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Part list for

Portable Screw Compressor

XA 90 Sd / XA 125 Al. Hd / XA 140 Al. Hd


XAM 140 Al. HDTC / XA 175 Al. HDTC

OWNERSHIP DATA
Unit type ............................................................................................

Owers Machine No. .........................................................................................

Engine / motor type ...........................................................................

Unit serial No. ..................................................................................................

Delivery date .....................................................................................

Engine / motor serial No. .................................................................................

Service Plan ......................................................................................

First start-up date ............................................................................................

Selected lubricants
Compressor ......................................................................................

Capacity ...........................................................................................................

Engine ...............................................................................................

Capacity ...........................................................................................................

Printing Matter Nos.


Atlas Copco Insturction book ...........................................................

Engine / motor insturction book .......................................................................

Atlas Copco parts list ........................................................................

Engine / motor part list .....................................................................................

Atlas Copco logbook .........................................................................

Engine / motor part list .....................................................................................

Local Atlas Copco Representative


Name
Address
Telephone ...........................................................................................
Telex ....................................................................................................

Contact persons : service ...........................................................................


Parts ................. ...........................................................................................

SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS


To be read attentively and acted accordingly before towing, operating or repairing the unit.
In addition to normal safety rules which should be observed with portable air compressors,
the following safety directions and precautions are of special importance.

It is strictly forbidden to dwell or stay in the risk zone under a lifted load.

When operating this compressor unit, the operator is expected to employ safe working
practices and to observe all related local work safety requirements.

1. Before towing the compressor:

The owner is responsible for maintaining the compressor in a safe operating condition.
Compressor parts and accessories shall be replaced if unsuitable for safe operation.
Handling, operating maintenance and repair shall only be performed by authorized, trained,
competent personnel.
Normal ratings (pressures, temperatures, speeds, etc.) shall be durably marked.
If any statement in this book, especially with regard to safety, does not comply with
local legislation, the stricter of the two shall apply.
These precautions are general and cover several machine types and equipment,
hence some statements may not apply to the unit described in this book.

Lifting acceleration and retardation shall be kept within safe limits.

a. Ascertain that the pressure vessel(s) are depressurized.


b. Check the drawbar, the coupling of the towing vehicle, the brake system and
the towing eye.
1. For operation at higher altitudes and in extreme ambient conditions,
consult Atlas Copco.
2. At following conditions :
Air intake pressure (absolute) ..... 1 bar (14.5 psi)
Air intake temperature ... 20 Deg C (68 deg F)
Relative air humidity .... 0%
3. With standard drawbar

Handling and operation


To lift a unit, all loose or pivoting parts, e.g. doors drawbar, shall first be securely fastened. Do
not attach cables, chains or ropes directly to the lifting eye; apply a crane hook or lifting
shackle meeting local safety rules.

4. If hot limited by local regulations


5. Follow local regulations
(continued on inside of cover)

Part list for


Portable Screw Compressor

XA 90 Sd / XA 125 Al. Hd / XA 140 Al. Hd


XAM 140 Al. HDTC / XA 175 Al. HDTC
Serial No. Onwards:PNE 90001
PNE 125001
PNE 140077
PNE 15003001
PNE 17502074

Use only authorised parts. Any damage or malfunction caused by the use
of unauthorised parts is not covered by Warranty or Product liability.

www.atlascopco.com
Printed Matter No.
9095 3409 00 Rev-01
2007 - 12

Atlas Copco Compressor Sales


(A Division of Atlas copco (India) Ltd.)
Portable Air Division
Pune - India

INDEX
Compressor element & drive.................................................................

Air inlet engine & compressor (XA 90).................................................

4&5

Air inlet engine & compressor (XA 125 / 140 / 175 & XAM 140)...........

6&7

Coupling.................................................................................................

Cooling - engine & compressor (XA 90 / 125 / 140)...............................

Cooling - engine & compressor (XAM 140/XA 175)...............................

10

Engine fuel system..................................................................................

11

Instrument panel.....................................................................................

12

Electrical system.....................................................................................

13

Connection regulation............................................................................

14 & 15

Unloader valve.........................................................................................

16

Oil stop valve...........................................................................................

17

Regulating valve......................................................................................

18

Loading valve..........................................................................................

19

Minimum pressure valve........................................................................

20

Speed regulator / Actuating cylinder.....................................................

21

Body work................................................................................................

22 & 23

Frame......................................................................................................

24

Draw bar...................................................................................................

25

Engine mounting & exhaust...................................................................

26 & 27

Axle...........................................................................................................

28

Connection radiator (XA 90 / 125 / 140)...................................................

29

Air receiver & connection oil.....................................................................

30 & 31

Connection radiator (XAM 140 / XA 175)...............................................

32

Contents "Service Kits"..........................................................................

33

COMPRESSOR ELEMENT AND DRIVE

16

17

18
19
20

15

21

2
12
8
1
2

22

14
10

13

11
9
6
4
5
3

Ref.

Part No.
A

No.

Qty.
B

Designation

Ref.

No.

Qty.

Part No.
A

Designation

1616 6512 91

-----

Element without drive

1615 9674 00

-----

XA 125

0101 1626 00

-----

Parallel pin

9095 7010 00

-----

XA 140

0147 1365 00

-----

12

Hex. Bolt

9095 7016 00

-----

XAM 140

1604 0288 00

-----

Nozzle

9095 7012 00

-----

XA 175

0663 2109 30

-----

O-ring

13

9095 7324 00

-----

Washer

0147 1322 00

-----

Hex. Bolt

14

0147 1408 00

-----

Hex. Bolt

0663 2103 22

-----

O-ring

15

0504 0200 13

-----

Bearing

0502 1090 21

-----

Ball bearing

16

1202 6454 00

-----

Bushing

1604 0281 00

-----

Bushing

17

1604 0291 00

-----

Gear casing

10

0337 7152 00

-----

Parallel key

18

0335 2169 00

-----

Circlip

-----

Gear wheel

19

1604 0292 00

-----

Retainer

11

---

1615 9711 00

-----

XA 90

20

0663 7141 00

-----

O-ring

1615 9673 00

-----

XA 125

21

1616 5625 00

-----

Lip seal

9095 7009 00

-----

XA 140

22

-----

12

Hex. cap screw

0211 5855 13

-----

XA 90

0211 1363 00

-----

XA 125 / 140

9095 7015 00

-----

XAM 140

9095 7011 00

-----

XA 175

-----

Gear wheel

-----

XA 90

12
-

--1615 9712 00

-----

XA 175 / XAM 140

19

10

17

22

16

21

10
16

18
24

23

28
16

11
12
27

25

14

26

15
8
13

14

AIR INLET ENGINE & COMPRESSOR XA90

AIR INLET - ENGINE & COMPRESSOR XA 90

Ref.
No.

Qty.

Part No.
A

Ref.

Designation

No.

Qty.

Part No.
A

Designation

--

9095 7851 00

-----

Engine Air filter complete

15

9095 7854 00

-----

Hose

--

9095 7851 01

-----

Air filter (Engine)

16

0301 2335 00

-----

Plain washer

17

1613 2458 00

-----

Gasket

18

0333 2130 00

-----

Spring washer

19

0147 1326 00

-----

Hex. Bolt

20

9095 9452 00

-----

Hose

21

1613 3228 80

-----

Unloader

22

1613 2363 00

-----

Gasket

23

0147 1362 00

-----

Hex.Bolt

24

0301 2344 00

-----

Washer

25

9095 7914 08

-----

Clamp

--

9095 7851 02

-----

Inner cartridge

--

9095 7915 05

-----

Air filter complete

9095 2012 00

-----

Housing

9095 7852 01

-----

Inn. cartridge

9095 7852 02

-----

Air filter element

9095 7769 00

-----

Air inlet Manifold (Comp.)

5
6

9095 7915 10
9095 7771 00

---------

1
1

Air inlet Manifold (Engine)


Flange

9095 7901 00

-----

Support air filters

0347 6115 00

-----

Clamp

26

9095 7914 03

-----

Clamp

1619 5337 01

-----

Hex. Bolt

27

0301 2358 00

-----

Washer

10

0333 2125 00

-----

Washer

28

0291 1110 00

-----

Nylock nut

11

0147 1400 00

-----

Hex. Bolt

12

0333 2136 00

-----

Spring washer

13

9095 7865 08

-----

Clamp

14

9095 7853 01

-----

Service indicator

19

10

17

22

16

21

10
16

34
24

23

11
12

18

35
16

36
33
28
14
25
28

14
37
38
39

32

15
8
13

14

30
29
31

AIR INLET - ENGINE & COMPRESSOR XA 125 / 140 / 175 & XAM 140

AIR INLET - ENGINE & COMPRESSOR XA 125 / 140 / 175 & XAM 140

Ref.
No.

Part No.
A

Qty.
B

Designation

Ref.

No.

Qty.

Part No.
A

Designation

9095 7851 00

-----

Engine Air filter complete

18

9095 7620 00

-----

Gasket XA 125 / 140

--

9095 7851 01

-----

Air filter (Engine)

19

0147 1326 00

-----

Hex. Bolt

--

9095 7851 02

-----

Inner cartridge

20

9095 9452 00

-----

Hose

--

9095 7915 05

-----

Air filter complete (Compr)

21

1613 3228 80

-----

Unloader

9095 7852 01

-----

Inn. cartridge (Comp.)

22

1613 2363 00

-----

Gasket

9095 7852 02

-----

Air filter element

23

0147 1362 00

-----

Hex.Bolt

9095 7769 00

-----

Air inlet Manifold (Comp.)

24

0301 2344 00

-----

Washer

9095 7892 01

-----

Air inlet Pipe (Engine)

25

9095 7891 02

-----

Hose

-----

XA 125 / 140

26

9095 7852 01

-----

Air filter element (Engine)

--

-----

--

9095 7892 01

-----

XAM 140/XA 175

27

9095 7852 02

-----

Inner cartridge (Engine)

9095 7771 00

-----

Flange

28

9095 7891 08

-----

Clamp XA 125 / 140

-----

Support air filter

29

9095 7892 02

-----

Hose XAM 140 / XA 175

9095 7892 04

-----

Clamp
Clamp

----9095 7901 00

-----

Compressor

30

0347 6115 00

-----

Clamp

31

9095 7892 07

-----

0147 1327 00

-----

Hex. Bolt

32

9095 7892 05

-----

Bracket

9095 7891 02

-----

Elbow

--

10

0333 2125 00

-----

Washer

33

11

0147 1400 00

-----

Hex. Bolt

34

0333 2130 00

-----

Spring washer

12

0333 2136 00

-----

Spring washer

35

0291 1110 00

-----

Nylock nut

13

9095 7865 08

-----

Clamp

36

9095 7891 08

-----

Clamp

14

9095 6633 01

-----

37

9095 7891 03

-----

Clamp

15

9095 7854 00

-----

Hose

38

9095 7892 06

-----

Hose

16

0653 1041 00

-----

Copper washer

39

9095 7892 03

-----

Pipe

17

1613 2458 00

-----

Gasket

Service indicator

COUPLING

1
2

5
6
8

10

11

Ref.

Qty.

Part No.

No.

Designation

Ref.

No.

Qty.

Part No.
A

Designation

9095 5532 00

-----

Coupling ring

9095 7324 00

-----

Washer

0211 1363 00

-----

Hex. Bolt

0211 1363 00

-----

Cap screw

1615 6825 00

-----

Coupling element

0337 7198 00

-----

Parallel Key

1604 0300 00

-----

Coupling hub

10

1604 0291 00

-----

Gear casing

0333 2130 00

-----

Washer

11

-----

12

---

---

Cap screw

-----

Hex. Bolt

0211 5855 00

-----

XA 90

0144 4295 00

-----

XA 90

0211 1363 00

-----

XA 125 / 140 / 175 / XAM 140

0147 1371 00

-----

XA 125 / 140

0147 1370 00

-----

XAM 140 / XA 175

COOLING SYSTEM ENGINE & COMPRESSOR XA 90 / 125 / 140

22
23
4

7
8

21

14

22
18

17

1
9

13

10

7
12

11

16
15

19

7
20
10

11

10

Ref.

Part No.

No.

Qty.
B

11

Ref.

Designation

Part No.
A

No.

Qty.
C

Designation

1028 6267 00

---

Cooling box

11

1616 3286 00

---

Washer

9095 7565 00

---

Adaptor plate

12

9095 7062 00

---

Fan ring

---

Radiator

13

1616 4491 01

---

Fan

-----

--

9095 7587 00

---

XA 90

14

0147 1323 00

---

Hex. Bolt

--

9095 7588 00

---

XA 125 / 140

15

1028 6271 53

---

Fan adaptor (XA 90)

---

Oil cooler

16

---

Cap screw
XA 90

-----

-----

--

9095 7089 00

---

XA 90

--

0211 1328 00

---

--

1310 0310 70

---

XA 125 / 140

--

0211 1333 00

---

XA 125 / 140

1028 6547 32

---

Hex. plug

17

0108 1292 00

---

Elastic pin

1028 6187 40

---

Support

18

1615 3894 00

---

Lock plate

1619 2766 00

---

AR

Hex. Bolt

19

9095 7805 87

---

Fan guard

---

Fan cowl upper

20

9095 7217 00

---

Belt guard

XA 90

21

0333 2125 00

---

Spring washer

-----

--

9095 7725 00

---

--

9095 7722 00

---

XA 125 / 140

22

0301 2335 00

---

AR

-----

---

Fan cowl lower

23

0144 3246 00

---

--

9095 7724 00

---

XA 90

--

9095 7723 00

---

XA 125 / 140

10

1619 5337 01

---

Hex. Bolt

Plain washer
Hex. Bolt (XA 90)

COOLING SYSTEM ENGINE & COMPRESSOR XAM 140 / XA 175

3
22

7
6

21
14
22
18

17

1
9

13
12

11
10

19

16
15

7
20

11
11

10

10

Ref.
No.

Part No.
A

Qty.
B

Ref.

Designation

No.

Part No.
A

Qty.
B

Designation

9095 7568 00

---

Cooling box

12

9095 7062 00

---

Fan ring

9095 7820 00

---

Fan cowl upper (LH)

13

1616 4491 01

---

Fan

9095 7589 00

---

Radiator

14

0147 1323 00

---

Hex. Bolt

1028 7514 00

---

Oil cooler

15

1028 6271 53

---

Fan adaptor

1028 6547 32

---

Hex. plug

16

0211 1333 00

---

Cap screw

1028 6271 26

---

Support

17

0108 1292 00

---

Elastic pin

1619 5337 01

---

AR

Hex. Bolt

18

1615 3894 00

---

Lock plate

9095 7821 00

---

Fan cowl upper (RH)

19

9095 7805 87

---

Fan guard

9095 7819 00

---

Fan cowl lower

20

9095 7879 00

---

Belt guard

10

0147 1327 00

---

Hex. Bolt

21

0333 2125 00

---

Spring washer

11

1616 3286 00

---

Washer

22

0301 2335 00

---

AR

10

Plain washer

ENGINE FUEL SYSTEM

23
19

14
15

12

22
10

14

20

17

16

18

11

21

8
9

13

15
2

14

3
4

Ref.
No.

Qty.

Part No.
A

Designation

Ref.

No.

17

Designation

Banjo-Fuel return pipe

XA 90 / 175 & XAM 140

-----

-----

XA 125 / 140 - Leyland scope

-----

-----

Flex. tube-FIP to tank

-----

XA 90

-----

XA 125 / 140-Leyland scope

-----

XAM 140 / XA 175

9095 7218 00

-----

Adaptor-fuel stop solenoid

9095 6855 00

-----

Decal

-----

Flex. tube-Lift pump to fuel filter

-----

XA 90

-----

Fuel tank

0661 1038 00

-----

Washer

--

0605 8820 00

-----

Reducer

--

1615 1717 00

-----

Drain cock

18

9095 6965 00

-----

Fixing strip

--

9095 6964 00

-----

Fixing strip

--

-----

0147 1330 00

-----

Hex. Bolt

--

-----

0301 2335 00

-----

Washer

19

0291 1110 00

-----

Hex. Nut

20

10

9095 9419 00

-----

Fuel tank cap

21

11

1612 0604 00

-----

Strainer

12

9718 2479 00

-----

Breather

13

9095 7496 01

-----

Level gauge

14

0653 1062 00

-----

AR

Copper washer

--

15

0627 5113 00

-----

AR

Pressure screw

--

16

0574 9712 37

-----

----9095 6904 00

9095 7061 10

----1615 1872 00

--

-----

-----

XA 125/140/175 & XAM 140 - Leyland scope

22

-----

-----

Flex. tube-stop solenoid to FIP

-----

XA 90

-----

XA 125/140/175 & XAM 140 - Leyland scope

-----

Fuel stop solenoid

23

11

-----

9095 7057 00

Flex. tube-Tank to lift pump

-----

--

Qty.

Part No.

1615 0876 00
----9095 7219 00

INSTRUMENT PANEL

16

14

10

11
15

11

4
7
3
5
14

17

19

15

15

15
8
15

6
12
18

13
15

Ref.
No.

Part No.
A

Qty.
B

Designation

Ref.

No.

Part No.
A

Qty.
B

Designation

9095 7938 00

-----

Instrument panel

11

0653 1046 00

-----

Copper washer

0873 0608 02

-----

Engine oil pressure gauge

12

9095 6908 00

-----

Indicator lamp

1619 5268 00

-----

Air pressure gauge

13

9718 2168 00

-----

Button-stop cable

9095 5771 00

-----

Comp. Temp. gauge

14

0581 0201 04

-----

Straight coupling

9095 6906 00

-----

Hour meter

15

1619 2766 00

-----

Hex. Bolt

9095 6907 00

-----

Key switch

16

1028 6271 19

-----

Back cover

X103 74S6 07

-----

Loading valve

17

9095 7189 00

-----

Flex. tube

0160 6062 00

-----

Slotted screw

18

9095 7202 00

-----

Stop cable

9095 6898 00

-----

--

Copper tube

19

1619 1637 00

-----

Temp gauge - water

10

0627 5110 00

-----

Pressure screw

12

ELECTRICAL SYSTEM

9
7

1
5

Ref.
No.

Part No.
A

Qty.
B

Designation

Ref.
No.

9095 7805 60

-----

Battery

1614 0866 02

1 ---

Cable

1614 0866 01

1 ---

Cable

1615 7831 02

-----

Comp. Temp. switch

9095 7222 00

-----

Adaptor thermowell

Part No.
A

----9095 7219 00
----9095 7333 00

1 9095 7342 00 : Kit cable

13

Qty.
B

Designation

-----

Engine starter motor

-----

Fuel stop solenoid

-----

Engine alternator

-----

Wire harness

16

14
10

15

38

31 7

27

26

21
1

19

11

12

13

32

28

33

30

20

12
11

29

34

18

18

17

18

14
17

11

12

13

14

14

20

11

12

18

18

17

25

35

23

22

24

CONNECTION REGULATION

CONNECTION REGULATION

Ref.
No.

Part No.
A

Qty.
B

Ref.

Designation

Part No.

No.

Qty.
B

Designation

0653 1062 00

-----

Copper washer

24

9095 6997 00

-----

Hex. link

0581 0000 35

-----

Straight coupling

25

1619 1639 00

-----

Ball joint

9095 7061 04

1 ---

Nylone tube

26

9095 7061 01

Nylone tube

X103 9950 34

-----

Regulating valve

27

1028 6547 00

-----

Tee connection

9095 7068 00

-----

Support air filter

28

-----

-----

Simpson scope XA 90

0147 1360 00

-----

Hex. Bolt

29

-----

-----

Simpson scope XA 90

0333 2130 00

-----

Spring washer

30

-----

-----

Simpson scope XA 90

0581 2108 02

-----

Tee connection

31

0301 2344 00

-----

Washer

9095 7061 03

1 ---

Nylone tube

32

0147 1400 00

-----

Hex. bolt

10

9095 7061 02

1 ---

Nylone tube

33

0333 2136 00

-----

Spring washer

11

0581 0000 59

-----

Straight coupling

34

0301 2358 00

-----

Plain washer

12

0653 1041 00

-----

Copper washer

35

0147 1325 00

-----

Hex. bolt

13

9095 7807 91

-----

Speed Regulator

36

9095 6902 00

-----

Bracket throttle lever

-----

Support speed regulator

37

0147 1244 00

-----

Hex. bolt

9095 7124 00

-----

XA 90

38

0574 9911 15

-----

Hose assembly

9095 7177 00

-----

XA 125 / 140

39

9095 7806 75

-----

XAM 140 / XA 175

40

15

9095 7061 07

1 ---

Nylone tube

41

16

9095 7061 08

1 ---

Nylone tube

42

17

0147 1326 00

-----

Hex. Bolt

43

18

0301 2335 00

-----

Plain washer

44

19

9095 7061 06

1 ---

Nylone tube

45

20

0291 1110 00

-----

Nylock nut

46

21

0580 0506 00

-----

Straight coupling

47

22

0266 1108 00

-----

Hex. Nut

23

9095 6944 00

-----

Ball joint

14

-----

1 9095 7061 00 : Regulation pipe kit .

15

UNLOADER VALVE

16

18

15
17
14
13

12
11
6
2
1

4
3
2

9
10

Ref.
No.

Qty.

Part No.
A

Ref.

Designation

No.

Qty.

Part No.
A

Designation

--

1613 3228 80

-----

Unloader valve

10

0147 1249 00

-----

Hex.Bolt

0147 1249 00

-----

Hex.Bolt

11

1613 2398 00

1 ---

Gasket

0301 2335 00

-----

Washer

12

1613 3231 00

-----

Spring

1613 2913 00

-----

Plug

13

1614 5062 00

-----

Valve

1613 2399 00

1 ---

Valve

14

9095 5584 00

1 ---

O-ring

0147 1326 00

-----

Hex.Bolt

15

9095 5583 00

1 ---

Seal ring

1613 3230 01

-----

Flange

16

1613 3228 00

-----

Housing

0663 7119 00

1 ---

O-ring

17

0653 9038 00

1 ---

Copper washer

1613 2405 00

-----

Cover

18

0686 4201 00

-----

Plug

0301 2321 00

-----

Washer
1 2910 3035 01 : Unloader valve kit.

16

OIL STOP VALVE

5
11
3

2
10

6
9
5
7

12

Ref.
No.

Part No.
A

Qty.
B

Designation

Ref.

No.

Qty.

Part No.
A

Designation

--

9095 5065 00

-----

Oil stop valve

1614 3301 00

-----

Plug

1613 2355 00

-----

Valve housing

0686 4204 00

-----

Plug

1613 2356 00

-----

Valve

0653 1124 00

1 ---

Copper washer

1613 2357 00

-----

Spring

10

0663 3120 00

1 ---

O-ring

1612 2624 00

-----

Nipple

11

0663 7135 00

1 ---

O-ring

0661 1000 30

1 ---

Sealing washer

12

0147 1336 00

-----

Hex.Bolt

1613 2359 00

-----

Piston
1 2910 3009 00 : Oil stop valve kit.

17

REGULATING VALVE
21

22

7
6
4

14

20

5
3

19

18
2

17

1
16
23

15

13

12

24
10

11
26
9
25

Ref.
No.

Qty.

Part No.
A

--

X103 99S0 34

2252 0495 89

2250 5843 00

--

2250 5844 81

Ref.

Designation

No.

Part No.
A

Qty.
B

Designation

-----

Regulating valve

13

2252 1136 00

-----

Nut

-----

Base plate

14

0663 6112 00

1 ---

O-ring

1 ---

Gasket

15

2250 5852 00

-----

Guide

-----

Seat assembly

16

0663 3132 00

1 ---

O-ring

-----

**

-----

Seat

17

2252 1428 00

-----

Spring

-----

**

-----

Ball cage

18

2250 5854 00

-----

Spring seat

-----

Hex. Bolt

19

2250 5855 00

-----

Spring cover

1 ---

Spring

20

0144 3211 00

-----

Hex.Bolt

1 ---

Ball

21

2250 5856 02

-----

Adjusting screw

Retainer

22

0268 3205 00

-----

Nut

1 ---

Gasket

0147 1250 00

2252 1427 00

0517 1420 00

2252 1135 00

-----

2250 5850 00

1 ---

Membrane

23

2250 5842 00

10

2250 5849 00

-----

Housing

24

1012 0356 00

1 ---

Filter

11

2250 5848 00

-----

Spacer

25

2250 5841 00

-----

Filter housing

12

2250 5847 01

1 ---

Membrane

26

0147 1247 00

-----

Hex. Bolt

1 2910 3012 00 : Regulating valve kit.

18

LOADING VALVE

13

13

3
6
7
12
10
11
12
6

14
5

4
5
6

Ref.
No.

Qty.

Part No.
A

Designation

Ref.

No.

Part No.
A

Qty.
B

Designation

--

X103 74S6 07

-----

Loading valve

1613 2616 00

-----

Button

X103 74S5 10

-----

Valve housing

1613 3889 00

-----

Spring

1613 2610 00

-----

Valve rod

10

X103 74S5 11

-----

Cover

1613 2612 00

-----

Valve

11

X103 74S5 12

-----

Cover

*
*
*

1613 2613 00

0663 3116 00

0335 3106 00

0663 7110 00

-----

Valve

12

0663 7126 00

1 ---

O-ring

1 ---

O-ring

13

0160 6060 00

-----

Slotted screw

1 ---

Circlip

14

0190 1167 00

-----

Grub screw

1 ---

O-ring
1 2910 3607 00 : Loading valve kit.

19

MINIMUM PRESSURE VALVE

12
6

14

13

9
3

11

8
16
10
5
8

1
7

Ref.
No.

Qty.

Part No.
A

Designation

Ref.

No.

Qty.

Part No.
A

Designation

--

9095 9060 00

-----

Minimum pr valve compl.

1612 4048 00

1 ---

1202 6420 00

-----

Valve housing

10

0663 3133 00

1 ---

O-ring

X104 12S3 65

-----

Piston valve

11

0663 7136 00

1 ---

O-ring

1613 3223 01

1 ---

Washer

12

0335 3111 00

1 ---

Circlip

X104 12S3 57

-----

Washer

13

1202 6485 00

-----

Cover

0147 1205 00

-----

Hex. bolt

14

0147 1362 03

-----

Hex. Bolt

1612 4049 00

1 ---

Spring

15

0333 2130 00

-----

Spring washer

1613 3220 01

-----

Piston

16

X104 12S3 49

-----

Lock washer

1614 4662 00

1 ---

Ring
1 2901 0065 00 : Minimum pressure valve kit.

20

Compression spring

SPEED REGULATOR / ACTUATING CYLINDER

16
15

8
7
12

10

11
13
9
6
4

3
8

5
15
14

Ref.
No.

Qty.

Part No.
A

Designation

Ref.

No.

Qty.

Part No.
A

Designation

--

9095 7807 91

-----

Speed regulator

0291 1110 00

-----

Nut

2250 5870 80

-----

Cylinder housing

10

2252 0490 00

-----

Cylinder

0665 9109 00

1 ---

Seal ring

11

2252 0492 00

-----

Spring

2250 5873 02

-----

Piston rod

12

2252 0493 00

-----

Piston

0663 7512 00

1 ---

O-ring

13

2252 0494 00

-----

Locating ring

2252 0489 00

-----

Spring

14

0147 1250 00

-----

Hex.Bolt

2250 5874 00

-----

Piston

15

0301 2321 00

-----

Washer

0663 2131 00

1 ---

O-ring

16

0266 1108 00

-----

Nut

2250 5875 00

1 ---

Piston ring
1 2910 3606 00 : Speed regulator kit.

21

BODY WORK

39
41
40
12
13
42
35
37
21

43

13

33
38
13

17
16

7
13
36

25

22

11

13
24

19

2
13

23

18
4

26
15
12

5
13
20

19

25

44

29
30

32

28

8
27

34

29
31

4
13

13

12

12
14

10

22

BODY WORK

Ref.
No.

Part No.
A

Qty.
B

Ref.

Designation

No.

Part No.
A

Qty.
B

Designation

9095 7095 00

1 ---

Panel - Front

23

1028 6267 15

-----

1028 6547 05

-----

Sticker - Stay bar

24

1028 6188 34

-----

Stay bar - Pin

0690 1132 00

-----

House mark plate

25

0111 1309 00

2 ---

16

Split cotter pin

1616 2987 00

-----

14

Rubber plug

26

9095 6854 00

-----

Decal - Close door

9095 6859 00

-----

Instrument panel

27

9095 7809 00

1 ---

Door (L.H)

9095 7099 00

-----

Door - Instr. panel

28

1613 2666 00

2 ---

Stirrup

0291 1110 00

-----

Lock nut

29

0301 2318 00

2 ---

Plain Washer

1028 6267 33

-----

Hinge

30

0129 3115 00

-----

20

Blind rivet

1614 0132 05

-----

Rubber grommet

31

1619 2980 01

2 ---

Support - Catch

10

9095 7809 26

1 ---

Panel - Lower (L.H)

32

1619 2981 01

2 ---

Pin

11

1028 6524 36

-----

Thermal resistant sht.

33

9095 7389 00

-----

Hinge

12

0147 1322 00

-----

AR

Hex. Bolt

34

1619 2978 01

2 ---

Catch

13

1028 6271 42

-----

AR

Washer

35

9095 7564 00

1 ---

Cover - Cooling box

14

9095 6895 00

1 ---

Wheel guard

36

0147 1325 00

-----

Hex. Bolt

15

9095 7809 27

1 ---

Panel - Lower (R.H)

37

1028 6547 52

-----

Locking bolt

16

0324 1149 00

-----

Spacer

38

0324 1147 00

-----

Spacer

17

9095 7418 00

1 ---

Panel - Rear (R.H)

39

9095 7294 00

1 ---

Roof

18

9095 7562 00

1 ---

Panel - Rear (L.H)

40

1614 0816 00

-----

Rubber insert

19

1028 6524 35

-----

Thermal resistant sht.

41

1619 2766 00

-----

Hex. Bolt

20

2250 9263 00

-----

Label - Caution

42

9095 7295 00

-----

Cover roof

21

9095 7563 00

1 ---

Panel - Rear side

43

0216 1957 09

-----

24

Screw

22

9095 7809 25

1 ---

Door (R.H)

44

9095 7130 00

-----

Door lock

1 9095 7569 00 : Canopy kit.


2 9095 7051 00 : Latch lock kit.

23

Stay bar

FRAME

19
16

11

19
16
21

21

17
23
18
9

18

22

13
20

14
27

26

25

8
15
10

16

24

21
21

16

12

19

3
2

5
4

Ref.
No.

Part No.
A

Qty.
B

Designation

Ref.

No.

Part No.
A

Qty.
B

Designation

9095 7055 00

-----

Frame

15

0147 1400 00

-----

0690 9111 00

-----

Decal

16

0333 2136 00

-----

AR

0226 3177 00

-----

Slotted screw

17

9095 7056 00

-----

Lifting yoke

0147 1478 00

-----

Hex. Bolt

18

9095 7058 00

-----

Support - Lifting yoke

0301 2378 00

-----

16

Plain washer

19

0147 1401 00

-----

16

Hex. Bolt

0291 1114 00

-----

Spring washer

20

1616 3286 00

-----

Plain washer

0266 1114 00

-----

Hex. Nut

21

0301 2358 00

-----

AR

Plain washer

9095 7019 00

-----

Support element

22

0296 1110 00

-----

Wing nut

9095 6897 00

-----

Battery cover

23

1619 2766 00

-----

Hex. Bolt XA 125 / 140

10

9095 5936 00

-----

Packing

24

9095 5540 00

-----

Battery

11

9095 6911 00

-----

Heat shield XA 125 / 140

25

9095 6863 00

-----

Tie rod - Battery

12

1619 3773 01

-----

Rubber buffer

26

9095 7803 15

-----

Battery clamp

13

0147 1476 00

-----

Hex. Bolt

27

0333 2413 00

-----

Spring washer

14

0301 2378 00

-----

Plain washer

24

Hex. Bolt
Spring washer

DRAW BAR

9
8
2

10

6
4

11
3
`A'

12

15
17

18
13
16

14
17
18
16

ENLARGED VIEW `A'

Ref.
No.

Qty.

Part No.
A

Designation

Ref.

No.

Part No.
A

Qty.
B

Designation

9095 5491 00

-----

Draw bar assly.

10

0147 1340 00

-----

Hex. Bolt

0147 1401 00

-----

Hex. Bolt

11

0301 2335 00

-----

Washer

0333 2136 00

-----

Washer

12

0291 1110 00

-----

Hex. Bolt

0302 1161 00

-----

Washer

13

1619 7204 02

-----

Clamp

9095 5654 00

-----

Foot

14

1619 7204 03

-----

Hand lever

9095 5670 02

-----

Brake cable

15

0266 1114 00

-----

Hex. Nut

9095 6915 00

-----

Parking brake

16

0246 1380 00

-----

Stud

9095 6890 00

-----

Cover hand brake

17

0333 2143 00

-----

Washer

2254 0855 00

-----

Sticker

18

0301 2378 00

-----

Washer

25

ENGINE MOUNTING AND EXHAUST

13

10

11
3

21

1
10

13
11
3

1
17
12
7

16

18
10

10
8

13

10

11

9
10

20

19

15
11
13

10

10

12

10
13
11

3
14
7

10

10

8
4
7205

10
8
6

19

26

ENGINE MOUNTING AND EXHAUST

Ref.
No.

Qty.

Part No.
A

Designation

Ref.

No.

Part No.
A

Qty.
B

Designation

-----

Exhaust pipe

0147 1400 00

-----

Hex. Bolt

--

9095 7809 34

-----

XA 90

10

0333 2136 00

-----

Spring washer

--

9095 7809 28

-----

XA 125 / 140

11

0333 3237 00

-----

Washer

--

9095 7809 33

-----

XAM 140 / XA 175

12

0301 2358 00

-----

Washer

1028 5850 03

-----

Clamp

13

0266 1112 00

-----

Hex. Nut

1028 6194 53

-----

Anti vibration mount

14

9095 7565 00

-----

Cooling box

-----

Support engine

15

9095 7223 00

-----

Silencer

-----

-----

--

9095 7398 00

-----

XA 90

16

9095 7809 37

-----

Rain cap

--

9095 7176 00

-----

XA 125 / 140

17

0147 1402 00

-----

Hex. Bolt

--

9095 7205 00

-----

XAM 140 / XA 175 LH

18

-----

Engine

--

9095 7206 00

-----

XAM 140 / XA 175 RH

--

9095 7146 00

-----

XA 90

-----

Hex. Bolt

--

9095 7203 00

-----

XA 125 / 140

-----

-----

--

0147 1401 00

-----

XA 90 / 125 / 140

--

9095 7204 00

-----

XAM 140 / XA 175

Bracket engine support

--

9095 7176 00

-----

XA 125 / 140

19

9095 7191 00

-----

1619 3773 01

-----

Rubber buffer

20

9095 7187 00

-----

Heat Sealed XA 125 / 140

0147 1476 00

-----

Hex. Bolt

21

9095 7127 00

-----

Heat Sealed XA 90

0301 2378 00

-----

Washer

22

9095 7808 53

-----

Heat Sealed XA 175

27

AXLE

2
3

6
4

Ref.

Part No.

Qty.

Designation

Ref.

Qty.

Part No.

Designation
No.

No.

--

9095 5443 00

-----

Axle assly.

9095 0435 00

-----

Break drum (LH+RH)

9095 0425 01

-----

Hub assembly

1619 0113 00

-----

Wheel rim

9095 0436 00

-----

Break assly (LH+RH)

0538 3524 00

-----

Inner tube

9095 0442 00

-----

Leaf spring assly.

0538 1649 00

-----

Tyre

28

CONNECTION RADIATOR - XA 90 / XA 125 / 140

8
5

15

12

14

11

13

10

2
15

1
1
2
2
1

Ref.

Part No.

No.

Qty.
B

Designation

Ref.
No.

Part No.
A

Qty.
B

Designation

0347 6113 00

-----

Hose clip

9095 7178 03

-----

Hose XA 125 / 140

9095 7178 06

-----

Hose XA 90

9095 7178 05

-----

Hose XA 125 / 140

--

-----

Water pipe

1028 6568 15

-----

Expansion tank

9095 7087 00

-----

XA 90

10

1619 2766 00

-----

Hex. Bolt

9095 7185 00

-----

XA 125 / 140

11

9095 7061 11

-----

Nylon tube

9095 7178 04

-----

Hose XA 125 / 140

12

1613 0801 00

-----

Hose clamp

-----

Water pipe

13

0347 6103 00

-----

Hose clip

9095 7086 00

-----

XA 90

14

1028 6547 33

-----

Cap

9095 7186 00

-----

XA 125 / 140

15

1615 3354 00

-----

Adaptor water temp. gauge

0160 6080 00

-----

Slotted screw

29

30

20

36

21
22

31

33

34

35

38
37

32

62

39

56
55

30

51

50

24

26

25

13

23

21

22

22

40
15

19

20

54

20

28

15

47

29
27

57

58

59

14

7
2

13

12

41

11

10

17

18

16

48

49

40

44

15

46

45

40

53

52

15

42

42

43

61

41

12

13

12

13

60
61

43

60

AIR RECEIVER & CONNECTION OIL

AIR RECEIVER & CONNECTION OIL

Ref.
No.

Part No.
A

Qty.
B

Designation

Ref.

No.

Part No.
A

Qty.
B

Designation

Vessel

32

9095 7225 00

-----

Housing check valve

Cover, Vessel

33

1613 5165 00

-----

Spring

O-ring

34

11202 5139 00

-----

Non return valve

-----

Separator element

35

0663 7138 00

-----

O-ring

0661 1000 27

-----

Washer

36

0147 1375 00

-----

Hex. Bolt

0686 4204 00

-----

Hex. plug

37

0686 4204 00

-----

Plug

0147 1404 00

-----

14

Hex. Bolt

38

0653 1124 00

-----

Washer

9095 7869 00

-----

Plug

39

9095 7381 00

-----

Flexible hose

1028 6187 25

-----

Adaptor

-----

Flexible hose

9095 7230 00

-----

1202 6420 00

-----

0663 7168 00

-----

1202 6414 01

0660 1000 31

-----

Washer

40

10

9095 7806 52

-----

Data plate

41

11

0226 3177 00

-----

Screw

--

1028 6187 59

-----

XA 90 / 125 / 140

12

0147 1363 00

-----

Hex. Bolt

--

1028 6187 22

-----

XAM 140 / XA 175

9095 6985 00

-----

Nipple

-----

Flexible hose

XA 90 / 125 / 140

-----

--

-----

-----

XA 90 / 125 / 140

42

--

-----

-----

XAM 140 / XA 175

43

Washer

--

9095 6927 00

-----

-----

XA 90 / 125 / 140

13

0301 2344 00

-----

AR

14

1619 6153 04

-----

Ball valve 1/2"

--

1028 6187 23

-----

XAM 140 / XA 175

15

0653 1124 00

-----

Washer

44

9095 1855 00

-----

Oil filter housing

16

9095 3159 19

-----

Oil level indicator

45

0686 4201 00

-----

Plug

17

0661 1000 29

-----

Seal washer

46

0653 1041 00

-----

Washer

-----

Safety valve

47

1612 4190 00

-----

Reducer

18

-----

--

9095 7994 00

------

XA 90 / 125 / 140 / 175

48

0147 1326 00

-----

Hex. Bolt

--

9095 7995 00

------

XAM 140

49

0333 2125 00

-----

Spring washer

19

9095 7094 00

-----

Outlet manifold

50

0301 0274 17

-----

Washer

20

0663 9868 00

-----

O-ring

51

0291 1111 00

-----

Hex. Nut

21

0147 1402 00

-----

Hex. Bolt

52

1619 3770 00

-----

Nipple

22

0333 2136 00

-----

Spring washer

53

1613 6105 00

-----

Oil filter

23

0147 1364 00

-----

Hex. Bolt

54

9095 7059 00

-----

Flexible hose

24

1028 6547 43

-----

Anti vibration mount

55

0661 1049 00

-----

Seal washer

25

9095 5855 04

-----

Ball valve 3/4"

56

1613 2355 00

-----

Body oil stop valve

26

9000 0202 00

-----

Straight coupling

57

9095 1077 00

-----

Copper tube

27

0653 1100 00

-----

Washer

58

0581 0000 35

-----

Straight coupling

28

1614 4184 01

-----

Oil nozzle

59

0653 1070 00

-----

Washer

29

0581 0000 35

-----

Straight coupling

60

0663 9217 00

-----

O-ring

30

9095 7686 00

-----

Nylon tube

61

0333 2130 00

-----

Washer

31

0581 1217 00

-----

Elbow coupling

62

0663 2107 77

-----

O-ring

31

XAM 140 / XA 175


XAM 140 / XA 175

CONNECTION RADIATOR - XAM 140 / XA 175

4
5
2

Ref.
No.

Part No.
A

Qty.
B

Designation

Ref.

No.

Part No.
A

Qty.
B

Designation

0347 6112 00

---

Hose clip

1615 3354 00

---

Adaptor-water temp. gauge

9095 7178 03

---

Hose

9095 7806 21

---

Water pipe

9095 7806 22

---

Water pipe

9095 7178 03

---

Hose

32

CONTENTS "SERVICE KITS"

Ref.

Part No.

No.

Ref.

Part No.

No.

2910 3009 00

.........

Oil stop valve kit

0661 1033 00

1)......

Washer

0335 3106 00

Washer

0653 1046 00

Designation

Loading valve kit

1)......

Circlip

Washer

2910 3607 00

.........

0663 3120 00

.........

O-ring

0653 1062 00

.........

Washer

0663 7135 00

.........

O-ring

0663 3116 00

1)......

O-ring

0663 7110 00

1)......

O-ring

0663 7126 00

1)......

O-ring

1613 3889 00

1)......

Spring

.........

Min. press. valve kit

2910 3035 01

.........

Unloading valve kit

1613 2399 00

1)......

Valve

0663 7119 00

1)......

O-ring

1613 2398 00

1)......

Gasket

2901 0065 00

9095 5584 00

1)......

O-ring

1613 3223 01

1)......

Washer

9095 5583 00

......

Seal ring

1612 4049 00

1)......

Spring

0653 9038 00

......

Washer

1614 4662 00

1)......

Ring

1613 2363 00

.........

Gasket

1612 4048 00

1)......

Spring

1613 2458 00

.........

Gasket

0663 3133 00

1)......

O-ring

0663 7136 00

1)......

O-ring

0335 3111 00

1)......

Circlip

Kit cable

2910 3012 00

.........

Regulating valve kit

0517 1420 00

1)......

Ball

0653 1062 00

.........

Washer

0663 3132 00

1)......

O-ring

1614 0866 01

1)......

Cable

0663 6112 00

1)......

O-ring

1614 0866 02

1)......

Cable

1012 0356 00

1)......

Strainer

9095 7333 00

1)......

Wire harness

2250 5842 00

1)......

Gasket

2250 5843 00

Kit latch lock

1)......

Gasket

2250 5847 01

1)......

Membrane

2250 5850 00

1)......

Membrane

2252 1427 00

1)......

Spring

2250 5850 00

1)......

Membrane

2252 1427 00

1)......

Spring

9095 7342 00

9095 7051 00
0111 1309 00

1)......

Split cotter pin

0301 2318 00

1)......

Washer

1619 2981 01

1)......

Pin

1619 2980 01

1)......

Support catch

1)......

Catch

1)......

Stirrup

Kit nylon tube

9095 7061 01

1)......

Nylon tube

9095 7061 02

1619 2978 01
1613 2666 00

Qty.
B

1)......

0661 1049 00

Designation

Qty.
B

9095 7569 00

Kit - canopy

9095 7563 00

1)......

Panel Rear side

9095 7562 00

1)......

Panel Rear L H

9095 7418 00

1)......

Panel Raer R H

9095 7809 00

1)......

Door L H

9095 7809 25

1)......

Door R H

9095 7564 00

1)......

Cover cooling box

9095 7095 00

1)......

Panel front

9095 7809 27

1)......

Panel lower R H

9095 7809 26

1)......

Panel lower L H

9095 6895 00

1)......

Wheel guard

9095 7294 00

1)......

Roof

9095 7295 00

1)......

Cover roof

2910 3606 00

.........

Speed regulator kit

0333 2130 00

Washer

.........

0653 1046 00

.........

Washer

0663 2131 00

1)......

O-ring

0663 7512 00

1)......

O-ring

0665 9109 00

1)......

Seal ring

1)......

2250 5875 00

10

9095 7061 00

1)......

Nylon tube

9095 7061 03

1)......

Nylon tube

9095 7061 04

1)......

Nylon tube

9095 7061 05

1)......

Nylon tube

9095 7061 06

1)......

Nylon tube

9095 7061 07

1)......

Nylon tube

9095 7061 08

1)......

Nylon tube

9095 7061 09

1)......

Nylon tube

9095 7061 10

1)......

Nylon tube

9095 7061 11

1)......

Nylon tube

1) Parts needed to overhaul the respective


sub. Assembly, all other parts of the kit
to be used for mounting the sub. Assembly
into the unit.

Piston ring

33

SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS


c.

Check that the wheels are secure and that the tyres are in good
conditions and inflated correctly.
d. Connect the signalisation cable, check all lights and connect the
pneumatic brake couplers.
e. Disengage the parking brake.
3. Never exceed the maximum towing speed of the unit.
4. Place the unit on level ground and apply the parking brake before
disconnecting the unit from the towing vehicle.
5. When the unit has to operate in a fire-hazardous environment, each engine
exhaust has to be provided with a spark arrestor to trap incendiary sparks
6. When the unit is used in a confined space, conduct the engine exhaust to
the outside atmosphere by a suitable pipe or hose of not less than 100
mm (4 in) diameter.
The exhaust contains carbon monoxide which is a lethal gas.
7. No external force may be exerted on the air outlet valves e.g. by pulling
on hoses or by installing auxiliary equipment directly to a valve, e.g. a
water separator, a lubricator, etc.
8. Distribution pipework and air hoses must be of correct size and suitable
for the working pressure. Never use frayed, damaged or deteriorated
hoses. Use only the correct type and size of hose and fittings and
connections.
A hose connected to a 2 inch (50 mm) valve must be provided with a
safety wire fixed to the hose for effective pressures as from 10 bar (145
psi) up, although it is recommended to apply such safeguard already
from 4 bar (60 psi) up. The safety wire ends have to be attached, one to
the eye provided next to the compressor air outlet valve, the other one to
a point near to the air inlet of the applied equipment.
Close the compressor air outlet valve before connecting or disconnecting
a hose. Ascertain that a hose is fully depressurized before disconnecting
it.
When blowing thorough a hose of air line, ensure that the open end is
held securely.
A free end will whip and may cause injury.
Never play with compressed air. Never apply it to your skin or direct an air
stream at people. Never use it to dean dirt from your clothes. When using
it to dean down equipment, do so with extreme caution and use eye
protection.
Never use other than oil-free air compressors for supplying breathing air,
unless it is known to be properly purified for such use. Breathing air must
always be supplied at stable, suitable pressure.
9. Never refill fuel while the compressor is running. Keep fuel away from hot
pipes. Do not smoke when fuelling. When fuelling from an automatic pump,
an earthing cable should be connected to the unit to discharge static
electricity.
10. Never operate the unit in surroundings where there is a possibility of
taking in flammable of toxic fume.
11. Never operate the unit at pressures or speeds below or in excess of the
limit rating stated on the Principal Data Sheet.
12. ON water-cooled engines with dosed cooling circuit; allow the unit to cool
before removing a pressure ap.
13. All canopy doors shall be open during operation. Ensure that any door
that opens upwards is securely fastened when open.
14. Wear ear protectors when environmental noise can reach or exceed 90
dB (A)
15. Periodically check that:
a. All guards are in place and securely fastened
b. All hoses and /or pipes inside the unit are in good condition secure
and not rubbing.
c. There are no fuel, oil or coolant leaks
d. The tension of drive belts is correct
e. All fastners are tight
f. All electrical leads are secure and in good order
g. The engine exhaust system is in good condition.
h. Air outlet valves and mainfold hoses, couplings etc. are in good repair
free of wear or abuse.
i. The wheel nuts are tightened to the proper torque.
When more than one compressor is connected to a common header, be sure
each compressor has a non-return valve (check valve) to prevent reverse
rotation when stopping.

(Continued)

Maintenance
Maintenance and repair work shall only be carried out by adequately trained
personnel : if required, under supervision of someone qualified for the job.
1. Use only the correct tools for maintenance and repair work.
2. Use only genuine spare parts.
3. All maintenance work, other than routine attention, shall only be undertaken
when the compressor is stopped. Ensure that the unit cannot be started
inadvertently.
4. Before removing any pressurized component, effectively isolate the unit
from all sources of pressure and relieve the entire system of pressure. Do
not rely on non-return valves (Check valves) to isolate pressure systems.
5. Never use flammable solvents or carbon tetrachloride for cleaning parts.
Take safety precautions against toxic vapors of cleaning liquids.
6. Scrupulously observe cleanliness during maintenance and when
performing repairs. Keep dirt away by covering the parts and exposed
openings with a clean cloth, paper or tape.
7. Never weld on or perform any operation involving heat near the fuel or oil
systems.
Fuel and oil tanks must be completely purged e.g. by steam-cleaning,
before carrying out such operations.
8. Support the drawbar and the axle(s) securely if working underneath the
unit or when removing a wheel. Do not rely on jacks.
9. Make sure that no tools, loose parts or rags are left in or on the unit.
10. Before clearing the unit for use after maintenance or over haul. Check that
operating pressures, temperatures and speeds are correct and that the
control and shutdown devices function correctly.
11. Do not remove any of, or tamper with, the sound damping material.
12. Protect the electrical and regulating components, the air filter etc. to prevent
moisture from entering them, e.g. when steam-cleaning.
13. Battery safety precautions :
a. The electrolyte in batteries is a sulfuric acid solution which is fatal if it
hits your eyes, and which can cause burns if it contacts your skin.
Therefore, be careful when handling batteries e.g. when checking the
charge condition.
b. When batteries are being charged, an explosive gas mixture forms in
the cells and might escape through the vent holds in the plugs.
Thus an explosive atmosphere may form around the battery if ventilation
is poor, and can remain in and around the battery for several hours
after it has been charged. Therefore :
Never smoke near batteries being, or having recently been charged.
Never break live circuits at battery terminals, because a spark usually
occurred.
Take care when connecting or disconnecting booster leads or fast
charge cable clamps.
All responsibility for any damage or injury resulting from neglecting these
precautions, or by non-observance of ordinary caution and due care
required in handling, operating, maintenance or repair, even if not
expressly mentioned in this book, will be disclaimed by Atlas Copco.
This instruction book describes how to handle and operate the subject
machine(s) to ensure safe operation, optimum working economy and long
service life.
Read this book before putting the machine into operation to ensure correct
handling, operation and proper maintenance from the beginning. The
maintenance schedule contains a summary of the measure for keeping the
unit in good repair. The maintenance procedures are simple but must be carried
out regularly.
Keep the book available for the operator(s) and make sure that the unit is
operated and that the maintenance actions are carried out according to the
instructions. Record all operating data maintenance work effected, etc. in an
operators logbook available at
Atlas Copco. Follow all applicable safety precautions, amongst others those
mentioned on the cover or on the first few pages of this book.
Repair operations should be performed by trained personnel, available at Atlas
Copco Service Outlets, which should be contacted if any further information is
desired.
In all correspondence always mention the unit type, product number, and the
complete serial number shown on the data plate.
For all specific data not mentioned in the text, consult sections preventive
Maintenance Schedule and Principal Data.
The Company reserves the right to make changes without prior notice.