LIST applies only to those machines that have This schedule supersedes all other Maintenance Schedules. been Maintained and Placed in Operating Subject to change without notice. Environments that meet COPYSTAR'S, a division of Kyocera Mita America, Inc., specifications. 10/01/03 8992FD55 PREVENTATIVE MAINTENANCE CHECK LIST CS-3035 MODEL: CS-3035
PAGE 1 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE INST = INSTALL NO. CHECK POINT
PART NO. REMARKS 1-0 * INSTALLATION * Follow Set-Up Procedure In the Service Manual. 1-1 Toner INST 370AB016 INSTALL AT INITIAL SET-UP. 2-0 * COVERS * 2-1 Contact Glass CL CL CL CL 35912010 Clean with Isopropyl Alcohol. 2-2 Original Holder Assembly CL CL CL CL CL 2AB00111 Clean with Isopropyl Alcohol. 2-3 Exterior Covers CL CL CL CL CL Clean with Furniture Polish. 3-0 * PAPER FEED SECTION * 3-1 Paper Feed Pulley (Cassettes) CL RE RE RE RE 2AR07220 Clean with Isopropyl Alcohol. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 2 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 3-2 Bypass Upper Pulley CL RE RE RE RE 61706770 Clean with Isopropyl Alcohol. 3-3 Separation Pulley CL RE RE RE RE 2AR07230 Clean with Isopropyl Alcohol. (Bypass Cassette) 3-4 Leading Edge Pulley CL RE RE RE RE 2AR07240 Clean with Isopropyl Alcohol. (Bypass Cassette) 3-5 Roller 2 Bypass Feed CL CL CL CL CL 2BL06540 Clean with Isopropyl Alcohol. 3-6 Roller 4 Bypass Feed CL CL CL CL CL 2BL06560 Clean with Isopropyl Alcohol. 3-7 Roller Regist L CL CL CL CL CL 2BL16021 Clean with Isopropyl Alcohol. 3-8 Pulley Feed CL CL CL CL CL 2BL16080 Clean with Isopropyl Alcohol. (Vertical, Transfer Conveying) 3-9 Roller A, B, C Feed CL CL CL CL CL 2BL06930 Clean with Isopropyl Alcohol. 2BL06080 2BL06090 PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 3 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 3-10 Right Roller Registration CL CL CL CL CL 2BL06270 Clean with Isopropyl Alcohol. 3-11 Registration Switch CL CL CL CL CL 2FG27110 Clean with Blower Brush. 3-12 Under Cleaner Registration RE RE RE RE 2BL07950 3-13 Guide Registration F RE RE RE RE 2BL16130 3-14 Parts, Registration Cleaner RE RE RE RE 2BL93450 4-0 * OPTICAL SECTION * 4-1 LK-700 Scanner Unit CL CL CL CL CL 2BL93140 Clean with Dry Clean Cloth. 4-2 ADF Contact Glass CL CL CL CL CL 2FG12020 Clean with Dry Clean Cloth. 4-3 Mirror A & B CL CL CL CL CL 2AV12150 Clean with Dry Clean Cloth. 2AV12160 4-4 Optical Lens CL CL CL CL CL Clean with Dry Clean Cloth. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 4 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 4-5 Scanner Reflector CL CL CL CL CL 2AV12110 Clean with Dry Clean Cloth. 4-6 Scanner Lamp CK/RE CK/RE CK/RE CK/RE 2AV12100 Replace if there is an Image Problem. 4-7 Optical Rail LU LU LU LU Lubricate with Scanner Rail Grease PG-40, P/N 84032165. 4-8 Original Detection Sensor CL CL CL CL CL 2C927090 Clean with Blower Brush, P/N 84029490. 5-0 * TRANSFER SECTION * 5-1 Transfer Assembly CL RE RE RE RE Clean with Dry Clean Cloth. 6-0 * DRUM SECTION * 6-1 Parts, Drum Assembly RE RE RE RE 2BJ 93020 7-0 * DEVELOPING SECTION * 7-1 Developing Assembly RE RE RE RE 2BJ 93010 PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 5 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 8-0 * FIXING SECTION * 8-1 Parts, Fixing Assembly 120 RE RE RE RE 2FG93030 8-2 Press Roller Claws RE RE RE RE 2BL20350 9-0 * EJECT SECTION * 9-1 Roller Exit CL CL CL CL CL 2BL21020 Clean with Isopropyl Alcohol. 9-2 Roller Feed Shift CL CL CL CL CL 2BL21030 Clean with Isopropyl Alcohol. 9-3 Pulley Exit B CL CL CL CL CL 2BL21450 Clean with Isopropyl Alcohol. 9-4 Pulley Feed Shift CL CL CL CL CL 2BL21330 Clean with Isopropyl Alcohol. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 6 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 10-0 * AD-63* 10-1 Roller DU Feed Upper/Lower CL CL CL CL CL 2BL07020 Clean with Isopropyl Alcohol. 2BL07030 11-0 * J-1402 * 11-1 Eject Roller CL CL CL CL CL 3B620010 Clean with Isopropyl Alcohol. 11-2 Branch Pulley CL CL CL CL CL 3BN08100 Clean with Isopropyl Alcohol. 11-3 ADF Paper Feed Pad CL CL CL CL CL 35911350 Clean with Isopropyl Alcohol. 12-0 " OTHERS * Lubricate with Non-Fluid Oil, 12-1 All Gears LU LU LU LU P/N 89900905. Lubricate with Non-Fluid Oil, 12-2 All Bushings LU LU LU LU P/N 89900905. 13-0 * COPY QUALITY * CK/ADJ CK/ADJ CK/ADJ CK/ADJ CK/ADJ PREVENTATIVE MAINTENANCE SCHEDULE MODEL: SRDF-2
PAGE 7 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 1 0 0 K
C O U N T S
2 0 0 K
C O U N T S
3 0 0 K
C O U N T S
4 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * COVERS * 1-1 ADF Contact Glass CL CL CL CL CL 2AV12250 Clean with Dry Clean Cloth. 1-2 Exterior Covers CL CL CL CL CL Clean with Furniture Polish. 2-0 * ORIGINAL FEED SECTION * 2-1 Leading Edge Pulley CL RE RE RE RE 3BC07010 Clean with Isopropyl Alcohol. 2-2 Separation Pulley CL RE RE RE RE 3BC07020 Clean with Isopropyl Alcohol. 2-3 Registration Roller CL CL CL CL 3BC08050 Clean with Isopropyl Alcohol. 2-4 Front Pulley, Reading CL CL CL CL 3AL08480 Clean with Isopropyl Alcohol. 2-5 Pulley B, Registration CL CL CL CL 3BC08220 Clean with Isopropyl Alcohol. Clean with Blower Brush, 2-6 Feed Switch L CL CL CL CL CL 63227150 P/N 84029490. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: SRDF-2
PAGE 8 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 1 0 0 K
C O U N T S
2 0 0 K
C O U N T S
3 0 0 K
C O U N T S
4 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PAGE 11 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 2-0 * DF-75 * 2-1 Stack Tray A & B CL CL CL CL 5FG04130 Clean with Isopropyl Alcohol. 5FG04140 2-2 Main Tray CL CL CL CL 5FG04170 Clean with Isopropyl Alcohol. 2-3 Paper Feed Rollers CL CL CL CL 5FG11480 Clean with Isopropyl Alcohol. 5FG11430 2-4 Paddle RE 5FG12970 Replace at 1,000K Counts. 2-5 Static Eliminator RE 5FG10750 Replace at 1,000K Counts. 2-6 Staple Cartridge Unit RE RE RE RE 5FG11630 Replace at every 300K Counts. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: DF-78
PAGE 12 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * CONVEYING SECTION * 1-1 Filter CF Sensor CL CL CL CL CL 78706241 Clean with Isopropyl Alcohol. 1-2 Middle Tray LU LU LU LU LU 3B507010 Lubricate with Silicon Grease, P/N A0143010. 1-3 Upper/Lower Decurler CL CL CL CL CL 3B508130 Clean with Isopropyl Alcohol. 3B508140 1-4 Eject Roller CL CL CL CL CL 3B508180 Clean with Isopropyl Alcohol. 1-5 Loop Feed Pulley CL CL CL CL CL 63210170 Clean with Isopropyl Alcohol. 1-6 Feed Shift Roller CL CL CL CL CL 3BN08090 Clean with Isopropyl Alcohol. 1-7 Branch Pulley CL CL CL CL CL 3BN08100 Clean with Isopropyl Alcohol. 1-8 Pressure Roller CL CL CL CL CL 3BN08570 Clean with Isopropyl Alcohol. Clean with Blower Brush., 1-9 Sensors CL CL CL CL CL P/N 84029490. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: PF-70
PAGE 13 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * PAPER FEED SECTION * 1-1 Vertical Conveying Roller CL CL CL CL 2AR07420 Clean with Isopropyl Alcohol. 1-2 Feed Right Pulley CL CL CL CL 33906660 Clean with Isopropyl Alcohol. 1-3 Paper Feed Pulley CL RE RE RE RE 2AR07220 Clean with Isopropyl Alcohol. 1-4 Separation Pulley CL RE RE RE RE 2AR07230 Clean with Isopropyl Alcohol. 1-5 Leading Feed Pulley CL RE RE RE RE 2AR07240 Clean with Isopropyl Alcohol. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: PF-75
PAGE 14 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * PAPER FEED SECTION * 1-1 H-Pick Roller CL RE RE RE RE 5A707600 Clean with Isopropyl Alcohol. 1-2 Paper Feed Pulley CL RE RE RE RE 5FH06010 Clean with Isopropyl Alcohol. 1-3 Separation Pulley CL RE RE RE RE 5FH06020 Clean with Isopropyl Alcohol. 1-4 C-Pick Pulley CL RE RE RE RE 5A707580 Clean with Isopropyl Alcohol. Clean with Blower Brush., 1-5 TLP1241 CL CL CL CL 5AA09040 P/N 84029490. Clean with Blower Brush., 1-6 SNS-SPI-338 CL CL CL CL 5A707980 P/N 84029490. PREVENTATIVE MAINTENANCE SCHEDULE