INTERACTIVE SCHEMATIC

The Bookmarks panel will allow you to

quickly navigate to points of interest.
Click on any text that is BLUE and underlined.
These are hyperlinks that can be used to navi-
gate the schematic and machine views.
When only one callout is showing on a machine view this
button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.
VIEW ALL CALLOUTS
Cover Page
Information
Schematic
Machine Views
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols
Front Frame
Rear Frame
Tap Views
Features
Options
Bookmarks X
EC-C3
EC-C2
E-C60
EC-C1
E-C61
To set your screen resolution do the following:
RIGHT CLICK on the DESKTOP.
Select PROPERTIES.
CLICK the SETTINGS TAB.
MOVE THE SLIDER under SCREEN RESOLUTION
until it shows 1024 X 768.
CLICK OK to apply the resolution.
This document is best viewed at a
screen resolution of 1024 X 768.
FUNCTION
Zoom In
HOTKEYS (Keyboard Shortcuts)
Zoom Out
Fit to Page
Hand Tool
CTRL / +
KEYS
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
Find CTRL / F
El ec t r i c al Syst em
Mot or Gr ader St andar d Ver si on
12H, 140H, and 160H
2006 Caterpillar, All Rights Reserved Printed in U.S.A.
SENR9149-03
March 2006
12H:
4ER500-1135
140H:
8JM280-UP
5HM1150-2999
160H:
9JM350-UP
2FM400-908
COMPONENT LOCATION
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
7 2 1 - C n o i t a l u c i t r A - r e d n e S 2 3 9 - F t r o P r e w o P V 2 1
1 1 4 1 - B e r u t a r e p m e T t n a l o o C e n i g n E - r e d n e S 8 3 1 - F r e t r e v n o c t l o v 2 1 o t 4 2
3 1 3 1 - B e r u s s e r P l i O e n i g n E - r e d n e S C 9 - B n o i t c A - m r a l A
4 1 5 1 - D d e e p S n o i s s i m s n a r T - r e d n e S 1 5 1 - F p u k c a B - m r a l A
6 1 3 - B t f i h s r e t n e C - d i o n e l o S 2 4 1 - D r o t a n r e t l A
7 1 4 1 - E k c o l n U l a i t n e r e f f i D - d i o n e l o S 7 1 4 1 - E r o s s e r p p u S c r A
5 3 1 - A r e w o p e s r o H l a u D - d i o n e l o S 3 4 1 - C y 1 r e t t a B
5 3 1 - D n w o d t u h S e n i g n E - d i o n e l o S 4 4 1 - C y 2 r e t t a B
6 1 3 - A n r o H d r a w r o F - d i o n e l o S 5 3 1 - D r o t a n r e t l A - r e k a e r B
6 1 2 1 - B e k a r B k r a P - d i o n e l o S B 0 1 - D p m a l d a e H - r e k a e r B
8 1 3 1 - A d i A t r a t S - d i o n e l o S 0 1 9 - B t r a t S l a r t u e N - l o r t n o C
4 1 5 1 - E s e v l a V n o i s s i m s n a r T - s d i o n e l o S E 7 - A n o i s s i m s n a r T - l o r t n o C
Control - XMSN Direction and Speed SW C 6 - B n o c a e B - h c t i w S C 9 - A
C 0 1 - A ) p u o r G r e t a e H ( r e w o l B - h c t i w S C 6 - B ) A 0 1 ( s e s u F
6 1 2 - A e r u s s e r P r i A e k a r B - h c t i w S B 9 - D k c o l B s e s u F
9 1 3 - B r o t a c i d n I t f i h s r e t n e C - h c t i w S A 5 - F r e t s u l C - e g u a G
C 9 - B n i P t f i h s r e t n e C - h c t i w S 2 1 3 1 - C e n i g n E - d n u o r G
1 1 4 1 - A ) d i A t r a t S ( p m e T t n a l o o C - h c t i w S 4 2 -5 D b a C e m a r F - d n u o r G
C 6 - A t n o r F , t s o r f e D - h c t i w S 1 2 6 - D e m a r F t n o r F - d n u o r G
C 6 - B r a e R , t s o r f e D - h c t i w S 0 2 2 1 - B e m a r F r a e R , t n o r F - d n u o r G
B 9 - D k c o l n U l a i t n e r e f f i D - h c t i w S 8 2 3 1 - C e m a r F r a e R - d n u o r G
3 1 4 1 - C t c e n n o c s i D - h c t i w S 6 1 3 - F d r a w r o F - n r o H
B 8 - D p m a L d o o l F - h c t i w S B 0 1 - E e c i v r e S - r e t e M
B 9 - E n r o H d r a w r o F - h c t i w S E 4 - E r e w o l B - r o t o M
3 1 3 1 - B e r u s s e r P l e u F - h c t i w S E 0 1 - A ) p u o r G r e t a e H ( r e w o l B - r o t o M
B 8 - E p m a L l i a T / d a e H - h c t i w S E 1 1 - A r e t s o r f e D , r e w o l B - r o t o M
B 9 - E r e m m i D p m a l d a e H - h c t i w S 5 3 1 - C r e t r a t S - r o t o M
4 1 5 1 - C e r u s s e r P l a d e P g n i h c n I - h c t i w S 8 6 - F r e w o L t n o r F , r e h s a W - r o t o M
C 9 - B t r a t S y e K - h c t i w S 8 6 - F r e p p U t n o r F , r e h s a W - r o t o M
6 1 1 1 - B e r u s s e r P e k a r B k r a P - h c t i w S 8 5 - F r a e R , r e h s a W - r o t o M
B 8 - E d i A t r a t S - h c t i w S 9 4 - C r e w o L t n o r F , r e p i W - r o t o M
6 1 2 - A e r u s s e r P p m a L p o t S - h c t i w S D 4 - D r e p p U t n o r F , r e p i W - r o t o M
B 8 - D p m a L l i a T - h c t i w S D 1 1 - B r a e A , r e p i W - r o t o M
6 2 5 1 - E r o s n e S p m e T l i O n o i s s i m s n a r T - h c t i w S 5 3 1 - D t r a t S - y a l e R
C 5 - A r e w o L t n o r F , r e p i W - h c t i w S 8 0 1 - C p m a L n o i t c A n o i s s i m s n a r T - y a l e R
C 5 - B r e p p U t n o r F , r e p i W - h c t i w S E 2 1 - A d 1 e e p S r e w o l B - r o t s i s e R
C 5 - A r a e R , r e p i W - h c t i w S E
E
4 - E d 2 e e p S r e w o l B - r o t s i s e R
Resistor - Blower Speed (Heater Group) A-10
Machine locations are repeated for components located close together.
A = Operators compartment (Dash).
B = Operators compartment (Steering console).
C = Operators compartment (Right side console).
D = Operators compartment (Headliner).
E = Operators compartment (Under seat).
CONNECTOR LOCATION
Connector Number
Schematic
Location
Machine
Location
6 2 5 1 - D 1 N N O C
6 2 5 1 - E 2 N N O C
1 3 5 1 - E 3 N N O C
2 2 4 1 - F 4 N N O C
2 2 4 1 - F 5 N N O C
5 4 1 - A 6 N N O C
0 3 4 1 - A 7 N N O C
9 2 3 1 - B 8 N N O C
9 2 3 1 - B 9 N N O C
9 2 3 1 - D
3 1 - D
0 1 N N O C
9 2 1 1 N N O C
5 2 2 1 - B 2 1 N N O C
C 1 1 - A 3 1 N N O C
B 4 1 N N O C
3 2 5 1 N N O C
3 2 6 1 N N O C
0 1 9 - A
9 - A
9 - A
7 1 N N O C
0 1
0 1 - D
0 1 - D
0 1 - D
8 1 N N O C
C l o o T e c i v r e S 9 1 N N O C
5 2 9 - B 0 2 N N O C
5 2 9 - B 1 2 N N O C
3 2 9 - E 2 2 N N O C
0 1 8 - B 3 2 N N O C
0 1 8 - B 4 2 N N O C
4 2 6 - E 5 2 N N O C
4 2 6 - E 6 2 N N O C
4 2 6 - C 7 2 N N O C
4 2 6 - C 8 2 N N O C
7 2 6 - C 9 2 N N O C
7 2 6 - A 0 3 N N O C
7 2 5 - C 1 3 N N O C
7 2 5 - C 2 3 N N O C
5 1 3 - B 3 3 N N O C
3 2 3 - E 4 3 N N O C
3 2 3 - F 5 3 N N O C
3 2 3 - F 6 3 N N O C
B 9 - E 7 3 N N O C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

CID / MID / FMI

Flash
Code
CID - FMI Description
11 N/A No diagnostics active
12 N/A No logged diagnostic codes
21 641 F05 Transmission Solenoid A open circuit
22 642 F05 Transmission Solenoid B open circuit
23 643 F05 Transmission Solenoid C open circuit
24 644 F05 Transmission Solenoid D open circuit
25 645 F05 Transmission Solenoid E open circuit
26 646 F05 Transmission Solenoid F open circuit
27 647 F05 Transmission Solenoid G open circuit
28 648 F05 Transmission Solenoid H open circuit
31 641 F06 Transmission Solenoid A short to ground
32 642 F06 Transmission Solenoid B short to ground
33 643 F06 Transmission Solenoid C short to ground
34 644 F06 Transmission Solenoid D short to ground
35 645 F06 Transmission Solenoid E short to ground
36 646 F06 Transmission Solenoid F short to ground
37 647 F06 Transmission Solenoid G short to ground
38 648 F06 Transmission Solenoid H short to ground
41 641 F03 Transmission Solenoid A short to battery
42 642 F03 Transmission Solenoid B short to battery
43 643 F03 Transmission Solenoid C short to battery
44 644 F03 Transmission Solenoid D short to battery
45 645 F03 Transmission Solenoid E short to battery
46 646 F03 Transmission Solenoid F short to battery
47 647 F03 Transmission Solenoid G short to battery
48 648 F03 Transmission Solenoid H short to battery
52 637 F06 Backup alarm short to ground
58 688 F06 VHP solenoid short to ground
59 688 F03 VHP solenoid short to battery
61 668 F02 Shift lever input invalid
62 668 F03 Shift lever open/short to +battery
63 269 F00 Sensor supply voltage above normal
64 269 F01 Sensor supply voltage below normal
65 701 F02 Transmission output speed signal incorrect
68 168 F01 System voltage below normal
71 520 F02 Invalid transmission configuration code
72 268 F02 Check programmable parameters
73 764 F05 Transmission indicator lamp open circuit
74 764 F06 Transmission indicator lamp shortto ground
75 764 F03 Transmission indicator lamp shortto battery
76 177 F03
Transmission oil temperture sendershort to
+battery or open circuit
77 177 F04 Transmission oil temperture switchshort to ground
81 868 F05 Auto/Manual lamp open circuit
82 868 F06 Auto/Manual lamp short tc ground
83 868 F03 Auto/Manual lamp short to +battery
Transmission Diagnostic Code Conversion
SPECIFICATIONS AND RELATED MANUALS
Resistor, Sender and Solenoid Specifications
) s m h O ( e c n a t s i s e R n o i t p i r c s e D t n e n o p m o C . o N t r a P
7 9 o t 3 n o i t i s o P n o i t a l u c i t r A - r e d n e S 3 8 3 5 - E 3
7N-8532 Sender - Engine Coolant
54C (130F) - 560 to 716
110C (230F) - 72 to 82
5 . 0 0 . 0 1 r e t s o r f e D - r o t s i s e R 3 0 0 4 - T 7
0 . 1 6 . 3 3 k c o l n U l a i t n e r e f f i D - d i o n e l o S 3 7 0 9 - T 7
7 7 . 5 7 1 . 5 5 e k a r B k r a P n r o H d r a w r o F - d i o n e l o S 4 7 0 9 - T 7
8C-3663
Solenoid - Engine Shutdown
Latch:
Unlatch:
1.55 0.1510.3 1.03
7 . 1 3 . 4 3 t f i h s r e t n e C - d i o n e l o S 8 0 8 8 - T 8
5 0 . 0 0 . 1 p a T 0 1 . 0 0 . 2 l l a r e v O d e e p S r e w o l B - r o t s i s e R 0 5 9 1 - G 9
0 0 . 6 d i A t r a t S - d i o n e l o S 5 6 3 4 - G 9
0 0 2 1 o t 0 0 0 1 d e e p S n o i s s i m s n a r T - r e d n e S 7 8 3 6 - 4 0 1
4 . 2 1 . 1 3 P H l a u D - d i o n e l o S 0 7 5 0 - 1 1 1
116-9937 Sender - Engine Oil Pressure
21.5 - 49.5 @ 552 kPa (80.1 psi)
227 - 257 @ 21 kPa (3.0 psi)
3 1 3 n o i s s i m s n a r T - d i o n e l o S 4 7 5 0 - 7 2 1
At room temperature unless otherwise noted.
Off Machine Switch Specification
n o i t i s o P t c a t n o C e t a u t c a e D e t a u t c A n o i t c n u F . o N t r a P
2M-9346 Stop Lamp Pressure
45.0 kPa Max
(6.5 psi Max)
5.0 kPa MIN
(0.5 psi MIN)
Normally Open
8C-3569 Engine Coolant Temp (Start Aid)
37.8 2.8C
(100 5F)
26.7C MIN
(80F MIN)
Normally Closed
107-0611 Engine Oil Pressure
93.00 21.00 kPa
(13.49 3.05 psi)
70.00 21.00 kPa
(10.15 3.05 psi)
Normally Open
111-7088 Inching Pedal Pressure
75.0 kPa MAX
(10.9 psi MAX)
50.0 kPa MIN
(7.3 psi MIN)
Normally Open
112-2404 Brake/Park Brake Air Pressure
640 kPa MAX
(92.0 psi MAX)
530 40 kPa
(77.0 6.0 psi)
Normally Closed
Related Electrical Service Manuals
Form Number
Alternator (6N-9294):
Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574
SENR4978
SENR2082
SENR4130
Alternator (100-5047):
Consist No. 100-5045
Consist No. 100-5046
SENR4130
SENR2082
Electronic Transmission Shift Cont 7 6 1 9 R N E S l o r
Starting Motor: (106-8558)
Consist No. 106-8557
Consist No. 106-8559
SENR3559
SENR3581
Title
HARNESS and WIRE
Electrical Schematic Symbols
1
2
AG-C4
111-7898
L-C12
3E-5179
9X-1123
Component
Part Number
Pin or Socket Number
Part Number: for
Connector Receptacle
Part Number: for
Connector Plug
Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Plug
325-AG135 PK-14
Wire Color
Wire Gauge
Receptacle
Pressure
Symbol
T
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol
Harness and Wire Symbols
1
1
2
2
Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Symbols
Symbols and Definitions
Fuse (5 Amps)
5A
T
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".
L-C12
3E-5179
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER)
TRANSMISSION CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.
WIRE GROUP COLOR DESCRIPTIONS
876
9
5432
10
1
CBA
CBA
2341
(14) TRANS SPD
SENDER
104-6387
M917-PK M918-GN
1
903-GY
1
2
902-BR 901-WH 921-WH
2 3
900-PU 755-OR 754-BU 752-YL 921-WH 751-GN
921-WH 903-GY
4
921-WH 902-BR
921-WH 901-WH
921-WH 900-PU
921-WH 755-OR
921-WH 754-BU
921-WH 752-YL
921-WH 751-GN
12
21
(14) SOL 4
(14) SOL 8
(14) SOL 7
5
(14) SOL 3
12
21
6 7
12
21
(14) SOL 2
(14) SOL 6
(14) SOL 5
(14) SOL 1
12
21
654321
1 2 3 4
127-0574
5 6 7 8 9 10
3 4
21
432
1
1 2
200-BK 608-GN 608-GN
G
ST
109-OR-10
604-OR 614-PU 321-BR
326-PU
200-BK-10 301-BU-10
306-GN
304-WH-10
101-RD-4
200-BK-4
200-BK
(5) ALTERNATOR BREAKER 2H-1507 STD 9S-0174 ATCH
200-BK
403-GN
109-OR-4
604-OR 614-PU 200-BK
GND
START
STOP
200-BK 200-BK 135-BU
165-RD 165-RD
604-OR 614-PU 200-BK
RD WH BK
REAR FLOOD LAMP 9X-6775
(2) ALTERNATOR 6N-9294 35A STD 100-5047 50A ATCH
(5) START RELAY 3E-7279
40A
109-OR-4 ALT
+ R
132
STOP/TAIL LAMP 8C-6207
200-BK 200-BK
200-BK
AAA
AAA
AAA
AAA
Y Y
Y A
L69 L69
L69
L46
L51 L51
L51
L50
L50
(5) SHUTDOWN SOL 8C-3663 Y Y
200-BK
556-WH
(17) DIFFERENTIAL UNLOCK SOLENOID 7T-9073
165-RD 165-RD
GN GN 12 556-WH
105-8827 DIODE AS.
101-RD-4
Y
Y
Y Y
Y
200-BK
12
E
HH DD
2
E CCC
CCC
202-BK
60A
21
2 3
41
5
543
1
12
2 1
21
2
6
1 2
1
L69 200-BK 608-GN
101-RD-4
200-BK
T
608-GN
RD-00
RD-00
921-WH 795-YL
BK-6
(28) REAR FRAME
311-WH 310-PU 12 BK-18 BK-18
(18) START AID SOLENOID 9G-4365
G
(11) COOLANT TEMP SENDER 7N-8532
132
(5) STARTER 106-8558
200-BK 614-PU 604-OR
301-BU-10 304-WH-10
441-OR
STOP/TAIL LAMP 8C-6207
(13) DISCONNECT SW 7N-0718
RD-00
BK-00
(12) ENGINE BK-00
BK-00
(4) 12V BATTERY 3T-5760
G S
MTR BAT
MOTOR
NEG POS
NEG POS
RD WH BK
604-OR 614-PU 200-BK
608-GN 200-BK
REAR FLOOD LAMP 9X-6775
TS
AAA
AAA
AAA
AAA
AAA
AAA
200-BK
Y
Y
A
A
E459-WH A476-PU 441-OR
311-WH
202-BK 608-GN 403-GN 311-WH 310-PU
E458-YL
L50 L50
L51
200-BK-10
L52
L54
L54
L55
L56 L56
REAR FRAME
(3) 12V BATTERY 3T-5760
(5) DUAL HORSEPOWER SOLENOID 111-0570 AAA
A
(13) FUEL SW 107-0611
AAA
E459-WH E458-YL BK
KKK
LL
UU
UU
BU
BK BK 200-BK
(11) COOLANT SW 8C-3569
T
311-WH AAA
L53
L53
Y
7
HH JJJ
795-YL
Y HH
CCC
LLL
LLL RR
KKK
RR TT
TT
200-BK
200-BK-4
326-PU
306-GN
BK
AAA
310-PU
311-WH
A476-PU (13) ENGINE OIL PRESSURE SENDER 116-9937
6
BK
2 4 6
7
9
5
8 1 3
2 1
10
101-RD-4
200-BK 200-BK
C491-PU
608-GN
A476-PU E458-YL
124-RD 113-RD
105-RD 200-BK 310-PU
441-OR
441-OR
E458-YL
608-GN
A476-PU
L67 L67
L67
6 5 L 6 5 L
L56
L55 L55
L55 L55
L54 L54
L54 L54
L63
L16
L38
200-BK
A429-YL
795-YL
306-GN
1
326-PU
310-PU
200-BK A429-YL
(8) 24 TO 12 VOLT CONVERTER 119-1733
PP
200-BK
102-BU
101-RD
C
O
N
N
14
(32) 12V POWER PORT 117-2311
403-GN
L65
108-BU 200-BK
L65
DOME LAMP 8C-9678
3
21 BK RD WH
(B) SERVICE METER 3E-9359
200-BK 101-RD + - J J
556-WH
101-RD-10
(B) HEADLAMP BREAKER 3T-2662 15A
135-BU
(B) FUSE BLOCK 9G-0747
200-BK
135-BU
403-GN
200-BK
L23
L22
6354
+12V MEMORY
J
J
A
A
J
AA
A429-YL
K
E459-WH
+24V IN 12
+ BATTERY GROUND
403-GN
609-YL 608-GN 165-RD
130-RD
3K8782 FUSE (10A)
8M8948 FUSE (15A)
J
101-RD
SIG
L53
101-RD-4
101-RD-10
403-GN
GROUND (RADIO)
101-RD-10
12
3
21
+12V RADIO
21
4
5
12
24153
21
2 1 3 8 5 6 4 7
C491-PU 200-BK
308-YL
(16) PARK BRAKE PRESS SW 112-2404
(16) PARK BRAKE SOLENOID 7T-9074
GN GN
BK-18
200-BK
BK-18
200-BK
200-BK
321-BR
(7) ART SENDER 3E-5383
A429-YL 200-BK
A507-YL 200-BK RD BK
200-BK 603-PK
200-BK 504-YL 119-PK 503-BR 505-BU 603-PK
A504-GN A507-YL
BLOWER 9X-0343
604-OR
556-WH
614-PU
321-BR 604-OR
504-YL 119-PK 503-BR 505-BU
GND
PARK B+ GN GY BR OR 4 2
31
HI
LO
MOTOR
T
BK
(E) REAR DEFROSTER 9X-9657
MOTOR
L67
L54
L55
L51
L38
L7
L36
L36
L41
L41
L41
L41
200-BK
L20
L20
A
12
(E) RESISTOR 7T-4003
BEACON 9X-9556
BULB 9X-7849
12
(D) REAR WIPER 9X-3392
4
200-BK
200-BK
200-BK
200-BK
556-WH
200-BK 200-BK
H
L29
L29 L29
522-WH
F743-YL 308-YL
H
H
VV VV
A
A E
H
H
H
A
A
614-PU
200-BK
614-PU
200-BK
X
(E) BLOWER 9X-9363
515-GY 200-BK
521-YL 515-GY 516-GN 517-BU
(C) BLOWER SW 6P-3236
(E) RESISTOR 9G-1950
BASE 7G-9730
PANEL LAMP 8D-1429
WH/RD-14 BK-14 MOTOR
PK GY BU WH RD BK BR PU
(8) TRANSMISSION ACTION LAMP RELAY 106-9188
308-YL
308-YL
F743-YL
A
3452
1
200-BK 614-PU
HEATER GP 8C-9787
X
L42
E460-BR
U
614-PU
(20) FRONT FRAME (20) REAR
FRAME
7 6 5 4 3 2 1
J
J
J
J
J
J J
J
J
J
J
J
J
J
J
J
J
JJ
J J
J
J
JJJJ
J
JJ
619-GN
200-BK
200-BK
609-YL
614-PU
614-PU
200-BK
200-BK
614-PU
614-PU 200-BK
200-BK
200-BK
165-RD 3 2
L65
L16
L65 L12 L16
609-YL
614-PU
2
5
1
34
6
200-BK 614-PU
308-YL
614-PU
310-PU
135-BU
A429-YL
614-PU 200-BK
6
43
609-YL
1
5
2
614-PU (B) HEADLAMP/ TAIL SW 3E-9317
439-YL
200-BK
609-YL
2
1
614-PU
102-BU
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU
2 3
200-BK 614-PU
556-WH
L12
L12
L65
L65
L65
322-GY 21
130-RD 105-RD
124-RD 113-RD 165-RD 608-GN 116-RD 149-RD 103-RD
103-RD
103-RD
103-RD
STOP LAMPS KEY START SW
HEATER GAUGES DIFF LOCK
HORN
REAR FLOODS
556-WH
BLADE FLOODS
614-PU 619-GN
10A
619-GN
441-OR
C491-PU
611-PU
A476-PU
308-YL
611-PU
(B) HEADLAMP DIMMER SW 103-5678
614-PU
(B) FLOOD LAMP SW 9X-9632 NOTE G
200-BK
614-PU
10A 15A 10A 10A 10A 10A 10A 10A
(B) HORN SW 116-2145
200-BK 200-BK
200-BK
(B) DIFFERENTIAL UNLOCK SW 123-5862
E975-PU
614-PU
614-PU
614-PU
614-PU
200-BK 200-BK
J J
J
2 3
(B) TAIL LAMP SW 3E9319
614-PU
614-PU
L25
L25
L24
L22
L24 L23
L6
L3
J
A
E458-YL
E458-YL
J NN
E458-YL
308-YL
J
BLADE FLOOD LAMP SW 123-5849 NOTE F 3 2
B
200-BK
F743-YL
614-PU
614-PU
614-PU
TAIL LAMPS
7 6 5 4 3 2 1
7
L71
L71
SHIFT CONSOLE
200-BK
101-RD-4
321-BR 604-OR
614-PU
E459-WH 326-PU 795-YL 306-GN
E460-BR
135-BU
200-BK
439-YL
308-YL
M998-OR
326-PU
307-OR
308-YL
307-OR
321-BR
202-BK
9G-9813
308-YL
326-PU
307-OR
F775-BU
165-RD
RD BK
ST ON OFF
B
306-GN
795-YL
SC
R
(C) CENTERSHIFT PIN SW 9X-9634
200-BK
U
U
U
UU
U
U
614-PU
165-RD
614-PU
U U
F
G460-GN
308-YL
(14) INCHING PEDAL PRESSURE SW (TRANSMISSION) 111-7088
BK BK
F
202-BK F843-YL
F843-YL
NNN NNN
202-BK 126-PK
G460-GN
614-PU
200-BK
21
L46
L46 L46
308-YL G460-GN 202-BK
PANEL LAMP (SHIFT LEVER) 7N-5876 NOTE B
OR-18 BK-18 GROUND
M917-PK AND M918-GN ARE TWISTED PAIR
V+
SIGNAL
3
12 308-YL E459-WH
2
E975-PU
F775-BU (C) KEY START SW 9G-7641
YL-18
L20
L63
L38
L7
L36
L7
L7
L36
L36 L36
L38
L26
BK-18
(26) TRANSMISSION OIL TEMP SENS 3E-8700
L26
L26
WH-18
308-YL
L43
L43 L43
L43
L42
L42
L44
V F
L63
L63
M918-GN M917-PK
202-BK
12
V
F N
N
N
N
N
308-YL 308-YL
N
BU ALARM
6
EMS OUT
SOLENOID 5 SOLENOID 7
276-BK
SOLENOID 6 SOLENOID 8 SOL RTN
A/M LAMP
202-BK
F
308-YL
202-BK
202-BK
G
12
308-YL
755-OR
D
M917-PK
E
307-OR
892-BR 893-GN E937-PU
29 TOS + INP
AB
307-OR
L6
SERVICE TOOL CONNECTOR 9W-1951
308-YL
F
308-YL
308-YL
308-YL
308-YL 308-YL
U
U
A
308-YL
754-BU
STEERING CONSOLE
G
E975-PU E459-WH
E938-OR
202-BK
E939-WH
N
E940-BU
498-WH
8
E975-PU
E941-YL
306-GN
E942-GN
321-BR
E943-BR
795-YL
921-WH
E944-GY
101-RD-10
E945-PU
40
54
L71 439-YL
5
14
3
4
8
7 1
3 2
6
2
5
257934681
200-BK
6 7 L 6 7 L 200-BK
6 7 L 6 7 L
200-BK-8
L19
L16 L12
1 2 L 1 2 L
L21 L21
L62
L19
L21 L21
L62
L62 L62
L62
L16
L16
L12
E975-PU
A506-OR
A503-PK
200-BK
200-BK 200-BK
200-BK
200-BK 200-BK 200-BK
200-BK
- +
200-BK
- +
9
9
- +
(8) REAR WASHER 7T-8891 (8) FRONT UPPER WASHER 7T-8891
321-BR
A
BK-18 BK-18 21
308-YL 308-YL
21
308-YL
(1) ALARM BACKUP 123-6449
CCC
921-WH 321-BR BK BK
6 498-WH
507-WH 506-PU 578-BU
(8) FRONT LOWER WASHER 7T-8891
507-WH 200-BK
(21) FRONT FRAME
200-BK
200-BK-6 202-BK
200-BK-8
108-BU
200-BK
200-BK 200-BK
M
498-WH
DIFF UNLOCK LAMP 7N-5876 NOTE B
611-PU
HI BEAM INDICATOR 7N-5876 NOTE B
MM
200-BK
200-BK
200-BK
200-BK 200-BK
4
(24) CAB GROUND
611-PU 619-GN 114-RD 322-GY
(E) BLOWER
9X-0343
FRONT DEFROSTER 9X-9657
A506-OR 200-BK
MOTOR
MOTOR
501-GN 118-GY 500-BR 502-OR
(E) RESISTOR 7T-4003
RD BK
609-YL
200-BK GND
PARK B+ GN GY BR OR 4 2
31
HI
LO
MOTOR
T
BK
MOTOR 12
MOTOR
200-BK-6
A506-OR
K
614-PU 614-PU 614-PU
200-BK
200-BK
200-BK 200-BK 200-BK
200-BK 200-BK
M
M
A
A
LAMP 8M-6176
VOLTMETER
COOLANT TEMP
A429-YL
M M
308-YL
M
(A) GAUGE CLUSTER 127-8314
WH RD OR PU GN GY PK YL BK
(12 V) (24 V)
(12 V) (24 V)
IGN
15
SEND
GRD
IGN
SEND
37
GRD
IGN
SEND
GRD
L4
L4
M
M
ARTICULATION
A A
A A
A A
K
K
K
K A ZZ
28
10
ZZ
200-BK
308-YL
E458-YL
E458-YL
614-PU
A476-PU 200-BK
439-YL
308-YL
U
129-BU
CIGAR LIGHTER
24V CIGAR LIGHTER 9W-0335
200-BK
F473-YL
F473-YL
U 10A GGGG
101-RD
614-PU
1 2 3 4
200-BK
INSTRUMENT PANEL
ENGINE OIL PRESSURE
19
M M
200-BK
20
7812
TRANS ACTION LAMP 7N-5876 NOTE B
200-BK
M
AIR PRESSURE LAMP 7N-5876 NOTE B
M
17
200-BK
PARKING BRAKE LAMP 7N-5876 NOTE B
3
C491-PU
308-YL
C491-PU
18
22
23
24
25
26 27 14 21 30 31 32 33 34 35 36 13 38 39 16
752-YL
751-GN
921-WH
M918-GN
TRANS TEMP
G460-GN
202-BKM917-PK
921-WH
903-GY
902-BR
901-WH
E946-OR E947-WH E948-BU E949-YL
G460-GN
277-BK
900-PU
306-GN
F843-YL
C
202-BK
1
M998-OR
F843-YL
614-PU
A
306-GN
M998-OR
A476-PU
F
795-YL
614-PU
795-YL
DIA CODE 2
J2
306-GN
DIA CODE 0
F
441-OR
N
306-GN
J1
M998-OR
M918-GN
200-BK
202-BK
A429-YL 441-OR
20
DIA CODE 1
+BATTERY
36
39
202-BK
439-YL
200-BK
38
37
40
35
34
614-PU
200-BK
614-PU
200-BK
33
C'SHIFT PIN INDICATOR LAMP 7N-5876 NOTE B
32
F
31
30
29
28
GRD
(E) TRANSMISSION CONTROL 132-2148 (MANUAL ONLY)
G
R/S SYSTEM AIR PRESS GAUGE 1W-3306
LAMP 7N-5876 NOTE B
L/S SYSTEM AIR PRESS GAUGE 1W-3306
LAMP 7N-5876 NOTE B
M M
M
SEND
M
COLD TEMP LAMP 7N-5876 NOTE B
200-BK
M M
E975-PU
IGN
85764213
48
7 2
2
3 6
202-BK
H
27
26
1 25
24
23
22 21
18
17
6357
4 5
26419378105
16
E949-YL
E948-BU 2
1 2 1 9 5 3
E947-WH
4 6 8
E946-OR
E945-PU
7 10
L71 L71
L71
K
K
L
FFF
FFF
611-PU
FFF
FFF
FFF
FFF
L
L
L
L L
E944-GY
L
L
L
L L
L
E942-GN
L
L L L
L
E941-YL
L
E940-BU
E939-WH
L
L
L
L
L
578-BU
L
L
L
L
200-BK
L
L
E938-OR
202-BK
E937-PU
556-WH
L
L
L
L
NEUTRAL
577-PU
576-PK
PARK
REVERSE
575-YL
506-PU
505-BU
504-YL
119-PK
(C) REAR DEFROST SW 9X-9638
(C) FRONT DEFROST SW 9X-9638
152-BU 152-BU
152-BU
200-BK
MUR440 E
119-PK 119-PK
H
L
B B
P W
L
W P
B
503-BR
B
L
W
H
P
B
(17) ARC SUPPRESSOR 106-8704
507-WH
119-PK
119-PK
118-GY
506-PU 578-BU 507-WH 575-YL 577-PU 576-PK 152-BU
101-RD-10
614-PU
L
L
200-BK 614-PU
144-GN 603-PK 3
118-GY
118-GY
118-GY
A
200-BK
L76 L76
584-YL
584-YL
4K-5122 HOLDER AS. 3K-8782 FUSE 614-PU
200-BK
L19 L62
L5
L5
L20
L20
L21
FORWARD
76
L18
L18
L18
L18
5
200-BK
L7 L7
L7 L7
921-WH
921-WH
10 98
L7
L7
2
200-BK
921-WH
200-BK
(C) FRONT
LOWER
WIPER SW
3T-6655
200-BK
118-GY
152-BU
119-PK
76
141-PK
151-GN
108-BU
1 498-WH
144-GN
A503-PK
A506-OR
584-YL
2
151-GN
5
200-BK 200-BK 200-BK
1
584-YL
34
A504-GN
6
A507-YL
200-BK
604-OR
101-RD-10
507-WH
E943-BR
GND
SEVENTH
SIXTH
FIFTH
FOURTH
THIRD
SECOND
EIGHTH
GROUND
PARK
FIRST
B+
200-BK
141-PK
614-PU
101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
200-BK A507-YL A504-GN 603-PK 119-PK 505-BU 503-BR 504-YL
(C) FRONT
UPPER WIPER SW
3T-6655
(C) BEACON SW 9X-9639
101-RD
152-BU
200-BK
(9) FRONT LOWER WIPER 9X-3392
576-PK 152-BU 575-YL 577-PU
108-BU
C
O
N
N
31
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU
GN GY BR OR 4 2
31
HI
LO
MOTOR
T
BK
UPPER WIPER/WASHER
LOWER WIPER/WASHER
REAR WIPER/WASHER
FRONT DEFROSTER
REAR DEFROSTER
DOME LAMP
BEACON
10A
10A
10A
10A
10A
135-BU
10A
10A
B 6
L
H
43
(C) TRANSMISSION
DIRECTION
AND SPEED SW. 8C-5337
24
119-PK
200-BK
23
502-OR
614-PU 200-BK
1
5
101-RD
101-RD
101-RD
101-RD
22
101-RD
101-RD
(C) FUSES (10A)
L
501-GN
(D) FRONT UPPER WIPER 9X-3392
500-BR
2
200-BK
200-BK
L10 L10
L14
L14
L13
212019
L13
L11
L11
L9
L9
L8
L8
A
A
K
L
1817
L
K K
A
K
L H
200-BK
506-PU 578-BU
161512
202-BK
3456
575-YL 577-PU 576-PK
101-RD
152-BU
(C) REAR WIPER SW 3T-6655
78910
200-BK
CAB SWITCH AND FUSE PANEL
200-BK200-BK
200-BK
200-BK
619-GN
619-GN
611-PU
611-PU
P
P
L1
11
200-BK
12
921-WH
9
1314
OPERATOR STATION
CIRCUIT GROUPING DESIGNATION
609-YL
609-YL
609-YL
L2
L#
127-0574
M917-PK AND M918-GN ARE TWISTED PAIR
127-0574
P
P
127-0574
127-0574
127-0574
127-0574
CC A
P
A
A
(16) FORWARD HORN 7T0969 NOTE E
114-RD 322-GY
619-GN
611-PU
FFFF
VXY FFFF AA CC JJJ HH
NOTE CHG
ATCH WIRE, CABLE & COMPONENT
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
LOC
WIRE AS.
HARNESS AS.
PART NO. IDENT
BLUE GREEN BU GN
RD WH OR YL PK BK
BLADE, SPADE, RING, OR SCREW TERMINAL
INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT
ELECTRICAL CONNECTION TO MACHINE STRUCTURE
J
12
611-PU 619-GN 200-BK
CONNECTOR
200-BK
307-OR
SYMBOL DESCRIPTION
BROWN PURPLE GRAY
202-BK
BLACK
COLOR
202-BK
308-YL
308-YL
RED NEUT
15
14
13
12
11
ABBREV
893-GN
PINK
202-BK
F
277-BK
YELLOW
FFFF
202-BK
892-BR
308-YL
202-BK
INCH PEDAL 11
321-BR
202-BK 202-BK
FFFF
10
202-BK
TOS - INP
202-BK
202-BK
M998-OR
308-YL
751-GN 752-YL 754-BU 755-OR
900-PU
901-WH 902-BR
307-OR
8
903-GY 921-WH
E975-PU
5
4
3
1
2
7
PARK REVERSE
E949-YL E948-BU
307-OR 306-GN 306-GN
921-WH
FORWARD EIGHTH SEVENTH SIXTH FIFTH FOURTH
276-BK
GROUND
SOL 2 OUTPUT
THIRD SECOND
F
278-BK
278-BK
FIRST RED NEUTR CAT LINK +
NEUTRAL
+BATTERY
SW 1 INPUT
BAT +
SW 2 INPUT SOL 1 OUTPUT E949-YL E948-BU
307-OR 202-BK
F
(10) NEUTRAL START CONTROL
117-9364
GROUND
SOL RTN
M917-PK AND M918-GN ARE TWISTED PAIR
9
19
TRANS LAMP
SOLENOID 4 SOLENOID 3 SOLENOID 2 SOLENOID 1
VHP SOL
+BATTERY
ORANGE WHITE RED
BR PU
6
CAT LINK -
GY
609-YL 200-BK
GROUND KEY START SW.
921-WH921-WH
921-WH
E949-YL E948-BU E947-WH
E946-OR E945-PU E944-GY E943-BR E942-GN E941-YL E940-BU E939-WH E938-OR E937-PU
893-GN 892-BR
G
G F
921-WH
E975-PU
202-BK
795-YL
307-OR
308-YL
12
LMNPFFF U
101-RD
202-BK
AAAA CCC E FG HJK
12345
LEVEL
NN GGGG LL
619-GN 200-BK
200-BK 611-PU
LO BEAM HEADLAMP 9X-7169
HI BEAM HEADLAMP 9X-7170
BLADE FLOOD LAMP 9X-6775
1 2
3412
21
200-BK
L71
200-BK
P
P
(16) BRAKE AIR SW 112-2404
L46
L46
202-BK
BK-18
(16) BRAKE AIR SW 112-2404
BK-18
439-YL
A
3
BK-18
2
L5
L1 L1
4
N
1 WH-18
308-YL
BK-18
A
L3
L2
202-BK
P
202-BK
P
202-BK
A
A
A
A
CC A
GN GN
WH-18
NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
NOTE D: THE FOLLOWING WIRES MUST BE TWISTED AT LEAST 1 TURN / 25 MILLIMETERS 710-GN & 202-BK: 892-BR & 893-GN
611-PU
619-GN
NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD LAMPS USE SWITCH 9X-9632
NOTE F: WITH FRONT FLOOD LAMPS ONLY USE SWITCH 123-5849
202-BK
(16) CENTERSHIFT SOLENOID 8T-8808
KKK RR LLL TT UU VV MMM
271 154 230 121 141 106 205 206
180 160 270 100 183 171
120 220 203 201 202 170 182 140 181
ATCH
ATCH ATCH ATCH ATCH
ATCH
ATCH ATCH
ATCH
ATCH
143
210 211 212 213 214 204
02 (TRANS SPEED SENDER) 00 (HEATER GP) 00 (FUEL TANK) 02 (FORWARD HORN) 00 (HEADLAMP BREAKER) 02 (BLADE FLOOD LAMP) 01 (REAR FLOOD LAMP) 03 (REAR FLOOD LMP-FUEL TNK)
00 (SW PANEL) 01 (GAUGE CONSOLE) 02 (TRANSMISSION) 00 (HEADLIGHTS-BAR) 01 (CAB FUSE PANEL) 01 (XSMN CONSOLE-SWITCHES)
01 (PLATFORM) 00 (ENGINE) 00 (RADIATOR GRILL) 00 (R FRAME) 00 (R FRAME-TRANS) 00 (XSMN CONSOLE) 02 (CAB-REAR) 01 (STEERING CONSOLE) 00 (CAB-FRONT)
00 (HORN SWITCH) 00 (FUSE TO CIGAR LIGHTER) 07 (START MTR TO ENGINE)
00 (POS BAT TO START MTR) 00 (NEG BAT/DISCONNECT SW) 00 (DISCONNECT SW TO GND) 00 (NEG BAT TO POS BAT) 03 (START MTR TO FRAME GND) 00 (GND-R FRAME TO F FRAME) 02 (GND-F FRAME TO CAB)
104-8588 124-1429 144-0382 142-8470 115-9446 101-8190 101-8192 101-8193
142-0732 142-7533 137-1120 127-1036 127-1030 143-3580
141-5445 143-2440 144-0373 144-0383 145-5999 142-5835 101-8161 142-0776 142-0731
116-2145 139-0071 9F-4337 07
116-9981 145-8713 5C-6793 139-0250 061-7661 7G-1060 5 0 1 2 4 3 2 - S 1
12 F775-BU 200-BK
CABLE AS.
GN GN
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
THIS IS THE SCHEMATIC FOR THE 12H,140H,
AND 160H STANDARD SERIES MOTOR GRADER
(145-5121 CHG 01)
UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
AND XMSN SHIFTER IN NEUTRAL
6R 5R 4R 3R
322-GY 12
A (16) FORWARD HORN SOLENOID 7T-9074 NOTE E
2R 1R 8F 7F 6F 5F 4F 3F 2F 1F NPARK
(16) STOP
LAMP SW
2M-9346
E458-YL E458-YL
WH-18
(19) CENTERSHIFT INDICATOR SW 3E-9367
604-OR
E458-YL 200-BK
E458-YL 200-BK
TRANSMISSION SHIFT LEVER LOGIC TABLE:
NOTE B: TERMINAL 3T-3157 SPRING 3T-3159 SOCKET 3T-3158 CONTACT 6D4161 BOOT 3T-3278
TO GND
NOTE C:
24V OUTPUTS
NEU SOL RET 8 W/ AWD 7 6 SOLENOIDS D HP GEAR 5 BU 4 3 ST 2
609-YL 200-BK
OPERATOR STATION
1
WH-18
12
619-GN 200-BK
611-PU 200-BK
LO BEAM HEADLAMP 9X-7169
127-0574
HI BEAM HEADLAMP 9X-7170
BLADE FLOOD LAMP 9X-6775
(C) ACTION ALARM
(B) START AID SW 123-6375
E460-BR
E460-BR
E460-BR
114-RD
149-RD
116-RD
113-RD
113-RD
124-RD
124-RD
124-RD
130-RD
130-RD
105-RD
105-RD
114-RD
200-BK
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 7
CONN 6
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 15
CONN 16
CONN 19
CONN 18
CONN17
A
U
CONN 20 CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 32
CONN 36
CONN 35
CONN 34
CONN 33
CONN 37
1 2 3 4 5 6 7 8 9 0 1 1 1 2 1 3 1 4 1 5 1
1 2 3 4 5 6 7 8 9 0 1 1 1 2 1 3 1 4 1 5 1
F
E
D
C
B
A
F
E
D
C
B
A
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
SCHEMATIC PART NUMBER: 145-5121, CHANGE: 01, VERSION: -
THIS SCHEMATIC IS FOR THE 12H, 140H AND 160H MOTOR GRADER STANDARD
VERSION ELECTRICAL SYSTEM
MEDIA NUMBER: SENR9149-03
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
E
E
D
D
C
C B
B
A
A
32
32
31
31
30
30
29
29
28
28
27
27
26
26 25
25 24
24
23
23 22
22
21
21
20
20
19
19
18
18
17
17
16
16 15
15
14
14
13
13
12
12 11
11
10
10
9
9
8
8
7
7
5
5
4
4
3
3
2
2
1
1
VIEW ALL CALLOUTS