Newsletter 5 April 2014

Vortex automation for artificial stone and

concrete veneer products

By adding pumice stone or expanded clay to the mixture it is possible
to reduce the weight to less than 1.2Kg/dm
3
at the same time
improving the wall insulation characteristics.
Another important aspect of these type of products is that are easy to
install so eliminating the need for skilled workers. The use of basic
tools is sufficient and the wastage is minimal. An operator can lay an
average of 15 m2 per day on existing or new walls.

A much desired need exists in the precast building product market place for
artificial stone and concrete veneer products which can be reproduced from the
original texture of natural stone to a similar quality and at reduced costs.
Such products are in high demand for cladding of both external and interior walls
of residences, hotels, restaurants, etc. so providing architects and interior designer
new creative opportunities.
In addition to artificial stone products there also exists a wide variety of natural
finishes such as wood, marble, bamboo, rattan, etc. that can also be replicated in
concrete.
Artificial stone finishing allows the creation of different high quality wall claddings
the detail of which can accurately imitate natural stone finishing with regard to
colour, shape, and structure features based on particular chromatic variations.
The stone products contain no resins and are so natural in their content so
preventing the formation of mould and moisture. They offer resistance to fire,
weather and gelivity and can be installed outdoors.

Vortex Hydra has developed a plant that is regarded as an important
technological advancement in the manufacture of reconstituted
stone. This plant incorporates a high level of automation, both in the
coating/filling and demoulding/packaging operations resulting in
considerable labour savings.