels
69230R306A Resistors & Thermistor assembly
for IOP301 & IOP305 modules.
Digital Input/Output modules:
IOP330 24Vdc common input; 16 Channels
IOP331 48Vdc common input; 16 Channels
IOP332 120Vac/dc isolated input; 16 Channels
IOP333 240Vac/dc isolated input; 16 Channels
IOP334 24Vdc isolated input; 16 Channels
IOP350 Form C Relay output; 10 Channels
IOP351 Form A/B Relay Output; 16 Channels



maxPAC- I/O modules
maxPAC- I/O modules
Other Modules :
IOP371 Optical Bus Extender module
IOP382 8 PAC Rack
CPO401 Y-Adaptor for mixed I/O racks
CPO402 I/O Bus Terminator
TYPICAL I/O MODULE FRONT PANEL
I/O MODULE CONFIGURATION OPTION SHARED(COMMON)
CONFIGURATION
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Network
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IO Bus
Redundant DPUs,
Common I/O Bus
Back-up
Cable
I/O MODULE CONFIGURATION OPTION REDUNDANT CONFIGURATION
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Network
Back-up
Cable
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IO Bus
Redundant DPUs,
Separate I/O Bus,
Redundant I/O
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CPO309
I/O MODULE CONFIGURATION OPTION MIXED CONFIGURATION
D
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Network
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IO Bus
Redundant DPUs,
Mixed I/O Bus
Y
Cable
Back-up
Cable
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I
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I
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Common IO Bus
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MIXED I/O WITH Y ADAPTER
IOP301- Isolated Analog Input; 16 channels
4-20mA or 0.4 to 2.0V input
Isolation between inputs and logic
Digital value: 15 bit data and 1 bit sign
100 msec scan time.
Diagnostics and self calibration on Power-up.
Periodic online recalibration.
Open input detection.
Can be used in redundant application along with
69230R306A module (4 to 20mA will be converted into
0.4 to 2.0 V externally using 69230R306A)
IOP301- Isolated Analog Input; 16 channels
IOP301- Isolated Analog Input; 16 channels
IOP301-JUMPER CONFIGURATIONS
IOP301 INPUT CIRCUIT CONFIGURATIONS
IOP301FIELD WIRING
IOP301 FIELD WIRING FOR REDUNDANT MODULES
IOP301 FIELD WIRING FOR REDUNDANT MODULES
IOP302- 4 to 20mA Analog Input; 16 channels
IOP305- 0.4 to 2.0V Analog Input; 16 channels
4-20mA (IOP302) or 0.4 to 2.0V(IO305) input
Isolation between inputs and logic
20 msec scan time.
Diagnostics and self calibration on Power-up.
Periodic online recalibration.
Open input detection.


IOP302- 4 to 20mA Analog Input; 16 channels
IOP305- 0.4 to 2.0V Analog Input; 16 channels
IOP302/IOP305 ANALOG I/P MODULES
IOP302- 4 to 20mA Analog Input; 16 channels
IOP302 JUMPER SETTING INFORMATION
IOP302FIELD WIRING
IOP305FIELD WIRING
IOP303- 3 wire RTD module: 8 channels
69230S303A- 4 wire RTD module: 8 channels
8 Channels of RTD inputs with different configuration for
each channel.(10R Cu,Pt; 25R Pt;100R Cu,Pt,Ni; 1000R Pt)
Self calibartion on power-up.
Periodic online recalibration.
Channel to Channel and Channel to Logic isolation.
Open RTD detection.

IOP303- 3 wire RTD module: 8 channels
69230S303A- 4 wire RTD module: 8 channels
IOP303 RTD INPUT MODULE
IOP303- 3 wire RTD module: 8 channels
69203S303A- 4 wire RTD module: 8 channels
RTD INPUT MODULE JUMPER SETTING INFORMATION
IOP303- 3 wire RTD module: 8 channels
69203S303A- 4 wire RTD module: 8 channels
IOP303 --- FIELD WIRING FOR REDUNDANT MODULES

IOP304- TC input : 16 channels


IOP304- TC input : 16 channels

16 Channels of TC inputs with different configuration for
each channel.(Type B,D,E,G,J,K,N,R,S,T)
Self calibartion on power-up.
Periodic online recalibration.
Channel to Channel and Channel to Logic isolation.
Open TC detection.

IOP304- TC input : 16 channels
IOP304 JUMPER SETTING INFORMATION
IOP304 -- FIELD WIRING
IOP304 FIELD WIRING FOR REDUNDANT MODULES WITH COMMON TC

IOP320/IOP321- 4-20mA Current Output : 8 channels

IOP320/IOP321- 4-20mA Current Output : 8 channels


8 Channels of 4-20mA current output
Channel to Logic isolation.
Open Output detection.
Load impedance 0 to 800 ohms.
Jumper setting to select Run mode, Calibrate mode, Hold or
reset output mode, common or redundant output mode,
primary or secondary output mode.
MODULE SPECIFICATIONS
IOP320/IOP321- (4-20)mA Current Output : 8 channels
IOP320/IOP321 JUMPER SETTING INFORMATION
IOP320/IOP321 FIELD WIRING
IOP 320/IOP321 FIELD WIRING FOR REDUNDANT MODULES WITH COMMON END
ELEMENT
IOP330 24Vdc common input; 16 Channels
IOP331 48Vdc common input; 16 Channels
IOP330 24Vdc common input; 16 Channels
IOP331 48Vdc common input; 16 Channels
1ms scan rate for SOE
Field wetting voltage through fuse
16 common input channels
High level at 40% to 150% of rated voltage
Field to logic isolation

IOP330 24Vdc common input; 16 Channels
IOP331 48Vdc common input; 16 Channels
IOP330 / IOP331 FIELD WIRING
IOP330 / IOP331 FIELD WIRING FOR REDUNDANT
MODULES WITH COMMON DI
IOP332 120Vac/dc isolated input; 16 Channels
IOP333 240Vac/dc isolated input; 16 Channels
IOP334 24Vdc isolated input; 16 Channels
1ms scan rate for SOE
Jumper setting for AC input for modules IOP332 /IOP333
16 isolated (channel to channel) channels
High level at 40% to 150% of rated voltage
Field to logic isolation
LED indication for HIGH input
IOP332 120Vac/dc isolated input; 16 Channels
IOP333 240Vac/dc isolated input; 16 Channels
IOP334 24Vdc isolated input; 16 Channels
IOP333 DIGITAL INPUT MODULE.
IOP332 120Vac/dc isolated input; 16 Channels
IOP333 240Vac/dc isolated input; 16 Channels
IOP334 24Vdc isolated input; 16 Channels
IOP332 120Vac/dc isolated input; 16 Channels
IOP333 240Vac/dc isolated input; 16 Channels
IOP334 24Vdc isolated input; 16 Channels
IOP332/333/334 FIELD WIRING FOR REDUNDANT MODULES
IOP350 Form C Relay output; 10 Channels
IOP351 Form A/B Relay Output; 16 Channels
10(IOP350)/16 (IOP351) isolated (channel to channel)
channels
Contact rating: 5A at 250Vac, 3A at 30Vdc.
Field to logic isolation
IOP351 can be changed from Form A to Form B by
changing a set of resistors.
Maximum speed 20 CPM.

IOP350 Form C Relay output; 10 Channels
IOP351 Form A/B Relay Output; 16 Channels
IOP351 16 CHANNEL DIGITAL OUTPUT MODULE
IOP350 Form C Relay output; 10 Channels
IOP351 Form A/B Relay Output; 16 Channels
IOP351 FIELD WIRING
IOP350 FIELD WIRING
IOP350/ IOP351 FIELD WIRING FOR REDUNDANT MODULES
WITH COMMON END ELEMENT
IOP371 Optical Bus Extender module
Extends DPU bus up to 2000 meters through Optical links
Digital output indication for link failure indication
Jumper setting for remote, local, common or redundant
application.

IOP371 Optical Bus Extender module
IOP371 Optical Bus Extender module connectivity
IOP371 Optical Bus Extender module connectivity
D
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Back-up
Cable
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B
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Common Local I/O Bus
B
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To Remote
Location #3
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B
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6,500 ft.
F.O. Link
6,500 ft.
F.O. Link
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Remote Location #1
Common Remote I/O Bus
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Remote Location #2
Common Remote I/O Bus
Redundant DPUs, Common I/O Bus, Common I/O,
Multiple Remote Locations
IOP371 WITH MIXED I/O
BEM FUNCTIONAL BLOCK DIAGRAM
IOP371 JUMPER CONFIGURATION
TERMINATION OF LOCAL & REMOTE I/O BUSES