Service Training

MALAGA
793C OFF HIGHWAY TRUCK
Adolfo
August 1998
4. STEERING
1. Components Layout
2. Operation
3. Testing & Adjusting
CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
4-2 Page:
1 UPPER SIGHT GAUGE
2 LOWER SIGHT GAUGE
3 VACUUM BREAKER/RELIEF VALVE/PRESSURE
RELEASE BUTTON
4 CASE DRAIN OIL FILTER
5 MAIN STEERING OIL FILTER
6 AUXILIARY POWER UNIT ADAPTER
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STEERING SYSTEM (789B AND 793B)
NO STEER/MAXIMUM FLOW
SOLENOID AND
RELIEF VALVE
RETURN
MANIFOLD
STEERING DIRECTIONAL
VALVE
HAND METERING UNIT
PUMP
SWITCH
ACCUMULATOR
SWITCH
R L
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PISTON PUMP
ACCUMULATOR
CHARGING
VALVE
SUPPLY
MANIFOLD
DIRECTIONAL
SPOOL
AMPLIFIER
SPOOL
BACKPRESSURE
VALVE
CONBINER
CHECK SPOOL
PRIORITY
SPOOL
CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
4-4 Page:
1 STEERING PUMP
2 LOAD SENSING CONTROLLER
3 PUMP OUTPUT PRESSURE TAP
4 STEERING PRESSURE SWITCH
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PUMP OUTPUT
LOAD SENSING
PRESSURE
ACTUATOR PISTON
LOAD SENSING
CONTROLLER
SWASHPLATE
PISTON
FLOW
COMPENSATOR
DURING CHARGING (CUT-IN)
STEERING PUMP
ACCUMULATOR
CHARGING VALVE
TO ACCUMULATORS
FROM ACCUMULATORS
CUT-OUT
VALVE
CUT-IN
VALVE
HIGH PRESSURE
CUTOFF VALVE
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FROM PUMP
TO PUMP CONTROL
SIGNAL PORT
CUT-OUT VALVE
CUT-IN VALVE
FROM
ACCUMULATOR
TO TANK
FEEDBACK ORIFICE
ACCUMULATOR CHARGE VALVE
DURING CHARGING (CUT-IN)
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PUMP OUTPUT
LOAD SENSING
PRESSURE
LOAD SENSING
CONTROLLER
FLOW
COMPENSATOR
SWASHPLATE
PISTON
ACTUATOR
PISTON
LOW PRESSURE STANDBY (CUT-OUT)
STEERING PUMP
TO ACCUMULATORS
FROM ACCUMULATORS
ACCUMULATOR
CHARGING
VALVE
CUT-OUT
VALVE
CUT-IN
VALVE
HIGH PRESSURE
CUTOFF VALVE
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FROM PUMP
TO PUMP CONTROL
SIGNAL PORT
CUT-OUT VALVE
CUT-IN VALVE
FROM
ACCUMULATOR
TO TANK
FEEDBACK ORIFICE
ACCUMULATOR CHARGE VALVE
LOW PRESSURE STANDBY (CUT-OUT)
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FROM PUMP TO PUMP CONTROL
SIGNAL PORT
CUT-OUT VALVE
CUT-IN VALVE
FROM
ACCUMULATOR
TO TANK
FEEDBACK ORIFICE
ACCUMULATOR CHARGE VALVE
BEGINNING STAGE OF CUT-IN
CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
4-10 Page:
1 CHECK VALVE
2 SOLENOID AND RELIEF VALVE MANIFOLD
3 ACCUMULATOR CHARGING VALVE
4 STEERING DIRECTIONAL VALVE
5 STEERING SYSTEM PRESSURE TAP
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BACK-UP RELIEF
VALVE
BLEED DOWN
SOLENOID
TO TANK
SUPPLY FROM PUMP
AND ACCUMULATORS
SOLENOID AND RELIEF VALVE MANIFOLD
CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
4-12 Page:
1 CHECK VALVE
2 ACCUMULATOR PRESSURE SWITCH
3 BLEED DOWN SOLENOID
4 BACKUP RELIEF VALVE
5 STEERING SOS TAP
6 SUPPLEMENTAL STEERING CONNECTOR
1
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4
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CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
4-13 Page:
1 SHUTDOWN CONTROL FOR ACCUMULATOR BLEED
DOWN
HOLDS SOLENOID OPEN FOR 70 SECS AFTER
SHUTDOWN
LOCATED UNDERNEATH CENTRE CONSOLE
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STEERING DIRECTIONAL
VALVE
R L
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BACK PRESSURE
VALVE
RELIEF/MAKEUP
VALVE
DIRECTIONAL
SPOOL
COMBINER/CHECK
SPOOL
PRIORITY
SPOOL
TANK
PUMP
AMPLIFIER
SPOOL
NO STEER
HAND METERING
UNIT
STEERING SYSTEM
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STEERING DIRECTIONAL VALVE
R L
P
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LS
BACK PRESSURE VALVE
RELIEF/MAKEUP VALVE
DIRECTIONAL SPOOL
COMBINER/CHECK SPOOL
PRIORITY SPOOL
TANK
PUMP
AMPLIFIER SPOOL
RIGHT TURN
HAND METERING UNIT
STEERING SYSTEM
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RELIEF/MAKEUP
VALVE
LEFT TURN
CYLINDER
BACK PRESSURE
VALVE
LEFT TURN PILOT OIL
AMPLIFIER SPOOL
RIGHT TURN PILOT OIL
COMBINER/CHECK
SPOOL
LOAD SENSING PORT
FROM
ACCUMULATOR
PRIORITY SPOOL
STEERING DIRECTIONAL VALVE
RIGHT TURN
CYLINDER
RELIEF/MAKEUP
VALVE
HAND METERING
UNIT SUPPLY AND
THERMAL BLEED
NO TURN
TO TANK
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AMPLIFIER SPOOL
BACK PRESSURE VALVE
LEFT TURN PILOT OIL RIGHT TURN PILOT OIL
COMBINER/CHECK SPOOL
LOAD SENSING PORT
FROM
ACCUMULATOR
HAND METERING
UNIT SUPPLY AND
THERMAL BLEED
PRIORITY SPOOL
STEERING DIRECTIONAL VALVE
RIGHT TURN
RELIEF/MAKEUP VALVE
LEFT TURN
CYLINDER
RIGHT TURN
CYLINDER
RELIEF/MAKEUP VALVE
TO TANK
CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
4-18 Page:
STEERING DIRECTIONAL VALVE
1 PRESSURE TAP TO MEASURE CUT IN & CUT OUT
1
CHAPTER : STEERING
793C OFF HIGHWAY TRUCK
4-19 Page:
1 HAND METERING UNIT
2 ARC CONTROL VALVE
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CONTROL
SECTION
SLEEVE
SPOOL
DRIVE PIN
L R P T
THERMAL BLEED
PASSAGES
CENTERING
SPRINGS
METERING
SECTION
ROTOR
STATOR
HAND METERING UNIT
NEUTRAL POSITION
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METERING
SECTION
CONTROL
SECTION
SLEEVE
SPOOL
DRIVE PIN
ROTOR
L R P T
STATOR
CENTERING
SPRINGS
HAND METERING UNIT
RIGHT TURN