Given Data:

Length (L) = 150 mm

Thickness (t) = 18 mm
Hole Diameter (d) = 30 mm
Outer radius of pad (R) = 40 mm
Load on one pad (P) = 3250 Kg
Solutions :
STRESS ACTING ON PIN AND HOLE SURFACE :
1. Shear stress for pin () = P/A
Shear stress for pin () = 2.300070771 Kg/mm
For FOS 2 = 4.600141543 Kg/mm
For FOS 3 = 6.900212314 Kg/mm = 690.021 Kg/cm
2. Bearing stress (or) crushing stress for pad and pin:
= load/Projected area = P/(d.t)
d = Diameter of pin
t = Thickness of plate
= 6.018518519 Kg/mm
For FOS 2 = 12.03703704 Kg/mm
For FOS 3 = 18.05555556 Kg/mm = 1805.56 Kg/cm
3. Tearing stress for pad:
= P/(2 x (R-(D/2) x t) (Two sides shearing)
= 3.611111111 Kg/mm = 361.111 Kg/cm
For FOS 2 = 722.2222222 Kg/cm
For FOS 3 = 1083.333333 Kg/cm
Principal stress for pin:
Principal stress for pin: = /2 ((/2) + )
Max bearing stress on pin = 2039.05988 Kg/cm
Max shear stress on pin = 1136.282102 Kg/cm
Principal stress for pad:
Principal stress for pin: = /2 ((/2) + )
Max bearing stress on pad = 2312.961747 Kg/cm
Max shear stress on pad = 1410.183969 Kg/cm
MATERIAL PROPERTIES OF PADEYE :
Yield Point of pad metal (Y) = 450 Mpa = 4587.15596 Kg/cm
Allowable stress = 0.85 x Y = 3899.08257 Kg/cm
Allowable shear stress = 0.5 x Allowable stress = 1949.54128 Kg/cm
STRESSES ON PAD EYE :
1. Shear stress () = P/A
Shear stress () = 1.203703704 Kg/mm = 120.37037 Kg/cm
For FOS 2 = 240.7407407 Kg/cm
For FOS 3 = 361.1111111 Kg/cm
2. Bending stress:
From bending equation
x = M x y/ (I) Z = I / y Distance = 150 mm
M = Force x distance M = 487500 Kg-mm
Ixx = bd/12 Ixx = 5062500 mm
Iyy = db/12 Iyy = 72900 mm
Z = I / y y = d/2
y = distance from the neutral axis to extreme fibre
Zxx = 67500 mm
Zyy = 8100 mm
x = 7.222222222 Kg/mm = 722.222222 Kg/cm
For FOS 2 = 1444.444444 Kg/cm
For FOS 3 = 2166.666667 Kg/cm
3. Stress for 3 tilt
3250 x Sin 3 = 170.0918578 Kg
Bending stress due to 3 tilt
x = M x y/ (I) Z = I / y
M = Load x distance
M = 25513.77867 Kg-mm (Bending moment above base)
Torque = Load x C.G = 5953.215 Kg-mm
= M / Z = 3.149849 Kg/mm = 314.985 Kg/cm
For FOS 2 = 629.9698437 Kg/cm
For FOS 3 = 944.9547655 Kg/cm
Shear stress due to torque = T x r / J r = L / 2 = 75 mm
T = the internal torque at the analyzed cross-section;
J = polar moment of inertia ;
r = radial distance from the axis (centre)
J = db/12 + bd/12
J = 5135400 mm
Shear stress due to torque = 0.086943788 Kg/mm = 8.69437876 Kg/cm
For FOS 2 = 17.38875751 Kg/cm
For FOS 3 = 26.08313627 Kg/cm
Direct Stress : = 3111.621432 Kg/cm
Shear Stress : = 387.1942474 Kg/cm
Principal stress : = /2 ((/2) + ) (For one plane load)
Max direct stress = 3159.07812 Kg/cm
Max shear stress = 1603.267404 Kg/cm
STRESS INDUCED:
Max direct stress = 3159.07812 Kg/cm
Max shear stress = 1603.267404 Kg/cm
STRESS CALCULATION FOR WELD:
Fillet size (f) = 9 mm
Length (L) = 150 mm
Sides (S) = 2
Shear stress = P / A
A = f x l x s = 2700
Shear stress = 1.203703704 Kg/mm = 120.37037 Kg/cm
For FOS 2 = 240.7407407 Kg/cm
For FOS 3 = 361.1111111 Kg/cm
IXX = fL/12 = 5062500 mm
Iyy Lf/12 = 18225 mm
Zxx = Ixx / y = 67500 mm
Zyy = Iyy / y = 4050 mm
J = fL/12 + Lf/12 = 5080725 mm
Bending stress (d) = 7.222222222 Kg/mm = 722.222222 Kg/cm
For FOS 2 = 1444.444444 Kg/cm
For FOS 3 = 2166.666667 Kg/cm
Shear stress due to torque = T x r / J r = L / 2 = 75 mm
T = the internal torque at the analyzed cross-section;
J = polar moment of inertia ;
r = radial distance from the axis (centre);
Shear stress due to torque = 0.087879412 Kg/mm = 8.78794122 Kg/cm
For FOS 2 = 17.57588245 Kg/cm
For FOS 3 = 26.36382367 Kg/cm
Shear stress = 387.4749348 Kg/cm
Direct stress = 2166.666667 Kg/cm
Bending stress due to 3 tilt = 629.9698437 Kg/cm
For FOS 2 = 1259.939687 Kg/cm
For FOS 3 = 1889.909531 Kg/cm
Total direct stress = 4056.576198 Kg/cm
Principal stress : = /2 ((/2) + )
Max direct stress: = 4093.255275 Kg/cm
Max Shear stress: = 2064.967176 Kg/cm
ALLOWABLE STRESS FOR WELD:
Allowable stress for weld: = 3119.266055 Kg/cm
Allowable shear stress for weld: = 1559.633028 Kg/cm