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RENR9024-06

December 2011
Component Identifiers (CID)
Module Identifier (MID)
Electronic Transmission/Chassis Control System
(MID No. 027)

Schematic
Location

Machine
Location

Camera - Rear Vision

B-12

16

Solenoid - Auxiliary Valve 5 Solenoid A

D-6

31

Coil - MSS Exciter

C-11

Solenoid - Auxiliary Valve 5 Solenoid B

D-6

31

Failure Description

Data valid but above normal operational range.

Machine
Location

0041

8V DC Sensor Power Supply

0070

Parking Brake Switch

Data valid but below normal operational range.

Control - Product Link 300

I-9

28

Solenoid - Auxiliary Valve 6 Solenoid A

C-6

32

Fuel Level Sensor

Data erratic, intermittent, or incorrect.

Control - Implement 3

I-13

Solenoid - Auxiliary Valve 6 Solenoid B

C-6

32

Backup Alarm Relay

Voltage above normal or shorted high.

Ground - Cab 1

H-14

Solenoid - Blade Left Lower

F-4

32

0168

Electrical System Voltage

Voltage below normal or shorted low.

Ground - Front Frame 1

F-8

14

Solenoid - Blade Left Raise

F-4

32

0177

Transmission Oil Temperature Sensor

Current below normal or open circuit.

Horn - Air

I-2

36

Solenoid - Blade Pitch Backward

G-4

31

0247

SAE J1939 Data Link

Current above normal or grounded circuit.

Horn - Forward (High)

G-3

35

Solenoid - Blade Pitch Forward

G-4

31

0248

Cat Data Link

Mechanical system not responding properly.

Key Reader - MSS

C-11

Solenoid - Blade Right Lower

F-4

32

0262

5 Volt Sensor DC Power Supply

Abnormal frequency, pulse width, or period.

LED - MSS Status

C-11

Solenoid - Blade Right Raise

F-4

32

0368

Transmission Auto / Manual Switch

Abnormal update.

Mirror - LH Heated

F-9

30

Solenoid - Blade Side Shift Left

G-4

0420

Secondary Steering Relay

10

Abnormal rate of change.

Mirror - RH Heated

E-9

29

Solenoid - Blade Side Shift Right

0444

Starter Motor Relay

11

Failure mode not identifiable.

Module - Steering Control Valve

H-3

32

0573

Inching Pedal Position Sensor

12

Bad device or component.

Monitor - Rear Vision

B-10

15

0585

Transmission Output Speed Sensor 1

13

Out of calibration.

Motor - Air Cleaner

D-9

0096
0144

0588

Connector Location - Volume 1


Schematic
Location

Machine
Location

CONN 1

B-15

CONN 2

D-15

31

CONN 3

D-15

H-4

31

CONN 4

F-15

Solenoid - Centershift Pin Puller

I-4

38

CONN 5

D-8 , G-15

14

Solenoid - Circle Left

H-4

31

CONN 6

I-15

19

Solenoid - Circle Right

H-4

31

CONN 7

C-12

E-2

90

Solenoid - Circle Side Shift Left

G-4

31

CONN 8

E-12

18

Solenoid - Circle Side Shift Right

G-4

31

CONN 9

F-12

Monitoring System Display

14

Parameter failures.

Motor - Autolube Pump

Parameter failures.

Motor - LH Side Wiper

B-13

Connector Number

0590

Engine ECM

15

0596

Implement ECM

16

Parameter not available.

Motor - RH Side Wiper

A-13

17

Solenoid - L Blade Down Force Cont

D-3

93

CONN 10

G-11

20

0615

Machine Articulation Angle Position

17

Module not responding.

Radio - Gen 2

I-10

28

Solenoid - L Blade Down Force Op

D-3

93

CONN 11

D-9

21

0621

Downshift Switch

18

Sensor supply fault.

Resistor - Steer Valve Pull-Up

G-3

32

Solenoid - LH Blade Cushion

G-3

37

CONN 12

D-9

21

0622

Upshift Switch

19

Condition not met.

Sensor - Autolube Pressure

H-3

91

Solenoid - R Blade Down Force Cont

D-3

94

CONN 13

E-9

22

0623

Directional Switch

20

Parameter failures.

Sensor - Left Steer Cylinder Position

G-2

34

Solenoid - R Blade Down Force Op

D-3

94

CONN 14

E-9

21

Sensor - Right Steer Cylinder Position

F-2

33

Solenoid - RH Blade Cushion

G-3

37

CONN 15

E-9

22

Solenoid - Articulate Left

F-4

32

Solenoid - Secondary Steering Left

E-4

32

CONN 16

E-9

23

0627

Park Brake Pressure Switch

0669

Transmission Input Speed Sensor

0673

Transmission Output Speed Sensor 3

0674

Transmission Intermediate Speed Sensor 1

0675

Transmission Intermediate Speed Sensor 2

0681

Parking Brake Solenoid Valve

0967

Machine Application

1326

Location Code

1401

Transmission Clutch Solenoid 1

1402

Transmission Clutch Solenoid 2

1403

Transmission Clutch Solenoid 3

1404

Transmission Clutch Solenoid 4

1405

Transmission Clutch Solenoid 5

1406

Transmission Clutch Solenoid 6

1407

The FMI is a diagnostic code that indicates what type of failure has occurred.

Transmission Clutch Solenoid 7

Wire Description
Wire
Number

Wire Color

101

RD

103

RD

Wire
Number

Wire Color

Battery +24V

J769

YL

Right Side Auto/Manual SW (NC)

LH Position Lamps Fuse

J771

BU

Left Side Auto/Manual SW (NC)

Description
Power Circuits

Description

Control Circuits (Continued)

1408

Transmission Clutch Solenoid 8

104

RD

RH Position Lamps Fuse

K722

YL

RT Inc/Dec SW (Dec)

1471

Steering Control Position Sensor 1

105

RD

Key Switch Fuse

K723

PU

RT Inc/Dec SW (Inc)

1472

Steering Control Position Sensor 2

106

WH

Cab Work Lamps

K737

BR

Engine Brake Cylinders 1 to 4

Solenoid - Articulate Right

E-4

32

Solenoid - Secondary Steering Right

E-4

32

CONN 17

E-9

23

Solenoid - Autolube

E-2

90

Solenoid - Wheel Lean Left

H-4

31

CONN 18

E-9

25

Solenoid - Auxiliary Valve 1 Solenoid A

H-4

31

Solenoid - Wheel Lean Right

H-4

31

CONN 19

F-9

26

Solenoid - Auxiliary Valve 1 Solenoid B

I-4

31

Switch - Beacon

C-13

CONN 20

F-9

24

Solenoid - Auxiliary Valve 2 Solenoid A

E-4

32

Switch - Cab Flood Lamp

D-13

CONN 21

F-9

24
22

Solenoid - Auxiliary Valve 2 Solenoid B

E-4

32

Switch - Center Shift Pin Puller

I-4

38

CONN 22

F-9

Solenoid - Auxiliary Valve 3 Solenoid A

C-6

31

Switch - Dimmer

D-13

CONN 23

F-9

27

Solenoid - Auxiliary Valve 3 Solenoid B

C-6

31

Switch - Floodlamps

D-13

CONN 24

G-8

14

Solenoid - Auxiliary Valve 4 Solenoid A

C-6

32

Switch - Snow Wing Flood

C-13

14

Solenoid - Auxiliary Valve 4 Solenoid B

C-6

32

Machine locations are repeated for components located close together.

39

F = Located on right hand cab column.

CONN 30

F-3

40
42

RD

Dome Lamps

K738

GN

Engine Brake Cylinders 5 & 6

RD

Alternator Breaker

K739

BU

Engine Brake Cylinder Common

112

PU

Main Power Relay Output

K748

OR

Secondary Steer Motor Relay

114

RD

Warning Horn (Forward)

K749

WH

Blade Right Lever Pos Sensor

Part No.

115

RD

Load Breaker

K750

PU

Blade Left Lever Pos Sensor

152-8346

Resistor, Sender and Solenoid Specifications - Volume 1


Component Description
Solenoid:

Center Shift Pin Puller

Resistance (Ohms)
32.6 1.6

1961

Service Brake Accumulator Pressure

116

BR

Beacon

K758

BU

Articulation Lever Pos Sensor

240-7193

Resistor:

Steer Valve Pull -Up

500 25

2113

Operator Present Switch

117

RD

Main Breaker

K788

GY

Articulation Right Solenoid

254-3414

Solenoid:

Secondary Steer Left & Right

2.2 0.2

2175

Secondary Steer Left Solenoid

118

GY

LH Door Wipers

K789

YL

Articulation Left Solenoid

2176

Secondary Steer Right Solenoid

119

PK

RH Door Wipers

L730

OR

+5V Supply (XMSN Cont)

120

YL

Front / Rear Wipers

L731

BR

5V Return (XMSN Cont)

2199

Secondary Steering Request Signal Line From Implement ECM

2200

Left Steering Cylinder Position Sensor

121

YL

Back Alarm To Lamp

M719

GN

Blade Sideshift Left Pos Sensor

2201

Right Steering Cylinder Position Sensor

122

BU

Side Wiper

M720

BU

Circle Sideshift Left Solenoid

2252

Machine Articulation Angle Sensor 2

123

WH

Rear Work Lights

M722

OR

Circle Sideshift Right Solenoid

2304

Differential Lock Relay

Fuel Pressure SW Return

Engine Control System


(MID No. 036)
CID

Component

124

GN

HVAC

N707

PU

125

RD

Back Light

N787

BU

Hydraulic Filter Bypass Switch Pilot Supply

126

RD

Transmission Control Fuse

N788

PK

Not Used

127

RD

Monitoring

R732

BR

Hydraulic Oil Inlet Temp Sensor

128

PK

Autolube

R736

PK

Park Brake Press SW (NO)

0001

Cylinder Injector #1

0002

Cylinder Injector #2

129

RD

Cigar Lighter

R746

PK

Intake Manifold Press Sensor

Cylinder Injector #3

130

GN

Waves

R747

GY

Atmospheric Pressure Sensor

0003
0004

Cylinder Injector #4

132

RD

Condenser Fan #1

T725

WH

Fuel Pressure SW

0005

Cylinder Injector #5

134

RD

Air Cleaner

U700

WH

Circle Rt Sol

0006

Cylinder Injector #6

135

RD

Condenser Fan #2

U701

GN

Circle Lt Sol

8 Volt DC Supply

140

BU

Fast Speed Blower Breaker

U702

GY

Aux Valve 1 Sol B

0041
0091

Throttle Position Sensor

141

PK

Defrost Fan

U703

YL

Aux Valve 1 Sol A

0094

Fuel Delivery Pressure Sensor

142

BU

Flasher

U704

PK

Aux Valve 2 Sol B

0100

Engine Oil Pressure Sensor

143

BR

Blade Work Lights

U705

PU

Aux Valve 2 Sol A

Engine Coolant Temperature Sensor

144

GN

Seat

U706

BR

Aux Lever 1 Pos Sensor

GY

Blade Work Light #2

U707

BU

Aux Lever 2 Pos Sensor

RD

Engine Control Fuse

U708

OR

Aux Lever 3 Pos Sensor

0110
0168

Electrical System Voltage

146

0172

Intake Manifold Air Temperature Sensor

150

0174

Fuel Temperature Sensor

152

RD

AccuGrade Fuse

U709

WH

Aux Lever 4 Pos Sensor

Engine Speed Sensor

155

RD

AWD Control (Not used 14M)

U710

GN

Aux Lever 5 Pos Sensor

0190
0253

Personality Module

156

YL

Sensor Power

U711

GY

Aux Lever 6 Pos Sensor

0261

Engine Timing

160

PU

Heated Mirrors

U712

YL

Aux Lever 7 Pos Sensor

0262

5 Volt Sensor DC Power Supply

165

YL

Differential Lock

U713

PK

Aux Valve 3 Sol B

0267

Remote Shutdown

169

PK

Center Shift / Blade Cushion

U714

PU

Aux Valve 3 Sol A

0268

Programmed Parameter

170

RD

Product Link

U715

BR

Aux Valve 4 Sol B

0269

Sensor Power Supply

171

RD

Implement Control #1

U716

BU

Aux Valve 4 Sol A

0274

Atmospheric Pressure Sensor

172

RD

Implement Control #2

U717

OR

Aux Valve 5 Sol B

0291

Engine Cooling Fan

176

RD

Communication Radio Converter

U718

WH

Aux Valve 5 Sol A

Transmission Control

179

RD

Entertainment Radio Converter

U719

GN

Aux Valve 6 Sol B

0296
0297

All Wheel Drive Control

180

RD

Implement Control Main

U720

GY

Aux Valve 6 Sol A

0342

Secondary Engine Speed Sensor

199

RD

Steering Valve

U723

PU

Fuel Level Sender

Ground Circuits

U724

WH

XMSN Filter Bypass SW

0549

Throttle Lock Switch

0588

Monitoring System Display

200

BK

Main Chassis

U725

GN

Auto Shift SW (NC)

Implement Control

210

BK

Ent Radio Converter Output (24/12 Volt)

U726

GY

Auto Shift SW (NO)

0596
0791

Compression Brake Low/High Solenoid

229

BK

Engine Control Gnd

U727

WH

Inching Pedal (NO)

0792

Compression Brake Medium/High Solenoid

A201

BK

Not Used

U728

PK

Serv Brake Accum Charge Press Sensor

1551

Cooling Fan Calibrate

A202

BK

Trans & Chassis Control

U734

GN

Park Brake SW (Off)

1589

Turbocharger Inlet Air Pressure Sensor

A210

BK

Not Used

U735

GY

Park Brake SW(On)

1627

Fuel Pump Relay

A250

BK

Cab Gnd

U736

YL

Steering Valve Signal

1639

Machine Security System Module

A274

BK

AccuGrade Gnd

U739

BR

Steering Lever Pos 1

1785

Intake Manifold pressure Sensor

A295

BK

Implement Control Ground

U740

BU

Steering Lever Pos 2

Ether Injection Control Solenoid

A296

BK

Implement 1 Control Ground

U741

OR

Steering Lever Pos 3

2770

Throttle Lock Resume/Decel Switch

A297

BK

Implement 2 Control Ground

U742

WH

Steer Valve Error Signal

2771

Throttle Lock Set/Accel Switch

U743

GY

Wheel Lean Input Pos Sensor

2417

Electronic Implement Control (MID No. 082)


Electronic Implement Control 2 (Mid No. 147)
CID

Component

Basic Machine Circuits


304

WH

Cranking Motor

U744

OR

Auto Neutral Art Sw (NO)

306

GN

Starter Motor Relay Output

U745

PK

Auto Neutral Art Sw (NC)

307

OR

Key Switch Start

U747

OR

Wheel Lean Sol Left

308

YL

Main Power Relay Coil

U748

GY

Wheel Lean Sol Right

0041

8 VDC Sensor Power Supply

320

OR

Horn Relay Coil To Switch

U749

BR

Blade Sideshift Sol Right

0168

Electrical System Voltage

321

BR

Backup Alarm

U750

PK

Blade Sideshift Sol Left

0247

SAE J1939 Data Link

322

GY

Warning Horn (Forward)

U751

WH

Blade Pitch Sol Fwd

0248

Cat Data Link

365

YL

Fuel Priming Pump Relay

U752

PU

Blade Pitch Sol Reverse

0262

5 Volt Sensor DC Power Supply

U753

BR

Sec Steer Request Sig

403

GN

Alternator (r) Term.

U760

PK

Optional Float Ind 1

439

YL

Center Shift Pin Pulled Indicator

U761

PU

Optional Float Ind 4

C491

PU

Park Brake Pressure SW (NC)

U762

GN

Optional Float Ind 6

F421

YL

Fuel Supply Temp

U763

BU

Circle Drive Lever Pos Sensor

Not Used

U764

GY

Blade Pitch Input Pos Sensor

Action Alarm

U765

WH

Circle Sideshift IP Pos Sensor

Accessory Circuits

U766

BR

Op Seat Sw (NO)

Monitoring Circuits

0296

Transmission / Chassis ECM

0358

Implement Pilot Pressure Supply Solenoid

0490

Hydraulic Lockout Switch

0588

Monitoring System Display

G434

BU

H414

YL

0590

Engine Electronic Control Module

0597

Main Hydraulic Pump Discharge Pressure

0600

Hydraulic Oil Temperature Sensor

500

BR

Wiper - Front (Park)

U767

BU

Op Seat Sw (NC)

0615

Machine Articulation Angle Position Sensor

501

GN

Wiper - Front (Low)

U768

BU

Art Angle Pos Sensor 2

0967

Machine Application

502

OR

Wiper - Front (Hi)

U769

OR

Aux Valve 7 Sol B

1326

Location Code

503

BR

Wiper - Rear (Park)

U770

WH

Aux Valve 7 Sol A

504

YL

Wiper - Rear (Low)

X725

GY

Steering Signal To Controller

1471

Steering Control Position Sensor 1

505

BU

Wiper - Rear (Hi)

X754

GN

Sec Steer Left Solenoid

1472

Steering Control Position Sensor 2

506

PU

Washer - Front

X755

WH

Sec Steer Right Solenoid

1473

Steering Control Position Sensor 3

507

WH

Washer - Rear

Y787

YL

PHS Can (+) (Not Used)

1482

10 Volt Sensor DC Power Supply

508

PU

Radio Speaker - Left

Y788

GN

PHS Can (-) (Not Used)

1558

Electrical Implement Control 2

509

WH

Radio Speaker - Left (Common)

801

PK

Autolube Solenoid & Pump Motor

2113

Operator Present Switch

511

BR

Radio Speaker - Right

843

WH

Not Used

512

GN

Radio Speaker - Right (Common)

844

GN

Not Used

515

GY

Blower Motor (Hi)

849

YL

Not Used

516

GN

Blower Motor (Medium)

850

PU

Not Used

2143

Electronic Implement Control 3

2146

Articulation Lever Position Sensor

2147

Automatic Neutral Articulation Switch

517

BU

Blower Motor (Low)

892

BR

Cat Data Link (-)

2150

Blade Left Lift Lever Position Sensor

518

OR

+24V Flasher Input

893

GN

Cat Data Link (+)

2151

Blade Right Lift Lever Position Sensor

519

PK

Thermostat To Refrigerant Press. SW

A847

YL

Left Blade Down Force Pro Valve

2152

Wheel Lean Control Position Sensor

520

WH

Opr A/C SW To Thermostat

A849

OR

Right Blade Down Force Pro Valve

Blade Pitch Control Position Sensor

521

YL

A/C SW To Refrigerant SW

A893

OR

Fuel Prime SW To Fuel Prime Pump

522

WH

A/C Clutch To Thermostat SW

F843

YL

Inching Pedal Pos Sensor

523

BR

Wiper - Left (Park)

F846

PU

MSS Status LED

524

BU

Wiper - Left (Low)

G826

WH

Fuel Press Sensor (+5V)


Fuel Press Sensor (Gnd)

2153
2154
2155

Blade Sideshift Lever Position Sensor


Circle Drive Lever Position Sensor

2156

Circle Sideshift Control Position Sensor

525

GY

Wiper - Left (Hi)

G827

GN

2160

Blade Left Raise Solenoid Valve

526

YL

Wiper - Right (Park)

G828

WH

+5V Supply 1 (Eng Cont)

2161

Blade Right Raise Solenoid Valve

527

GN

Wiper - Right (Low)

G829

GN

5V Return (Eng Cont)

2162

Blade Left Lower Solenoid Valve

528

PK

Wiper - Right (Hi)

G833

PK

Temp Sensor Return

WH

Washer Left

G856

WH

TDC Service Probe (+)

OR

Washer Right

G857

YL

TDC Service Probe (-)

2163

Blade Right Lower Solenoid Valve

529

2165

Blade Sideshift Left Solenoid Valve

530

2166

Blade Sideshift Right Solenoid Valve

2167

Circle Left Solenoid Valve

2168

Circle Right Solenoid Valve

2169

Circle Sideshift Left Solenoid Valve

567

WH

A/C SW To Condenser Fan Relays

H862

2170

Circle Sideshift Right Solenoid Valve

570

BU

Blade Cushion Sol

H863

2171

Articulation Left Solenoid Valve

581

GY

Left Rear Turn Flasher

2172

Articulation Right Solenoid Valve

582

PK

Right Rear Turn Flasher

2173

Wheel Lean Left Solenoid Valve

538

BR

Dash Flasher Indicator Output

H803

BU

Proportional Driver Return (9-12) (Imp Cont1)

539

BU

Turn Signal Indicator Right

H807

YL

Load Return 1 (Imp Cont)

CONN 86

I-3

89

CONN 87

I-3

43

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

8.7 0.4

Volume 1 of 3: Cab and Chassis

At room temperature unless otherwise noted.

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

30
T

18
26

24 89
27

16

93

91

34

43

35

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

15

28

22 A

14

32

38

90
94

41

31

42

33
92

36

20

23

17

25

44

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

37
39

19

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

40

21
29

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

AG-C3
130-6795
Socket

L-C12
3E-5179

AG-C4
111-7898

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

Harness identification code:


This example indicates wire
135 in harness "AG".

200-L32 BK-14
Circuit Identification
Number

Ground
Connection

Event Code

Condition

E096

Fuel Pressure Is High

Shutdown (Ground Level)

E360

Oil Pressure Is Low

J844

GY

+8 Volt Supply (Eng Cont)

E361

Coolant Temperature Is High

Dc/Dc Converter Power Output

K831

GY

LH Down Force Enable Solenoid

Condenser Fan Relay To Motors

K832

OR

RH Down Force Enable Solenoid

Transmission Oil Temp Sensor


Injector 1 & 2 High Side

2202

Steering Valve Control Module

A557

WH

Precleaner Blower +B

T859

WH

Injector 3 & 4 High Side

2203

Steering Valve Control Module Spool Position Sensor

A572

PK

Comm Converter 12V Output

T860

OR

Injector 5 & 6 High Side

2204

Auxiliary Lever 1 Position Sensor

X800

OR

+8V Sensor Return (XMSN Cont)

900

PU

XMSN Shift Sol 4

A504

GN

Rear Defroster Fan (Low)

L854

YL

AccuGrade Can (+)

A507

YL

Rear Defroster Fan (Hi)

L855

GN

AccuGrade Can (-)

A513

PK

Dc/Dc Converter Memory Output

C532

GN

Autolube Pressure Sensor Signal

C542

GN

Heated Mirror Power

R800

OR

Auxiliary Lever 2 Position Sensor

2206

Auxiliary Lever 3 Position Sensor

2207

Auxiliary Lever 4 Position Sensor

C568

WH

Blower Motor (Max)

903

GY

XMSN Shift Sol 8

2208

Auxiliary Lever 5 Position Sensor

E529

YL

Power Air Cleaner Relay Coil

921

WH

XMSN Sol Return

E554

PK

A/C Cont To A/C Comp Clutch

C546

WH

Blower Fast Speed Relay

901

WH

XMSN Shift Sol 6

C558

BU

Condenser Fan 2 Relay Out

902

BR

XMSN Shift Sol 7

603

PK

19
25

28

26
20

27

21

24
22 23

15

+8V Sensor Power (Imp Cont)

2205

922

BR

XMSN Sol Return

Lighting Circuits

925

YL

XMSN Sol Shift 1

Rotary Beacon

994

GY

Engine Oil Pressure Sensor

Wire Color

Event Codes
Engine Control

Not Used

BU

29

E362

Engine Overspeeds

E363

Fuel Temperature Is High

E390

Fuel Filter Is Restricted

E441

Idle Speed Is High

E539

Intake Manifold Air Temperature Is High

30

Transmission / Chassis Control

Event Code

32

16

0284

41
18

93

14

17

94
31

91
E

43

36

42

0329

Transmission Filter Plugged

0490

Parking Brake ON

0627

Parking Brake Abuse

0795

Machine Speed Excessive For Machine Articulation Angle

0877

High Transmission Oil Temperature

38
39

Implement Control

44
40

89

Condition
Low Brake Pressure

Event Code

90

92

35

0192

Condition
Steering System Malfunction

604

OR

Stop Lamp

995

BU

Engine Coolant Temperature

605

YL

Turn Lamp - Left

997

OR

Analog Sensor Power (+ 5V)(Imp Cont)

0256

Steering Output Detected In The Wrong Direction

5V Return (Imp Cont)

0257

Steering Output Detected With No Command

606

GY

Turn Lamp - Right

998

BR

607

PK

Blade Floods #2

A975

BU

Differential Lock Relay

609

YL

Snow Wing Lamps

C967

BU

Intake Manifold Air Temp

2216

Auxiliary Valve 3 - Port A Solenoid

610

OR

Head Lamp Relay Out

C978

BR

Set Throttle SW (NC)

2217

Auxiliary Valve 4 - Port B Solenoid

611

PU

Head Lamp Hi

C979

OR

Resume Throttle SW (NO)

614

PU

Backlight Relay Input

C981

GN

Compression Brake

617

BR

Tail/Position Lamp - Left

C991

PK

Fuel Pressure Sensor

618

YL

Tail/Position Lamp - Right

E900

WH

XMNS Output Spd (-)

619

GN

Head Lamp Lo

E901

GN

XMNS Output Spd (+)

626

BU

Backlight Relay Out

E902

PU

XMNS Intermediate Spd (-)

Fuse
(5 Amps)

Component
Part Number

GN

GN

9X-1123

Plug

H864

592

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Exhaust Temperature Is High

593

Circuit Breaker
Symbol

Flow
Symbol

E265

YL

Auxiliary Valve 5 - Port A Solenoid

35

Proportional Driver Return (9-12) (Imp Cont)

GY

2220

39

I-3

Proportional Driver Return (5-8) (Imp Cont)

T858

Auxiliary Valve 4 - Port A Solenoid

I-3

BU

R818

Auxiliary Valve 5 - Port B Solenoid

CONN 84
CONN 85

GY

Heated Mirror Power

2218

44

Inlet Air Is Restricted

Temp Potentiometer Pos 2

2219

I-3

E194

YL

Auxiliary Valve 3 - Port B Solenoid

CONN 83

E172

BR

2215

B-11

Load Return 1 (Imp Cont2)

A514

Auxiliary Valve 2- Port A Solenoid

41

CONN 82

Proportional Driver Return (1-4) (Imp Cont)

A524

2214

G-2 , H-2

PU

Right Steering Cylinder Position Sensor

Auxiliary Valve 2 - Port B Solenoid

41

CONN 36

WH

2201

2213

35

G-2 , H-2

H808

Left Steering Cylinder Position Sensor

Auxiliary Valve 1 - Port A Solenoid

G-3

CONN 35

H861

2200

2212

CONN 34

Turn Signal Indicator Left

Blade Pitch Backward Solenoid Valve

Auxiliary Valve 1 - Port B Solenoid

35

Differential Lock

2182

2211

F-3

WH

Blade Pitch Forward Solenoid Valve

Auxiliary Lever 6 Position Sensor

CONN 33

WH

2181

Auxiliary Lever 7 Position Sensor

Solenoid:

F-3
G-8

540

Wheel Lean Right Solenoid Valve

2209

278-1799

Auxiliary Valve 1 thru 6


Articulate LT / RT
Blade Left Raise / Lower
Blade Right Raise / Lower
Blade Pitch Forward / Backward
Blade Sideshift LT / RT
Circle Left / Right
Circle Side Shift LT / RT
Left & Right Blade Down Force Control
Left & Right Down Force Op
Wheel Lean LT / RT

CONN 31
CONN 32

B9H1-750

556

2174

2210

35

F-3

108

Ignition Key Reader

92

F-3

109

1960

F-3

CONN 28

Steering Control Position Sensor 3

Solenoid Return 1

93

CONN 27
CONN 29

10 Volt Sensor DC Power Supply

1674

D-5

A = Located below or inside of dash.

1473

Inching Pedal Switch

H-8

E = Located inside rear covered compartment.

1482
1484

CONN 25
CONN 26

16M Motor Grader


Electrical System

34
33

0258

No Steering Detected With Command Given

0263

Low Main Pump Pressure

0455

Hydraulic Pilot Supply Filter Plugged

0560

Secondary Steer Pump No Response

0562

Steering Lever Has Not Been Aligned To Wheel Steering


Angle

0598

Steering Limited Due To Cold Hydraulic Oil

0599

Gear Too High For Steering With Cold Oil

0795

Machine Speed Excessive For Articulation Angle

2221

Auxiliary Valve 6 - Port B Solenoid

2222

Auxiliary Valve 6 - Port A Solenoid

645

PK

Headlamp Relay Coil

E903

YL

XMNS Intermediate Spd (+)

2223

Auxiliary Valve 7 - Port B Solenoid

646

OR

Rear Flood Relay Coil

E904

BR

XMNS Intermediate Spd (-)

0796

Machine Articulation Angle Limited Due To Machine Speed

2224

Auxiliary Valve 7 - Port A Solenoid

647

GN

Blade Flood Relay Coil

E905

BU

XMNS Intermediate Spd (+)

0861

Clock Manual Alignment Required

2252

Machine Articulation Angle Sensor 2

660

PU

Ind Lamp - Auto Shift 1st Gear

E906

OR

XMNS Trans Output Spd (-)

0878

High Hydraulic Oil Temperature

2650

Steering Valve Control Module Power Supply

668

BU

Backlight Relay Out

E907

GY

XMNS Trans Output Spd (+)

2085

Invalid Articulation Response Detected

680

GN

Cab Floodlights Relay Out

E908

BR

XMNS Trans Input Spd (-)


XMNS Trans Input Spd (+)

The CID is a diagnostic code that indicates which circuit is faulty.

683

PU

Rear Flood Relay Out

E909

WH

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

684

OR

Cab Flood Relay Input

E929

GY

Articulation Angle Pos Sensor

685

BR

Blade Floods

E963

BK

Engine Speed Sensor (-)

695

OR

Left Turn Lamp Relay Coil

E964

WH

Engine Speed Sensor (+)

696

GN

Right Turn Lamp Relay Coil

E965

BU

Sec Engine Speed Sensor (-)

A608

GY

Dimmer Relay Coil

E966

YL

Sec Engine Speed Sensor (+)

E974

GN

Inching Pedal SW (NC)

Control Circuits
709

OR

+10V Supply (Imp Cont)

F916

GN

Backup Alarm Relay

727

GN

Sec Steer Test SW

G946

OR

Throttle Set SW (NO)

751

GN

XMSN Shift Sol 3

G953

BU

Impl Pilot Supply Solenoid

752

YL

XMSN Shift Sol 2

G965

PU

Load Return 2 (Imp Cont)

754

BU

XMSN Shift Sol 1

K900

YL

J1939 Data Link +

755

OR

XMSN Shift Sol 5

K927

BU

PWM Driver Return (5-8) (Imp Cont1)

799

WH

+10V Supply (XMSN Cont)

K952

BR

PWM Driver Return (1-4) (Imp Cont1)

Machine Harness Connector And Component Locations


Related Electrical Service Manuals
Title

Form Number

Alternator:

235-7133

SENR4130

Electric Starting Motor:

207-1556

SENR3581

Engine Control:

RENR9344

Implement Control:

RENR9013

Transmission / Chassis Control:

RENR9004

Wire Gauge

(Dimensions: 48 inches x 35 inches)

FMI No.

Component

Schematic
Location

Component

36 Page,

Component

Failure Mode Identifiers (FMI)

RENR9024-06 VOL 1 of 3

CID

Component Location - Volume 1 (Cab / Chassis)

(Dimensions: 48 inches x 35 inches)

14

13

CK-C4
1907613

CONN 6
P-C68
VOLUME 2
LOC G-14

CK-C1
1471445
308-CK1 YL-18

308-CK1 YL-18
893-CK2 GN-18
892-CK4 BR-18

1
2
3
4
5
6
7
8
9
10
11
12

172-CK27
H807-CK39
Y787-CK31
Y788-CK30
K900-CK23
K990-CK35
U769-CK37
U770-CK38

RD-14
YL-18
YL-18
GN-18
YL-18
GN-18
OR-18
WH-18

893-CK2 GN-18

172-CK10 RD-14
172-CK11 RD-14

172-CK27 RD-14
172-CK32 RD-14

A297-CK3 BK-14
172-CK8 RD-14
172-CK13 RD-14
172-CK12 RD-14
308-CK1 YL-18
892-CK4 BR-18
893-CK2 GN-18

892-CK4 BR-18
A297-CK5 BK-14

A297-CK3 BK-14
A297-CK6 BK-16

A297-CK28 BK-14
A297-CK33 BK-14

36 Page,

RENR9024-06 VOL 1 of 3

15

A297-CK6 BK-16
A297-CK26
A297-CK19

A297-CK7 BK-16

BK-14
BK-14

A297-CK34 BK-14
172-CK8 RD-14
A297-CK9 BK-16

A297-CK5 BK-14
A297-CK7 BK-16
A297-CK29 BK-14
A297-CK20 BK-14
A297-CK9 BK-16
A297-CK28 BK-14
E789-CK16 PU-18
E790-CK36 PK-18
H807-CK39
U713-CK14
U714-CK15
U715-CK17
U716-CK18
U717-CK21
U718-CK22
U719-CK24
U720-CK25
U769-CK37
U770-CK38

172-CK10 RD-14
172-CK11 RD-14

CAB GROUND 1
GND
E789-CK16
E790-CK36
K900-CK23
K990-CK35
U713-CK14
U714-CK15
U715-CK17
U716-CK18
U717-CK21
U718-CK22
U719-CK24
U720-CK25
Y787-CK31
Y788-CK30

YL-18
PK-18
PU-18
BR-18
BU-18
OR-18
WH-18
GN-18
GY-18
OR-18
WH-18

PU-18
PK-18
YL-18
GN-18
PK-18
PU-18
BR-18
BU-18
OR-18
WH-18
GN-18
GY-18
YL-18
GN-18

172-CK12
172-CK13
U713-CK14
U714-CK15
E789-CK16
U715-CK17
U716-CK18

A297-CK19
A297-CK20
U717-CK21
U718-CK22
E790-CK36
U719-CK24
U720-CK25

RD-14
RD-14
PK-18
PU-18
PU-18
BR-18
BU-18

BK-14
BK-14
OR-18
WH-18
PK-18
GN-18
GY-18

A297-CK26 BK-14

CK-C3
1642336
1
U718-CK22
2
U717-CK21
3
U714-CK15
4
U713-CK14
5
U715-CK17
6
U716-CK18
7
U719-CK24
8
U720-CK25
9
E790-CK36
10
E789-CK16

CONN 5
CL-C1
VOLUME 1
LOC D-8
CHASSIS SCHEMATIC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

H807-CK39 YL-18
U769-CK37 OR-18
U770-CK38 WH-18

WH-18
OR-18
PU-18
PK-18
BR-18
BU-18
GN-18
GY-18
PK-18
PU-18

H807-CK39 YL-18
U769-CK37 OR-18
U770-CK38 WH-18

11
12

CONN 4

CK-C6
3E3376

AUX VALVE #7 SOLENOIDS


FOR EXTERNAL APPLICATIONS

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CK-C5
1552272
U770-CK38 WH-18
U769-CK37 OR-18
H807-CK39 YL-18

Y787-CK31 YL-18
Y788-CK30 GN-18
K900-CK23 YL-18
K990-CK35 GN-18

12

11

10

IMPLEMENT CONTROLLER 3
262-1408
J1
KEY SWITCH - RUN

WA-C2
1552252

CAT DATA LINK (+)


- UNSWITCHED BATTERY

CAT DATA LINK (-)

170-WA1 RD-18

170-WA2 RD-18
A295-WA15 BK-18
308-WA11 YL-18
403-WA13 GN-18
N957-WA19

PK-18

N960-WA18
N979-WA17
N970-WA20
N973-WA21

OR-18
GN-18
YL-18
BR-18

170-WA2 RD-18
170-WA3 RD-18

308-WA8 YL-18

ECM LOCATION 0 (GND)


ECM LOCATION 1 (OPEN)
ECM LOCATION 2 (GND)

BATT +
BATT KEYSWITCH RUN
R-TERM
RS-232 TXD
RS-232
RS-232
RS-232
RS-232

893-WA4 GN-18
892-WA5 BR-18

RXD
GND
DTR
DCD

N957-WA19

N957-WA19
N960-WA18
N970-WA20
N973-WA21
N979-WA17

403-WA14 GN-18
403-WA13 GN-18

A295-WA9 BK-18

A295-WA16
A295-WA15

BK-18
BK-18

PK-18
OR-18
YL-18
BR-18
GN-18

N960-WA18
N970-WA20

N973-WA21
N979-WA17

+ UNSWITCHED BATTERY
+ UNSWITCHED BATTERY
AUX VALVE #3 SOL B
AUX VALVE #3 SOL A
PWM DR RETURN 1-4
AUX VALVE #4 SOL B
AUX VALVE #4 SOL A
NO CONNECTION
PWM DR RETURN 11-12
PWM DR RETURN 9-12
- UNSWITCHED BATTERY
- UNSWITCHED BATTERY
AUX VALVE #5 SOL B
AUX VALVE #5 SOL A
PWM DR RETURN 5-8
AUX VALVE #6 SOL B
AUX VALVE #6 SOL A

170-WA3 RD-18
308-WA12 YL-18
403-WA14 GN-18
A295-WA16 BK-18
N957-WA19 PK-18
N960-WA18 OR-18
N970-WA20 YL-18
N973-WA21 BR-18
N979-WA17 GN-18
892-WA5
893-WA4
K900-WA6
K990-WA7

BR-18
GN-18
YL-18
GN-18

K900-WA6 YL-18
170-WA3 RD-18
403-WA14 GN-18

- UNSWITCHED BATTERY

LOAD RETURN #01

LOAD RETURN #2

CONN 10
J-C22
1552252
170-J11
A295-J24
308-J27
403-J28
893-J29
892-J30
K900-J32
K990-J31

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
YL-18
GN-18

J-C23
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

WA-C1
3E5179

A295-WA16
170-WA1
A295-WA9
308-WA8
403-WA10
893-WA4
892-WA5
K900-WA6
K990-WA7

1
2
3
4
5
6
7
8
9
10
11
12

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
YL-18
GN-18

200-J3 BK-14
200-J6 BK-18
200-J34 BK-14
200-J1 BK-14
200-J38 BK-18

200-J26 BK-14
J-C24
1552252

CONN 9
TO P HARNESS
P-C124
VOLUME 2
LOC A-14

1
2
3
4
5
6
7
8
9
10
11
12

617-J17
618-J25
603-J13
C542-J16

BR-14
YL-14
PK-18
GN-18

200-J12 BK-18

680-J22
200-J26
609-J40
200-J12
A557-J44
200-J46

GN-14
BK-14
YL-18
BK-18
WH-18
BK-14

609-J40 YL-18

603-J13 PK-18

J-C25
1552264

CONN 8
TO P HARNESS
P-C126
VOLUME 2
LOC A-14

609-J18 YL-18
609-J39 YL-18

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
GN-18
YL-18

680-J22 GN-14

GN-14
GN-14
GN-14
GN-14
GN-14
GN-14

CONN 21

J-C13
1552269

CONN 3

TO P-HARNESS
VOLUME 2(P-C58)
LOC D-3

CONN 2
TO P-HARNESS
VOLUME 2(P-C130)
LOC D-3

1
2
3
4
5
6

680-J37 GN-14
200-J35 BK-14

1
2
3
4
5
6
7
8
9
10
11
12

GY-18
BU-18
PU-18
YL-18
PK-18
OR-18

AE-C4
2234778
646-AE58 OR-18
200-AE6 BK-18
647-AE56 GN-18
614-AE11 PU-18
125-AE16 RD-18
614-AE57 PU-18
125-AE17 RD-18
668-AE8 BU-18
668-AE61 BU-18
125-AE18 RD-18

RD-18
RD-18
RD-18
RD-18
RD-18
RD-18

200-AE7 BK-18
200-AE20 BK-18
200-AE6 BK-18

200-AE48 BK-18

RS232 PORT1-DCD
RS232 PORT1-GND

CONN 25
TO CAB SCHEMATIC
VOLUME 2 (P-C50)
LOC I-2

CAN LOW

CAN SHIELD

CAN HIGH
BATT+
R-TERM

J-C11
1552269
680-J23 GN-14
200-J4 BK-14

J-C12
3E3364
1
2

J-C10
3E3364
1
2

TO CAB SCHEMATIC
VOLUME 2 (P-C151)
LOC G-2

LH FRONT WORK LAMP2


234-4326

1
2

RH REAR WORK LAMP


234-4325

RH FRONT WORK LAMP1


290-5749
J-C8
3E3364

J-C7
1552269

680-J19 GN-14
200-J3 BK-14

RH FRONT WORK LAMP2


234-4326

1
2

J-C15
1552269

C542-J15 GN-18
200-J6 BK-18

J-C16
3E3364
1
2

J-C5
1552269

607-U28

609-AE5 YL-18
609-AE15 YL-18

106-AE45 WH-18
614-AE57
614-AE11
614-AE46
614-AE41

614-AE21 PU-18

PU-18
PU-18
PU-18
PU-18

668-AE10 BU-18

668-AE4 BU-18
668-AE8 BU-18
668-AE61 BU-18

668-AE60 BU-18

668-AE35 BU-18
668-AE12 BU-18
668-AE13 BU-18

684-AE43 OR-18

684-AE14 OR-18
684-AE19 OR-18

AE-C8
2234778

A608-AE2 GY-18
668-AE35 BU-18

AE-C6
2234778
116-AE23 BR-18
609-AE5 YL-18
125-AE40
614-AE41
125-AE42
200-AE20
668-AE13
609-AE15

B POST LIGHTS

RD-18
PU-18
RD-18
BK-18
BU-18
YL-18

1
2

169-U76 PK - 18
439-U77 YL - 18
F775-U78 BU - 18
A847-U122 YL-18
A849-U123 OR-18
322-U102 GY - 18

570-U33 BU-18
570-U27 BU-18

605-U124 YL-18
606-U127 GY-18
607-U105
607-U114
607-U88
607-U89

607-U28 PK-14
H765-U85

611-U128
617-U125
618-U130
619-U129

PU-14
BR-14
YL-14
GN-14
685-U90
685-U108
685-U109
685-U107

GY - 18

685-U81 BR-14
U742-U94

WH - 18

801-U117
C532-U41

PK-14
GN-18

925-U68 YL-18
925-U69 YL-18

BR-18
OR-18

A202-U25
A847-U122
A849-U123
C532-U41
F775-U78
H764-U82
H765-U85
H803-U121
H807-U51
H808-U118

799-U4 WH - 18
A202-U25 BK - 18
X754-U31 GN - 18
X755-U32 WH - 18
925-U38 YL - 18
H764-U82 GY - 18

BK-18
YL-18
OR-18
GN-18
BU-18
GY-18
WH-18
BU-18
YL-18
WH-18

H861-U40 PU-18

U-C68
1552264

H862-U37 GY-18
605-U124 YL-18
617-U125 BR-14
606-U127 GY-18
611-U128 PU-14
619-U129 GN-14
618-U130 YL-14
685-U81 BR-14
200-U131 BK-14

1
2
3
4
5
6
7
8

H863-U39 BU-18

H861-U65
H861-U64
H861-U66
H861-U67

PU-18
PU-18
PU-18
PU-18

H862-U62
H862-U63
H862-U60
H862-U61

GY-18
GY-18
GY-18
GY-18

H863-U73
H863-U72
H863-U75
H863-U74

BU-18
BU-18
BU-18
BU-18

K788-U22 GY-18
K789-U21 YL-18
K831-U119 GY-18
K832-U120 OR-18

K952-U36 BR-18

K927-U55
K927-U53
K927-U52
K927-U54

BU-18
BU-18
BU-18
BU-18

K952-U56
K952-U59
K952-U57
K952-U58

BR-18
BR-18
BR-18
BR-18

LH REAR WORK LAMP HID


289-3820

RH REAR WORK LAMP HID


289-3820

TO P HARNESS
P-C80
VOLUME 2
LOC B-5

BEACON SW
237-9736
OFF
ON

T901-CT8 YL-18
T902-CT9 PK-18
T901-CT8 YL-18
T902-CT9 PK-18

308-CT1
200-CT2
K900-CT3
K990-CT4
T901-CT8
T902-CT9

CT-C1
1552264
YL-18
BK-18
YL-18
GN-18
YL-18
PK-18

CT-C2
1552269
308-CT5 YL-18
F846-CT7 PU-18

CT-C3
1552269
T901-CT8 YL-18
T902-CT9 PK-18

SNOW WING FLOOD SW


249-5480
OFF
ON

1
2
3
4
5
6
7
8
9
10

1
2
3
4
5
6
7
8

KEYSWITCH ON
GROUND
CAN DATA +
CAN DATA EXCITER COIL SIG
EXCITER COIL RET

1
2

RD
BK

U-C44
1552269
M722-U13 OR-18
K952-U59 BR-18

607-U88 PK-14
607-U89 PK-14
607-U105 PK-14
607-U114 PK-14
611-U128 PU-14
617-U125 BR-14
618-U130 YL-14
619-U129 GN-14
685-U90 BR-14
685-U107 BR-14

U-C43
1552269
M720-U14 BU-18
K952-U58 BR-18

685-U108 BR-14
685-U109 BR-14
799-U4 WH-18
801-U117 PK-14
A202-U25 BK-18
C532-U41 GN-18
H764-U82 GY-18
H765-U85 WH-18
H807-U51 YL-18
M906-U1 BU-18

U704-U23 PK-18
U705-U24 PU-18
U736-U2 YL-18
U742-U94 WH-18
U747-U9 OR-18
U748-U10 GY-18
U749-U11 BR-18
U750-U12 PK-18
U751-U16 WH-18
U752-U15 PU-18

K927-U52
K927-U54
R900-U20
R901-U19
R902-U18
R903-U17
U704-U23
U705-U24
X754-U31
X755-U32

J-C2
3E3364

J-C1
1552269

J-C26
1552269

J-C21
3E3364

CONN 86

FLOODS LH HEEL
153-2073
U-C3
FLOODS HID LH HEEL
3E3364
210-8423

U-C2
1552269
685-U107 BR-14
200-U98 BK-14

1
2

CONN 85

U-C20
1552269
322-U87 GY-18
200-U99 BK-18

U-C35 UH-C1
3E3364 3E3364
1
1
322-UH1 GY-18
2
2
200-UH2 BK-18

AUX VALVE 1 PORT B SOL


278-1799

U-C31
3E3364

AUX VALVE 1 PORT A SOL


278-1799

U-C54 U-C55
3E3364 1552269
1
607-U88 PK-14
2
200-U97 BK-14

U-C53 AJ-C1
3E3364 3E3364
1
1
685-AJ20 BR-14
2
2
200-AJ19 BK-14

607-U105 PK-14
200-U96 BK-14

1
2

1
2

U-C25
1552269
R900-U20 BU-18
H863-U73 BU-18

1
2

U-C27
1552269
K788-U22 GY-18
H861-U67 PU-18

X725-U30 GY-18
X725-U29 GY-18

FLOODS HID LH TANDEM


283-8144

FLOOD LH FRONT
153-2073

FLOOD HID LH FRONT


210-8425

1
2

1
2

YL-18
BR-14
GY-18
PU-14
GN-14
YL-14

U-C49
3E3382
1
2
3
4
5
6

1
2

200-U131 BK-14
U-C67
3E3370

1
2

T998-U26 BR-18
X800-U71 OR-18
C532-U41 GN-18

WHEEL LEAN RIGHT SOLENOID


278-1799

U-C34
1552273
X725-U30 GY-18
U742-U94 WH-18

1
2

BLADE SIDE SHIFT RIGHT SOL


278-1799

U736-U2 YL-18
H807-U51 YL-18
M906-U34 BU-18

1
2

U-C11
1552269
M906-U1 BU-18
X725-U29 GY-18

BLADE SIDE SHIFT LEFT SOL


278-1799

U-C69
1552267

A
B
C
STEERING VALVE
301-5360
1
2
3
4
5
6

CONN 35

AUTOLUBE PRESS SENSE


221-3405

A
B
C
CONT

+8V
GROUND
SIGNAL

OR-18
BK-18
WH-18
MOD

COMMAND SIGNAL
ERROR SIGNAL
SPOOL POSITION
GROUND
POWER

CONN 36

A-C3
3E3382
1
605-A1 YL-14
2
617-A3 BR-14
3
606-A8 GY-14
4
611-A11 PU-14
5
619-A12 GN-14
6
618-A9 YL-14

STEER VALVE PULL UP RES


240-7193
1
2

CONN 36

U-C33
3E3364

U-C32
1552269

200-A10 BK-14

BK-18
BK-18

CONN 35

1
2

200-A13 BK-14
200-A2 BK-14

605-A1 YL-14
606-A8 GY-14

605-A1
200-A2
617-A3
611-A4

A-C1
1552273
YL-14
BK-14
BR-14
PU-14

619-A12 GN-14

619-A7 GN-14
619-A5 GN-14

1
2

A-C2
1552273
606-A8 GY-14
200-A13 BK-14
618-A9 YL-14
611-A6 PU-14

1
2
3
4
5
6

BK-18
BU-18
BR-18
RD-18
GN-18

RH LAMP GP
259-9288
U-C7
1552269
570-U27 BU-18
200-U46 BK-18

LH BLADE CUSHION
253-1320

U-C10
1552269
570-U33 BU-18
200-U115 BK-18

RH BLADE CUSHION
253-1320
1
2

U-C21
1552269
322-U86 GY-18
200-U103 BK-18

GN-18
GN-18

1
2

BLADE PITCH BACKWARD SOL


278-1799

BLADE PITCH FORWARD SOL


278-1799

GN-18

LH LAMP GP
259-9287

619-A7 GN-14

1
2

BK-18
BU-18
BR-18
RD-18

611-A6 PU-14
611-A4 PU-14

617-A3 BR-14
618-A9 YL-14

200-A10 BK-14

CIRCLE SIDE SHIFT RIGHT SOL


278-1799

CIRCLE SIDE SHIFT LEFT SOL


278-1799

1
2
3
4
5
6

619-A5 GN-14
611-A11 PU-14

A-C4
3E3364

1
2

GN-18
GN-18

FWD HORN HIGH


174-7875
1
2

U-C51
CONN 34 1552272
799-U4 WH-18
A202-U25 BK-18
H764-U82 GY-18

1
2
3
4

U-C58
3E3376

R800-U83 OR-18
P967-U84 PU-18
H765-U85 WH-18

BLADE RIGHT LOWER SOL


278-1799

U-C24
1552269
R901-U19 GY-18
H863-U75 BU-18

AJ-C2
1552269
685-AJ20 BR-14
200-AJ19 BK-14

FLOODS LH TANDEM
153-2073

U-C48
1552273
605-U124
617-U125
606-U127
611-U128
619-U129
618-U130

WHEEL LEAN LEFT SOLENOID


278-1799

1
2

U-C23
1552269
R902-U18 GN-18
H863-U72 BU-18

1
2

AH-C2
1552269
685-AH4 BR-14
200-AH1 BK-14

CONN 83

U-C52
1552269

AIR HORN
146-5804

CIRCLE LEFT SOL


278-1799

U-C41
1552269
U751-U16 WH-18
H861-U64 PU-18

1
2

AH-C1
1552269
685-AH4 BR-14
200-AH1 BK-14

CIRCLE RIGHT SOL


278-1799

1
2

U-C22
1552269
R903-U17 OR-18
H863-U74 BU-18

1
2

UH-C2
1552269
322-UH1 GY-18
200-UH2 BK-18

1
2
3
4

UA-C1
3E3376
799-UA1 WH-18
A202-UA2 BK-18
H764-UA3 GY-18

UA-C2
1552272
799-UA1 WH-18
A202-UA2 BK-18
H764-UA3 GY-18

UC-C1
1552272
R800-UC1 OR-18
P967-UC2 PU-18
H765-UC3 WH-18

UC-C2
1552272
R800-UC1 OR-18
P967-UC2 PU-18
H765-UC3 WH-18

LEFT STEER CYL POS SENS


267-5257
OR-18
BK-18
WH-18

1
2
3
4

+10V
GROUND
SIGNAL

RIGHT STEER CYL POS SENS


267-5257
OR-18
BK-18
WH-18

1
2
3
4

+8V
GROUND
SIGNAL

CONN 31

FLOODS RH HEEL FLOODS HID RH HEEL


153-2073
210-8423
U-C5
3E3364

BLADE RIGHT RAISE SOL


278-1799

U-C4
1552269
685-U90 BR-14
200-U104 BK-14

BLADE LEFT LOWER SOL


278-1799

U-C50
1552269
685-U109 BR-14
200-U111 BK-14

BLADE LEFT RAISE SOL


278-1799

U-C62 U-C6
AC-C1
3E3364 1552269 1552269
1
1
607-U114 PK-14
685-AC1 BR-14
2
2
200-U45 BK-14
200-AC2 BK-14

1
2

CONN 30

FLOOD LIGHT TOE LH


U-C59 153-2073
FLOODS HID RH TOE
3E3364
210-8423

1
2

CONN 29

AC-C2
1552269
685-AC1 BR-14
200-AC2 BK-14

ARTICULATE LEFT SOL


278-1799
1
2

U-C61 AF-C1
3E3364 3E3364
1
1
685-AF1 BR-14
2
2
200-AF2 BK-14

CONN 27

U-C63
3E3364
801-U117 PK-14
200-U116 BK-14

ARTICULATE RIGHT SOL


278-1799
1
2

1
2

U-C64 EG-C1
15522691552269
1
801-EG1 PK-14
2
200-EG2 BK-14

AF-C2
1552269
685-AF1 BR-14
200-AF2 BK-14

FLOODS HID RH TANDEM


283-8144

FLOOD RH FRONT
153-2073

FLOODS HID RH FRONT


210-8425

1
2

CONN 28
U-C60
1552269
607-U89 PK-14
200-U91 BK-14

FLOODS RH TANDEM
153-2073

1
2

200-EG5 BK-14
200-EG6 BK-14
200-EG7 BK-14
200-EG2 BK-14

EG-C2
1552269
801-EG4 PK-14
200-EG6 BK-14

1
2

EG-C3
1552267
801-EG3 PK-14
200-EG5 BK-14
200-EG7 BK-14

A
B
C

MOTOR

AUTOLUBE PUMP
304-4264

801-EG1 PK-14

U-C28
1552269
U704-U23 PK-18
K927-U52 BU-18

1
2

U-C29
1552269
U705-U24 PU-18
K927-U54 BU-18

1
2

U-C12
3E3364

U-C13
3E3364

U-C39
1552269
X754-U31 GN-18
925-U69 YL-18

1
2

U-C40
1552269
X755-U32 WH-18
925-U68 YL-18

1
2

AUX VALVE 2 PORT A SOLENOID


278-1799

801-EG3 PK-14
801-EG4 PK-14

AUTOLUBE SOL
304-4277
GN-18
GN-18

AUX VALVE 2 PORT B SOLENOID


278-1799

E
SECONDARY STEER LEFT SOL
254-3414

SECONDARY STEER RIGHT SOL


254-3414

REAR SOLENOIDS
OPEN ROPS BEACON LAMP
235-3937
SNOW WING LAMP1
234-4325

HID SNOW WING LAMP


210-8423

CONN 26

SNOW WING LAMP2


234-4325

AIR CLEANER MTR


269-3284
CL-C2
1552269

MOTOR

U718-CL6 WH-18
E789-CL3 PU-18

CHG
00
00
00
02
04
02
01
01

U-C30
3E3364

1
2

U-C42
1552269
U752-U15 PU-18
H861-U65 PU-18

U-C26
1552269
K789-U21 YL-18
H861-U66 PU-18

BU-18
BU-18
BU-18
GY-18
GN-18
OR-18
PK-18
PU-18
GN-18
WH-18

J-C27
3E3364

PART#
291-2908
276-9014
276-9014
235-6175
238-8749
235-6183
238-8813
261-9391

1
2

CONN 33

M906-U1 BU-18
M906-U34 BU-18
925-U68 YL-18
925-U69 YL-18
H861-U66 PU-18
H861-U67 PU-18
H863-U72 BU-18
H863-U73 BU-18
H863-U74 BU-18
H863-U75 BU-18
K788-U22 GY-18
K789-U21 YL-18

WH-16
WH-16

FRONT SOLENOIDS

M906-U34 BU-18
P967-U84 PU-18
R800-U83 OR-18
T998-U26 BR-18
U736-U2 YL-18
U742-U94 WH-18
X725-U29 GY-18
X725-U30 GY-18
X800-U71 OR-18

RH FWD POSITION LAMP


212-3924

CAB HARNESS & CABLE CHART 16M


ATCH NOTE(S)LOC SHEET
DESCRIPTION
STD
D-6 1
ROOF GROUP
F-6 1
RH REAR WORK LAMP
F-6 1
LH REAR WORK LAMP
ATT
G-11 1
AUX WIPERS
STD
I-11 1
B POST LIGHTS
I-13 1
IMP SLAVE2 CONTROL
ATT
A-7 1
MSS
ATT
G-7 1
WORLDVIEW MAIN

CONN 5
VOLUME 1 (CK-C3)
LOC G-15

1
2
3
4
5
6
7
8
9
10
11
12

CL-C1
1552253
U718-CL6
U717-CL7
U714-CL8
U713-CL9
U715-CL10
U716-CL11
U719-CL12
U720-CL13
E790-CL14
E789-CL5

U718-CL6
U717-CL7
U714-CL8
U713-CL9

CL-C10
3E3364

WH-18
OR-18
PU-18
PK-18
BR-18
BU-18
GN-18
GY-18
PK-18
PU-18

CL-C5
1552269

A847-CY5 YL-18
A849-CY6 OR-18
GY-18
OR-18
WH-18
BU-18
YL-18
OR-18

H808-CY3 WH-18

H808-CY7 WH-18
H808-CY8 WH-18

H803-CY4 BU-18

H803-CY9 BU-18
H803-CY10 BU-18

AUX VALVE 5 PORT B SOLENOID


278-1799

CL-C12
3E3364

AUX VALVE 3 PORT A SOLENOID


278-1799

CL-C13
3E3364

AUX VALVE 3 PORT B SOLENOID


278-1799

CY-C3
1552269
K831-CY1 GY-18
H808-CY8 WH-18

1
2

CY-C4
1552269
A849-CY6 OR-18
H803-CY9 BU-18

1
2

CY-C5
1552269
A847-CY5 YL-18
H803-CY10 BU-18

1
2

R BLADEDWN FORCE OP SOL


278-1799

L BLADEDWN FORCE OP SOL


278-1799

R BLADEDWN FORCE CONT SOL


278-1799

L BLADEDWN FORCE CONT SOL


278-1799

1
2

CL-C6
1552269

E790-CL17
E790-CL16
E790-CL15
E790-CL18

E790-CL14 PK-18
U715-CL10
U716-CL11
U719-CL12
U720-CL13

MSS EXCITER COIL


206-5208

MSS

CY-C1
3E3382
K831-CY1
K832-CY2
H808-CY3
H803-CY4
A847-CY5
A849-CY6

1
2

FRONT SOLENOIDS

U715-CL10
E790-CL17

SYMBOL

1
2
3
4
5
6

CY-C2
1552269
K832-CY2 OR-18
H808-CY7 WH-18

1
2

U713-CL9 PK-18
E789-CL2 PU-18

RD

BK-18
BK-18

1
2
3
4
5
6

1
2

U714-CL8 PU-18
E789-CL4 PU-18

E789-CL5 PU-18

U-C66
3E3382

K831-CY1 GY-18
K832-CY2 OR-18
CL-C11
3E3364

CL-C4
1552269
PU-18
PU-18
PU-18
PU-18

AUX VALVE 5 PORT A SOLENOID


278-1799

K831-U119
K832-U120
H808-U118
H803-U121
A847-U122
A849-U123

U-C65
1552273
GY-18
OR-18
WH-18
BU-18
YL-18
OR-18

1
2

U717-CL7 OR-18
E789-CL1 PU-18

WH-18
OR-18
PU-18
PK-18
E789-CL2
E789-CL1
E789-CL4
E789-CL3

MSS STATUS LED


242-3282
1
2

U-C45
1552269
U750-U12 PK-18
H862-U61 GY-18

J-C4
3E3364

J-C3
1552269

1
2

ID
J
K
L
Y
AE
CK
CT
WA

MSS KEYREADER
218-0404

U-C46
1552269
U749-U11 BR-18
H862-U60 GY-18

X754-U31 GN-18
X755-U32 WH-18
X800-U71 OR-18

RH FRONT WORK LAMP2 HID


289-3820

CAB FLOOD LAMP SW


249-5480

CT-C4
3E3382
1
308-CT1 YL-18
2
200-CT2 BK-18
3
K900-CT3 YL-18
4
K990-CT4 GN-18
5
308-CT5 YL-18
6
F846-CT7 PU-18

U-C19
1552269
U748-U10 GY-18
H862-U63 GY-18

200-U111 BK-14
200-U115 BK-18
200-U116 BK-14
200-U131 BK-14
322-U86 GY-18
322-U87 GY-18
570-U27 BU-18
570-U33 BU-18
605-U124 YL-18
606-U127 GY-18

P967-U84 PU-18
R800-U83 OR-18
R900-U20 BU-18
R901-U19 GY-18
R902-U18 GN-18
R903-U17 OR-18
T998-U26 BR-18
U700-U7 WH-18
U701-U8 GN-18
U702-U5 GY-18
U703-U6 YL-18

X725-U92 GY-18

RH FRONT WORK LAMP1 HID


286-3077

CL-C3
1552269

CONN 7

200-U45 BK-14
200-U46 BK-18
200-U91 BK-14
200-U96 BK-14
200-U97 BK-14
200-U98 BK-14
200-U99 BK-18
200-U103 BK-18
200-U104 BK-14
200-U110 BK-14

M720-U14 BU-18
M722-U13 OR-18

ROOF

OFF
ON

BR-14
BR-14
BR-14
BR-14

799-U4 WH-18
801-U117 PK-14
925-U38 YL-18

T998-U26
X800-U71

PK-14
PK-14
PK-14
PK-14

WH - 18

U736-U2 YL - 18
H803-U121 BU-18

X725-U92

U-C18
1552269
U747-U9 OR-18
H862-U62 GY-18

J-C6
3E3364

1
2

J-C31
1552269
A557-J44 WH-18
200-J45 BK-18

1
2
3
4
5
6
7
8
9
10

116-AE30 BR-18
603-AE52 PK-18

125-AE55 RD-18

U-C17
1552269
U701-U8 GN-18
K952-U57 BR-18

U751-U16 WH-18
U752-U15 PU-18

WH-18
BK-18

1
2

CONN 11

1
2
3
4
5
6
7
8
9
10

125-AE9 RD-18
614-AE46 PU-18
125-AE47 RD-18
200-AE7 BK-18
668-AE12 BU-18
684-AE14 OR-18

646-AE58 OR-18
647-AE56 GN-18

322-U87 GY-18
322-U86 GY-18

FLOOD LAMPS SW
249-5488

106-AE45 WH-18
684-AE19 OR-18

FLOOD LIGHT TOE RH


FLOODS HID LH TOE
U-C57 153-2073
210-8423
3E3364

U-C56
1552269
685-U108 BR-14
200-U110 BK-14

1
2

322-U102 GY-18

570-U44 BU-18

2
3

GN-18
GN-18

1
2

BK-14
BK-18
BK-18
BK-18

1
4

CENTERSHIFT PIN PULLER SOL


1528346
1
2

U-C14
1552269
U702-U5 GY-18
K927-U55 BU-18

1
2

CONN 12

REAR/BLADE
OFF
BLADE

GY-18
YL-18
OR-18
GY-18
BR-18
PK-18

PK-14

603-AE52 PK-18

609-AE39 YL-18

CONN 84

RH HEATED MIRROR
259-4759

1
2

603-J13 PK-18
200-J7 BK-18

U702-U5
U703-U6
U747-U9
U748-U10
U749-U11
U750-U12

U-C8
1552269
F775-U78 BU-18
200-U79 BK-18

200-U112 BK-14
200-U113 BK-14

J-C29
3E3364
1
2

BU-18
BU-18
BR-18
BR-18
BR-18
BR-18
BU-18
OR-18
WH-18
GN-18

WH-16
WH-16

1
4
3
2

439-U77 YL-18
169-U76 PK-18

U-C16
1552269
U700-U7 WH-18
K952-U56 BR-18

LH FRONT WORK LAMP2 HID


289-3820

LH REAR WORK LAMP


234-4325

K927-U53
K927-U55
K952-U56
K952-U57
K952-U58
K952-U59
M720-U14
M722-U13
U700-U7
U701-U8

CTR SHIFT PIN PULLED SW


3E-3636

200-U116
200-U46
200-U79
200-U115

LH FRONT WORK LAMP1 HID


286-3077

K-C1
K-C2
3E3364
1552269
1
680-K1 GN-14
2
200-K2 BK-18

609-J18 YL-18
200-J9 BK-18

AE-C7
2234778

U-C9
1552272

200-U103 BK-18
200-U99 BK-18

M906-U48 BU-18

LH FRONT WORK LAMP1


290-5749

BK-14
BK-14
BK-14
BK-14

PK-18
BK-18
YL-18
BU-18
PU-18
PU-18
GY-18
GY-18
GY-18
GY-18

200-U47 BK-14
200-U100 BK-14

FRONT FRAME 1
GROUND

1
2

CONN 16

OFF
ON

WH-18
BK-18

BK-14
BK-14
BK-14
BK-14

169-U76
200-U79
439-U77
F775-U78
H861-U64
H861-U65
H862-U60
H862-U61
H862-U62
H862-U63

U-C15
1552269
U703-U6 YL-18
K927-U53 BU-18

BU - 18
PU - 18

200-U95 BK-14
200-U113 BK-14
200-U100 BK - 14

J-C32
3E3364

J-C28
171552269

CONN 13

DIMMER SW
249-5479

1
2
3
4
5
6
7
8
9
10

439-U77 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

KEYSWITCH RUN

L-C1
L-C2
3E3364
1552269
1
680-L1 GN-14
2
200-L2 BK-18

680-J36 GN-14
200-J34 BK-14

200-U91
200-U104
200-U45
200-U98

U-C70
1552252

CONN 24
RS232 PORT3-TXD
RS232 PORT3-RXD
RS232 PORT3-GND
BATT-

H863-U39
H861-U40

200-U96
200-U111
200-U110
200-U97

200-U95 BK-14
200-U101 BK-14

K831-U119 GY-18
K832-U120 OR-18
K927-U35 BU - 18
K952-U36 BR - 18
H862-U37 GY - 18

LH HEATED MIRROR
259-4759

1
2

609-J39 YL-18
200-J38 BK-18

125-AE18 RD-18
125-AE17 RD-18
125-AE16 RD-18
125-AE3
125-AE9
125-AE47
125-AE40
125-AE42
125-AE55

AE-C3
1552252
116-AE22 BR-18
125-AE53 RD-18
646-AE58 OR-18
647-AE56 GN-18
200-AE48 BK-18
104-AE1 RD-18

668-AE4 BU-18

RS232 PORT1-RXD
RS232 PORT1-DTR

169-U76 PK-18
200-U131 BK-14

J-C14
3E3364

J-C30
1552269

CONN 14

125-AE3 RD-18

RS232 PORT1-TXD

U702-U5 GY - 18
U703-U6 YL - 18
U700-U7 WH - 18
U701-U8 GN - 18
U747-U9 OR - 18
U748-U10 GY - 18
U749-U11 BR - 18
U750-U12 PK - 18
M722-U13 OR - 18
M720-U14 BU - 18
U752-U15 PU - 18
U751-U16 WH - 18
R903-U17 OR - 18
R902-U18 GN - 18
R901-U19 GY - 18
R900-U20 BU - 18
K789-U21 YL - 18
K788-U22 GY - 18
U704-U23 PK - 18
U705-U24 PU - 18
M906-U48 BU-18
H807-U51 YL-18
570-U44 BU - 18
R800-U83 OR - 18
P967-U84 PU - 18
H808-U118 WH-18

K927-U35 BU-18

1
2

CONN 20

CONN 19

J-C18
3E3364

618-J25 YL-14
200-J10 BK-14

104-AE1 RD-18
106-AE45 WH-18

CDL +
CDL -

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

LH FWD POSITION LAMP


212-3924

1
2

CONN 15
C542-J14 GN-18
C542-J15 GN-18

C542-J16 GN-18

J-C17
1552269

680-J21 GN-14
200-J2 BK-14

CONN
680-J20
680-J23
680-J19
680-J21
680-J37
680-J36

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

J-C20
3E3364
1
2

C542-J14 GN-18
200-J5 BK-18

J-C9
CONN 18 1552269
680-J20 GN-14
200-J1 BK-14

617-J17 BR-14
618-J25 YL-14
170-J11
A295-J24
308-J27
403-J28
893-J29
892-J30
K990-J31
K900-J32

1
2
3
4
5
6
7
8

200-J9 BK-18
200-J10 BK-14
200-J4 BK-14
200-J8 BK-18
200-J45 BK-18

J-C19
1552269

617-J17 BR-14
200-J8 BK-18

CONN 22

1
2
3
4
5
6
7
8
9
10

U-C1
9X4391

CONN 32

A557-J44 WH-18

125-AE53 RD-18
125-AE59 RD-18

PRODUCT LINK 300


239-9954

TO CAB SCHEMATIC
VOLUME 2 (P-C61)
LOC F-3

200-J2 BK-14
200-J5 BK-18
200-J7 BK-18
200-J35 BK-14

200-J46 BK-14

BK-18

308-WA12 YL-18

CONN 23

AE-C2
1552273
A608-AE2
668-AE10
614-AE21
609-AE39
603-AE52
684-AE43

BR-18
GN-18

K990-WA7 GN-18

CK-C2
1471446

116-AE23 BR-18
116-AE30 BR-18

OR-18
YL-18

170-WA3 RD-18
308-WA12 YL-18
403-WA14 GN-18
A295-WA16 BK-18

+ UNSWITCHED BATTERY
+ UNSWITCHED BATTERY

J2

116-AE22 BR-18

PK-18

308-WA12 YL-18
308-WA11 YL-18

403-WA10 GN-18

+ UNSWITCHED BATTERY
ECM LOCATION ENABLE (GND)

104-AE1 RD-18
A608-AE2 GY-18

CONN 87

GEN2 RADIO
263-9088
1
2
3
4
5
6
7
8
9
10
11
12

- UNSWITCHED BATTERY

AE-C1
2234778

WORLD VIEW MAIN (ATCH)


WA-C3
1607690

PHS CAN HIGH


PHS CAN LOW
PHS CAN SHIELD
J1939 HIGH
J1939 LOW
J1939 SHIELD

DESCRIPTION

PK-18
PK-18
PK-18
PK-18

BR-18
BU-18
GN-18
GY-18

BR-18
PK-18

BU-18
PK-18

U719-CL12
E790-CL18

GN-18
PK-18

U720-CL13
E790-CL15

GY-18
PK-18

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

AUX VALVE 4 PORT A SOLENOID


278-1799

CL-C16
3E3364

AUX VALVE 6 PORT B SOLENOID


278-1799

CL-C17
3E3364

AUX VALVE 6 PORT A SOLENOID


278-1799

1
2

CL-C9
1552269

CIRCUIT NOT CONNECTED

CL-C15
3E3364
1
2

CL-C8
1552269

CIRCUIT CONNECTED

AUX VALVE 4 PORT B SOLENOID


278-1799

C
CL-C7
1552269

U716-CL11
E790-CL16

CL-C14
3E3364
1
2

1
2

REAR SOLENOIDS

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

AUXILIARY VALVES

CONNECTOR
H#

Y-C1
1552267
122-Y1 BU-14
200-Y2 BK-16
T971-Y7 OR-14

A
B
C

1
GND

+V SPLY
GROUND
TRIGGER #1
TRIGGER #2
TRIGGER #3
NO CONN

3
4

MOTOR

REAR VIEW CAMERA

B+

LH SIDE WIPER MOTOR


260-2577

CONN 1
TO P-HARNESS
VOLUME 2(P-C56)
LOC A-3

Y-C3
3E3376
1
122-Y5 BU-14
2
T971-Y7 OR-14
3
T972-Y8 GN-14
4
200-Y6 BK-14

122-Y5 BU-14

122-Y3 BU-14
122-Y1 BU-14

200-Y6 BK-14

200-Y2 BK-16
200-Y4 BK-16

Y-C2
1552267
122-Y3 BU-14
200-Y4 BK-16
T972-Y8 GN-14

T971-Y7 OR-14
T972-Y8 GN-14

A
B
C

GND
3
4

MOTOR

5
6

SIG
GND
VDC
GND

COAX CORE
COAX SAFEGUARD
RED
WHITE

1
2

VIDEO
VIDEO
+ 12
FEED

B+

251-4160 (115 COLOR)


251-4163 ( 78 COLOR)
251-4166 (115 B/W)

CABLE AS CAM
251-8248

CONN 82

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CABLE AS RAD
251-8248
VIDEO SIG
VIDEO GND
+12 VDC
FEED GND

REAR VISION MONITOR


261-3224

ABBREV

LG
(3m)
(5m)
(11m)
(21m)

RH SIDE WIPER MOTOR


248-2628

AUX WIPERS

COLOR

CONNECTOR
H#

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
CAT DATA LINK
CAN DATA LINK

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER ELECTRICAL SYSTEM


VOLUME 1 of 3: CAB
MEDIA NUMBER: RENR9024-06
SCHEMATIC PART NUMBER: 267-3908, CHANGE: 01, VERSION: -

RS-232 DATA LINK


IMPLEMENT CONTROL CIRCUIT (1)
IMPLEMENT CONTROL CIRCUIT (2)
IMPLEMENT CONTROL CIRCUIT (3)

OTHER COLOR DESCRIPTIONS

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14

13

12

11

10

HIGHWAYS

HARNESS & CABLE CHART


CHG ATCH LOC
DESCRIPTION

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

TURN SIGNAL / WIPER WASHER CIRCUIT

15

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

DESCRIPTION
CIRCUIT CONNECTED

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

COAX CORE
COAX SAFEGUARD
RED
WHITE

CABLE
OPTIONS
261-3223
251-8248
251-4169
251-8249

SYMBOL

ATCH WIRE, CABLE, COMPONENT

CIRCUIT GROUPING DESIGNATION

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ID

PART#

A
U
AC
AF
AH
AJ
CL
CY
EG
UA
UC
UH

236-2335
260-1880
270-3420
270-3422
270-3420
270-3422
260-1882
260-1884
260-1876
278-2529
278-2530
300-7693

01
03
01
01
01
01
02
02
03
00
00
00

ATT
STD
ATT
ATT
STD
ATT
ATT
STD
STD
STD
STD
ATD

H-2
G-6
F-4
F-4
I-3
I-3
C-8
D-5
E-3
G-3
F-3
I-4

COMBINATION HEAD LAMP


FRONT FRAME
RH TANDEM FLOOD
RH FRONT FLOOD
LH TANDEM FLOOD
LH FRONT FLOOD
FRONT HYD ATTACH
BLADE DOWNFORCE SOLENOIDS
AUTOLUBE
LEFT STEER CYLINDER POSITION SENSOR
RIGHT STEER CYLINDER POSITION SENSOR
AIR HORN

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER ELECTRICAL SYSTEM


VOLUME 1 of 3: CHASSIS
MEDIA NUMBER: RENR9024-06
SCHEMATIC PART NUMBER: 267-3909, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Failure Mode Identifiers (FMI)

8V DC Sensor Power Supply

Data valid but above normal operational range.

Component

Schematic
Location

Machine
Location

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Actuator - Water Valve

A-14

10

Relay - Cab Floodlights

E-5

Voltage above normal or shorted high.

Alarm - Action

H-5

Relay - Condenser Fan

B-13

Voltage below normal or shorted low.

Breaker - Fast Speed Blower

B-10

Relay - Condenser Fan 2

B-13

Current below normal or open circuit.

Cluster - Dash

D-5

Relay - Differential Lock

B-5

I-9

Relay - Dimmer

C-5

Parking Brake Switch


Fuel Level Sensor

Current above normal or grounded circuit.

Control - Implement 1

0144

Backup Alarm Relay

Mechanical system not responding properly.

Control - Implement 2

I-10

Relay - Fast Speed

B-14

0168

Electrical System Voltage

Abnormal frequency, pulse width, or period.

Converter - Communications

F-14

Relay - Headlamp

B-5

Abnormal update.

Converter - Entertainment Radio

G-4

Resistor - AccuGrade Can

B-8

Diode - Rear Flood Interlock

F-5

Resistor - Blower

A-14

10

0177

Transmission Oil Temperature Sensor

0247

SAE J1939 Data Link

10

Abnormal rate of change.

0248

Cat Data Link

11

Failure mode not identifiable.

Fuse - Buss (Switched)

C-10

Resistor - Can 2

B-8

Fuse - Buss (Un-Switched)

D-10

Resistor - DC Can 1

D-1

5 Volt Sensor DC Power Supply

12

Bad device or component.

13

Out of calibration.

Ground - Cab 2

A-10

Resistor - DC Can 2

E-5

Parameter failures.

Ground - Cab 3

A-10

Resistor - Defrost Fan

E-14

0368

Transmission Auto / Manual Switch

0420

Secondary Steering Relay

0444

Starter Motor Relay

15

Parameter failures.

Ground - Cab 4

A-10

Sensor - Inching Pedal

C-3

0573

Inching Pedal Position Sensor

16

Parameter not available.

Ground - Cab Roof

B-15

Sensor - Left Blade Down Force

I-14

17

Module not responding.

Indicator - Auto Shift Enabled

G-5

Sensor - Right Blade Down Force

I-14

A-2

Sensor - Throttle Position

C-3

14

0585

Transmission Output Speed Sensor 1

0588

Monitoring System Display

18

Sensor supply fault.

Indicator - Auxiliary Lever 6 Float

0590

Engine ECM

19

Condition not met.

Indicator - CTR Shift Pin Pulled

G-5

Switch - A/C On

B-14

Parameter failures.

Joystick - Left Hand

I-1

Switch - Auto Shift On/Off

B-2

0596

Implement ECM

0615

Machine Articulation Angle Position

20

The FMI is a diagnostic code that indicates what type of failure has occurred.

Joystick - Mini

B-1

Switch - Blade Cushion

B-2

Joystick - Right Hand

C-1

Switch - Blade Force

I-14

0621

Downshift Switch

0622

Upshift Switch

Lamp - Dome

F-14

Switch - Brake Light

C-3

0623

Directional Switch

LED - LH Joystick Illumination

A-14

Switch - Brake Pedal

C-3

0627

Park Brake Pressure Switch

LED - RH Joystick Illumination

B-14

Switch - Center Shift Pin

E-1

0669

Transmission Input Speed Sensor

Lever - Auxiliary 6

A-2

Switch - Compression Brake

H-5

0673

Transmission Output Speed Sensor 3

Lever - Auxiliary 7

A-2

Switch - Defrost Fan

B-3

Messenger

D-1

Switch - Differential Lock Floor

C-3

0674

Transmission Intermediate Speed Sensor 1

0675

Transmission Intermediate Speed Sensor 2

Wire Description
Wire
Number

Wire Color

Description

Wire
Number

Wire Color

Power Circuits

Description

Module - Flasher

Control Circuits (Continued)

0681

Parking Brake Solenoid Valve

101

RD

Battery +24V

J769

YL

Right Side Auto/Manual SW (NC)

0967

Machine Application

103

RD

LH Position Lamps Fuse

J771

BU

Left Side Auto/Manual SW (NC)

1326

Location Code

104

RD

RH Position Lamps Fuse

K722

YL

RT Inc/Dec SW (Dec)

1401

Transmission Clutch Solenoid 1

105

RD

Key Switch Fuse

K723

PU

RT Inc/Dec SW (Inc)

1402

Transmission Clutch Solenoid 2

106

WH

Cab Work Lamps

K737

BR

Engine Brake Cylinders 1 to 4

1403

Transmission Clutch Solenoid 3

108

RD

Dome Lamps

K738

GN

Engine Brake Cylinders 5 & 6

1404

Transmission Clutch Solenoid 4

109

RD

Alternator Breaker

K739

BU

Engine Brake Cylinder Common

1405

Transmission Clutch Solenoid 5

112

PU

Main Power Relay Output

K748

OR

Secondary Steer Motor Relay

1406

Transmission Clutch Solenoid 6

114

RD

Warning Horn (Forward)

K749

WH

Blade Right Lever Pos Sensor

1407

Transmission Clutch Solenoid 7

115

RD

Load Breaker

K750

PU

Blade Left Lever Pos Sensor

1408

Transmission Clutch Solenoid 8

116

BR

Beacon

K758

BU

Articulation Lever Pos Sensor

1471

Steering Control Position Sensor 1

117

RD

Main Breaker

K788

GY

Articulation Right Solenoid

1472

Steering Control Position Sensor 2

118

GY

LH Door Wipers

K789

YL

Articulation Left Solenoid

1473

Steering Control Position Sensor 3

119

PK

RH Door Wipers

L730

OR

+5V Supply (XMSN Cont)

1482

10 Volt Sensor DC Power Supply

120

YL

Front / Rear Wipers

L731

BR

5V Return (XMSN Cont)

1484

Inching Pedal Switch

121

YL

Back Alarm To Lamp

M719

GN

Blade Sideshift Left Pos Sensor

1674

Solenoid Return 1

122

BU

Side Wiper

M720

BU

Circle Sideshift Left Solenoid

1960

Ignition Key Reader

123

WH

Rear Work Lights

M722

OR

Circle Sideshift Right Solenoid

1961

Service Brake Accumulator Pressure

124

GN

HVAC

N707

PU

Fuel Pressure SW Return

2113

Operator Present Switch

125

Secondary Steer Left Solenoid

126

RD

Back Light

RD

N787

Transmission Control Fuse

N788

BU
PK

Hydraulic Filter Bypass Switch Pilot Supply


Not Used

2176

Secondary Steer Right Solenoid

127

RD

Monitoring

R732

BR

Hydraulic Oil Inlet Temp Sensor

2199

Secondary Steering Request Signal Line From Implement ECM

128

PK

Autolube

R736

PK

Park Brake Press SW (NO)

2200

Left Steering Cylinder Position Sensor

129

RD

Cigar Lighter

R746

PK

Intake Manifold Press Sensor

2201

Right Steering Cylinder Position Sensor

130

GN

Waves

R747

GY

Atmospheric Pressure Sensor

2252

Machine Articulation Angle Sensor 2

132

RD

Condenser Fan #1

T725

WH

Fuel Pressure SW

2304

Differential Lock Relay

Engine Control System


(MID No. 036)
CID
0001

Component
Cylinder Injector #1

134

RD

Air Cleaner

U700

WH

Circle Rt Sol

135

RD

Condenser Fan #2

U701

GN

Circle Lt Sol

140

BU

Fast Speed Blower Breaker

U702

GY

Aux Valve 1 Sol B

141

PK

Defrost Fan

U703

YL

Aux Valve 1 Sol A

142

BU

Flasher

U704

PK

Aux Valve 2 Sol B

BR

Blade Work Lights

U705

PU

Aux Valve 2 Sol A

GN

Seat

U706

BR

Aux Lever 1 Pos Sensor

0004

Cylinder Injector #4

146

GY

Blade Work Light #2

U707

BU

Aux Lever 2 Pos Sensor

Cylinder Injector #5

150

RD

Engine Control Fuse

U708

OR

Aux Lever 3 Pos Sensor

Cylinder Injector #6

152

RD

AccuGrade Fuse

U709

WH

Aux Lever 4 Pos Sensor

0041

8 Volt DC Supply

155

RD

AWD Control (Not used 14M)

U710

GN

Aux Lever 5 Pos Sensor

0091

Throttle Position Sensor

156

YL

Sensor Power

U711

GY

Aux Lever 6 Pos Sensor

160

PU

Heated Mirrors

U712

YL

Aux Lever 7 Pos Sensor


Aux Valve 3 Sol B

165

YL

Differential Lock

U713

PK

169

PK

Center Shift / Blade Cushion

U714

PU

Aux Valve 3 Sol A

0168

Electrical System Voltage

170

RD

Product Link

U715

BR

Aux Valve 4 Sol B

0172

Intake Manifold Air Temperature Sensor

171

RD

Implement Control #1

U716

BU

Aux Valve 4 Sol A

0174

Fuel Temperature Sensor

172

RD

Implement Control #2

U717

OR

Aux Valve 5 Sol B

0190

Engine Speed Sensor

176

RD

Communication Radio Converter

U718

WH

Aux Valve 5 Sol A

0253

Personality Module

179

RD

Entertainment Radio Converter

U719

GN

Aux Valve 6 Sol B

RD

Implement Control Main

U720

GY

Aux Valve 6 Sol A

RD

Steering Valve

U723

PU

Fuel Level Sender

0261

Engine Timing

180

0262

5 Volt Sensor DC Power Supply

199

0267

Remote Shutdown

U724

WH

XMSN Filter Bypass SW

U725

GN

Auto Shift SW (NC)

Programmed Parameter
Sensor Power Supply

210

BK

Ent Radio Converter Output (24/12 Volt)

U726

GY

Auto Shift SW (NO)

0274

Atmospheric Pressure Sensor

229

BK

Engine Control Gnd

U727

WH

Inching Pedal (NO)

0291

Engine Cooling Fan

A201

BK

Not Used

U728

PK

Serv Brake Accum Charge Press Sensor

Transmission Control

A202

BK

Trans & Chassis Control

U734

GN

Park Brake SW (Off)

0297

All Wheel Drive Control

A210

BK

Not Used

U735

GY

Park Brake SW(On)

BK

Cab Gnd

U736

YL

Steering Valve Signal

BK

AccuGrade Gnd

U739

BR

Steering Lever Pos 1


Steering Lever Pos 2

0342

Secondary Engine Speed Sensor

A250

0549

Throttle Lock Switch

A274

0588

Monitoring System Display

A295

BK

Implement Control Ground

U740

BU

Implement Control

A296

BK

Implement 1 Control Ground

U741

OR

Steering Lever Pos 3

A297

BK

Implement 2 Control Ground

U742

WH

Steer Valve Error Signal

U743

GY

Wheel Lean Input Pos Sensor

304

WH

Cranking Motor

U744

OR

Auto Neutral Art Sw (NO)

0791

Compression Brake Low/High Solenoid


Compression Brake Medium/High Solenoid

1551

Cooling Fan Calibrate

1589

Turbocharger Inlet Air Pressure Sensor

306

GN

Starter Motor Relay Output

U745

PK

Auto Neutral Art Sw (NC)

1627

Fuel Pump Relay

307

OR

Key Switch Start

U747

OR

Wheel Lean Sol Left

1639

Machine Security System Module

308

YL

Main Power Relay Coil

U748

GY

Wheel Lean Sol Right

1785

Intake Manifold pressure Sensor

320

OR

Horn Relay Coil To Switch

U749

BR

Blade Sideshift Sol Right

Ether Injection Control Solenoid

321

BR

Backup Alarm

U750

PK

Blade Sideshift Sol Left

2770

Throttle Lock Resume/Decel Switch

322

GY

Warning Horn (Forward)

U751

WH

Blade Pitch Sol Fwd

2771

Throttle Lock Set/Accel Switch

365

YL

Fuel Priming Pump Relay

U752

PU

Blade Pitch Sol Reverse

2417

Monitoring Circuits

Electronic Implement Control (MID No. 082)


Electronic Implement Control 2 (Mid No. 147)
CID
0041

Component
8 VDC Sensor Power Supply

U753

BR

403

GN

Alternator (r) Term.

U760

PK

Optional Float Ind 1

439

YL

Center Shift Pin Pulled Indicator

U761

PU

Optional Float Ind 4

C491

PU

Park Brake Pressure SW (NC)

U762

GN

Optional Float Ind 6

F421

YL

Fuel Supply Temp

U763

BU

Circle Drive Lever Pos Sensor

Not Used

U764

GY

Blade Pitch Input Pos Sensor

Action Alarm

U765

WH

Circle Sideshift IP Pos Sensor

0248

Cat Data Link

Accessory Circuits

U766

BR

Op Seat Sw (NO)

0262

5 Volt Sensor DC Power Supply

Op Seat Sw (NC)

0296

Transmission / Chassis ECM

500

BR

Wiper - Front (Park)

U767

BU

501

GN

Wiper - Front (Low)

U768

BU

Art Angle Pos Sensor 2

502

OR

Wiper - Front (Hi)

U769

OR

Aux Valve 7 Sol B

503

BR

Wiper - Rear (Park)

U770

WH

Aux Valve 7 Sol A


Steering Signal To Controller

0490

Hydraulic Lockout Switch

504

YL

Wiper - Rear (Low)

X725

GY

Monitoring System Display

505

BU

Wiper - Rear (Hi)

X754

GN

Sec Steer Left Solenoid

0590

Engine Electronic Control Module

506

PU

Washer - Front

X755

WH

Sec Steer Right Solenoid

0597

Main Hydraulic Pump Discharge Pressure

507

WH

Washer - Rear

Y787

YL

PHS Can (+) (Not Used)

0600

Hydraulic Oil Temperature Sensor

508

PU

Radio Speaker - Left

Y788

GN

PHS Can (-) (Not Used)

0615

Machine Articulation Angle Position Sensor

509

WH

Radio Speaker - Left (Common)

801

PK

Autolube Solenoid & Pump Motor

0967

Machine Application

511

BR

Radio Speaker - Right

843

WH

Not Used

512

GN

Radio Speaker - Right (Common)

844

GN

Not Used

515

GY

Blower Motor (Hi)

849

YL

Not Used

516

GN

Blower Motor (Medium)

850

PU

Not Used

1472

Steering Control Position Sensor 2

517

BU

Blower Motor (Low)

892

BR

Cat Data Link (-)

Steering Control Position Sensor 3

518

OR

+24V Flasher Input

893

GN

Cat Data Link (+)


Left Blade Down Force Pro Valve

1482

10 Volt Sensor DC Power Supply

519

PK

Thermostat To Refrigerant Press. SW

A847

YL

1558

Electrical Implement Control 2

520

WH

Opr A/C SW To Thermostat

A849

OR

Right Blade Down Force Pro Valve

521

YL

A/C SW To Refrigerant SW

A893

OR

Fuel Prime SW To Fuel Prime Pump

522

WH

A/C Clutch To Thermostat SW

F843

YL

Inching Pedal Pos Sensor

523

BR

Wiper - Left (Park)

F846

PU

MSS Status LED

524

BU

Wiper - Left (Low)

G826

WH

Fuel Press Sensor (+5V)

GY

Wiper - Left (Hi)

G827

GN

Fuel Press Sensor (Gnd)

2113

Operator Present Switch

2143

Electronic Implement Control 3

2146

Articulation Lever Position Sensor

2147

Automatic Neutral Articulation Switch

525

2150

Blade Left Lift Lever Position Sensor

526

YL

Wiper - Right (Park)

G828

WH

+5V Supply 1 (Eng Cont)

2151

Blade Right Lift Lever Position Sensor

527

GN

Wiper - Right (Low)

G829

GN

5V Return (Eng Cont)

2152

Wheel Lean Control Position Sensor

528

PK

Wiper - Right (Hi)

G833

PK

Temp Sensor Return

2153

Blade Pitch Control Position Sensor

529

WH

Washer Left

G856

WH

TDC Service Probe (+)

2154

Blade Sideshift Lever Position Sensor

TDC Service Probe (-)

2160

Blade Left Raise Solenoid Valve

530

OR

Washer Right

G857

YL

538

BR

Dash Flasher Indicator Output

H803

BU

Proportional Driver Return (9-12) (Imp Cont1)

539

BU

Turn Signal Indicator Right

H807

YL

Load Return 1 (Imp Cont)

540

WH

Turn Signal Indicator Left

H808

WH

Load Return 1 (Imp Cont2)

556

WH

Differential Lock

H861

PU

Proportional Driver Return (1-4) (Imp Cont)

2161

Blade Right Raise Solenoid Valve

567

WH

A/C SW To Condenser Fan Relays

H862

GY

Proportional Driver Return (5-8) (Imp Cont)

2162

Blade Left Lower Solenoid Valve

570

BU

Blade Cushion Sol

H863

BU

Proportional Driver Return (9-12) (Imp Cont)


Not Used

2163

Blade Right Lower Solenoid Valve

581

GY

Left Rear Turn Flasher

H864

GN

2165

Blade Sideshift Left Solenoid Valve

582

PK

Right Rear Turn Flasher

J844

GY

+8 Volt Supply (Eng Cont)

592

BU

Dc/Dc Converter Power Output

K831

GY

LH Down Force Enable Solenoid

2166

Blade Sideshift Right Solenoid Valve

2167

Circle Left Solenoid Valve

2168

Circle Right Solenoid Valve

Switch - LH Offset

H-1

Switch - Operator Present

B-13

Motor - RH Window Washer

C-13

Switch - Park Brake Up

G-5

Panel - HVAC Operator

D-13

Switch - Rear Wiper

H-14

Pod - Auxiliary Control

B-1

Switch - RH Auto / Manual

G-1

Port - 12 Volt Auxiliary

B-4

Switch - RH Door Wiper

H-14

Relay - Heated Mirror

C-5

Switch - RH Offset

G-1

Relay - Horn

F-5

Switch - Secondary Steer Test

B-5

Relay - LH Position

C-5

Switch - SS Auto / Manual

G-1

Relay - Power Air Cleaner

B-13

Switch - Thermal

A-13

10

Relay - Rear Flood

E-5

Switch - Throttle Lock Mode

E-1

Relay - RH Position

C-5

Switch - Throttle Set

E-1

Relay - Back Light

C-5

Switch - Turn Signal

H-5

Thermostat

A-13

10

Relay - Blade Flood

E-4

Relay - Blade Flood 2

E-5

CONN 45

A-13

CONN 46

A-13

CONN 47

E-13

CONN 48

G-13

CONN 49 AccuGrade

A-5

CONN 50 Service Tool

A-5

CONN 51 Air / Heated Seat

A-5

CONN 52

I-4

CONN 53

I-4

CONN 54

A-2

CONN 55

A-2

CONN 56

G-2

CONN 57

H-2

B9H1-750

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Machine locations are repeated for components located close together.

Volume 2 of 3: Cab
Printed in U.S.A.

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

12

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

B
D

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

9
2

14

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

C-C4
130-6795

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

AG-C3
130-6795

GY

Injector 1 & 2 High Side

2172

Articulation Right Solenoid Valve

A557

WH

Precleaner Blower +B

T859

WH

Injector 3 & 4 High Side

2173

Wheel Lean Left Solenoid Valve

A572

PK

Comm Converter 12V Output

T860

OR

Injector 5 & 6 High Side

2174

Wheel Lean Right Solenoid Valve

2181

Blade Pitch Forward Solenoid Valve

2182

Blade Pitch Backward Solenoid Valve

GN

Autolube Pressure Sensor Signal

X800

OR

Socket

Harness identification code:


This example indicates wire
135 in harness "AG".

Ground
Connection

GN

Heated Mirror Power

900

PU

XMSN Shift Sol 4

WH

Blower Fast Speed Relay

901

WH

XMSN Shift Sol 6

C558

BU

Condenser Fan 2 Relay Out

902

BR

XMSN Shift Sol 7

6
7

903

GY

XMSN Shift Sol 8

2201

Right Steering Cylinder Position Sensor

E529

YL

Power Air Cleaner Relay Coil

921

WH

XMSN Sol Return

2202

Steering Valve Control Module

E554

PK

A/C Cont To A/C Comp Clutch

922

BR

XMSN Sol Return

925

YL

XMSN Sol Shift 1

603

PK

Rotary Beacon

994

GY

Oil Pressure Is Low

E363

Fuel Temperature Is High

E390

Fuel Filter Is Restricted

E441

Idle Speed Is High

E539

Intake Manifold Air Temperature Is High

0329

Transmission Filter Plugged

995

BU

Engine Coolant Temperature

Turn Lamp - Left

997

OR

Analog Sensor Power (+ 5V)(Imp Cont)

606

GY

Turn Lamp - Right

998

BR

5V Return (Imp Cont)

607

PK

Blade Floods #2

A975

BU

Differential Lock Relay

A
C
D

2208

Auxiliary Lever 5 Position Sensor

609

YL

Snow Wing Lamps

C967

BU

Intake Manifold Air Temp

2209

Auxiliary Lever 6 Position Sensor

610

OR

Head Lamp Relay Out

C978

BR

Set Throttle SW (NC)

2210

Auxiliary Lever 7 Position Sensor

611

PU

Head Lamp Hi

C979

OR

Resume Throttle SW (NO)

2211

Auxiliary Valve 1 - Port B Solenoid

614

PU

Backlight Relay Input

C981

GN

Compression Brake

2212

Auxiliary Valve 1 - Port A Solenoid

2213

Auxiliary Valve 2 - Port B Solenoid

2214

Auxiliary Valve 2- Port A Solenoid

14

1
E
10

B
11

Fuel Pressure Sensor

12

Condition

0490

Parking Brake ON

0627

Parking Brake Abuse

0795

Machine Speed Excessive For Machine Articulation Angle

0877

High Transmission Oil Temperature

Implement Control

9
Event Code

Condition

618

YL

Tail/Position Lamp - Right

E900

WH

XMNS Output Spd (-)

0192

619

GN

Head Lamp Lo

E901

GN

XMNS Output Spd (+)

0256

Steering Output Detected In The Wrong Direction

626

BU

Backlight Relay Out

E902

PU

XMNS Intermediate Spd (-)

0257

Steering Output Detected With No Command

2215

Auxiliary Valve 3 - Port B Solenoid

645

PK

Headlamp Relay Coil

E903

YL

XMNS Intermediate Spd (+)

2216

Auxiliary Valve 3 - Port A Solenoid

646

OR

Rear Flood Relay Coil

E904

BR

XMNS Intermediate Spd (-)

2217

Auxiliary Valve 4 - Port B Solenoid

647

GN

Blade Flood Relay Coil

E905

BU

XMNS Intermediate Spd (+)

2218

Auxiliary Valve 4 - Port A Solenoid

660

PU

Ind Lamp - Auto Shift 1st Gear

E906

OR

XMNS Trans Output Spd (-)

2219

Auxiliary Valve 5 - Port B Solenoid

668

2220

Auxiliary Valve 5 - Port A Solenoid

BU

Backlight Relay Out

E907

GY

XMNS Trans Output Spd (+)

680

GN

Cab Floodlights Relay Out

E908

BR

XMNS Trans Input Spd (-)

683

PU

Rear Flood Relay Out

E909

WH

XMNS Trans Input Spd (+)

684

OR

Cab Flood Relay Input

E929

GY

Articulation Angle Pos Sensor

2221

Auxiliary Valve 6 - Port B Solenoid

2222

Auxiliary Valve 6 - Port A Solenoid

685

BR

Blade Floods

E963

BK

2223

Auxiliary Valve 7 - Port B Solenoid

695

OR

Left Turn Lamp Relay Coil

E964

WH

2224

Auxiliary Valve 7 - Port A Solenoid

2252

Machine Articulation Angle Sensor 2

2650

Steering Valve Control Module Power Supply

Wire Color

Transmission / Chassis Control


Low Brake Pressure

Stop Lamp

PK

E360

0284

YL

C991

Shutdown (Ground Level)

Engine Oil Pressure Sensor

OR

Tail/Position Lamp - Left

Exhaust Temperature Is High

E265

Event Code

604

BR

605

617

E194

Coolant Temperature Is High

Blower Motor (Max)

Circuit Identification
Number

Condition

Engine Overspeeds

WH

200-L32 BK-14

Event Codes
Engine Control

C542

Steering System Malfunction

0258

No Steering Detected With Command Given

0263

Low Main Pump Pressure

0455

Hydraulic Pilot Supply Filter Plugged

0560

Secondary Steer Pump No Response

0562

Steering Lever Has Not Been Aligned To Wheel Steering


Angle

0598

Steering Limited Due To Cold Hydraulic Oil

Engine Speed Sensor (-)

0599

Gear Too High For Steering With Cold Oil

Engine Speed Sensor (+)

0795

Machine Speed Excessive For Articulation Angle

696

GN

Right Turn Lamp Relay Coil

E965

BU

Sec Engine Speed Sensor (-)

0796

Machine Articulation Angle Limited Due To Machine Speed

A608

GY

Dimmer Relay Coil

E966

YL

Sec Engine Speed Sensor (+)

0861

Clock Manual Alignment Required

709

OR

+10V Supply (Imp Cont)

727

GN

751

GN

752
754
755

OR

XMSN Shift Sol 5

K927

BU

PWM Driver Return (5-8) (Imp Cont1)

799

WH

+10V Supply (XMSN Cont)

K952

BR

PWM Driver Return (1-4) (Imp Cont1)

Control Circuits

E974

GN

Inching Pedal SW (NC)

F916

GN

Backup Alarm Relay

Sec Steer Test SW

G946

OR

Throttle Set SW (NO)

XMSN Shift Sol 3

G953

BU

Impl Pilot Supply Solenoid

YL

XMSN Shift Sol 2

G965

PU

Load Return 2 (Imp Cont)

BU

XMSN Shift Sol 1

K900

YL

J1939 Data Link +

Resistor, Sender and Solenoid Specifications - Volume 2


Resistance (Ohms)

Machine Harness Connector And Component Locations

0878

High Hydraulic Oil Temperature

2085

Invalid Articulation Response Detected

Related Electrical Service Manuals


Title

10 0.5
A-C: 2 0.1
B-C: 1 0.05
C-D: 0.36 0.018

Off-Machine Switch Specification


Part No.
3E-5464

Function
Thermostat

Actuate

Deactuate

Contact Position

-1.1 0.8C
(30 1.4F)

2.2 0.8C
(36 1.4F)

Normally Closed

Fuse
(5 Amps)

Component
Part Number

E362

C568

9X-1123

Plug

+8V Sensor Return (XMSN Cont)

Left Steering Cylinder Position Sensor

5A
Pin or Socket
Number

E361

2200

Part Number For


Connector Recepticle

Receptacle

Single Wire
Connector

C546

Lighting Circuits

L-C12
3E-5179

AG-C4
111-7898

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Inlet Air Is Restricted

C532

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

E172

T858

At room temperature unless otherwise noted.

11

C-13

G-14

Fuel Pressure Is High

Temp Potentiometer Pos 2

120 1.2

E-13

Motor - RH Door Washer

G-14

CONN 44

E096

BR

Can / AccuGrade Can

Motor - RH Door

CONN 43

Event Code

A524

Resistor:

AccuGrade Can (-)

Articulation Left Solenoid Valve

134-2540

H-14

F-14

GN

2171

Blower

Switch - LH Door Wiper

CONN 42

L855

+8V Sensor Power (Imp Cont)

Resistor:

B-14

Rear Defroster Fan (Hi)

Transmission Oil Temp Sensor

125-9740

D-14

E-14

CONN 41

YL

YL

Defrost Fan

CONN 40

16M Motor Grader


Electrical System

A507

OR

Component Description

G-1

RH Down Force Enable Solenoid

R818

The CID is a diagnostic code that indicates which circuit is faulty.

Switch - LH Auto / Manual

E-14

AccuGrade Can (+)

R800

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CONN 39

YL

Heated Mirror Power

Auxiliary Lever 4 Position Sensor

C-13

OR

Dc/Dc Converter Memory Output

2207

Motor - Rear Washer


Motor - Rear Wiper

D-14

L854

YL

Auxiliary Lever 3 Position Sensor

D-4

CONN 38

K832

PK

2206

C-3

Switch - Key

D-15

Condenser Fan Relay To Motors

A514

Auxiliary Lever 2 Position Sensor

Switch - Inching Pedal

CONN 37

Rear Defroster Fan (Low)

A513

2205

E-14

14

F-3

GN

Circle Sideshift Left Solenoid Valve

Auxiliary Lever 1 Position Sensor

C-13

H-2

CONN 32

GN

Circle Sideshift Right Solenoid Valve

2204

Motor - LH Window Washer


Motor - Rear Defroster

CONN 25

593

2169

Steering Valve Control Module Spool Position Sensor

A504

2170

2203

D-1

F-3

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

1473

Circle Sideshift Control Position Sensor

Switch - Implement Lockout

CONN 24

11

0588

2156

A-14

YL

Circle Drive Lever Position Sensor

C-13

10

BU

2155

Motor - LH Door Washer

CONN 9

H414

Steering Control Position Sensor 1

Sec Steer Request Sig

G434

1471

G-5

Electrical System Voltage

Location Code

B-2

Switch - Horn

A-14

SAE J1939 Data Link

1326

Switch - Heated Mirrors

0168

Implement Pilot Pressure Supply Solenoid

2
12

A-5

CONN 8

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

0247

0358

F-14
E-13

CONN 7

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

0792

Basic Machine Circuits

Motor - Front Wiper


Motor - LH Door

E
E

Symbols and Definitions

0296

0596

D-3
G-14

Main Chassis

0269

F-1

CONN 3
CONN 6

Symbols

Ground Circuits

0268

Switch - Head / Tail Lamps

Harness And Wire Electrical Schematic Symbols

BK

200

F-1

D-3

2011 Caterpillar, All Rights Reserved

0006

Engine Coolant Temperature Sensor

C-13

G-14

A-3

CONN 2

F = Located on right hand cab column.

143

0110

Switch - Hazard

CONN 1

E = Located inside rear cab covered compartment.

144

Fuel Delivery Pressure Sensor

Switch - Front Wiper

Machine
Location

C = Located inside of right console.

Cylinder Injector #2

Engine Oil Pressure Sensor

E
10

Schematic
Location

D = Located inside or near left console.

Cylinder Injector #3

0094

Motor - Front Washer

I-5
A-13

Connector Number

A = Located below or inside of dash.

0002

0100

Motor - Blower

Connector Location - Volume 2

B = Located inside or near fuse panel.

0003
0005

Resistor:

Component

0070

2175

7T-4003

Machine
Location

0096

0262

Part No.

Schematic
Location

Form Number

Alternator:

235-7133

SENR4130

Electric Starting Motor:

207-1556

SENR3581

Engine Control:

RENR9344

Implement Control:

RENR9013

Transmission / Chassis Control:

RENR9004

Wire Gauge

(Dimensions: 48 inches x 35 inches)

Component

Component Location - Volume 2 (Cab)

Failure Description

36 Page,

0041

FMI No.

RENR9024-06 VOL 2 of 3

Component Identifiers (CID)


Module Identifier (MID)
Electronic Transmission/Chassis Control System
(MID No. 027)
CID

RENR9024-06
December 2011

(Dimensions: 48 inches x 35 inches)

14

108-P617
108-P627
108-P663
108-P664

108-P244 RD-14

RD-16
RD-18
RD-18
RD-18

118-P614 GY-14
118-P587 GY-14
118-P588 GY-14

118-P239 GY-14

119-P599 PK-14
119-P600 PK-14
119-P613 PK-14

119-P232 PK-14

120-P611 YL-14
120-P582 YL-14
120-P581 YL-14

120-P235 YL-14
120-P642 YL-14

120-P605 YL-14
120-P612 YL-14
120-P606 YL-14

36 Page,

RENR9024-06 VOL 2 of 3

15

P-C122
2234778
YL-18
BK-18
OR-18

N936-P534
A295-P532
N935-P519

108-P663 RD-18
J710-P662 BR-18
668-P645 BU-18
108-P664 RD-18

13

12
108-P244 RD-14
118-P239 GY-14
119-P232 PK-14
120-P235 YL-14
124-P309 GN-14
124-P677 GN-18
130-P103 GN-18
134-P689 RD-18
140-P661 BU-12
156-P535 YL-18
156-P536 YL-18
170-P388 RD-18
176-P387 RD-12
200-P35 BK-18
200-P121 BK-18
200-P123 BK-18
200-P135 BK-18
200-P181 BK-18
200-P300 BK-18
200-P352 BK-18
200-P393 BK-18
200-P402 BK-18
200-P444 BK-18
200-P445 BK-18
200-P554 BK-18
200-P620 BK-18
200-P628 BK-18
200-P637 BK-18
200-P644 BK-18
200-P654 BK-18
200-P688 BK-18
308-P283 YL-16
308-P351 YL-18
308-P395 YL-14
403-P288 GN-18
506-P231 PU-14
507-P233 WH-14
515-P508 GY-12
516-P507 GN-14
517-P475 BU-14
529-P240 WH-14
530-P241 OR-14
567-P553 WH-18
567-P683 WH-18
567-P684 WH-18
592-P595 BU-18
592-P596 BU-16
603-P243 PK-18
609-P268 YL-18
614-P714 PU-18
614-P715 PU-18
614-P719 PU-18
617-P421 BR-14
618-P423 YL-14
668-P227 BU-18
668-P454 BU-18
680-P173 GN-14
892-P514 BR-18
893-P513 GN-18
A295-P499 BK-18
A295-P532 BK-18
A504-P234 GN-16
A507-P237 YL-16
A513-P398 PK-18
A524-P509 BR-18
C542-P158 GN-18
C568-P476 WH-14
H786-P539 YL-18
H787-P492 GN-18
J710-P662 BR-18
K900-P646 YL-18
K990-P648 GN-18
N935-P519 OR-18
N936-P534 YL-18
P967-P537 PU-18
P967-P538 PU-18

BLADE FORCE SW
278-4210
ON

1
2
3
4
5
6
7
8
9
10

P-C119
1552267
156-P535 YL-18
P967-P538 PU-18
H786-P539 YL-18
P-C117
1552267
156-P536 YL-18
P967-P537 PU-18
H787-P492 GN-18

OFF

P-C148
3E3370
A
B
C

L BLADEDWN FORCE CONT


219-2392
A
B
C

P-C149
3E3370
A
B
C

+12 VOLTS
GROUND
SIGNAL

OR-18
BK-18
WH-18

R BLADEDWN FORCE CONT


219-2392
A
B
C

+12 VOLTS
GROUND
SIGNAL

OR-18
BK-18
WH-18

124-P652 GN-14
124-P677 GN-18
124-P309 GN-14
130-P103
134-P689
140-P661
156-P535
156-P536
170-P388
176-P387

GN-18
RD-18
BU-12
YL-18
YL-18
RD-18
RD-12

200-P718
200-P631
200-P709
200-P635
200-P687

200-P634 BK-12

200-P633
200-P717
200-P601
200-P569
200-P300
200-P35

200-P181 BK-18
200-P688
200-P135
200-P445
200-P444
200-P589

BK-18
BK-18
BK-18
BK-18

200-P317 BK-18
200-P710 BK-12
200-P621 BK-18

200-P121 BK-18
200-P554 BK-18
200-P634 BK-12

BK-18
BK-18
BK-18
BK-18
BK-18

BK-18
BK-14
BK-18
BK-14
BK-18
BK-18
BK-18
BK-18
BK-14
BK-18
BK-18

200-P123 BK-18
200-P159 BK-14

200-P638
200-P607
200-P583
200-P654

200-P589 BK-18
200-P352 BK-18

200-P636
200-P630
200-P639
200-P629
200-P379
200-P711

G
200-P35
200-P123
200-P300
200-P620
200-P628
200-P637
200-P644
200-P654

BK-18
BK-18
BK-18
BK-18

BK-18
BK-18
BK-18
BK-14
BK-18
BK-14

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

P-C73
1552264
YL-14
YL-14
BK-18
BU-14
YL-14
BR-14
WH-14

120-P581
120-P582
200-P583
505-P584
504-P585
503-P586
507-P233

P-C100
1552264
GY-14
GY-14
BK-18
GY-14
BU-14
BR-14
WH-14

118-P587
118-P588
200-P379
525-P590
524-P591
523-P592
529-P240

P-C101
1552264
PK-14
PK-14
BK-18
PK-14
GN-14
YL-14
OR-14

119-P599
119-P600
200-P601
528-P602
527-P603
526-P604
530-P241

P-C102
1552264
YL-14
YL-14
BK-18
OR-14
GN-14
BR-14
PU-14

120-P605
120-P606
200-P607
502-P608
501-P609
500-P610
506-P231

403-P288
506-P231
507-P233
529-P240
530-P241

614-P715
614-P719
617-P421
618-P423

PU-18
PU-18
BR-14
YL-14

668-P227 BU-18
668-P454 BU-18

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

1
2
3
4
5
6
7
8

H786-P539
H787-P492
J710-P662
K900-P646
K990-P648
N935-P519
N936-P534
P967-P537
P967-P538

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

P-C85
1907613

RH DOOR WIPER SWITCH


3E-0155
1
2
3
4
5
6
7
8

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

1
2
3
4
5
6
7
8

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 6
CK-C4
VOLUME 1
LOC I-15

FR0NT WIPER SWITCH


3E-0155

24V SWITCHED IN

1
2
3
4

893-P665
892-P666
K900-P667
K990-P668
843-P678
844-P679
H864-P452
850-P690
849-P691
N788-P692
M792-P693
A201-P694

1
2
3
4
5
6
7
8
9
10
11
12

AWD OPTION
NOT USED ON 16M

P-C86
1552272

12V MEMORY OUTPUT

172-P279 RD-14
H807-P506 YL-18
P-C69
1030213

K900-P46 YL-18
K990-P47 GN-18
U769-P504 OR-18
U770-P505 WH-18
P-C131
3E5179

P-C132
1552252

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

P-C68
1552254
308-P276 YL-18
893-P277 GN-18
892-P278 BR-18

GN-18
BR-18
YL-18
GN-18
WH-18
GN-18
GN-18
PU-14
YL-18
PK-18
BU-18
BK-18

CONN 48
TO FP-HARNESS
FP-C1
VOLUME 3
LOC D-15

P-C72
3E3376
1
155-P564 RD-14
2
156-P516 YL-18
3
308-P623 YL-18
4
G434-P626 BU-18

24V POWER
GROUND
12V OUTPUT

COMM CONVERTER
184-3579
P-C105
1552267
108-P617 RD-16
200-P618 BK-18

501-P609
120-P612
500-P610
502-P608

RD-18
WH-18
BK-18

A
B
C

P-C108
1552273
200-P621 BK-18
GN-14
YL-14
BR-14
OR-14

CONN 42

L
GND

BK-16

2
1
4
6
3
5

P-C70
8N1517

DOME LAMP
3E-6389

TO FP-HARNESS
FP-C6
VOLUME 3
LOC A-15

MOTOR H
T

GN-16
GY-16
BR-16
OR-16

B+

FRONT WIPER MOTOR


295-1120

GN-14
BR-18
GN-18
BK-18
BK-18
GN-16
YL-16
PK-18
BR-18
GN-18
WH-14
E529-P686
E529-P680
E529-P685

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

LH DOOR WIPER SWITCH


3E-0155

DEFROST FAN RES


7T-4003

668-P624 BU-18
668-P645 BU-18

680-P173
892-P514
893-P513
A295-P499
A295-P532
A504-P234
A507-P237
A513-P398
A524-P509
C542-P158
C568-P476

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

AWD OPTION
NOT USED ON 16M
P-C104
1779654
176-P387 RD-12
200-P615 BK-12
A572-P616 PK-14

567-P682 WH-18
BU-18
BU-16
PK-18
YL-18
PU-18

1
2
3
4
5
6
7
8

1
2
3
4
5
6

308-P598 YL-16

517-P475 BU-14
516-P507 GN-14
515-P508 GY-12

592-P595
592-P596
603-P243
609-P268
614-P714

REAR WIPER SWITCH


3E-0155

P-C99
3E3388

P-C103
1552273

GN-18
PU-14
WH-14
WH-14
OR-14

567-P553 WH-18
567-P683 WH-18
567-P684 WH-18

RADIO SPEAKER RH
6T-7695

+
-

308-P597 YL-18
308-P598 YL-16

308-P351 YL-18
308-P395 YL-14
308-P283 YL-16

RADIO SPEAKER LH
6T-7695

+
-

511-P579 BR-18
512-P580 GN-18

200-P651
200-P618
200-P716
200-P633

200-P393 BK-18
200-P402 BK-18

508-P577 PU-18
509-P578 WH-18

A504-P234

GN-16

A507-P237
A507-P619

YL-16
YL-16

10

P-C106
1552269
A507-P619 YL-16
200-P620 BK-18
YL-18
YL-18
YL-18

YL-18
GN-18
BR-18
YL-18
GN-18
OR-18
YL-18
PU-18
PU-18

P-C115
1552273
200-P638 BK-18
GN-14
PK-14
YL-14
PK-14

124-P677
519-P419
J844-P289
403-P312
J766-P290
E717-P354
103-P308
104-P307
567-P684
152-P286
L914-P359
E716-P294
128-P447

GN-18
PK-18
GY-18
GN-18
PU-18
GN-14
RD-16
RD-14
WH-18
RD-14
BU-18
GY-14
PK-18

593-P675
520-P418
112-P530
115-P531
105-P369

GN-16
WH-18
PU-4
RD-4
RD-16

A201-P694

BK-18

C558-P390

BU-16

WH/RD-14 MOTOR
BK-14

1
2

WJ-C1
3E3382

CONN 40
527-P603
119-P613
526-P604
528-P602

REAR DEFROSTER FAN


170-5334

P-C107
3E3364

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

WJ-C2
1552273
200-WJ1 BK-14

2
1
4
6
3
5

527-WJ3
119-WJ5
526-WJ2
528-WJ4

L
2
1
4
6
3
5

GN-14
PK-14
YL-14
PK-14

GND

BK-16

P-C71
9X0145

MOTOR H
T

GN-16
GY-16
BR-16
OR-16

B+

RH DOOR MOTOR
266-8921
P-C116
1552273
200-P637 BK-18

WK-C1
3E3382

CONN 39

524-P591
118-P614
523-P592
525-P590

BU-14
GY-14
BR-14
GY-14

WK-C2
1552273
200-WK1 BK-14

2
1
4
6
3
5

527-WK3
119-WK5
526-WK2
528-WK4

2
1
4
6
3
5

GN-14
PK-14
YL-14
PK-14

CONN 47

L
GND

BK-16

TO FP-HARNESS
FP-C2
VOLUME 3
LOC B-15

MOTOR H
T

GN-16
GY-16
BR-16
OR-16

B+

LH DOOR MOTOR
266-8807
P-C113
1552273
200-P639 BK-18

P-C114
3E3382
2
BK-16

504-P585
120-P611
503-P586
505-P584

1
4
6
3
5

YL-14
YL-14
BR-14
BU-14

L
GND

MOTOR H
T

GN-16
GY-16
BR-16
OR-16

B+

P
CG-C2
1728037

REAR WIPER MOTOR


250-5529

CONN 38

CONN 37
P-C111
3E3364
COMM RADIO
CONNECTION

1
2

P-C112
1552269
A572-P616 PK-14
200-P629 BK-14

P-C109
1552264
509-P578 WH-18
508-P577 PU-18
200-P651 BK-18

A513-P398
592-P595
512-P580
511-P579
200-P35
200-P123
200-P159
200-P300
200-P569
200-P629
200-P633
200-P654
200-P710
200-P711
200-P35
200-P123
200-P159
200-P300
200-P569
200-P629
200-P633
200-P654
200-P710
200-P711

500-P610
501-P609
502-P608
503-P586
504-P585
505-P584
508-P577
509-P578
511-P579
512-P580
523-P592
524-P591
525-P590
526-P604
527-P603
528-P602
A557-P681
C546-P632

500-P610
501-P609
502-P608
503-P586
504-P585
505-P584
508-P577
509-P578
511-P579
512-P580
523-P592
524-P591
525-P590
526-P604
527-P603
528-P602
A557-P681
C546-P632

BR-14
GN-14
OR-14
BR-14
YL-14
BU-14
PU-18
WH-18
BR-18
GN-18
BR-14
BU-14
GY-14
YL-14
GN-14
PK-14
WH-18
WH-16
BR-14
GN-14
OR-14
BR-14
YL-14
BU-14
PU-18
WH-18
BR-18
GN-18
BR-14
BU-14
GY-14
YL-14
GN-14
PK-14
WH-18
WH-16

PK-18
BU-18
GN-18
BR-18

P-C110
3E3388
1
2
3
4
5
6
7
8

4
5
6
7
8

YL-18
BK-18

YL-18
RD-18
GY/BK-18
GY-18

GY-18
GY/BK-18
WH-18
WH/BK-18

BK-18
BK-18
BK-14
BK-18
BK-14
BK-14
BK-18
BK-18
BK-12
BK-14

124-P652
C546-P632
C568-P476
516-P507
517-P475
E529-P680
200-P628
614-P719
200-P718
592-P596
A524-P509
200-P630

P-C20
1552252
GN-14
WH-16
WH-14
GN-14
BU-14
YL-18
BK-18
PU-18
BK-18
BU-16
BR-18
BK-18

P-C137
9X1054
BU-12
WH-16
BK-18
GY-12

134-P689 RD-18
200-P687 BK-18
A557-P681 WH-18
E529-P685 YL-18
130-P103 GN-18
200-P317 BK-18

PARK LIGHTS
KEY SWITCH ON
POWER ANTENNA
DIM
BATTERY
GROUND
RR SPEAKER (+)
RR SPEAKER (-)
RF SPEAKER (+)
RF SPEAKER (-)
LF SPEAKER (+)
LF SPEAKER (-)
LR SPEAKER (+)
LR SPEAKER (-)

P-C59
7T5957
FRONT WASHER MOTOR
7T-8890

1
5
2
4
3

WASHER MOTOR RH DOOR


7T-8890

WASHER MOTOR LH DOOR


7T-8890

6
7
8
9
10

P-C120
1552269
1
2

614-P714 PU-18
200-P717 BK-18

1
2

P-C125
P-C124
1552252
1642336
1
BR-14
2
YL-14
3
PK-18
CONN 9
4
GN-18
5
BK-18
TO J-HARNESS
6
J-C24
GN-14
7
VOLUME 1
BK-14
LOC F-12
8
YL-18
9
BK-18
10
WH-18
11
BK-14

P-C74
7T5957

MOTOR

RH JOYSTICK ILLUM LAMP


250-8335

CM-C1
3E3388
516-CM14 GN-14
520-CM9 WH-16
A524-CM12 BR-18
517-CM8 BU-14
592-CM11 BU-18
C568-CM10 WH-14
519-CM2 PK-18

CM-C7
2470281
Vs (+12V)
Vs (GROUND)
SIGNAL

592-CM11 BU-18

A
B
C
D
E
F

530-P241 OR-14
200-P145 BK-18

CONN 8

WATER VALVE ACTUATOR


245-1596

BLOWER MOTOR
263-6443

TO J-HARNESS
J-C25
VOLUME 1
LOC E-12

1
2
3
4
5
6
7
8

519-CM2 PK-18
520-CM9 WH-16
THERMOSTAT
3E-5464
515-CM7 GY-12

MOTOR

200-CM3 BK-12
517-CM8 BU-14
516-CM14 GN-14
C568-CM10 WH-14

14

13

K900-P344 YL-18
K990-P345 GN-18
U711-P708 GY-18
171-P33 RD-14
171-P310 RD-14
171-P34 RD-14
K900-P344 YL-18
K990-P345 GN-18
U711-P708 GY-18
892-P25 BR-18
893-P23 GN-18
997-P192 OR-18
998-P188 BR-18
A295-P89 BK-14
A295-P191 BK-14
A295-P204 BK-14
A295-P209 BK-18
A295-P499 BK-18
A295-P532 BK-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-14
OR-16
YL-18
YL-14

E929-P195 GY-18
G953-P186 BU-18
G965-P185 PU-18
H764-P415 GY-18
H765-P213 WH-18
H786-P539 YL-18
H787-P492 GN-18
H807-P506 YL-18
J710-P662 BR-18
K900-P46 YL-18

YL-18
YL-16
YL-18
YL-18

K900-P297 YL-18
K900-P646 YL-18
K900-P667 YL-18
K990-P47 GN-18
K990-P298 GN-18
K990-P648 GN-18
K990-P668 GN-18
N787-P193 BU-18
N931-P194 GY-18
N935-P519 OR-18
N936-P534 YL-18
P967-P537 PU-18
P967-P538 PU-18
P967-P653 PU-18
R732-P142 BR-18
R800-P389 OR-18
U739-P214 BR-18
U740-P220 BU-18
U741-P219 OR-18
U753-P215 BR-18
U766-P474 BR-18
U767-P471 BU-18
U768-P434 BU-18
U769-P504 OR-18
U770-P505 WH-18

308-P338 YL-16
308-P190 YL-18
403-P288
403-P302
403-P312
556-P166
581-P249
582-P250
592-P511
592-P595
592-P596
614-P714
614-P715
614-P719
617-P420
617-P421
618-P422
618-P423
668-P227
668-P454
680-P173
683-P161
799-P489

GN-18
GN-18
GN-18
WH-18
GY-18
PK-18
BU-18
BU-18
BU-16
PU-18
PU-18
PU-18
BR-14
BR-14
YL-14
YL-14
BU-18
BU-18
GN-14
PU-14
WH-18

892-P514 BR-18
892-P666 BR-18
892-P305 BR-18

892-P331 BR-18
892-P465 BR-18

892-P460 BR-18
892-P278 BR-18

892-P14 BR-18
892-P25 BR-18
892-P428 BR-18

GN-18
GN-18
GN-18
GN-18

103-P308
104-P307
105-P369
126-P299
152-P286
171-P310
200-P121
200-P123
200-P135
200-P143

893-P12 GN-18
893-P429 GN-18
893-P23 GN-18

997-P192 OR-18
998-P188 BR-18
A202-P184 BK-14
A202-P526 BK-18
A295-P89 BK-14
A295-P499 BK-18
A295-P191 BK-14
A295-P204 BK-14
A295-P209 BK-18
A295-P532 BK-18

200-P393
200-P402
200-P413
200-P441
200-P442
200-P444

A296-P36 BK-14

A296-P86 BK-14
A296-P19 BK-14
A296-P21 BK-14
A296-P20 BK-14
BK-14
A513-P398 PK-18
A975-P503 BU-18
C542-P158 GN-18
E716-P294 GY-14
E717-P354 GN-14
E929-P195 GY-18
F846-P236 PU-18
G953-P186 BU-18
G965-P185 PU-18
H747-P101 BR-18
H764-P415 GY-18
H765-P213 WH-18
H786-P539 YL-18
H787-P492 GN-18
H803-P83 BU-18
H807-P506 YL-18
J710-P662 BR-18
K900-P46 YL-18
K900-P297 YL-18
K900-P646 YL-18
K900-P667 YL-18
K990-P47 GN-18
K990-P298 GN-18
K990-P648 GN-18
K990-P668 GN-18
M998-P459 OR-18
N787-P193 BU-18
N931-P194 GY-18
N935-P519 OR-18
N936-P534 YL-18
P967-P537 PU-18
P967-P538 PU-18
P967-P653 PU-18
R732-P142 BR-18
R800-P389 OR-18
T998-P463 BR-18

892-P14 BR-18
A296-P15 BK-14
A296-P16 BK-18
A296-P17 BK-18

171-P32 RD-14
A296-P18 BK-18

171-P33 RD-14
171-P34 RD-14

171-P37
171-P38
M720-P6
M722-P5
K952-P10
U701-P4
U700-P3

RD-14
RD-14
BU-18
OR-18
BR-18
GN-18
WH-18

H803-P672 BU-18
A296-P20 BK-14
A296-P19 BK-14
U702-P1 GY-18
U703-P2 YL-18
K927-P9 BU-18
U704-P7 PK-18
U705-P8 PU-18
A847-P673
A849-P674
H747-P101

YL-18
OR-18
BR-18

A296-P21 BK-14

H808-P669
K831-P670
K832-P671

U706-P39
U707-P40
U708-P41
U709-P42

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CAT DATA LINK (+)

BR-18
BU-18
OR-18
WH-18

U710-P43 GN-18
U711-P708 GY-18
U712-P414 YL-18

K900-P344 YL-18
K990-P345 GN-18

CAT DATA LINK (+)


+5v SUPPLY
STEER VALVE CONT MOD POWER
- UNSWITCHED BATTERY
IMPLEMENT LOCKOUT SW (NC)

- UNSWITCHED BATTERY

CAT DATA LINK (-)

CAT DATA LINK (-)


5v RETURN
HYD OIL INLET TEMP SNS
- UNSWITCHED BATTERY
BACKLIGHT SENSE

- UNSWITCHED BATTERY
ECM LOCATION 0 (GND)
ECM LOCATION 1 (GND)
ECM LOCATION 2 (OPEN)

ECM LOCATION 0 (OPEN)


ECM LOCATION 1 (GND)
ECM LOCATION 2 (OPEN)

592-P596
614-P714
614-P715
614-P719
617-P420
617-P421
618-P422
618-P423
668-P227
668-P454

HYD PLT SUP FLTR BYP SW


SEC STEERING TEST SW
HYDRAULIC PUMP PRESS SNSR
STEERING VLV SIG
+ UNSWITCHED BATTERY
+ UNSWITCHED BATTERY
STEER VALVE ERROR SIGNAL

+ UNSWITCHED BATTERY
+ UNSWITCHED BATTERY

IMPLEMENT PLT SUPPLY SOL


LOAD RETURN #2
OPT LEVER #1 FLOAT IND
OPT LEVER #4 FLOAT IND
OPT LEVER #6 FLOAT IND

LOAD RETURN #2

AUX
AUX
AUX
AUX

LEVER
LEVER
LEVER
LEVER

#1
#2
#3
#4

POS
POS
POS
POS

BLADEFORCE IND
R-TERMINAL
LEFT STEER CYL POS SENS
RIGHT STEER CYL POS SENS
ART ANGLE SENSE #2
STER LEVER POS SNSR #1
SEC STER REQUEST SIGNAL
STEERING CONTROL SIGNAL
BACKLIGHT RELAY
DIGITAL RETURN
AUTO NEUTRAL ART SW (NO)
WHEEL LEAN INPUT POS SNSR
BLADE PITCH INPUT POS SNSR
ART LEVER POS SNSR

SNSR
SNSR
SNSR
SNSR

AUX LEVER #5 POS SNSR


AUX LEVER #6 POS SNSR
AUX LEVER #7 POS SNSR

AUTO NEUTRAL ART SW (NC)


BLADE DWNFORCE SW(NO)
BLADE DWNFORCE SW(NC)
CIRC DRIVE LEVER POS SNSR
BLD SIDESHIFT LVR POS SNSR
STEER LEVER POS SNSR #3
BLD RIGHT LIFT LVR POS

ART ANGLE POS SNSR


LEFT BLADE DWNFORCE DIAL
RIGHT BLADE DWNFORCE DIAL
RIGHT INC/DEC SW (NEUTRAL)
RIGHT INC/DEC SW (INC)
RIGHT INC/DEC SW (DEC)
STEER LEVER POS SNSR #2
BLADE LEFT LVR POS SNSR
CIR SIDESHIFT IP POS SNSR
RIGHT AUTO/MAN SW (NO)
RIGHT AUTO/MAN SW (NC)
LEFT INC/DEC SW (NEUTRAL)
LEFT INC/DEC SW (INC)
LEFT
LEFT
LEFT
SIDESHFT
SIDESHFT
PHS CAN HIGH
PHS CAN LOW
PHS CAN SHIELD
J1939 HIGH
J1939 LOW
J1939 SHIELD

BU-16
PU-18
PU-18
PU-18
BR-14
BR-14
YL-14
YL-14
BU- 18
BU-18

A202-P526 BK-18
A513-P398 PK-18
A975-P503 BU-18
C542-P158 GN-18
E716-P294 GY-14
E717-P354 GN-14
F846-P236 PU-18
H803-P83 BU-18
M998-P459 OR-18
T998-P463 BR-18
U734-P380 GN-18
U735-P381 GY-18
X800-P462 OR-18

U767-P471 BU-18

U767-P208 BU-18
U767-P470 BU-18

J2

J2
P-C27
1471446

SPARE
15A

129-P353 RD-16

10A

SPARE

ENT RADIO CONV


10A

179-P394 RD-14

15A

IMP CONT SL1

COMM RADIO CONV

171-P310 RD-14

15A

176-P387 RD-12

30A

HORN

PRODUCT LINK

114-P176 RD-14

10A

170-P388 RD-18

10A

DOMELAMP

125-P127 RD-14

108-P244 RD-14

10A

10A

10

MONITORING

IMP CONT MASTER

127-P280 RD-16

180-P311 RD-14

15A

10A

12

11

AWD CONTROLLER

STEERING VALVE

155-P564 RD-14

15A

199-P364 RD-18

10A

14

13

SPARE

Condenser FAN #2

135-P533 RD-16

15A

10A

16

IMP CONT SL2

AIR CLEANER

172-P279 RD-14

15A

134-P689 RD-18

10A

17

18

SPARE

CONDESOR FAN #1
10A

132-P676 RD-16

30A

19

20
BUSS
POINT 2

22

180-P29 RD-14
A295-P30 BK-18
N787-P193 BU-18
727-P196 GN-18
N931-P194 GY-18
U736-P211 YL-18
180-P31 RD-14
180-P48 RD-14
U742-P207 WH-18

A295-P229

A295-P24
A295-P58
A295-P30
A295-P57

BUSS
1

21 POINT

HEATED MIRROR

FRONT/REAR WIPER

120-P235 YL-14

160-P175 PU-16

10A

15A

SIDE WIPER

AUTOLUBE

122-P256 BU-14

128-P458 PK-18

10A

15A

RH DOOR WIPER
10A

15A

20A

10A

119-P232 PK-14

BACKUP ALARM

121-P245 YL-18
8

WAVES

130-P103 GN-18

CAB WORKLAMPS
10A

106-P436 WH-14

15A

E744-P732
E745-P731
E929-P195
G766-P198
G767-P197
G953-P186
G965-P185

H745-P738

H764-P218

G953-P186 BU-18
G965-P185 PU-18
U760-P69 PK-18
U761-P70 PU-18
U762-P71 GN-18

H765-P217

A295-P216 BK-14
A295-P491 BK-18
A295-P532 BK-18
A295-P367 BK-18
YL-18
BU-18
GY-18
GN-18
WH-18
BU-18
PU-18
H745-P743
H745-P741
H745-P739
H745-P742
H745-P740

BR-18

BR-18
BR-18
BR-18
BR-18
BR-18

H765-P213 WH-18
H765-P335 WH-18

WH-18

H807-P506
H807-P703
H807-P704

YL-18
YL-18

YL-18

K900-P392

U763-P77 BU-18
M719-P78 GN-18
U741-P201 OR-18
K749-P79 WH-18

K900-P486

E929-P195 GY-18
H786-P539 YL-18
H787-P492 GN-18

K900-P695

Y935-P736 OR-18
K723-P735 PU-18
K722-P737 YL-18
U740-P202 BU-18
K750-P80 PU-18
U765-P81 WH-18
Y938-P734 YL-18
J769-P733 YL-18
Y936-P727 PK-18
Y934-P726 WH-18
Y933-P728
Y937-P730
J771-P729
E744-P732
E745-P731

K900-P297 YL-18
K900-P483 YL-18

YL-18
YL-18

K900-P427

YL-18

K900-P528

YL-18

YL-18
K900-P344

YL-18

K900-P93 YL-18

K900-P667

YL-18

K900-P391

K900-P46 YL-18

K900-P498

YL-18
YL-18

K900-P646

YL-18

K990-P484 GN-18
K990-P298 GN-18

YL-18
PU-18
BU-18
YL-18
BU-18

K990-P502

GN-18
K990-P426
K990-P515

GN-18
GN-18

K990-P85 GN-18
L854-P744
L855-P745

YL-16
GN-16

K900-P84 YL-18
K990-P85 GN-18

K990-P529

A295-P229
K900-P498
K990-P501
L854-P746
L855-P747

BK-14
YL-18
GN-18
YL-16
GN-16

K990-P647

K990-P668

GN-18

GN-18

K990-P47 GN-18
K990-P517 GN-18
K990-P501 GN-18
L854-P744
L854-P746

106-P436 WH-14
114-P176 RD-14
116-P396 BR-18
122-P256 BU-14
123-P316 WH-14
125-P127 RD-14
127-P280 RD-16
129-P353 RD-16
141-P228 PK-16
142-P263 BU-18
143-P179 BR-14
144-P439 GN-14
146-P697 GY-14
160-P175 PU-16
165-P138 YL-18
169-P262 PK-18
171-P310 RD-14
179-P394 RD-14
180-P311 RD-14
199-P364 RD-18
200-P87 BK-18
200-P131 BK-18
200-P144 BK-18
200-P205 BK-18
200-P443 BK-18
210-P386 BK-14
A210-P106 BK-14
A250-P303 BK-16
A274-P467 BK-14
A274-P469 BK-14

YL-16
YL-16
GN-16
GN-16

K990-P648

GN-18

L854-P748

YL-16

L855-P749

12

BEACON

R800-P446 OR-16
R800-P92 OR-18
R800-P389 OR-18
R900-P59
R901-P61
R902-P60
R903-P62

BU-18
GY-18
GN-18
OR-18
U711-P708 GY-18
U711-P44 GY-18
U711-P707 GY-18

U736-P211 YL-18
U739-P214 BR-18
U739-P95 BR-18

U739-P203 BR-18

U740-P220 BU-18
U740-P97 BU-18

U740-P202 BU-18

U741-P219 OR-18
U741-P98 OR-18

U742-P207 WH-18
U743-P73 GY-18
U744-P72 OR-18
U745-P76 PK-18
U747-P65 OR-18
U748-P66 GY-18
U749-P64 BR-18
U750-P63 PK-18
U751-P53 WH-18
U752-P54 PU-18
U753-P215 BR-18
U760-P69 PK-18
U761-P70 PU-18

10A

10A

10A

15A

U762-P659 GN-18
U762-P705 GN-18

U762-P71 GN-18
U763-P77 BU-18
U764-P74 GY-18
U765-P81 WH-18
U766-P474 BR-18
U767-P471 BU-18
U768-P434 BU-18
U769-P504 OR-18
U770-P505 WH-18
X725-P187 GY-18
Y933-P728 YL-18
Y934-P726 WH-18
Y935-P736 OR-18
Y936-P727 PK-18
Y937-P730 PU-18
Y938-P734 YL-18

14

13

SEAT

144-P439 GN-14
16

15
20A

165-P138 YL-18

10A

17

18

K900-P498 YL-18
K990-P501 GN-18

LH DOOR WIPERS

REAR WORKLIGHTS
15A

20
BUSS
POINT 2

CTCT CAN RESISTOR 1


134-2540

P-C87
1552267

22

156-P570 YL-18

L854-P746 YL-16
L855-P747 GN-16

112-P530 PU-4

112-P640 PU-12

A
B
C

118-P239 GY-14

15A

19

CAN RESISTOR 2
134-2540

P-C53
1552267

DIFF LOCK

BLADE WORKLIGHT 2

123-P316 WH-14

RD-16
RD-18
RD-16
BU-12
RD-14
YL-18
RD-18
RD-14
RD-12
BK-18
BK-12

156-P570 YL-18

DEFROST FAN

141-P228 PK-16
146-P697 GY-14

RD-14
PU-4
RD-4
GY-14
PK-14
YL-14
YL-18
GN-14
GN-18

20

116-P396 BR-18
122-P256 BU-14
123-P451 WH-18
123-P230 WH-14
123-P316 WH-14

125-P127 RD-14
125-P105 RD-18

130-P103
141-P228
142-P263
143-P179
146-P697
155-P564
171-P310
172-P279

A
B
C

RD-14
BR-18
YL-14
BU-14
WH-14
GN-14
RD-14
RD-16
GN-18
PK-16
BU-18
BR-14
GY-14
RD-14
RD-14
RD-14

ID
P
CG
CM
RF
RG
RH
RM
WJ
WK

200-P712 BK-12
210-P386 BK-14
200-P248 BK-18
200-P443 BK-18
CAB GROUND 4
GND
200-P131 BK-18
200-P87 BK-18

PART#
291-2907
200-5728
276-9015
253-1956
296-1065
296-1066
253-1957
279-1118
279-1118

127-P280 RD-16

142-P263 BU-18

143-P179 BR-14

A274-P467
A274-P469

BK-14
BK-14

125-P269
125-P251
125-P370
125-P357
125-P377

RD-18
RD-18
RD-18
RD-18
RD-18

127-P242 RD-16
127-P330 RD-18
127-P424 RD-18

142-P264 BU-18
142-P456 BU-18
142-P265 BU-18
143-P162 BR-14
143-P163 BR-18

144-P439 GN-14
146-P697 GY-14

146-P698 GY-18
146-P699 GY-14

152-P286 RD-14
160-P156 PU-18
160-P174 PU-16
160-P175 PU-16
165-P138
169-P262
179-P394
180-P165
180-P658
199-P364

180-P165 RD-16
180-P311 RD-14
180-P658 RD-18
308-P22 YL-18
614-P722 PU-18
626-P713 BU-18
727-P196 GN-18
A295-P367 BK-18
H807-P703 YL-18
K900-P427
K900-P483
K990-P426
K990-P484
L854-P748
L855-P749

YL-18
YL-18
GN-18
GN-18
YL-16
GN-16

200-P205 BK-18
200-P628 BK-18
200-P102 BK-18
200-P131 BK-18

YL-18
PK-18
RD-14
RD-16
RD-18
RD-18
200-P407
200-P132
200-P366
200-P266

BK-18
BK-18
BK-18
BK-18

200-P133 BK-18
200-P267 BK-18
200-P136 BK-18
200-P254 BK-18

200-P441 BK-18
200-P143 BK-18
200-P620 BK-18

200-P134 BK-18

200-P144
200-P644
200-P292
200-P145
200-P413

200-P440 BK-18

BK-18
BK-18
BK-18
BK-18
BK-18

200-P442 BK-18
200-P443 BK-18

200-P121
200-P123
200-P135
200-P352
200-P393
200-P402
200-P444
200-P445
200-P654
210-P386
229-P382
307-P315
308-P190
308-P351
308-P395
308-P11 YL-18
308-P338 YL-16
308-P22 YL-18

200-P425
200-P107
200-P724
200-P723

BK-18
BK-18
BK-18
BK-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-14
BK-14
OR-16
YL-18
YL-18
YL-14
308-P481
308-P485
308-P373
308-P482

YL-18
YL-18
YL-16
YL-18

403-P288 GN-18
403-P312 GN-18
403-P302 GN-18

GN-18
GN-18
BU-18
GY-18
OR-18
YL-18
PU-18
PU-18
PU-18
BR-18
OR-18

556-P166 WH-18

556-P167 WH-18
556-P261 WH-18

581-P249 GY-18
582-P250 PK-18
592-P512 BU-14
592-P596 BU-16
592-P595 BU-18
592-P511 BU-18
611-P336 PU-14
611-P339 PU-18
611-P341 PU-14

U711-P708 GY-18
BR-18
BU-18
OR-18
BR-18
BR-18
BU-18
BU-18
OR-18
WH-18

614-P714 PU-18
614-P715 PU-18
614-P719 PU-18

614-P722 PU-18
617-P420 BR-14
617-P421 BR-14

614-P455
614-P152
614-P222
614-P721
614-P720

PU-18
PU-18
PU-18
PU-18
PU-18

617-P432 BR-14
617-P150 BR-14
618-P433 YL-14
618-P151 YL-14

103-P308
104-P307
105-P369
126-P299
152-P286
171-P310
200-P121
200-P123
200-P135
200-P143
200-P145
200-P292
200-P352
200-P393
200-P402
200-P413
200-P441
200-P442
200-P444
200-P445
200-P620

RD-16
RD-14
RD-16
RD-18
RD-14
RD-14
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200-P628 BK-18
200-P637 BK-18
200-P644 BK-18
200-P654 BK-18
229-P382 BK-14
307-P315 OR-16
308-P11 YL-18
308-P190 YL-18
308-P338 YL-16
308-P351 YL-18
308-P395 YL-14
403-P288
403-P302
403-P312
556-P166
581-P249
582-P250
592-P511
592-P595
592-P596
614-P714
614-P715
614-P719
617-P420
617-P421
618-P422
618-P423
668-P227
668-P454
680-P173
683-P161

GN-18
GN-18
GN-18
WH-18
GY-18
PK-18
BU-18
BU-18
BU-16
PU-18
PU-18
PU-18
BR-14
BR-14
YL-14
YL-14
BU-18
BU-18
GN-14
PU-14

799-P489 WH-18
892-P331 BR-18
892-P428 BR-18
892-P465 BR-18
893-P332 GN-18
893-P429 GN-18
893-P466 GN-18
A202-P184 BK-14
A202-P526 BK-18
A513-P398 PK-18
A975-P503 BU-18
C542-P158 GN-18
E716-P294 GY-14
E717-P354 GN-14
F846-P236 PU-18
H803-P83 BU-18
M998-P459 OR-18
T998-P463 BR-18
U734-P380 GN-18
U735-P381 GY-18
X800-P462 OR-18
106-P436
114-P176
116-P396
122-P256
123-P316
125-P127
127-P280
128-P371
129-P353

WH-14
RD-14
BR-18
BU-14
WH-14
RD-14
RD-16
PK-18
RD-16

CAB HARNESS & CABLE CHART 16M


CHG ATCH LOC
DESCRIPTION
01 STD H-10 MAIN CAB
02 ATT D-14 RADIO ADAPTER
01
- A-13 HVAC UNIT HARNESS
00 ATT H-1 LH OFFSET SWITCH
00
G-4 LH OFFSET SW JUMPER
00
F-4 RH OFFSET SW JUMPER
00 ATT G-1 RH OFFSET SWITCH
01
E-14 RH DOOR MOTOR
01
E-14 LH DOOR MOTOR

141-P228 PK-16
142-P263 BU-18
143-P179 BR-14
144-P439 GN-14
146-P697 GY-14
160-P175 PU-16
165-P138 YL-18
169-P262 PK-18
171-P310 RD-14
179-P394 RD-14
180-P311 RD-14
199-P364 RD-18
200-P87 BK-18
200-P131 BK-18
200-P144 BK-18
200-P205 BK-18
200-P443 BK-18
210-P386 BK-14
A210-P106 BK-14
A250-P303 BK-16
A274-P469 BK-14
A274-P467 BK-14

646-P129 OR-18
646-P140 OR-18
646-P126 OR-18
647-P700
647-P130
647-P141
647-P125
668-P227 BU-18

668-P454 BU-18

668-P122
668-P361
668-P374
668-P566
668-P349
668-P565

GN-18
GN-18
GN-18
GN-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18

668-P272 BU-18
668-P343 BU-18
668-P562 BU-16
668-P334 BU-18
668-P435 BU-18
668-P346 BU-18

P-C25
1552272
142-P264 BU-18
200-P267 BK-18
538-P275 BR-18
RD-16
RD-14
RD-14
RD-16
WH-14
RD-14
RD-18
WH-14
WH-18

125-P251
125-P269
125-P546
125-P549
125-P287
125-P313
125-P363
125-P370
126-P299
127-P242
127-P424
128-P371
142-P264
142-P265
142-P456
143-P162
143-P163
144-P439
146-P698
146-P699
152-P286
160-P156
165-P138
179-P394

RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-16
RD-18
PK-18
BU-18
BU-18
BU-18
BR-14
BR-18
GN-14
GY-18
GY-14
RD-14
PU-18
YL-18
RD-14

200-P107
200-P121
200-P123
200-P133
200-P134
200-P135
200-P136
200-P267
200-P366
200-P393
200-P402
200-P407
200-P425
200-P440
200-P723
200-P724
210-P386
307-P315

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK- 18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-14
OR-16

308-P190
308-P373
308-P395
308-P481
308-P482
308-P485
322-P149
518-P273
538-P275
556-P167
556-P261
581-P249
582-P250
592-P512

YL-18
YL-16
YL-14
YL-18
YL-18
YL-18
GY-18
OR-14
BR-18
WH-18
WH-18
GY-18
PK-18
BU-14

605-P223
606-P224
607-P701
611-P339
611-P341
614-P152
614-P719
614-P720
614-P721
617-P150

YL-18
GY-18
PK-14
PU-18
PU-14
PU-18
PU-18
PU-18
PU-18
BR-14

618-P151
619-P170
626-P713
645-P154
646-P126
646-P129
647-P125
647-P130
647-P700
668-P122
668-P272
668-P343
668-P346
668-P435
668-P562
668-P565
680-P173
683-P161
684-P139
685-P164

YL-14
GN-14
BU-18
PK-18
OR-18
OR-18
GN-18
GN-18
GN-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-16
BU-18
GN-14
PU-14
OR-18
BR-14

727-P196
799-P489
892-P428
892-P465
893-P429
893-P466
A202-P274
A202-P295
A202-P368
A202-P526
A210-P340
A210-P342
A274-P467
A274-P469
A295-P367
A513-P401
A514-P157
A608-P168
A975-P503

GN-18
WH-18
BR-18
BR-18
GN-18
GN-18
BK-18
BK-18
BK-16
BK-18
BK-16
BK-18
BK-14
BK-14
BK-18
PK-14
YL-18
GY-18
BU-18

10

OR-14
BU-18
YL-18
GY-18
GY-18
PK-18

+24V Hazard INPUT


RIGHT TURN DASH OUT
LEFT FRNT TURN OUT
RIGHT FRNT TURN OUT
LEFT REAR TURN OUT
RIGHT REAR TURN OUT
GROUND
GROUND

695-P252 OR-18
142-P265 BU-18
696-P253 GN-18

RD-18
BU-18
BU-18
RD-18
P-C36
1552269
H414-P169 YL-18
A210-P342 BK-18

ON

ACTION ALARM
3E-6328
1
2

BK-18
PK-18

P-C30
1552273

RD-14
YL-14
BK-18
PK-14
BU-14
BK-14

1
2
3
4
5
6

P-C13
1552269
126-P299 RD-18
M998-P459 OR-18

1
2

P-C15
1552269

AUTOSHIFT ENABLED
250-2299

RD
BK

P-C76
3E3364

439-P257 YL-18
200-P407 BK-18

1
2

CTR SHIFT PIN PULLED


250-2299

RD
BK

OFF

P-C42
1552269

C542-P493 GN-18
E716-P294 GY-14
E717-P354 GN-14
F711-P347 YL-18
F711-P477 YL-18
F711-P479 YL-18
F712-P348 GN-18
F712-P478 GN-18
F712-P480 GN-18
F846-P236 PU-18
H803-P83 BU-18
K900-P427 YL-18
K900-P483 YL-18
K990-P426 GN-18
K990-P484 GN-18
L854-P748 YL-16
L855-P749 GN-16
M998-P459 OR-18
T998-P463 BR-18
U734-P380 GN-18
U735-P381 GY-18
X800-P462 OR-18
320-P148
439-P257
539-P271
540-P270
610-P155
668-P372
668-P527
668-P655
695-P252
696-P253
C981-P115
F775-P258
H414-P169

OR-18
YL-18
BU-18
WH-18
OR-14
BU-18
BU-18
BU-18
OR-18
GN-18
GN-18
BU-18
YL-18

320-P148
439-P257
539-P271
540-P270
610-P155
668-P372
668-P527
668-P655
695-P252
696-P253
C981-P115
F775-P258
H414-P169

OR-18
YL-18
BU-18
WH-18
OR-14
BU-18
BU-18
BU-18
OR-18
GN-18
GN-18
BU-18
YL-18

1
2

85
87
87a

125-P549
125-P546
128-P371
439-P257
614-P719
668-P346
668-P372
668-P527
668-P562
668-P565
668-P655

1
2

GY-14
GY-18
GN-18
PK-14

WH-14
WH-18
OR-18
PU-14

143-P162
143-P163
647-P130
685-P164

BR-14
BR-18
GN-18
BR-14

106-P112
684-P139
200-P123
680-P173

P-C66
9X1054
WH-14
OR-18
BK-18
GN-14

87
P-C35
87a 9X1054

611-P339 PU-18

YL-18
GN-18

87
87a

103-P116
614-P720
200-P724
617-P150

A202-P355 BK-18
A202-P368 BK-16
A202-P360 BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

104-P114
614-P721
200-P723
618-P151

A202-P526 BK-18
626-P713
614-P152
200-P121
668-P122

A210-P340 BK-16
A210-P342 BK-18

A250-P303
A274-P467
A274-P469
A295-P367
A513-P398 PK-18

BK-16
BK-14
BK-14
BK-18
A513-P401 PK-14
A513-P400 PK-16

A975-P503 BU-18
C542-P158 GN-18

C542-P493 GN-18
C542-P563 GN-18

E716-P294 GY-14
E717-P354 GN-14
F711-P477 YL-18
F711-P479 YL-18
F711-P347 YL-18
F712-P478 GN-18
F712-P480 GN-18
F712-P348 GN-18
F846-P236
H803-P83
H807-P703
K900-P427
K900-P483
K990-P426
K990-P484
L854-P748
L855-P749
M998-P459
T998-P463
U734-P380
U735-P381
X800-P462
171-P310 RD-14
180-P311 RD-14
171-P310 RD-14
180-P311 RD-14

PU-18
BU-18
YL-18
YL-18
YL-18
GN-18
GN-18
YL-16
GN-16
OR-18
BR-18
GN-18
GY-18
OR-18
322-P149
518-P273
538-P275
605-P223
606-P224
607-P701
619-P170
645-P154
668-P272
668-P435
684-P139
A514-P157
A608-P168

GY-18
OR-14
BR-18
YL-18
GY-18
PK-14
GN-14
PK-18
BU-18
BU-18
OR-18
YL-18
GY-18
GY-18
OR-14
BR-18
YL-18
GY-18
PK-14
GN-14
PK-18
BU-18
BU-18
OR-18
YL-18
GY-18

103-P438
103-P725
104-P153
104-P160
106-P108
106-P117
116-P396
122-P256
125-P357
125-P377
127-P330
129-P353
141-P228
160-P174
169-P262
180-P165
180-P658
199-P364
200-P132
200-P254
200-P266

RD-18
RD-14
RD-18
RD-18
WH-18
WH-18
BR-18
BU-14
RD-18
RD-18
RD-18
RD-16
PK-16
PU-16
PK-18
RD-16
RD-18
RD-18
BK-18
BK-18
BK-18

Gauge CLUSTER CAN HIGH


Gauge CLUSTER CAN LOW

ACTION ALARM
KEY SWITCH

200-P352
200-P444
200-P445
200-P654
229-P382
308-P351
322-P149
518-P273
538-P275
605-P223

BK-18
BK-18
BK-18
BK-18
BK-14
YL-18
GY-18
OR-14
BR-18
YL-18

606-P224
607-P701
611-P336
614-P222
614-P455
614-P714
614-P715
617-P432
618-P433
619-P170
645-P154
646-P140
647-P141
668-P334
668-P349
668-P361
668-P374
668-P566
684-P139
685-P109
685-P171
892-P331
893-P332
A202-P355
A202-P358
A202-P360
A202-P378
A202-P437
A250-P303
A513-P400
A514-P157
A608-P168
C542-P563
H807-P703

GY-18
PK-14
PU-14
PU-18
PU-18
PU-18
PU-18
BR-14
YL-14
GN-14
PK-18
OR-18
GN-18
BU-18
BU-18
BU-18
BU-18
BU-18
OR-18
BR-14
BR-14
BR-18
GN-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-16
PK-16
YL-18
GY-18
GN-18
YL-18

104-P285
645-P154
200-P136
610-P155

165-P138
A975-P503
200-P107
556-P261

87
87a P-C31
9X1054

RH POSITION RELAY
3E-5239
30
86

129-P353 RD-16
200-P445 BK-18

85
87
87a

BACKLIGHT RELAY
3E-5239
30
86

125-P337
125-P350
125-P375
125-P576
570-P333
668-P226
668-P555
668-P556
668-P557
668-P558
668-P559
668-P568
668-P657

85
87
87a

6
5
2
4
3
1

1
5
2
4
3

85

125-P337
125-P350
125-P375
125-P576
570-P333
668-P226
668-P555
668-P556
668-P557
668-P558
668-P559
668-P568
668-P657

HEADLAMP RELAY
3E-5239
30
86

87
P-C32
87a 9X1054
1
5
2
4
3

1
5
2
4
3

85

OFF
TEST

1
2
3
4
5
6
7
8
9
10

668-P372 BU-18
P-C81
3E3382

609-P449 YL-18
609-P268 YL-18

MSS
CT-C4
VOLUME 1
LOC C-12

CONN 51

P-C10
3E3364

127-P424 RD-18
200-P425 BK-18

A
B
C
D
E
F
G
H
J

893-P429 GN-18
892-P428 BR-18
K990-P426 GN-18
K900-P427 YL-18
P-C64
1552264
BK-14
RD-14
BK-14
BR-18
GN-18
GN-16
YL-16
YL-18

1
2
3
4
5
6
7
8

609-P397 YL-18

E974-P325
F702-P409
F781-P225
F783-P111
F784-P128
F785-P110
F787-P324
F843-P322
G750-P124
G755-P113

AIR & HEATED SEAT


CONNECTOR
P-C21
9W1951

1
2

125-P546
125-P549
103-P725
104-P153
125-P350
125-P576
127-P330
169-P260
180-P200
200-P352
200-P654
229-P382
308-P351
518-P273
614-P222
538-P275
614-P714
614-P715
614-P719
645-P154
668-P226
668-P334
668-P349
668-P372
668-P527
668-P555
668-P556
668-P556
668-P557
668-P558
668-P559
668-P562
668-P568
668-P655
668-P657
892-P331
893-P332
A756-P329
A757-P411
A758-P328
C978-P327
F711-P347
F712-P348
F775-P258
G766-P198
G767-P197
G946-P326

CONN 50
SERVICE TOOL
CONNECTOR

CONN 49
ACCUGRADE ARO CONNECTOR
(ACCUGRADE SHOWN ON
SEPARATE SCHEMATIC)
KENR6663

607-P701 PK-14
169-P259 PK-18
439-P257 YL-18
F775-P258 BU-18
A847-P673 YL-18
A849-P674 OR-18
322-P149 GY-18
A250-P303 BK-16
199-P364 RD-18
H765-P335 WH-18
U736-P211 YL-18
H803-P82 BU-18
685-P109 BR-14
U723-P180 PU-18
A202-P358 BK-18
X725-P187 GY-18
U742-P207 WH-18
801-P497 PK-14
C532-P457 GN-18
998-P293 BR-18
T998-P238 BR-18
X800-P487 OR-18

K758-P75
U743-P73
U744-P72
U745-P76
F785-P110
F783-P111
F781-P225
F784-P128
G750-P124
G763-P172
G755-P113

YL-18
BR-14
GY-18
PU-14
GN-14
YL-14
BR-14
BK-18

P-C136
1552264

CONN 32

1
2
3
4
5
6
7
8

U-C68
VOLUME 1
LOC G-8
CHASSIS SCHEMATIC

Y933-RF3 YL-18

Y934-RG1
H745-RG2
Y936-RG3
Y933-RG4

RG-C2
1552264
WH-18
BR-18
PK-18
YL-18

J771-RG5 BU-18
Y937-RG6 PU-18
H745-RG7 BR-18

RH-C2
1552253
BU-18
YL-18
BR-18
YL-18
YL-18
BR-18

K723-RH7 PU-18
H745-RH8 BR-18
Y935-RH9 OR-18
K722-RH10 YL-18

CONN 24
TO U-C70
U HARNESS
VOLUME 1 LOC G-8

1
2

P-C83
1552267
103-P438 RD-18
604-P410 OR-18

P-C135
1552252

WH-18

P-C40
1552267
T998-P412 BR-18
X800-P291 OR-18
F843-P322 YL-18

1
2
3
4

PK-16
YL-16
RD-16
BU-18
BU-18
RD-16

BK-18
RD-18
WH-18

200-P352 BK-18

OR-18
BK-18
WH-18

614-P544 PU-18
614-P543 PU-18

614-P714 PU-18
614-P715 PU-18

614-P118 PU-18

668-P527
668-P655
668-P372
668-P562
668-P226

BU-18
BU-18
BU-18
BU-16
BU-18

FAST
OFF
SLOW

668-P334
668-P556
668-P349
668-P568

BU-18
BU-18
BU-18
BU-18

BU-18
BU-18
BU-18
BU-18
BU-18

668-P561 BU-18
P-C92
1552267
F711-P319 YL-18
F712-P518 GN-18

GY-18
BR-18
BR-18

F712-P348

GN-18

F712-P362
F712-P518

GN-18
GN-18

F775-P258
G766-P198
G767-P197
G946-P326

P-C94
2234778

122-P256
T971-P246
T972-P247
200-P266

P-C56
1552272
BU-14
OR-14
GN-14
BK-18

1
2
3
4
5
6
7
8
9
10

GN-18
RD-18
WH-18
RD-18
BU-18
BU-18
RD-18

BLADE CUSHION SW
249-5487

125-P573
200-P300
668-P565
570-P572

RD-18
BK-18
BU-18
BU-18

P-C97
2234778
U725-P403 GN-18
A202-P355 BK-18
U726-P404 GY-18

570-P571 BU-18
570-P572 BU-18

P-C89
CONN
3E3376
1
TO Y-HARNESS
2
Y-C3
3
VOLUME 1
4
LOC B-15

106-P117 WH-18
660-P399 PU-18
125-P576 RD-18
200-P35 BK-18
668-P566 BU-18
660-P399 PU-18

P-C141
2304011
180-P658 RD-18
U762-P705 GN-18
P-C98
2305010
CONN 55
709-P660 OR-18
A295-P706 BK-18
U712-P414 YL-18

P-C143
CONN 54
2397352
709-P490 OR-18
A295-P491 BK-18
U711-P707 GY-18

OFF
ON

HEATED MIRROR SW
236-4630
OFF
ON

1
2
3
4
5
6
7
8
9
10

P-C49
1552254
709-P99 OR-18
U706-P39 BR-18
A295-P100 BK-16
180-P165 RD-16
U708-P41 OR-18
U709-P42 WH-18
U707-P40 BU-18
U760-P69 PK-18
U761-P70 PU-18
U762-P659 GN-18
U710-P43 GN-18
U711-P44 GY-18

J1
+V1
BLADE LIFT SNSR
GROUND 1
+V2
BLADE SIDESHFT SNSR
GROUND 2
CIRCLE DRIVE SNSR
BLADE PITCH SNSR

J2
1
2
3
4
5
6
7
8
9
10
11
12

THROTTLE RES
THROTTLE RES
DIFF LOCK SW
DIFF LOCK SW

(N/O)
(N/C)
(N/O)
(N/C)

AUX CONT POD


238-8756
1
2
3
4
5
6
7
8
9
10
11
12

J1
PRIMARY POWER
PWM #1
PRIMARY GND
LED PWR
PWM #3
PWM #4
PWM #2
LED #1
LED #2
LED #3
MINI AXIS 1
MINI AXIS 2

MINI JOYSTICK
233-3147
JOYSTICK
FORE/AFT SNSR
J2
PRIMARY PWR
MINI AXIS1
GND
PRIMARY PWR
MINI AXIS 2
GND

OFF
ON

1
2
3
4
5
6

+7V - 13V SUPPLY


PWM 5
GROUND #1
+7V - 13V SUPPLY
PWM 6
GROUND #1

JOYSTCK LH/RH SNSR

P-C142
2304012
1
2

AUX LEVER #6 FLOAT IND


279-5308

RD
BK

P-C133
2305011
1
2
3
4
5
6

1
2
3
4
5
6

P-C144
2397353
1
2
3
4
5
6

1
2
3
4
5
6

AUX LEVER #7
247-0740
OR-18
BR-18
YL-18
VT-18
VT-18
VT-18

+ 10V
GROUND
AUX LEVER #7

AUX LEVER #6
279-9675
OR-18
BR-18
YL-18
VT-18
VT-18
VT-18

+ 10V
GROUND
AUX LEVER #6

A
NOTE A: POWER LEAD FROM VOLTAGE CONVERTER TO 2-WAY
COMMUNICATIONS RADIO SHOULD BE 12 AWG OR LARGER.
NOTE B: REPLACE 4 AWG STRAP WITH 00 AWG CABLE ON MACHINES
WITH SECONDARY STEERING ATTACHMENT
NOTE D: BRAKE PEDAL AND INCHING PEDAL CONTACTS
1 TO 2 OPEN ON PEDAL ACTUATION

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
TRANSMISSION AND CHASSIS CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK
CAN DATA LINK
IMPLEMENT CONTROL CIRCUIT (1)
IMPLEMENT CONTROL CIRCUIT (2)
ACCUGRADE DATA LINK
GAGE CLUSTER CAN DATA LINK

OTHER COLOR DESCRIPTIONS


HIGHWAYS

CIRCLE SIDESHFT SNSR

WIRE GROUP COLOR DESCRIPTIONS

SYMBOL

J2

AUTOSHIFT ON OFF SW
249-5478
1
2
3
4
5
6
7
8
9
10

+
CAN HIGH
CAN LOW

RH JOYSTICK
233-3118
1
2
3
4
5
6
7
8
9
10
11
12

INCHING PEDAL SW
171-3759
NOTE D

+ BATTERY
- BATTERY
KEY SWITCH
DIMMER
CAT DATA LINK
CAT DATA LINK
Gauge CLUSTER
Gauge CLUSTER

UNLOCK
LOCK

P-C47
1552253

1
2
3
4
5
6
7
8
9
10

OFF
PULL

IMPLEMENT LOCKOUT SW
251-1197

U765-P81 WH-18

169-P356 PK-18
570-P571 BU-18

CENTERSHIFT PIN SW
280-4244

MESSENGER
239-5025
1
2
3
4
5
6
7
8

799-P494 WH-18
M719-P78 GN-18
A202-P575 BK-18
U763-P77 BU-18
U764-P74 GY-18

125-P574 RD-18
200-P181 BK-18
668-P568 BU-18
C542-P563 GN-18

660-P399 PU-18

BU-18
BU-18
BU-18
BU-18
BU-18
BU-18

P-C93
1552264

709-P90 OR-18
K749-P79 WH-18
A295-P91 BK-16

160-P174 PU-16
A514-P157 YL-18

668-P565 BU-18
668-P566 BU-18
668-P568 BU-18
709-P490 OR-18
709-P660 OR-18
A202-P355 BK-18
A295-P491 BK-18
A295-P706 BK-18
A514-P157 YL-18
C542-P563 GN-18
U711-P707 GY-18
U712-P414 YL-18
U725-P403 GN-18
U726-P404 GY-18
U762-P705 GN-18
668-P558
668-P557
668-P555
668-P657
668-P346
668-P559

A
B
C

892-P331 BR-18
893-P332 GN-18
F711-P320 YL-18
F712-P362 GN-18

G766-P198
180-P200
G767-P197
125-P552
668-P657
668-P559
125-P656

DC CAN RESISTOR 1
134-2540

127-P330 RD-18
200-P654 BK-18
308-P351 YL-18

BU-18
GN-18
WH-18
OR-18

THROTTLE LOCK MODE SW


249-5493
MAN
OFF
AUTO

1
2
3
4
5
6
7
8
9
10

125-P551 RD-18

YL-18
YL-18

TAIL
OFF
HEAD/TAIL

P-C91
2234778

169-P260 PK-18
F775-P258 BU-18

F711-P319
F711-P320

125-P573 RD-18
125-P574 RD-18

570-P333 BU-18

4
5
6
7
8
9
10

668-P560 BU-18
668-P561 BU-18

YL-18

P-C95
2234778

HEAD TAIL LAMPS SW


249-5486

BK-18
BU-18
RD-18
BU-18
BU-18
RD-18
P-C90 THROTTLE SET SW
2234778 229-2580
1
SET/ACCEL
C978-P327 BR-18
2
229-P314 BK-18
3
NO CHANGE
G946-P326 OR-18

668-P555 BU-18

F711-P347

P-C96
2234778

160-P174 PU-16
169-P356 PK-18
180-P658 RD-18
200-P35 BK-18
200-P181 BK-18
200-P300 BK-18

RH OFFSET SW
249-5483

1
2
3
4
5
6
7
8
9
10

229-P296
A756-P329
125-P547
668-P558
668-P557
125-P550

125-P548 RD-18

CONN 2

+8 VOLTS
GROUND
SIGNAL

DEFROST FAN SW
236-4611
1
2
3
4
5
6
7
8
9
10

2
4

1
2
3
4
5
6
7
8
9
10

P-C60
2234778

A758-P328 BR-18
229-P306 BK-18
A757-P411 GY-18

C979-P431 OR-18
A755-P430 PK-18
R908-P453 YL-18

RD-16
RD-16
RD-16
RD-18

538-P275 BR-18

229-P306 BK-18
229-P296 BK-18
229-P314 BK-18

BRAKE LIGHT SW
189-0135

4
1

1
3

WH-18
BR-18
BK-18

OFF
ON

1
2
3
4
5
6
7
8
9
10

103-P725 RD-14
518-P273 OR-14

BRAKE PEDAL SW
171-3759
NOTE D

106-P117 WH-18
125-P576 RD-18

125-P350
125-P337
125-P375
125-P357

RD-18
PK-18
PU-18
RD-18
PU-18
RD-18
BU-18
BU-18
RD-18
Hazard SW
P-C54 236-4616
2234778

RD-18
PK-18
RD-18
BK-18
BK-18

+ 8 VOLTS
GROUND
SIGNAL

4
1

A
B
C

1
2
3
4
5
6
7
8
9
10

104-P153
645-P154
614-P544
125-P546
614-P543
125-P549
668-P556
668-P560
125-P545

RD-18
RD-18
RD-18
RD-18
RD-18
RD-18

614-P719 PU-18
614-P222 PU-18

TO AE-HARNESS
AE-C3
VOLUME 1
LOC D-15

INCHING PEDAL SENSOR


160-2443
A
B
C

P-C8
2234778
A504-P234 GN-16
141-P643 PK-16
141-P228
A507-P237
125-P375
668-P374
668-P361
125-P337

RM-C3
2234778
K723-RM4 PU-18
H745-RM2 BR-18
E772-RM12 GN-18
Y935-RM1 OR-18

P-C46
1552252

RD-18
BK-18
WH-18

A
B
C

P-C84
1552272
E974-P325 GN-18
A202-P437 BK-18
U727-P323

WH-18

2
4

RH AUTO MAN SW
253-1789

125-P552 RD-18

THROTTLE POSITION SENSOR


160-2443

BK-18
RD-18

1
3

WH-18
BR-18
BK-18

A
B
C

RM-C2
1552267
J769-RM7 YL-18
Y938-RM5 YL-18
H745-RM6 BR-18

DIFF LOCK FLOOR SW


147-1380

1
2
3
4

LH AUTO MAN SW
253-1789

P-C7
2234778

P-C82
1552272

GN-18

RM-C4
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

RD-14
RD-18
RD-18
RD-18

TO AE-HARNESS
AE-C2
VOLUME 1 LOC D-15

OR-18
BK-18
WH-18

2
4

SS AUTO MAN SW
253-1789
NOTE: SS AUTO MAN SW ONLY
INCLUDED WITH CD700 DISPLAY

BK-18
BK-18

A
B
C

1
3

WH-18
BR-18
BK-18

RH SWITCH MODULE

A757-P411
A758-P328
C978-P327

CONN 3

A
B
C

K722-RM3 YL-18

668-P657 BU-18
892-P331 BR-18
893-P332 GN-18
A756-P329 BU-18

P-C23
1552267
J844-P289 GY-18
J766-P290 PU-18
F702-P409 GN-18

F787-P324

RF-C1
1552267
J771-RF5 BU-18
Y937-RF7 PU-18
H745-RF6 BR-18

RM-C1
1552267
E745-RM10 BU-18
E744-RM8 YL-18
H745-RM9 BR-18

668-P555
668-P556
668-P557
668-P558
668-P559

L914-P359 BU-18
A202-P360 BK-18

BK-18

RF-C3
3E3388
1
2
3
4
5
6
7
8

LH SWITCH MODULE

645-P154 PK-18

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10

CONN 57

308-P351 YL-18
518-P273 OR-14
538-P275 BR-18

P-C134
1552273

LH OFFSET SW
249-5483

RF-C2
2234778
WH-18
BR-18
BU-18
PK-18

Y934-RF2
H745-RF4
E771-RF8
Y936-RF1

229-P382 BK-14

P-C58
3E3382
A608-P168 GY-18
668-P226 BU-18
614-P455 PU-18
609-P397 YL-18
603-P243 PK-18
684-P139 OR-18
P-C123
1552269

J3
STRG SENSOR #3
+V2
GROUND 4

1
2
3
4

TO U-C1
U HARNESS
VOLUME 1
LOC H-8

127-P330
169-P260
180-P200
200-P352
200-P654

106-P108 WH-18

J2
ARTICULATION SNSR
WHL LEAN SNSR
NEUT ART SW (N/O)
NEUT ART SW (N/C)
UPSHIFT SW (N/O)
UPSHIFT SW (N/C)
DWNSHIFT SW (N/O)
DWNSHIFT SW (N/C)
FNR FORWARD
FNR NEUTRAL
FNR REVERSE

1
2
3
4
5
6
7
8
9
10
11
12

125-P656
125-P545
125-P551
125-P547
125-P548
125-P550

1
2
3
4
5
6
7
8
9
10
11
12

CONN 25

125-P350 RD-16
125-P576 RD-18
125-P641 RD-16

P-C130
3E5179

BLADE LIFT SNSR

P-C150
1552272

103-P725
104-P153
125-P546
125-P549

BR-18
RD-18
OR-18
GN-18
BK-18
RD-18

A202-P378

BU-18
GY-18
OR-18
PK-18
WH-18
GN-18
BR-18
YL-18
BU-18
PU-18
GY-18

U741-P98 OR-18
T998-P408 BR-18
998-P189 BR-18

E745-RH1
E744-RH2
H745-RH3
J769-RH4
Y938-RH5
H745-RH6
1
2
3
4
5
6
7
8
9
10
11
12

STRG SENSOR #2
GROUND 3

P-C52
1552253

CONN 56

RD-18
RD-18
RD-14
RD-18
RD-16
RD-18
RD-18
PK-18
RD-18
BK-18
BK-18
BK-14
YL-18
OR-14
PU-18
BR-18
PU-18
PU-18
PU-18
PK-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-16
BU-18
BU-18
BU-18
BR-18
GN-18
BU-18
GY-18
BR-18
BR-18
YL-18
GN-18
BU-18
GN-18
WH-18
OR-18

116-P396
125-P377
646-P140
647-P141
200-P254
104-P160

GN-18
GN-18
BR-18
GN-18
YL-18
WH-18
GN-18
YL-18
BU-18
GY-18

G763-P172 PU-18
G946-P326 OR-18
J766-P290 PU-18
J844-P289 GY-18
L731-P94 BR-18
L914-P359 BU-18
R908-P453 YL-18
T971-P246 OR-14
T972-P247 GN-14
U723-P180 PU-18
U725-P403 GN-18
U726-P404 GY-18
U727-P323 WH-18
X754-P385 GN-18
X755-P384 WH-18

H863-P183 BU-18
H861-P177 PU-18

180-P165 RD-16
709-P90 OR-18
709-P99 OR-18
799-P494 WH-18
A202-P575 BK-18
A295-P91 BK-16
A295-P100 BK-16
A755-P430 PK-18
C979-P431 OR-18
K749-P79 WH-18
M719-P78 GN-18
R908-P453 YL-18
U706-P39 BR-18
U707-P40 BU-18
U708-P41 OR-18
U709-P42 WH-18
U710-P43 GN-18
U711-P44 GY-18
U760-P69 PK-18
U761-P70 PU-18
U762-P659 GN-18
U763-P77 BU-18
U764-P74 GY-18
U765-P81 WH-18

1
2

801-P497 PK-14
925-P383 YL-18
A504-P234 GN-16
A507-P237 YL-16
A755-P430 PK-18
A756-P329 BU-18
A757-P411 GY-18
A758-P328 BR-18
C532-P457 GN-18
C978-P327 BR-18
C979-P431 OR-18

CONN 7

1
2
3
4
5
6

RD-16
RD-16
RD-16
RD-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18

K831-P670 GY-18
K832-P671 OR-18
K927-P9 BU-18
K952-P10 BR-18
H862-P182 GY-18

H803-P82 BU-18

P-C61
1950534
605-P223
617-P432
606-P224
611-P336
619-P170
618-P433
685-P171
200-P132

200-P35 BK-18
200-P181 BK-18
200-P300 BK-18
603-P243 PK-18
604-P410 OR-18

SEC STEER TEST SW


236-4615

PK-18
PK-18
RD-18
GY-18
YL-18
BU-18
PK-14
BR-14
PK-14
BR-18
BK-18
BK-16
YL-18
OR-18
GN-18
BU-18
WH-18

799-P496 WH-18
A202-P567 BK-18
X754-P385 GN-18
X755-P384 WH-18
925-P383 YL-18
H764-P212 GY-18

12V AUX PORT


117-2311

87
87a

125-P370 RD-18

RD-16
RD-16
RD-16
RD-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18

U702-P1 GY-18
U703-P2 YL-18
U700-P3 WH-18
U701-P4 GN-18
U747-P65 OR-18
U748-P66 GY-18
U749-P64 BR-18
U750-P63 PK-18
M722-P5 OR-18
M720-P6 BU-18
U752-P54 PU-18
U751-P53 WH-18
R903-P62 OR-18
R902-P60 GN-18
R901-P61 GY-18
R900-P59 BU-18
K789-P55 YL-18
K788-P56 GY-18
U704-P7 PK-18
U705-P8 PU-18
M906-P702 BU-18
H807-P703 YL-18
570-P333 BU-18
R800-P92 OR-18
P967-P495 PU-18
H808-P669 WH-18

K750-P80 PU-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

P-C151
1642336

87
87a
P-C38
7T5957
A513-P400 PK-16
200-P444 BK-18

128-P371 PK-18

H807-P703 YL-18
H808-P669 WH-18
H861-P177 PU-18
H862-P182 GY-18
H863-P183 BU-18
K788-P56 GY-18
K789-P55 YL-18
K831-P670 GY-18
K832-P671 OR-18
K927-P9 BU-18
K952-P10 BR-18
M720-P6 BU-18
M722-P5 OR-18
M906-P702 BU-18
P967-P495 PU-18
R800-P92 OR-18
R900-P59 BU-18
R901-P61 GY-18
R902-P60 GN-18
R903-P62 OR-18
T998-P238 BR-18
U700-P3 WH-18
U701-P4 GN-18
U702-P1 GY-18
U703-P2 YL-18
U704-P7 PK-18
U705-P8 PU-18
U723-P180 PU-18
U736-P211 YL-18
U742-P207 WH-18
U747-P65 OR-18
U748-P66 GY-18
U749-P64 BR-18
U750-P63 PK-18
U751-P53 WH-18
U752-P54 PU-18
X725-P187 GY-18
X800-P487 OR-18

85

DIFF LOCK RLY


3E-5239
30
86

727-P196 GN-18
A295-P367 BK-18

P-C22
1552269
144-P439 GN-14
200-P440 BK-18

87a
30

DIMMER RELAY
3E-5239
30
86

P-C37
3E5519
YL-18
BU-18
BK-18
WH-18

P-C80
1552273
YL-18
BK-18
YL-18
GN-18
YL-18
PU-18

HEATED MIRROR RLY


297-0760
86

P-C33
1918332

RD-14
PK-18
BK-18
OR-14

KEY SWITCH
110-7887

85

P-C4
2234778

308-P482
200-P366
K900-P483
K990-P484
308-P485
F846-P236

C OFF
S ON
B ST

LH POSITION RELAY
3E-5239
30
86

160-P156 PU-18
A514-P157 YL-18
200-P135 BK-18
C542-P493 GN-18

610-P155
A608-P168
200-P133
611-P341
619-P170

YL-16
PU-16
OR-16
BR-16

1
5
2
4
3

P-C63
3E5519
OR-14
GY-18
BK-18
PU-14
GN-14

169-P259 PK-18
169-P356 PK-18
169-P260 PK-18

180-P165 RD-16
180-P658 RD-18
199-P364 RD-18
200-P132 BK-18
200-P254 BK-18
200-P266 BK-18
200-P352 BK-18
200-P654 BK-18
229-P382 BK-14
308-P351 YL-18
322-P149 GY-18
518-P273 OR-14
538-P275 BR-18
605-P223 YL-18
606-P224 GY-18
607-P701 PK-14
611-P336 PU-14
614-P222 PU-18
614-P455 PU-18
614-P714 PU-18
614-P715 PU-18
617-P432 BR-14
618-P433 YL-14
619-P170 GN-14
645-P154 PK- 18
646-P140 OR-18
647-P141 GN-18
668-P334 BU-18
668-P349 BU-18
668-P361 BU-18
668-P374 BU-18
668-P566 BU-18
684-P139 OR-18
685-P109 BR-14
685-P171 BR-14
892-P331 BR-18
893-P332 GN-18
A202-P355 BK-18
A202-P358 BK-18
A202-P360 BK-18
A202-P378 BK-18
A202-P437 BK-18
A250-P303 BK-16
A514-P157 YL-18
A608-P168 GY-18
C542-P563 GN-18
H807-P703 YL-18
CIGAR LIGHTER
9W-0335

HIGH BEAM
DIMMER

1
5
2
4
3

RD-18
RD-14
RD-18
RD-18
WH-18
WH-18
BR-18
BU-14
RD-18
RD-18
RD-18
PK-16
PU-16

169-P262 PK-18

LEFT HAND TURN


RIGHT HAND TURN

1
2
3
4

1
5
2
4
3

87
87a

DIFFERENTIAL LOCK

RD-14
PU-18
BK-18
YL-14

P-C62
9X1054
BU-18
PU-18
BK-18
BU-18

85

A
B
C

P-C48
1552272

P-C19
9X1054
RD-16
PU-18
BK-18
BR-14

BLADE FLOOD RELAY


3E-5239
30
86

DC CAN RESISTOR 2
134-2540

P-C78
1552267

307-P315 OR-16
105-P369 RD-16

A210-P106 BK-14

1
5
2
4
3

103-P438
103-P725
104-P153
104-P160
106-P108
106-P117
116-P396
122-P256
125-P357
125-P377
127-P330
141-P228
160-P174

+ BATTERY (24V)
- BATTERY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

540-P270 WH-18
539-P271 BU-18

X800-P462 OR-18

X800-P291 OR-18
X800-P487 OR-18
X800-P488 OR-18

85

DASH CLUSTER
287-3252

556-P167 WH-18

87
87a

85

F711-P477 YL-18
F712-P478 GN-18
P-C79
7X6222
127-P242 RD-16
A210-P340 BK-16

T998-P412 BR-18
T998-P238 BR-18
T998-P408 BR-18

85

CAB FLOODLIGHTS RLY


3E-5239
30
86

1
5
2
4
3

T998-P463 BR-18

REAR FLOOD RELAY


3E-5239
30
86

1
5
2
4
3

H414-P169 YL-18
308-P481 YL-18

GN-18
WH-18
BR-18
BR-18
BR-18
GN-18
GN-18
GN-18

A202-P358
A202-P274
A202-P295
A202-P378
A202-P437

BLADE FLOOD RELAY2


3E-5239
30
86

1
5
2
4
3

P-C34
9X1054

F711-P479
F712-P480

F711-P347 YL-18
F712-P348 GN-18
F775-P258 BU-18
F775-P258 BU-18
H803-P83 BU-18

DIODE REAR FLOOD INTERLOCK


189-3158

P-C145
9X1054

123-P230
123-P451
646-P129
683-P161

RD-18
RD-18
PK-18
YL-18
PU-18
BU-18
BU-18
BU-18
BU-16
BU-18
BU-18

A202-P274 BK-18
A202-P526 BK-18
P-C14
3E3364

P-C50
1030213

J1
+V1
STRG SENSOR #1
GROUND 1
GROUND 2

1
2
3
4
5
6
7
8
9
10
11
12

U740-P97 BU-18
P967-P96 PU-18

H803-P672 BU-18
H803-P83 BU-18

A202-P575 BK-18
A202-P567 BK-18

P-C9
1552269

R800-P446 OR-16
U739-P95 BR-18
L731-P94 BR-18
X800-P488 OR-18

BR-18
BR-18
GN-18
YL-18
WH-18
BU-18
GY-18
PU-18
PU-18
BU-18
BR-18
PU-18
OR-16
BR-18
BR-18
BU-18
OR-18
GY-18
OR-18
PK-18
OR-18

128-P371
169-P259
199-P364
322-P149
439-P257
570-P333
607-P701
685-P109
801-P497
998-P293
A202-P358
A250-P303
A847-P673
A849-P674
C532-P457
F775-P258
H765-P335

799-P489 WH-18

646-P126 OR-18
647-P125 GN-18

146-P699
146-P698
647-P700
607-P701

PU-18
BR-18
OR-18
YL-18

799-P496 WH-18
799-P494 WH-18

308-P373 YL-16

A202-P184 BK-14
A202-P206 BK-14

BK-18
BK-18

HORN RELAY
3E-5239
30
86

685-P164 BR-14
685-P109 BR-14
685-P171 BR-14
727-P196
799-P489
892-P331
892-P428
892-P465
893-P332
893-P429
893-P466

HORN SWITCH
P-C44 170-1821
3E3364

320-P148 OR-18
200-P134 BK-18

125-P546 RD-18
125-P549 RD-18
128-P371 PK-18
439-P257 YL-18
614-P719 PU-18
668-P346 BU-18
668-P372 BU-18
668-P527 BU-18
668-P562 BU-16
668-P565 BU-18
668-P655 BU-18
799-P489 WH-18
A202-P274 BK-18
A202-P526 BK-18
F711-P347 YL-18
F712-P348 GN-18
F775-P258 BU-18
F775-P258 BU-18
H803-P83 BU-18
T998-P463 BR-18
X800-P462 OR-18

K723-RH7
H745-RH8
Y935-RH9
K722-RH10

BU-18
YL-18
BR-18
YL-18
YL-18
BR-18

A847-P673 YL-18
A849-P674 OR-18
H803-P672 BU-18
H808-P669 WH-18
K831-P670 GY-18
K832-P671 OR-18
K927-P9 BU-18
K952-P10 BR-18
M720-P6 BU-18
M722-P5 OR-18
U700-P3 WH-18
U701-P4 GN-18
U702-P1 GY-18
U703-P2 YL-18
U704-P7 PK-18
U705-P8 PU-18
U706-P39 BR-18
U707-P40 BU-18
U708-P41 OR-18
U709-P42 WH-18
U710-P43 GN-18
U712-P414 YL-18

ON

1
2
3
4
5
6
7
8
9
10

RD-18
BU-18
BU-18
RD-18

1
5
2
4
3

998-P189
F781-P225
F783-P111
F784-P128
F785-P110
G750-P124
G755-P113
G763-P172
K750-P80
K758-P75
L731-P94
P967-P96
R800-P446
T998-P408
U739-P95
U740-P97
U741-P98
U743-P73
U744-P72
U745-P76
X800-P488

PARK BRAKE OP SW
222-7890

P-C77
2234778
GN-18
BK-16
GY-18

P-C18
9X1054
RD-14
RD-18
OR-18
GY-18

+24V UNSWITCHED
+24V SWITCHED
GROUND
+12V UNSWITCHED
+12V SWITCHED
GROUND

VOLTAGE CONV ENT RADIO


209-0381

P-C57
3E3364

7
8
9
10
11
12

1
LH JOYSTICK
271-5479

P-C51
1552252

J771-RG5 BU-18
Y937-RG6 PU-18
H745-RG7 BR-18

RH-C1
3E5179
1
E745-RH1
2
E744-RH2
3
H745-RH3
4
J769-RH4
5
Y938-RH5
6
H745-RH6

WH-18
BR-18
PK-18
YL-18

180-P200 RD-18
709-P90 OR-18
709-P99 OR-18
709-P490 OR-18
709-P660 OR-18
998-P189 BR-18
998-P293 BR-18
A295-P91 BK-16
A295-P100 BK-16
A295-P491 BK-18
A295-P706 BK-18
G766-P198 GN-18
G767-P197 WH-18
H764-P212 GY-18
H765-P335 WH-18
H861-P177 PU-18
H862-P182 GY-18
H863-P183 BU-18
K749-P79 WH-18
K750-P80 PU-18
K758-P75 BU-18
K788-P56 GY-18
K789-P55 YL-18
M719-P78 GN-18
M906-P702 BU-18
P967-P96 PU-18
P967-P495 PU-18
R800-P92 OR-18
R800-P446 OR-16
R900-P59 BU-18
R901-P61 GY-18
R902-P60 GN-18
R903-P62 OR-18
U711-P44 GY-18
U711-P707 GY-18
U736-P211 YL-18
U739-P95 BR-18
U740-P97 BU-18
U741-P98 OR-18
U742-P207 WH-18
U743-P73 GY-18
U744-P72 OR-18
U745-P76 PK-18
U747-P65 OR-18
U748-P66 GY-18
U749-P64 BR-18
U750-P63 PK-18
U751-P53 WH-18
U752-P54 PU-18
U760-P69 PK-18
U761-P70 PU-18
U762-P659 GN-18
U762-P705 GN-18
U763-P77 BU-18
U764-P74 GY-18
U765-P81 WH-18
X725-P187 GY-18

1
2
3
4
5
6
7
8
9
10

125-P313
668-P272
668-P343
125-P287

114-P146
114-P147
320-P148
322-P149

PU-18
BR-18
OR-18
YL-18

TURN SIGNAL SW
249-5482
LEFT
OFF
RIGHT

P-C43
2234778

125-P269
668-P655
668-P527
125-P251

K723-P735
H745-P739
Y935-P736
K722-P737

OFF

1
2
3
4
5
6
7
8
9
10

142-P456 BU-18
C981-P115 GN-18
125-P363 RD-18
200-P402 BK-18
668-P435 BU-18
C981-P115 GN-18

179-P394
308-P395
200-P393
A513-P401
592-P512
210-P386

E745-P731
E744-P732
H745-P743
J769-P733
Y938-P734
H745-P741

COMPRESSION BRAKE SW
278-8040

GN-14
BK-18
GY-14

A274-P467
152-P286
A274-P469
892-P465
893-P466
L855-P749
L854-P748
308-P190

LEFT TURN INPUT


RIGHT TURN INPUT
LEFT TURN DASH OUT

P-C146
2234778
E717-P354
A202-P295
E716-P294

U734-P380
A202-P368
U735-P381

CAB GROUND 3
GND

11

518-P273
539-P271
605-P223
606-P224
581-P249
582-P250

1
2
3
4
5
6
7
8
9
10
11
12

RG-C1
3E3388
1
Y934-RG1
2
H745-RG2
3
Y936-RG3
4
Y933-RG4
5
6
7
8

P-C29
1552253
BU-18
YL-18
BR-18
YL-18
YL-18
BR-18

CONN 52

+24V SWITCHED
GROUND
DASH Hazard OUT

P-C88
3E5179

695-P252 OR-18
696-P253 GN-18
540-P270 WH-18

3
P-C28
1552264
WH-18
BR-18
PK-18
YL-18

J771-P729 BU-18
Y937-P730 PU-18
H745-P740 BR-18

FLASHER MODULE
252-5224

P-C26
3E3376
1
2
3
4

P-C24
1552252

103-P116
104-P114
104-P285
105-P369
106-P112
114-P146
114-P147
123-P230
123-P451

680-P173 GN-14
683-P161 PU-14

322-P149
518-P273
538-P275
605-P223
606-P224
607-P701
619-P170
645-P154
668-P272
668-P435
684-P139
A514-P157
A608-P168

CAB GROUND 2
GND
BK-14
BK-16

RD-18
RD-18
RD-18
RD-18
RD-18

128-P371 PK-18
129-P353 RD-16
141-P228 PK-16

200-P205 BK-18
200-P144 BK-18

A210-P106
A250-P303

125-P313
125-P363
125-P546
125-P549
125-P287

126-P299 RD-18

140-P661 BU-12

FAST SPEED BLOWER


6T-3644
114-P176
116-P396
120-P235
122-P256
123-P316
124-P309
125-P127
127-P280

114-P146 RD-14
114-P147 RD-18

626-P713 BU-18

R800-P49 OR-16

SENSOR POWER

116-P396 BR-18

114-P176 RD-14

H764-P415 GY-18
H765-P213 WH-18
H786-P539 YL-18
H787-P492 GN-18
H807-P506 YL-18
J710-P662 BR-18
K900-P46 YL-18
K900-P297 YL-18
K900-P344 YL-18
K900-P646 YL-18
K900-P667 YL-18
K990-P47 GN-18
K990-P298 GN-18
K990-P345 GN-18

U739-P214
U740-P220
U741-P219
U753-P215
U766-P474
U767-P471
U768-P434
U769-P504
U770-P505

RD-18
RD-14
RD-14
RD-18

106-P436 WH-14

892-P25 BR-18
893-P23 GN-18
997-P192 OR-18
998-P188 BR-18
A295-P89 BK-14
A295-P191 BK-14
A295-P204 BK-14
A295-P209 BK-18
A295-P499 BK-18
A295-P532 BK-18
E929-P195 GY-18
G953-P186 BU-18
G965-P185 PU-18

K990-P648
K990-P668
N787-P193
N931-P194
N935-P519
N936-P534
P967-P537
P967-P538
P967-P653
R732-P142
R800-P389

104-P160
104-P285
104-P114
104-P153

618-P423 YL-14
618-P422 YL-14

R732-P142 BR-18

169-P262 PK-18

10A

YL-18
YL-18
GN-18
GN-18
YL-16
GN-16

103-P116 RD-16
103-P725 RD-14
103-P438 RD-18

106-P112 WH-14
106-P108 WH-18
106-P117 WH-18

GN-16

P967-P495 PU-18
P967-P537 PU-18
P967-P538 PU-18
P967-P653 PU-18
P967-P96 PU-18

P967-P50 PU-16

CNTRSFT/BLADE CUSH
15A

180-P165 RD-16
180-P311 RD-14
180-P658 RD-18
308-P22 YL-18
614-P722 PU-18
626-P713 BU-18
727-P196 GN-18
A295-P367 BK-18
H807-P703 YL-18

Y934-P726
H745-P742
Y936-P727
Y933-P728

105-P369 RD-16

GN-18
K990-P345 GN-18
K990-P696 GN-18

BK-14
YL-18
GN-18
YL-16
GN-16

132-P676
134-P689
135-P533
140-P661
155-P564
156-P570
170-P388
172-P279
176-P387
200-P248
200-P712

104-P307 RD-14

K900-P84 YL-18

P-C39
1471446
A295-P229
K900-P498
K990-P501
L854-P746
L855-P747

108-P244
112-P530
115-P531
118-P239
119-P232
120-P235
121-P245
124-P309
130-P103

103-P308 RD-16

200-P87 BK-18
200-P637 BK-18

K900-P427
K900-P483
K990-P426
K990-P484
L854-P748
L855-P749

H861-P177 PU-18
H862-P182 GY-18
H863-P183 BU-18
J710-P662 BR-18
J769-P733 YL-18
J771-P729 BU-18
K722-P737 YL-18
K723-P735 PU-18
K749-P79 WH-18
K750-P80 PU-18
K758-P75 BU-18
K788-P56 GY-18
K789-P55 YL-18

U745-P76 PK-18
N935-P519 OR-18
N936-P534 YL-18

180-P200 RD-18
709-P90 OR-18
709-P99 OR-18
709-P490 OR-18
709-P660 OR-18
998-P189 BR-18
998-P293 BR-18
A295-P91 BK-16
A295-P100 BK-16
A295-P491 BK-18
A295-P706 BK-18
E745-P731 BU-18
E744-P732 YL-18
H745-P739 BR-18
H745-P740 BR-18
H745-P741 BR-18
H745-P742 BR-18
H745-P743 BR-18
G766-P198 GN-18
G767-P197 WH-18
H764-P212 GY-18
H765-P335 WH-18
H861-P177 PU-18
H862-P182 GY-18
H863-P183 BU-18
J769-P733 YL-18
J771-P729 BU-18
K722-P737 YL-18
K723-P735 PU-18
K749-P79 WH-18
K750-P80 PU-18
K758-P75 BU-18
K788-P56 GY-18
K789-P55 YL-18
M719-P78 GN-18
M906-P702 BU-18
P967-P96 PU-18
P967-P495 PU-18
R800-P92 OR-18
R800-P446 OR-16
R900-P59 BU-18
R901-P61 GY-18
R902-P60 GN-18
R903-P62 OR-18
U711-P44 GY-18
U711-P707 GY-18
U736-P211 YL-18
U739-P95 BR-18
U740-P97 BU-18
U741-P98 OR-18
U742-P207 WH-18
U743-P73 GY-18
U744-P72 OR-18
U745-P76 PK-18
U747-P65 OR-18
U748-P66 GY-18
U749-P64 BR-18
U750-P63 PK-18
U751-P53 WH-18
U752-P54 PU-18
U760-P69 PK-18
U761-P70 PU-18
U762-P659 GN-18
U762-P705 GN-18
U763-P77 BU-18
U764-P74 GY-18
U765-P81 WH-18
X725-P187 GY-18
Y933-P728 YL-18
Y934-P726 WH-18
Y935-P736 OR-18
Y936-P727 PK-18
Y937-P730 PU-18
Y938-P734 YL-18

H764-P212 GY-18
H764-P415 GY-18

GY-18

H786-P539 YL-18
H787-P492 GN-18

10

11

RD-18
RD-14
RD-12
BK-18
BK-12

BK-14
BK-14
BK-18
BK-14

A295-P68 BK-14
A295-P28 BK-18
A295-P27 BK-14
A295-P229 BK-14

G766-P198 GN-18
U769-P504 OR-18
U770-P505 WH-18
H807-P704 YL-18

GY-18
WH-18
BU-18
BR-18
BR-18
GY-18
BU-18
BR-18
OR-18
GY-18
GY-18
BU-18

BK-14

A295-P89 BK-14
A295-P204 BK-14
A295-P191 BK-14

H862-P182 GY-18
A295-P57 BK-14
A295-P58 BK-14
R900-P59 BU-18
R902-P60 GN-18
H863-P183 BU-18
R901-P61 GY-18
R903-P62 OR-18
U766-P474 BR-18
U767-P471 BU-18
U750-P63 PK-18
U749-P64 BR-18
U747-P65 OR-18
U748-P66 GY-18
709-P67 OR-18
A295-P68 BK-14

H764-P218
H765-P217
U768-P434
U739-P203
U753-P215
X725-P187
626-P713
H745-P738
U744-P72
U743-P73
U764-P74
K758-P75

998-P188 BR-18
998-P189 BR-18
998-P293 BR-18
A295-P209 BK-18
A295-P499 BK-18
A295-P706 BK-18
A295-P91 BK-16
A295-P100 BK-16

R800-P49 OR-16
P967-P50 PU-16
180-P51 RD-14
180-P52 RD-14
U751-P53 WH-18
U752-P54 PU-18
H861-P177 PU-18
K789-P55 YL-18
K788-P56 GY-18

BR-18

OR-18
OR-18
OR-18
OR-18

GN-18
BR-18
GN-18
OR-18

998-P26 BR-16

128-P458 PK-18

J844-P289 GY-18
L731-P94 BR-18
L914-P359 BU-18
R908-P453 YL-18
T971-P246 OR-14
T972-P247 GN-14
U723-P180 PU-18
U725-P403 GN-18
U726-P404 GY-18
U727-P323 WH-18
X755-P384 WH-18
X754-P385 GN-18

12

727-P196
892-P25
893-P23
997-P192

A295-P28 BK-18

J710-P662

709-P490
709-P660
709-P90
709-P99

709-P67 OR-18

U741-P201 OR-18

P-C3
2509819

200-P35 BK-18
200-P181 BK-18
200-P300 BK-18
603-P243 PK-18
604-P410 OR-18
609-P268 YL-18
609-P449 YL-18
801-P497 PK-14
925-P383 YL-18
A504-P234 GN-16

516-CM14 GN-14
517-CM8 BU-14
519-CM2 PK-18
520-CM9 WH-16
592-CM11 BU-18
A524-CM12 BR-18
C568-CM10 WH-14

892-P25 BR-18
998-P26 BR-16
R732-P142 BR-18
A295-P27 BK-14
614-P722 PU-18

128-P371 PK-18

HVAC

515-CM7 GY-12
515-CM5 GY-12

308-P22 YL-18
614-P722 PU-18
626-P713 BU-18

M719-P78 GN-18
M906-P702 BU-18
N787-P193 BU-18
N931-P194 GY-18
N935-P519 OR-18
N936-P534 YL-18

CIGAR LIGHTER

124-P309 GN-14

200-CM1 BK-12

180-P658 RD-18
180-P311 RD-14

115-P531 RD-4

143-P179 BR-14

RD-14
PU-4
RD-4
GY-14
PK-14
YL-14
YL-18
GN-14
PK-18
GN-18
RD-16
RD-18
RD-16
BU-12
RD-14

BR-18
GN-18
YL-18
WH-18
GN-18
YL-18
BU-18
GY-18
PU-18
OR-18
PU-18

180-P52 RD-14
180-P29 RD-14

893-P23 GN-18
997-P192 OR-18
M906-P702 BU-18
A295-P24 BK-14
G767-P197 WH-18

BUSS
21 POINT 1

F781-P225
F783-P111
F784-P128
F785-P110
F787-P324
F843-P322
G750-P124
G755-P113
G763-P172
G946-P326
J766-P290

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

180-P51 RD-14
180-P48 RD-14
180-P31 RD-14

P-C1
2509819

BLADE WORKLIGHTS

YL-16
PK-18
BU-18
GY-18
BR-18
GN-18
BR-18
OR-18
GN-18
GN-18

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

L855-P745
L855-P747

142-P263 BU-18

BU-18
OR-18
WH-18
OR-18

A507-P237
A755-P430
A756-P329
A757-P411
A758-P328
C532-P457
C978-P327
C979-P431
E974-P325
F702-P409

INC/DEC SW (DEC)
AUTO/MAN SW (NO)
AUTO/MAN SW (NC)
AUTO/MAN SW (NO)
AUTO/MAN SW (NC)

ACCUGRADE CAN HIGH


ACCUGRADE CAN LOW
ACCUGRADE CAN SHIELD
J1939 HIGH
J1939 LOW
J1939 SHIELD

170-P388
172-P279
176-P387
200-P248
200-P712

IMPLEMENT LOCKOUT SW (NO)


AUX VALVE #7 SOL #1
AUX VALVE #7 SOL #2
LOAD RETURN #01

LOAD RETURN #01


LEFT BLADE DWNFORCE ON VLV
RIGHT BLADE DWNFORCE ON VLV

FLASHER

200-CM3 BK-12
200-CM13 BK-16

180-P200 RD-18
180-P165 RD-16
180-P88 RD-14

128-P447 PK-18

BR-18
BU-18
OR-18
BR-18

156-P536 YL-18
156-P535 YL-18
156-P516 YL-18

PWM DR RETURN 11-12


PWM DR RETURN 9-12
- UNSWITCHED BATTERY
- UNSWITCHED BATTERY
BLADE LEFT RAISE SOL
BLADE RIGHT RAISE SOL
PWM DR RETURN 5-8
BLADE LEFT LOWER SOL
BLADE RIGHT LOWER SOL
OPERATOR SEAT SW (NC)
OPERATOR SEAT SW (NO)
BLADE SIDESHIFT LEFT SOL
BLADE SIDESHIFT RIGHT SOL
WHEEL LEAN LEFT SOL
WHEEL LEAN RIGHT SOL
+10v SUPPLY
- UNSWITCHED BATTERY

- UNSWITCHED BATTERY

15

U766-P474 BR-18

108-P244
112-P530
115-P531
118-P239
119-P232
120-P235
121-P245
124-P309
128-P447
130-P103
132-P676
134-P689
135-P533
140-P661
155-P564

+8v SUPPLY
8v RETURN
+ UNSWITCHED BATTERY
+ UNSWITCHED BATTERY
BLADE PITCH FORWARD SOL
BLADE PITCH BACKWARD SOL
PWM DR RETURN 1-4
ARTICULATE LEFT SOLENOID
ARTICULATE RIGHT SOLENOID

+8v SUPPLY
8v RETURN
+ UNSWITCHED BATTERY
+ UNSWITCHED BATTERY
CIRCLE SIDESHIFT LEFT SOL
CIRCLE SIDESHIFT RIGHT SOL
PWM DR RETURN 1-4
CIRCLE LEFT SOLENOID
CIRCLE RIGHT SOLENOID
NO CONNECTION
PWM DR RETURN 11-12
PWM DR RETURN 9-12
- UNSWITCHED BATTERY
- UNSWITCHED BATTERY
AUX VALVE #1 SOL B
AUX VALVE #1 SOL A
PWM DR RETURN 5-8
AUX VALVE #2 SOL B
AUX VALVE #2 SOL A
NO CONNECTION
NO CONNECTION
LEFT BLADE DWNFORCE PRO VLV
RIGHT BLADE DWNFORCE PRO VLV

P-C41
1471445
1
308-P22 YL-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

680-P173 GN-14
683-P161 PU-14
799-P489 WH-18
892-P331 BR-18
892-P428 BR-18
892-P465 BR-18
893-P332 GN-18
893-P429 GN-18
893-P466 GN-18
A202-P184 BK-14

U766-P472 BR-18
U766-P473 BR-18

U768-P434
U769-P504
U770-P505
X800-P462

+ UNSWITCHED BATTERY
ECM LOCATION ENABLE (GND)

+ UNSWITCHED BATTERY
ECM LOCATION ENABLE (GND)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

WH-18
GY-18
OR-18

J1
KEY SWITCH - RUN

J1
KEY SWITCH - RUN

BACKLIGHT

U734-P380 GN-18
U735-P381 GY-18
U739-P214
U740-P220
U741-P219
U753-P215

RD-16
RD-14
RD-16
RD-18
RD-14
RD-14
BK-18
BK-18
BK-18
BK-18

200-P445 BK-18
200-P620 BK-18
200-P628 BK-18
200-P637 BK-18
200-P644 BK-18
200-P654 BK-18
229-P382 BK-14
307-P315 OR-16
308-P11 YL-18
308-P190 YL-18
308-P338 YL-16
308-P351 YL-18
308-P395 YL-14
403-P288 GN-18
403-P302 GN-18
403-P312 GN-18
556-P166 WH-18
581-P249 GY-18
582-P250 PK-18
592-P511 BU-18
592-P595 BU-18

A296-P18 BK-18
A296-P13 BK-14

GN-14
WH-18
BR-18
BU-14
BU-18
WH-14
PK-18

200-P145 BK-18
200-P292 BK-18
200-P352 BK-18
A296-P17 BK-18
A296-P15 BK-14
A296-P16 BK-18

A296-P104

A296-P13 BK-14

IMPLEMENT CONTROL
262-1408

IMPLEMENT CONTROL #2
262-1408

893-P332 GN-18
893-P466 GN-18

893-P277 GN-18

BLOWER RESISTOR
125-9740

15

RD-16
RD-14
RD-16
RD-18
RD-14

308-P11 YL-18

515-CM4 GY-12

THERMAL SWITCH
133-9012
515-CM5 GY-12

171-P32 RD-14
171-P33 RD-14
171-P34 RD-14
171-P37 RD-14
171-P38 RD-14
308-P11 YL-18
892-P14 BR-18
893-P12 GN-18
A296-P13 BK-14
A296-P15 BK-14
A296-P16 BK-18
A296-P17 BK-18
A296-P18 BK-18
A296-P19 BK-14
A296-P20 BK-14
A296-P21 BK-14
H747-P101 BR-18

200-P121
200-P123
200-P135
200-P143
200-P145
200-P292
200-P352
200-P393
200-P402
200-P413
200-P441
200-P442
200-P444
200-P445
200-P620
200-P628
200-P637
200-P644
200-P654
229-P382
307-P315
308-P351
308-P395

P-C138
1779646
515-P508 GY-12
200-P712 BK-12
P-C16
1552264
516-P507
520-P418
A524-P509
517-P475
592-P511
C568-P476
519-P419

893-P12 GN-18
A847-P673 YL-18
A849-P674 OR-18
H803-P672 BU-18
H808-P669 WH-18
K831-P670 GY-18
K832-P671 OR-18
K927-P9 BU-18
K952-P10 BR-18
M720-P6 BU-18
M722-P5 OR-18
U700-P3 WH-18
U701-P4 GN-18
U702-P1 GY-18
U703-P2 YL-18
U704-P7 PK-18
U705-P8 PU-18
U706-P39 BR-18
U707-P40 BU-18
U708-P41 OR-18
U709-P42 WH-18
U710-P43 GN-18
U712-P414 YL-18

171-P32 RD-14
171-P37 RD-14
171-P38 RD-14

893-P513
893-P665
893-P304
893-P464

CONN 53

171-P45 RD-14

308-P276
308-P283
308-P301
308-P623

10
P-C45
1471445
308-P11 YL-18

103-P308
104-P307
105-P369
126-P299
152-P286

200-CM13 BK-16
A524-CM12 BR-18

P-C127
1552264

1
2

CONN 45

LH JOYSTICK ILLUM LAMP


250-8335

GN-18
BK-18
BK-18
PU-14
WH-14
GY-12
GN-14
BU-14
PK-18
WH-18
WH-14
OR-14
WH-18
WH-18
WH-18
GN-16
WH-18
YL-18
PU-14
GN-18
BK-18
BR-18
BU-16
WH-14
BU-18
GN-18
BU-18
PK-18

529-P240 WH-14
200-P292 BK-18
P-C75
7T5957
T972-P247 GN-14
200-P442 BK-18

1
2

CM-C3
1779641
515-CM4 GY-12
200-CM1 BK-12

515-CM6 GY-12

12

1
2
3
4
5
6
7
8

1
2

CONN 46

P-C121
1552269

170-P388
A295-P499
308-P597
403-P288
893-P513
892-P514
K990-P648
K900-P646

P-C67
7T5957
MOTOR

124-P677
200-P554
200-P688
506-P231
507-P233
515-P508
516-P507
517-P475
519-P419
520-P418
529-P240
530-P241
567-P553
567-P683
567-P684
593-P675
843-P678
849-P691
850-P690
844-P679
A201-P694
A524-P509
C558-P390
C568-P476
G434-P626
H864-P452
M792-P693
N788-P692

506-P231 PU-14
200-P413 BK-18

1
WASHER MOTOR RH WINDOW
MOTOR
2
7T-8890
P-C6
7T5957
1
T971-P246 OR-14
WASHER MOTOR LH WINDOW
MOTOR
2
7T-8890
200-P441 BK-18
P-C55
7T5957
1
507-P233 WH-14
REAR WASHER MOTOR
MOTOR
2
7T-8890
200-P143 BK-18
FAST SPD RLY
PWR AIR CLEANER RLY
P-C140
P-C2
3E-5239
3E-5239
1552267
9X1054
30
30
1
A
A295-P209 BK-18
134-P689 RD-18
86
86
5
B
E529-P685 YL-18
U766-P473 BR-18
2
C
U767-P208 BU-18
200-P687 BK-18
85
85
4
OPERATOR PRESENT SWITCH
A557-P681 WH-18
87
87
3
216-0814
87a
87a
Condenser FAN RELAY
P-C147
3E-5239
9X1054
30
P-C128 P-C129
1
132-P676 RD-16
86 5
1552273
3E3382
567-P683 WH-18
1
2
200-P688 BK-18
CONNECTOR FOR
85
2
4
WAVES SYSTEM
Condenser FAN2 RELAY
593-P675 GN-16
87
P-C139
3
3
3E-5239
AC ON SW
87a
9X1054
P-C118 251-1196
CONN 41
4
30
2234778
1
5
135-P533 RD-16
86 5
1
6
567-P553 WH-18
2
2
200-P554
BK-18
85 4
3
OFF
C558-P390 BU-16
87
3
4
87a
5
AC ON

614-P715 PU-18
200-P716 BK-18

P-C126
1950534
RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
GN-18
YL-18

1
2

MOTOR

MED

668-P624 BU-18
200-P615 BK-12

799-P489 WH-18
A202-P526 BK-18
R732-P142 BR-18
P967-P653 PU-18
801-P497 PK-14
T998-P463 BR-18
A296-P86 BK-14
F702-P409 GN-18
G946-P326 OR-18
C978-P327 BR-18
A755-P430 PK-18
H864-P452 GN-18
C979-P431 OR-18
A758-P328 BR-18
850-P690 PU-14
A756-P329 BU-18
A296-P104 BK-14
849-P691 YL-18
R800-P389 OR-18
229-P382 BK-14
N788-P692 PK-18
G434-P626 BU-18
A757-P411 GY-18
M792-P693 BU-18
103-P308 RD-16
104-P307 RD-14
105-P369 RD-16
112-P530 PU-4
115-P531 RD-4
124-P677 GN-18
128-P447 PK-18
152-P286 RD-14
155-P564 RD-14
156-P516 YL-18
172-P279 RD-14
308-P276 YL-18
308-P623 YL-18
403-P312 GN-18
519-P419 PK-18
520-P418 WH-18
567-P684 WH-18
593-P675 GN-16
843-P678 WH-18
844-P679 GN-18
849-P691 YL-18
850-P690 PU-14
892-P666 BR-18
892-P278 BR-18
893-P277 GN-18
893-P665 GN-18
A201-P694 BK-18
A201-P694 BK-18
C558-P390 BU-16
E716-P294 GY-14
E717-P354 GN-14
G434-P626 BU-18
H807-P506 YL-18
H864-P452 GN-18
J766-P290 PU-18
J844-P289 GY-18
K900-P46 YL-18
K900-P667 YL-18
K990-P47 GN-18
K990-P668 GN-18
L914-P359 BU-18
M792-P693 BU-18
N788-P692 PK-18
U769-P504 OR-18
U770-P505 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

MED-HIGH

108-P627 RD-18

617-P421
618-P423
603-P243
C542-P158
200-P709
680-P173
200-P635
609-P268
200-P636
A557-P681
200-P631

A295-P204 BK-14
A295-P89 BK-14
683-P161 PU-14
844-P679 GN-18

ENT RADIO AM FM WBAND


200-5729 AM/FM CASSETTE

LO

140-P661
C546-P632
200-P644
515-P508

997-P192 OR-18
998-P188 BR-18
N931-P194 GY-18
R908-P453 YL-18
A295-P191 BK-14
E929-P195 GY-18
A202-P184 BK-14
L731-P94 BR-18
200-P248 BK-18
307-P315 OR-16
G953-P186 BU-18
G965-P185 PU-18
C532-P457 GN-18
F783-P111 GN-18
604-P410 OR-18
618-P422 YL-14
582-P250 PK-18
617-P420 BR-14
581-P249 GY-18
U768-P434 BU-18
G755-P113 GY-18
A975-P503 BU-18
U766-P472 BR-18
843-P678 WH-18
X800-P462 OR-18
F846-P236 PU-18
H764-P415 GY-18
H765-P213 WH-18
U739-P214 BR-18
G750-P124 BU-18
U741-P219 OR-18
F784-P128 YL-18
U734-P380 GN-18
E974-P325 GN-18
F843-P322 YL-18
U740-P220 BU-18
G763-P172 PU-18
F781-P225 BR-18
U735-P381 GY-18
U727-P323 WH-18
F787-P324 GN-18
U726-P404 GY-18
U725-P403 GN-18
893-P304 GN-18
892-P305 BR-18

HIGH
1
2
3
4
5
6
7
8
9
10
11
12

GN-18
BK-18
BK-18
PU-14
WH-14
GY-12
GN-14
BU-14
PK-18
WH-18
WH-14
OR-14
WH-18
WH-18
WH-18
GN-16
WH-18
GN-18
YL-18
PU-14
BK-18
BR-18
BU-16
WH-14
BU-18
GN-18
BU-18
PK-18

U723-P180 PU-18
121-P245 YL-18
M998-P459 OR-18
609-P449 YL-18
H747-P101 BR-18
H803-P83 BU-18
F785-P110 WH-18
K990-P298 GN-18
K900-P297 YL-18
556-P166 WH-18
126-P299 RD-18
U753-P215 BR-18
X754-P385 GN-18
X755-P384 WH-18
308-P301 YL-18
U767-P470 BU-18
403-P302 GN-18
925-P383 YL-18
N787-P193 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

HVAC OPERATOR PNL


248-4220

200-P569 BK-14
200-P710 BK-12

CAB ROOF GND


GND

RD-18

BK-18
BK-18
BK-14
BK-18
BK-14
BK-14
BK-18
BK-18
BK-12
BK-14

E529-P686 YL-18
567-P682 WH-18

200-P711 BK-14
200-P159 BK-14

CG-C1
3E3388
1
WH/BK-18
2
WH-18
3
BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

11

124-P677
200-P554
200-P688
506-P231
507-P233
515-P508
516-P507
517-P475
519-P419
520-P418
529-P240
530-P241
567-P553
567-P683
567-P684
593-P675
843-P678
844-P679
849-P691
850-P690
A201-P694
A524-P509
C558-P390
C568-P476
G434-P626
H864-P452
M792-P693
N788-P692

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER ELECTRICAL SYSTEM


VOLUME 2 of 3: CAB
MEDIA NUMBER: RENR9024-06
SCHEMATIC PART NUMBER: 267-3908, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Description

Wire Color

Power Circuits
101

RD

Description

Control Circuits (Continued)

Battery +24V

J769

YL

Right Side Auto/Manual SW (NC)

Component Identifiers (CID)


Module Identifier (MID)
Electronic Transmission/Chassis Control System
(MID No. 027)

103

RD

LH Position Lamps Fuse

J771

BU

Left Side Auto/Manual SW (NC)

CID

104

RD

RH Position Lamps Fuse

K722

YL

RT Inc/Dec SW (Dec)

0041

105

RD

Key Switch Fuse

K723

PU

RT Inc/Dec SW (Inc)

106

WH

Cab Work Lamps

K737

BR

Engine Brake Cylinders 1 to 4

Component

Component Location - Volume 3 (Engine & Chassis)


Schematic
Location

Component

Machine
Location

Component

Schematic
Location

Machine
Location

Alarm - Backup

H-9

55

Sensor - Atmospheric Pressure

F-6

71

8V DC Sensor Power Supply

Alternator

C-8

65

Sensor - Engine Oil Pressure

F-6

73

0070

Parking Brake Switch

Battery 1

H-3

48

Sensor - Engine Speed (Cam)

E-6

70

0096

Fuel Level Sensor

Battery 2

H-2

48

Sensor - Engine Speed (Crank)

E-6

69

108

RD

Dome Lamps

K738

GN

Engine Brake Cylinders 5 & 6

0144

Backup Alarm Relay

Block - Power

H-2

Sensor - Fuel Pressure

F-5

51

109

RD

Alternator Breaker

K739

BU

Engine Brake Cylinder Common

0168

Electrical System Voltage

Block - Relay & Fuse

G-2

Sensor - Fuel Temperature

F-5

51

112

PU

Main Power Relay Output

K748

OR

Secondary Steer Motor Relay

0177

Transmission Oil Temperature Sensor

Breaker - Alternator

H-4

Sensor - Hydraulic Oil Cooler Inlet Temp

H-9

55

114

RD

Warning Horn (Forward)

K749

WH

Blade Right Lever Pos Sensor

0247

SAE J1939 Data Link

Breaker - Load

H-4

Sensor - Inlet Air Pressure

D-8

78

115

RD

Load Breaker

K750

PU

Blade Left Lever Pos Sensor

0248

Cat Data Link

Breaker - Main

H-4

Sensor - Intake Manifold Air Pressure

E-6

75

116

BR

Beacon

K758

BU

Articulation Lever Pos Sensor

0262

5 Volt Sensor DC Power Supply

117

RD

Main Breaker

K788

GY

Articulation Right Solenoid

Buss - Bar 1 (Breakers)

H-4

Sensor - Main Hydraulic Pump Discharge

C-9

61

0368

Transmission Auto / Manual Switch

118

GY

LH Door Wipers

K789

YL

Articulation Left Solenoid

Control - Engine ECM

I-8

66

Sensor - Service Brake Accumulator Press

H-10

48

0420

Secondary Steering Relay

119

PK

RH Door Wipers

L730

OR

+5V Supply (XMSN Cont)

Control - Transmission & Chassis

I-13

Sensor - Transmission Input Speed

I-14

80

0444

Starter Motor Relay

120

YL

Front / Rear Wipers

L731

BR

5V Return (XMSN Cont)

Diode - Differential Lock Solenoid

E-10

47

Sensor - Transmission Int Speed 1

H-14

80

121

YL

Back Alarm To Lamp

M719

GN

Blade Sideshift Left Pos Sensor

Diode - Starter

F-1

Sensor - Transmission Int Speed 2

H-14

80

122

BU

Side Wiper

M720

BU

Circle Sideshift Left Solenoid

123

WH

Rear Work Lights

M722

OR

Circle Sideshift Right Solenoid

124

GN

HVAC

N707

PU

Fuel Pressure SW Return

125

RD

Back Light

N787

BU

Hydraulic Filter Bypass Switch Pilot Supply

126

RD

Transmission Control Fuse

N788

PK

Not Used

0573

Inching Pedal Position Sensor

0585

Transmission Output Speed Sensor 1

Fuse - AccuGrade

G-1

Sensor - Transmission Oil Temperature

G-15

0588

Monitoring System Display

Fuse - Autolube

G-15

Sensor - Transmission Out Speed 1

H-14

46

0590

Engine ECM

Fuse - Engine Control

E-1

Sensor - Transmission Out Speed 2

H-14

46

0596

Implement ECM

Fuse - Key Switch

F-2

Solenoid - A/C Clutch

D-8

65

0615

Machine Articulation Angle Position

Fuse - LH Position Lamps

F-2

Solenoid - Attachment Brakes 1 thru 6

C-4

68

Downshift Switch

68

127

RD

Monitoring

R732

BR

Hydraulic Oil Inlet Temp Sensor

0621

Fuse - RH Position Lamps

F-2

Solenoid - Attachment Injectors 1 thru 6

B-4

128

PK

Autolube

R736

PK

Park Brake Press SW (NO)

0622

Upshift Switch

Fuse - Transmission Control

F-2

Solenoid - Cylinder 1 thru 6 Injectors

D-4

68

129

RD

Cigar Lighter

R746

PK

Intake Manifold Press Sensor

0623

Directional Switch

Ground - Engine Block

C-8

66

Solenoid - Differential Lock

E-10

47

130

GN

Waves

R747

GY

Atmospheric Pressure Sensor

0627

Park Brake Pressure Switch

Ground - Frame

B-8

62

Solenoid - Ether Aid

G-7

52

132

RD

Condenser Fan #1

T725

WH

Fuel Pressure SW

0669

Transmission Input Speed Sensor

Ground - Frame (Service Center)

H-3

61

Solenoid - Fan Control

H-10

48

134

RD

Air Cleaner

U700

WH

Circle Rt Sol

0673

Transmission Output Speed Sensor 3

Ground - Rear Frame

E-13

62

Solenoid - Implement Pilot Supply

C-9

61
47

135

RD

Condenser Fan #2

U701

GN

Circle Lt Sol

0674

Transmission Intermediate Speed Sensor 1

Ground - Rear Frame 2

E-13

62

Solenoid - Park Brake

G-15

140

BU

Fast Speed Blower Breaker

U702

GY

Aux Valve 1 Sol B

0675

Transmission Intermediate Speed Sensor 2

Ground - Secondary Steer Engine Block

I-5

53

Solenoid - Transmission 1

H-15

141

PK

Defrost Fan

U703

YL

Aux Valve 1 Sol A

0681

Parking Brake Solenoid Valve

Lug - Alternator Isolation

I-4

Solenoid - Transmission 2 (Fwd Low)

I-15

142

BU

Flasher

U704

PK

Aux Valve 2 Sol B

0967

Machine Application

143

BR

Blade Work Lights

U705

PU

Aux Valve 2 Sol A

Lug - Battery

H-1

Solenoid - Transmission 3 (Reverse)

I-15

1326

Location Code

Motor - Condenser Fan 1

E-12

95

Solenoid - Transmission 4 (2nd)

I-15

144

GN

Seat

U706

BR

Aux Lever 1 Pos Sensor

1401

Transmission Clutch Solenoid 1

146

GY

Blade Work Light #2

U707

BU

Aux Lever 2 Pos Sensor

Motor - Condenser Fan 2

D-12

95

Solenoid - Transmission 5 (3rd)

H-15

1402

Transmission Clutch Solenoid 2

150

RD

Engine Control Fuse

U708

OR

Aux Lever 3 Pos Sensor

Motor - Cranking

E-5

50

Solenoid - Transmission 6 (1st)

H-15

1403

Transmission Clutch Solenoid 3

152

RD

AccuGrade Fuse

U709

WH

Aux Lever 4 Pos Sensor

Motor - Fuel Priming Pump

H-5

51

Solenoid - Transmission 7 (Low Range)

I-15

155

RD

AWD Control (Not used 14M)

U710

GN

Aux Lever 5 Pos Sensor

1404

Transmission Clutch Solenoid 4

Motor - Secondary Steer

I-5

53

Solenoid - Transmission 8 (High Range)

I-15

156

YL

Sensor Power

U711

GY

Aux Lever 6 Pos Sensor

160

PU

Heated Mirrors

U712

YL

Aux Lever 7 Pos Sensor

165

YL

Differential Lock

U713

PK

Aux Valve 3 Sol B

1405

Transmission Clutch Solenoid 5

Relay - A/C Clutch

F-2

Suppressor - A/C Diode

D-8

65

1406

Transmission Clutch Solenoid 6

Relay - Autolube

G-2

Suppressor - Secondary Steer Diode

I-4

64

1407

Transmission Clutch Solenoid 7

Relay - Backup Alarm

F-2

Switch - A/C Hi/Low Pressure

D-8

65

1408

Transmission Clutch Solenoid 8

Relay - Fuel Pump

E-2

Switch - A/C Low Pressure

D-8

65

1471

Steering Control Position Sensor 1

Relay - Main

H-2

Switch - Disconnect

H-3

61
72

169

PK

Center Shift / Blade Cushion

U714

PU

Aux Valve 3 Sol A

170

RD

Product Link

U715

BR

Aux Valve 4 Sol B

171

RD

Implement Control #1

U716

BU

Aux Valve 4 Sol A

1472

Steering Control Position Sensor 2

Relay - Secondary Steer

G-2

Switch - Engine Coolant Temperature

E-6

Steering Control Position Sensor 3

Relay - Secondary Steer Motor

I-5

53

Switch - Fuel Pressure

F-5

51

10 Volt Sensor DC Power Supply

Relay - Starter Motor

I-2

Switch - Ground Level Shutdown

G-9

60

G-10

46

172

RD

Implement Control #2

U717

OR

Aux Valve 5 Sol B

1473

176

RD

Communication Radio Converter

U718

WH

Aux Valve 5 Sol A

1482

179

RD

Entertainment Radio Converter

U719

GN

Aux Valve 6 Sol B

1484

Inching Pedal Switch

Resistor - A/C Thermostat Pull-Down

F-10

65

Switch - Hydraulic Pilot Supply Filter By-Pass

180

RD

Implement Control Main

U720

GY

Aux Valve 6 Sol A

1674

Solenoid Return 1

Resistor - Can 1

G-10

50

Switch - Intake Manifold Air Temperature

199

RD

Steering Valve

U723

PU

Fuel Level Sender

1960

Ignition Key Reader

Sender - Fuel Level

C-9

97

Ground Circuits

U724

WH

XMSN Filter Bypass SW

1961

Service Brake Accumulator Pressure

Sensor - Articulation Angle C1 Position

A-12

64

Main Chassis

U725

GN

Auto Shift SW (NC)

2113

Operator Present Switch

Sensor - Articulation Angle Position

A-12

64

Machine locations are repeated for components located close together.

200

BK

210

BK

Ent Radio Converter Output (24/12 Volt)

U726

GY

Auto Shift SW (NO)

2175

Secondary Steer Left Solenoid

229

BK

Engine Control Gnd

U727

WH

Inching Pedal (NO)

2176

Secondary Steer Right Solenoid

A201

BK

Not Used

U728

PK

Serv Brake Accum Charge Press Sensor

E = Located inside of Rear Cab Covered Compartment.

2199

Secondary Steering Request Signal Line From Implement ECM

A202

BK

Trans & Chassis Control

U734

GN

Park Brake SW (Off)

H = Located inside of Service Center.

A210

BK

Not Used

U735

GY

Park Brake SW(On)

T = Located on the transmission control valve .

A250

BK

Cab Gnd

U736

YL

Steering Valve Signal

A274

BK

AccuGrade Gnd

U739

BR

Steering Lever Pos 1

A295

BK

Implement Control Ground

U740

BU

Steering Lever Pos 2

2200

Left Steering Cylinder Position Sensor

2201

Right Steering Cylinder Position Sensor

2252

Machine Articulation Angle Sensor 2

2304

Differential Lock Relay

BK

Implement 1 Control Ground

U741

OR

Steering Lever Pos 3

BK

Implement 2 Control Ground

U742

WH

Steer Valve Error Signal

U743

GY

Wheel Lean Input Pos Sensor

CID

304

WH

Cranking Motor

U744

OR

Auto Neutral Art Sw (NO)

0001

306

GN

Starter Motor Relay Output

U745

PK

Auto Neutral Art Sw (NC)

0002

Cylinder Injector #2

307

OR

Key Switch Start

U747

OR

Wheel Lean Sol Left

0003

Cylinder Injector #3

YL

Main Power Relay Coil

U748

GY

Wheel Lean Sol Right

0004

Cylinder Injector #4

OR

Horn Relay Coil To Switch

U749

BR

Blade Sideshift Sol Right

0005

Cylinder Injector #5

BR

Backup Alarm

U750

PK

Blade Sideshift Sol Left

GY

Warning Horn (Forward)

U751

WH

Blade Pitch Sol Fwd

365

YL

Fuel Priming Pump Relay

U752

PU

Blade Pitch Sol Reverse

U753

BR

Sec Steer Request Sig

Monitoring Circuits
403

GN

Alternator (r) Term.

U760

PK

Optional Float Ind 1

439

YL

Center Shift Pin Pulled Indicator

U761

PU

Optional Float Ind 4

0006

Cylinder Injector #6

0041

8 Volt DC Supply

0091

Throttle Position Sensor

0094

Fuel Delivery Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

C491

PU

Park Brake Pressure SW (NC)

U762

GN

Optional Float Ind 6

F421

YL

Fuel Supply Temp

U763

BU

Circle Drive Lever Pos Sensor

0168

Electrical System Voltage

G434

BU

Not Used

U764

GY

Blade Pitch Input Pos Sensor

0172

Intake Manifold Air Temperature Sensor


Fuel Temperature Sensor
Engine Speed Sensor

H414

YL

47

Switch - Transmission Filter Bypass

H-14

46

U765

WH

Circle Sideshift IP Pos Sensor

Accessory Circuits

U766

BR

Op Seat Sw (NO)

0190

500

BR

Wiper - Front (Park)

U767

BU

Op Seat Sw (NC)

0253

Personality Module

501

GN

Wiper - Front (Low)

U768

BU

Art Angle Pos Sensor 2

0261

Engine Timing

502

OR

Wiper - Front (Hi)

U769

OR

Aux Valve 7 Sol B

0262

5 Volt Sensor DC Power Supply

503

BR

Wiper - Rear (Park)

U770

WH

Aux Valve 7 Sol A

0267

Remote Shutdown

504

YL

Wiper - Rear (Low)

X725

GY

Steering Signal To Controller

0268

Programmed Parameter

Connector Number

Machine
Location

A-15

96

CONN 42

GN

Sec Steer Left Solenoid

0269

Sensor Power Supply

CONN 47

B-15

96

X755

WH

Sec Steer Right Solenoid

0274

Atmospheric Pressure Sensor

CONN 48

D-15

96

507

WH

Washer - Rear

Y787

YL

PHS Can (+) (Not Used)

0291

Engine Cooling Fan

CONN 58

E-15

58

508

PU

Radio Speaker - Left

Y788

GN

PHS Can (-) (Not Used)

0296

Transmission Control

509

WH

Radio Speaker - Left (Common)

801

PK

Autolube Solenoid & Pump Motor

CONN 59

E-15

58

0297

All Wheel Drive Control

511

BR

Radio Speaker - Right

843

WH

Not Used

CONN 60

E-15

56

512

GN

Radio Speaker - Right (Common)

844

GN

Not Used

56

515

GY

Blower Motor (Hi)

849

YL

Not Used

PU

Not Used

BR

Cat Data Link (-)

518

OR

+24V Flasher Input

893

519

PK

Thermostat To Refrigerant Press. SW

520

WH

Opr A/C SW To Thermostat

521

YL

0342

Secondary Engine Speed Sensor

CONN 61

F-15

0549

Throttle Lock Switch

CONN 63

F-15

57

0588

Monitoring System Display

CONN 64

F-15

57

0596

Implement Control

CONN 65

G-15

59

0791

Compression Brake Low/High Solenoid

CONN 66

G-15

59

GN

Cat Data Link (+)

A847

YL

Left Blade Down Force Pro Valve

0792

Compression Brake Medium/High Solenoid

CONN 67

A-14

54

A849

OR

Right Blade Down Force Pro Valve

1551

Cooling Fan Calibrate

CONN 68

H-13

54

A/C SW To Refrigerant SW

A893

OR

Fuel Prime SW To Fuel Prime Pump

1589

Turbocharger Inlet Air Pressure Sensor

CONN 69

I-13

54

522

WH

A/C Clutch To Thermostat SW

F843

YL

Inching Pedal Pos Sensor

1627

Fuel Pump Relay

CONN 70

G-13

54

523

BR

Wiper - Left (Park)

F846

PU

MSS Status LED

1639

Machine Security System Module

CONN 71

A-12

524

BU

Wiper - Left (Low)

G826

WH

Fuel Press Sensor (+5V)

1785

Intake Manifold pressure Sensor

CONN 72

C-12

525

GY

Wiper - Left (Hi)

G827

GN

Fuel Press Sensor (Gnd)

2417

Ether Injection Control Solenoid

CONN 73

D-12

526

YL

Wiper - Right (Park)

G828

WH

+5V Supply 1 (Eng Cont)

2770

Throttle Lock Resume/Decel Switch

CONN 74

A-10 , I-1

527

GN

Wiper - Right (Low)

G829

GN

5V Return (Eng Cont)

2771

Throttle Lock Set/Accel Switch

CONN 75 Snow Wing Lamp

A-10

63

528

PK

Wiper - Right (Hi)

G833

PK

Temp Sensor Return

96

529

WH

Washer Left

G856

WH

TDC Service Probe (+)

530

OR

Washer Right

G857

YL

TDC Service Probe (-)

Electronic Implement Control (MID No. 082)


Electronic Implement Control 2 (Mid No. 147)

538

BR

Dash Flasher Indicator Output

H803

BU

Proportional Driver Return (9-12) (Imp Cont1)

CID

539

BU

Turn Signal Indicator Right

H807

YL

Load Return 1 (Imp Cont)

0041

8 VDC Sensor Power Supply

540

WH

Turn Signal Indicator Left

H808

WH

Load Return 1 (Imp Cont2)

0168

Electrical System Voltage

556

WH

Differential Lock

H861

PU

Proportional Driver Return (1-4) (Imp Cont)

0247

SAE J1939 Data Link

567

WH

A/C SW To Condenser Fan Relays

H862

GY

Proportional Driver Return (5-8) (Imp Cont)

570

BU

Blade Cushion Sol

H863

BU

Proportional Driver Return (9-12) (Imp Cont)

581

GY

Left Rear Turn Flasher

H864

GN

Not Used

Component

0248

Cat Data Link

0262

5 Volt Sensor DC Power Supply

582

PK

Right Rear Turn Flasher

J844

GY

+8 Volt Supply (Eng Cont)

0296

Transmission / Chassis ECM

592

BU

Dc/Dc Converter Power Output

K831

GY

LH Down Force Enable Solenoid

0358

Implement Pilot Pressure Supply Solenoid

593

GN

Condenser Fan Relay To Motors

K832

OR

RH Down Force Enable Solenoid

A504

GN

Rear Defroster Fan (Low)

L854

YL

AccuGrade Can (+)

A507

YL

Rear Defroster Fan (Hi)

L855

GN

AccuGrade Can (-)

A513

PK

Dc/Dc Converter Memory Output

R800

OR

+8V Sensor Power (Imp Cont)

A514

YL

Heated Mirror Power

R818

YL

Transmission Oil Temp Sensor

0490

Hydraulic Lockout Switch

0588

Monitoring System Display

0590

Engine Electronic Control Module

0597

Main Hydraulic Pump Discharge Pressure

A524

BR

Temp Potentiometer Pos 2

T858

GY

Injector 1 & 2 High Side

0600

Hydraulic Oil Temperature Sensor

A557

WH

Precleaner Blower +B

T859

WH

Injector 3 & 4 High Side

0615

Machine Articulation Angle Position Sensor

A572

PK

Comm Converter 12V Output

T860

OR

Injector 5 & 6 High Side

0967

Machine Application

C532

GN

Autolube Pressure Sensor Signal

X800

OR

+8V Sensor Return (XMSN Cont)

1326

Location Code

C542

GN

Heated Mirror Power

900

PU

XMSN Shift Sol 4

C546

WH

Blower Fast Speed Relay

901

WH

XMSN Shift Sol 6

1471

Steering Control Position Sensor 1


Steering Control Position Sensor 2

C558

BU

Condenser Fan 2 Relay Out

902

BR

XMSN Shift Sol 7

1472

C568

WH

Blower Motor (Max)

903

GY

XMSN Shift Sol 8

1473

Steering Control Position Sensor 3

1482

10 Volt Sensor DC Power Supply

E529

YL

Power Air Cleaner Relay Coil

921

WH

XMSN Sol Return

E554

PK

A/C Cont To A/C Comp Clutch

922

BR

XMSN Sol Return

925

YL

XMSN Sol Shift 1

Lighting Circuits

1558

Electrical Implement Control 2

2113

Operator Present Switch

603

PK

Rotary Beacon

994

GY

Engine Oil Pressure Sensor

604

OR

Stop Lamp

995

BU

Engine Coolant Temperature

2143

Electronic Implement Control 3

605

YL

Turn Lamp - Left

997

OR

Analog Sensor Power (+ 5V)(Imp Cont)

2146

Articulation Lever Position Sensor

606

GY

Turn Lamp - Right

998

BR

5V Return (Imp Cont)

607

PK

Blade Floods #2

A975

BU

Differential Lock Relay

609

YL

Snow Wing Lamps

C967

BU

Intake Manifold Air Temp

610

OR

Head Lamp Relay Out

C978

BR

Set Throttle SW (NC)

611

PU

Head Lamp Hi

C979

OR

Resume Throttle SW (NO)

2147

Automatic Neutral Articulation Switch

2150

Blade Left Lift Lever Position Sensor

2151

Blade Right Lift Lever Position Sensor

2152

Wheel Lean Control Position Sensor

614

PU

Backlight Relay Input

C981

GN

Compression Brake

2153

Blade Pitch Control Position Sensor

617

BR

Tail/Position Lamp - Left

C991

PK

Fuel Pressure Sensor

2154

Blade Sideshift Lever Position Sensor

2155

Circle Drive Lever Position Sensor

618

YL

Tail/Position Lamp - Right

E900

WH

XMNS Output Spd (-)

619

GN

Head Lamp Lo

E901

GN

XMNS Output Spd (+)

626

BU

Backlight Relay Out

E902

PU

XMNS Intermediate Spd (-)

2156

Circle Sideshift Control Position Sensor

2160

Blade Left Raise Solenoid Valve

CONN 76

C-10

CONN 77

D-10

65

CONN 78

D-6 , C-6

68

CONN 79 TDC Service Probe

E-6

76

CONN 80

F-6

77

CONN 81

I-6

96

CONN 82

G-4

XMNS Intermediate Spd (+)


XMNS Intermediate Spd (-)

2161

Blade Right Raise Solenoid Valve

647

GN

Blade Flood Relay Coil

E905

BU

XMNS Intermediate Spd (+)

2162

Blade Left Lower Solenoid Valve

2163

Blade Right Lower Solenoid Valve

Event Code

2165

Blade Sideshift Left Solenoid Valve

E096

Fuel Pressure Is High

2166

Blade Sideshift Right Solenoid Valve

E172

Inlet Air Is Restricted

XMNS Trans Output Spd (-)


XMNS Trans Output Spd (+)

680

GN

Cab Floodlights Relay Out

E908

BR

XMNS Trans Input Spd (-)

683

PU

Rear Flood Relay Out

E909

WH

XMNS Trans Input Spd (+)

OR

Cab Flood Relay Input

E929

GY

Articulation Angle Pos Sensor

2167

Circle Left Solenoid Valve

E194

Exhaust Temperature Is High

BR

Blade Floods

E963

BK

Engine Speed Sensor (-)

2168

Circle Right Solenoid Valve

E265

Shutdown (Ground Level)

695

OR

Left Turn Lamp Relay Coil

E964

WH

Engine Speed Sensor (+)

2169

Circle Sideshift Left Solenoid Valve

E360

Oil Pressure Is Low

696

GN

Right Turn Lamp Relay Coil

E965

BU

Sec Engine Speed Sensor (-)

Coolant Temperature Is High

GY

Dimmer Relay Coil

E966

YL

Sec Engine Speed Sensor (+)

Circle Sideshift Right Solenoid Valve

E361

A608

2170
2171

Articulation Left Solenoid Valve

E362

Engine Overspeeds

E363

Fuel Temperature Is High

GN

Inching Pedal SW (NC)

709

OR

+10V Supply (Imp Cont)

F916

GN

Backup Alarm Relay

2172

Articulation Right Solenoid Valve

727

GN

Sec Steer Test SW

G946

OR

Throttle Set SW (NO)

2173

Wheel Lean Left Solenoid Valve

E390

Fuel Filter Is Restricted

751

GN

XMSN Shift Sol 3

G953

BU

Impl Pilot Supply Solenoid

2174

Wheel Lean Right Solenoid Valve

E441

Idle Speed Is High

752

YL

XMSN Shift Sol 2

G965

PU

Load Return 2 (Imp Cont)

2181

Blade Pitch Forward Solenoid Valve

E539

Intake Manifold Air Temperature Is High

2182

Blade Pitch Backward Solenoid Valve

2200

Left Steering Cylinder Position Sensor

754
755
799

BU
OR
WH

XMSN Shift Sol 1

K900

XMSN Shift Sol 5

K927

+10V Supply (XMSN Cont)

K952

YL
BU
BR

J1939 Data Link +


PWM Driver Return (5-8) (Imp Cont1)
PWM Driver Return (1-4) (Imp Cont1)

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Event Code
0284

Low Brake Pressure

0329

Transmission Filter Plugged

2204

Auxiliary Lever 1 Position Sensor

0627

Parking Brake Abuse

2205

Auxiliary Lever 2 Position Sensor

0795

Machine Speed Excessive For Machine Articulation Angle

2206

Auxiliary Lever 3 Position Sensor

0877

High Transmission Oil Temperature

Implement Control

Auxiliary Lever 4 Position Sensor


Auxiliary Lever 5 Position Sensor
Auxiliary Lever 6 Position Sensor

0192

Steering System Malfunction

2210

Auxiliary Lever 7 Position Sensor

0256

Steering Output Detected In The Wrong Direction

2211

Auxiliary Valve 1 - Port B Solenoid

0257

Steering Output Detected With No Command

Event Code

Auxiliary Valve 1 - Port A Solenoid

0258

No Steering Detected With Command Given

Auxiliary Valve 2 - Port B Solenoid

0263

Low Main Pump Pressure

2214

Auxiliary Valve 2- Port A Solenoid

0455

Hydraulic Pilot Supply Filter Plugged

Auxiliary Valve 3 - Port B Solenoid

0560

Secondary Steer Pump No Response

0562

Steering Lever Has Not Been Aligned To Wheel Steering


Angle

0598

Steering Limited Due To Cold Hydraulic Oil

2219

Auxiliary Valve 5 - Port B Solenoid

0599

Gear Too High For Steering With Cold Oil


Machine Speed Excessive For Articulation Angle
Machine Articulation Angle Limited Due To Machine Speed

2220

Auxiliary Valve 5 - Port A Solenoid

0795

2221

Auxiliary Valve 6 - Port B Solenoid

0796

Auxiliary Valve 6 - Port A Solenoid

0861

Clock Manual Alignment Required


High Hydraulic Oil Temperature
Invalid Articulation Response Detected

Abnormal update.

10

Abnormal rate of change.

2222

11

Failure mode not identifiable.

2223

Auxiliary Valve 7 - Port B Solenoid

0878

12

Bad device or component.

2224

Auxiliary Valve 7 - Port A Solenoid

2085

2252

Machine Articulation Angle Sensor 2

2650

Steering Valve Control Module Power Supply

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

51

78
E

65
63
H

56

95

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part Number for


Connector Plug

AG-C3
130-6795
Socket

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

5A

Receptacle
Pin or Socket
Number

Fuse
(5 Amps)

9X-1123

Component
Part Number

2
Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Component Description

134-2540

Resistor:

Can

185-1506

Solenoid:

A/C Clutch

189-8627

Solenoid:

Hydraulic Fan

120 1.2
17.6
5 0.3

252-0741

Solenoid:

Implement Pilot Supply

239-1134

Solenoid:

Ether Aid

240-7193

Resistor:

A/C Thermostat

500 25

244-3114

Solenoid:

XMSN 1 thru 8

8.7 0.4

245-3555

Solenoid:

Differential Lock

30 1.5

248-5523

Solenoid:

Parking Brake

30 1.5

277-6993

Sender:

26.96 1.35
20

Empty Stop = 239 to 255


Full Stop = 25 to 29

Fuel

46

64

80
T
47

53

Part No.

Function

Related Electrical Service Manuals


Form Number

Alternator:

235-7133

SENR4130

Electric Starting Motor:

207-1556

SENR3581

Engine Control:

RENR9344

Implement Control:

RENR9013

Transmission / Chassis Control:

RENR9004

Actuate

Deactuate

Contact Position

---

Normally Open

114-5333

Switch - A/C Refrigerant Pressure

275-1750 kPa
(39.9 253.8 psi)

149-6371

Switch - A/C Low Pressure

103.4 13.8 kPa


(15 2 psi)

34.5 7 kPa
(5 0.5 psi)

Normally Open

229-1537

Parking Brake Pressure Switch

2100 kPa MAX


(304.5 psi MIN)

1750 108 kPa


(253.8 15.6 psi)

A-C Normally Closed


A-B Normally Closed

275-1253

Fuel Pressure Switch

103.4+20.7 / -13.8 kPa


(14.99+3 / -2 psi)

69 kPa MIN
(10 psi MIN)

Normally Closed

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Title

Resistance (Ohms)

96
50

Machine Harness Connector And Component Locations

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

56

Off Machine Switch Specification - Engine & Chassis

Auxiliary Valve 4 - Port B Solenoid

Out of calibration.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

62

Auxiliary Valve 4 - Port A Solenoid

Parameter failures.

58

54

2212

13

63

Condition

2213

14

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

At room temperature unless otherwise noted.

2208
2209

2217

Abnormal frequency, pulse width, or period.

78

48

55

2218

60

57

Current below normal or open circuit.


Current above normal or grounded circuit.

55

52

Voltage below normal or shorted low.

Mechanical system not responding properly.

65

60

5
6

80
46

59

53

61

Parking Brake ON

Auxiliary Valve 3 - Port A Solenoid

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

64
95

58

0490

2216

97

47

48

Steering Valve Control Module Spool Position Sensor

Voltage above normal or shorted high.

61

97

2203

54

Condition

Right Steering Cylinder Position Sensor

Data erratic, intermittent, or incorrect.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

52
50

Transmission / Chassis Control

Steering Valve Control Module

96

51

62
T

Resistor, Sender and Solenoid Specifications - Volume 3

2201

2215

59

Part No.

2202

2207

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Condition

684

E974

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

57

Event Codes
Engine Control

685

Control Circuits

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Harness identification code:


This example indicates wire
135 in harness "AG".

YL

GY

Circuit Breaker
Symbol

Flow
Symbol

Plug

BR
OR

Level
Symbol

Single Wire
Connector

E904
E906

Temperature
Symbol

325-AG135 PK-14

E903

E907

Printed in U.S.A.

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Pin

Rear Flood Relay Coil


Ind Lamp - Auto Shift 1st Gear

Engine Harness Connector And Component Locations

C-C4
130-6795

Headlamp Relay Coil

Backlight Relay Out

Left Side View

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

PK

PU

Front View

1
2

OR

BU

50

Harness and Wire Symbols

646
660

69

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

645

668

B9H1-750

Symbols and Definitions

Schematic
Location

X754

850

66

Connector Location - Volume 3

Wiper - Rear (Hi)

892

73

Pressure
Symbol

Washer - Front

Blower Motor (Medium)

16M Motor Grader


Electrical System

70

Symbols

BU

Blower Motor (Low)

76

Harness And Wire Electrical Schematic Symbols

PU

BU

77

71

2011 Caterpillar, All Rights Reserved

505

GN

65

Volume 3 of 3: Engine and Chassis

506

516

74
72

Action Alarm

0174

517

72

Component

308
321

H-15

75

Cylinder Injector #1

320
322

74

Switch - Parking Brake Pressure

67

Engine Control System


(MID No. 036)

A296
A297

Basic Machine Circuits

E-6

68

(Dimensions: 48 inches x 35 inches)

Wire Color

Wire
Number

36 Page,

Wire Description
Wire
Number

RENR9024-06 VOL 3 of 3

RENR9024-06
December 2011

1
2

XMSN SOL 7 (LOW RANGE)


244-3114
1
2

XMSN SOL 2 (FWD LOW)


244-3114

1
2

T-C2
1552269
751-T5 GN-16
921-T6 WH-16

1
2

T-C6
1552269
900-T7 PU-16
921-T8 WH-16

1
2

T-C8
1552269
755-T9 OR-16
922-T11 BR-16

1
2

T-C7
1552269
901-T12 WH-16
922-T13 BR-16

XMSN SOL 3 (REVERSE)


244-3114

XMSN SOL 4 (2ND)


244-3114

XMSN SOL 5 (3RD)


244-3114

XMSN SOL 6 (1ST)


244-3114

XMSN SOL 1
244-3114
1
2

XMSN & CHASSIS ECM


262-1408
921-T6 WH-16
921-T8 WH-16
921-T2 WH-16

T-C3
1552269
902-T1 BR-16
921-T2 WH-16
T-C4
1552269
752-T3 YL-16
921-T4 WH-16

T-C9
1552269
754-T14 BU-16
922-T15 BR-16

921-T4 WH-16
922-T15 BR-16

AN-C13
1552267
A202-AN2 BK-18
R736-AN1 PK-18
C491-AN8 PU-18
PARK BRAKE PRESS SW
229-1537
AN-C14
2304011
1
BK
R818-AN3 YL-18
T 1K
2
BK
A202-AN4 BK-18

BK-18
WH-18

BK-18
BK-18

A202-AN2 BK-18
A202-AN4 BK-18

CONN 66

G
STOP

LH STOP TAIL LAMP


AG-C30 AG-C24
135-0426
3E3370 1552267
A
RD-18
604-AG33 OR-18
B
BK-18
200-AG35 BK-14
C
WH-18
617-AG36 BR-14

TAIL

CONN 65
AG-C1
3E3364

AG-C2
1552269
683-AG28 PU-14
200-AG27 BK-14

1
2
FLOODS HID LH RIPPER
283-8145
FLOODS LH RIPPER
147-0319

AG-C4 AG-C3
3E3370 1552267

RD-18
BK-18
WH-18

STOP

604-AG9 OR-18
200-AG12 BK-14
617-AG10 BR-14

A
B
C

TAIL

CONN 63
AG-C6
3E3364

AG-C5
1552269
581-AG11 GY-18
200-AG4 BK-18

1
2

LH TURN LAMP
199-3368
1
2

1
2

C491-AN8 PU-18
G730-AN5 PK-16
J765-AN6 BU-16
R736-AN1 PK-18
R818-AN3 YL-18

200-AG4 BK-18
200-AG34 BK-14
200-AG17 BK-14
200-AG2 BK-14
200-AG7 BK-18
200-AG26 BK-14

CONN 68
V-C5 F-C19
3E5179 1552252
1
E909-F70 WH-18
E909-V1 WH-18
2
E908-F71 BR-18
E908-V2 BR-18
3
E903-F72 YL-18
E903-V3 YL-18
4
E902-F73 PU-18
E902-V4 PU-18
5
E905-F74 BU-18
E905-V5 BU-18
6
E904-F75 BR-18
E904-V6 BR-18
7
E900-V7 WH-18
E900-F246 WH-18
8
A202-F77 BK-18
A202-V13 BK-18
9
E901-F78 GN-18
E901-V9 GN-18
10
E907-F79 GY-18
E907-V10 GY-18
11
U724-F55 WH-18
U724-V11 WH-18
12
E906-V8 OR-18
E906-F247 OR-18

617-AG10 BR-14
617-AG36 BR-14
618-AG39 YL-14
618-AG38 YL-14
683-AG30 PU-14
683-AG28 PU-14

BATTERY #01 (-)


AC REFRIG MONITORING
XMSN OUT SPEED SNS 1+
XMSN OUT SPEED SNS 1XMSN OUT SPEED SNS 2+
XMSN OUT SPEED SNS 2-

CONN 67
AN-C12 F-C28
3E3382 1552273
1
PK-18
2
BK-16
3
YL-18
4
PU-18
5
PK-16
6
BU-16

200-AG37 BK-14

200-AG3 BK-14

R736-F82 PK-18
A202-F83 BK-18
R818-F84 YL-18
C491-F101 PU-18
G730-F86 PK-16
J765-F29 BU-16

321-AG8 BR-16

618-AG15 YL-14
582-AG16 PK-18
617-AG20 BR-14
581-AG11 GY-18
683-AG29 PU-14

+8v SUPPLY
8v RETURN
BATTERY #5 (+)
BATTERY #3 (+)
TRANS SOLENOID #7
TRANS SOLENOID #2
PWM DR RETURN 1-4
TRANS SOLENOID #3
TRANS SOLENOID #4

LEFT SECOND STEER


RIGHT SECOND STEER
SENSOR SUPPLY +
BATTERY #04

SOL
SOL
10V
(-)

KEY SWITCH - START


SEC STR/PRELUBE/EVAC RLY
DIFF LOCK RELAY
DRIVER RETURN
BACKUP ALARM RELAY
PARK BRAKE SOLENOID
STARTER RELAY
DRIVER RETURN
MACHINE SEC SYSTEM IND

AG-C20 F-C29
1552252 3E5179
1
200-AG3 BK-14
200-F90 BK-14
2
321-F15 BR-16
321-AG8 BR-16
3
604-AG31 OR-18
604-F92 OR-18
4
5
6
7
8
9
10
11
12

BATTERY #1 (+)
ECM LOC ENABLE (GND)
PWT FLTR BYPASS SW
DIFF LOCK (NO)
PARK BRAKE PRESS SW (NO)
SERV BRAKE CHG PRESS SNS
STEERING VLV SIG
BATTERY #4 (+)
BATTERY #2 (+)
PARK BRAKE PRESS SW (NC)

PWM DR RETURN 11-12


PWM DR RETURN 9-12
BATTERY #05 (-)
BATTERY #03 (-)
TRANS SOLENOID #5
TRANS SOLENOID #6
PWM DR RETURN 5-8
TRANS SOLENOID #1
TRANS SOLENOID #8
OP PRESENT SW (NC)
OP PRESENT SW (NO)

CONN 70

200-AG1 BK- 14
200-AG35 BK-14
200-AG12 BK-14
200-AG27 BK-14
321-AG5 BR-16
321-AG6 BR-16

R736-AN1
A202-AN7
R818-AN3
C491-AN8
G730-AN5
J765-AN6

CDL (+)
+5v SUPPLY

ECM LOCATION 0 (GND)


ECM LOCATION 1 (OPEN)
ECM LOCATION 2 (OPEN)
FUEL LEVEL SENSOR

V-C6
1552269
U724-V11 WH-18
A202-V13 BK-18

A202-AN7 BK-16

J1
RUN
(+)
(-)
(+)
(-)
(+)
(-)

CDL (-)
5v RETURN
TRANS OIL TEMP SENSOR
BATTERY #2 (-)
CAB AC SW

E908-V2 BR-18
E909-V1 WH-18

1
2

582-AG16 PK-18
581-AG11 GY-18
604-AG33 OR-18
604-AG31 OR-18
604-AG32 OR-18
604-AG14 OR-18
604-AG9 OR-18

CONN 64

LH STOP TAIL LAMP2


135-0426

11
12

XMSN INPUT SPEED SENSOR


191-8304
V-C2
1552269
BK-18 1
E902-V4 PU-18
WH-18 2
E903-V3 YL-18
XMSN INT SPEED SENSOR 1
191-8304
V-C3
1552269
BK-18 1
E904-V6 BR-18
WH-18 2
E905-V5 BU-18
XMSN INT SPEED SENSOR 2
191-8304
V-C7
1552269
BK-18 1
E900-V7 WH-18
WH-18 2
E901-V9 GN-18
XMSN OUT SPEED SENSE2
191-8303
V-C8
1552269
BK-18 1
E906-V8 OR-18
WH-18 2
E907-V10 GY-18
XMSN OUT SPEED SENSE1
191-8303

AN-C11
1552269
G730-AN5 PK-16
J765-AN6 BU-16

1
2

BR-16
YL-16
GN-16
PU-16
WH-16
OR-16
WH-16
BU-16
GY-16
BR-16

V-C1
1552269

XMSN OIL TEMP SENSE


238-0112

BK-18
BK-18

922-T19 BR-16

751-T5 GN-16
752-T3 YL-16
754-T14 BU-16
755-T9 OR-16
900-T7 PU-16
901-T12 WH-16
902-T1 BR-16
903-T16 GY-16

A
B
C

PARK BRAKE SOL


248-5523

T-C10 F-C15
3E5179 1552252
1
902-F60
902-T1 BR-16
2
752-F61
752-T3 YL-16
3
751-F62
751-T5 GN-16
4
900-F63
900-T7 PU-16
5
921-F64
921-T18 WH-16
6
755-F65
755-T9 OR-16
7
901-F66
901-T12 WH-16
8
754-F67
754-T14 BU-16
9
903-F68
903-T16 GY-16
10
922-F69
922-T19 BR-16

KEY SWITCH INPUT SPD SNSR


INPUT SPD SNSR
INT SPD SNSR 1
INT SPD SNSR 1
INT SPD SNSR 2
INT SPD SNSR 2

TRANS
TRANS
TRANS
TRANS
TRANS
TRANS

CONN 69

921-T18 WH-16

922-T17 BR-16
922-T11 BR-16
922-T13 BR-16

XMSN FILTER BYPASS SW


164-7577

BK-18
RD-18
BU-18

12

618-F93
582-F94
617-F95
581-F96
683-F56

YL-14
PK-18
BR-14
GY-18
PU-14

AUTOSHIFT INDICATOR
R - TERMINAL
LEFT STEER CYL POS SENS
RIGHT STEER CYL POS SENS
ART ANGLE POS SENS #2
STEER LVR POS SENSOR #1
AUTO LUBE RELAY
AC CLUTCH SOL RLY
DIR SWITCH (FORWARD)
MACHINE AUTO LUBE PRESS
SEC STEER REQUEST SIGNAL
DIR SWITCH (NEUTRAL)
DIR SWITCH (REVERSE)
UPSHIFT SWITCH (NO)
UPSHIFT SWITCH (NC)

617-AG20 BR-14

STEER LEVER POS SNSR #3


DOWNSHIFT SWITCH
DOWNSHIFT SWITCH
PARKING BRAKE SW
PARKING BRAKE SW

618-AG15 YL-14
683-AG29 PU-14

(NO)
(NC)
(NO)
(NC)

ART ANGLE POS SENS #1

AG-C7
1552269
321-AG5 BR-16
200-AG1 BK-14

INCHING PEDAL POS SENSOR


SERV BRAKE PEDAL SWITCH
INCHING PEDAL SW (NC)
INCHING PEDAL SW (NO)
AUTOSHIFT SWITCH (NO)
STEER LEVER POS SNSR #2

LH BACKUP LAMP
261-1502
AG-C18
1552269
1
321-AG6 BR-16
2
200-AG26 BK-14

AUTOSHIFT SWITCH (NC)

RH BACKUP LAMP
261-1502

RH STOP TAIL LAMP2


135-0426

AG-C9 AG-C8
3E3370 1552267
A
604-AG14 OR-18
200-AG17 BK-14
CONN 61 B
C
618-AG38 YL-14

RD-18
BK-18
WH-18

STOP
TAIL

AG-C11
3E3364
1
2

DIFF LOCK MODE SW (NO)


COMP BRAKE SEL SW (NO)
COMP BRAKE SEL SW (NC)

AG-C10
CONN 60
1552269
582-AG16 PK-18
200-AG7 BK-18

RH TURN LAMP
AG-C17
199-3368
3E3364
1
2

J1939 HIGH
J1939 LOW
CAN A (J1939) SHIELD

AG-C12
1552269 CONN 59
683-AG30 PU-14
200-AG2 BK-14

J2
A202-F165
A202-F150
A296-F228
A296-F227

FLOODS RH RIPPER
147-0319

FLOODS HID RH RIPPER


283-8145

STOP

BK-14
BK-14
BK-14
BK-14

REAR FRAME GND

CONN 58

RH STOP TAIL LAMP


AG-C25 AG-C13
135-0426
3E3370 1552267
A
RD-18
604-AG32 OR-18
B
BK-18
200-AG34 BK-14
C
WH-18
618-AG39 YL-14

FP-C3
1552269
1
C558-FP103 BU-16
2
200-FP104 BK-16

104-FP91 RD-14
105-FP102 RD-16
112-FP96 PU-4
115-FP101 RD-4
121-FP1 YL-18
126-FP10 RD-18
128-FP99 PK-18
124-FP85 GN-18
152-FP93 RD-14
200-FP28 BK-14

FP-C1
9X4391

TO CAB SCHEMATIC
VOLUME 2 (P-C69)
LOC G-13

121-FP1 YL-18
M998-FP2 OR-18

997-FP20 OR-18
998-FP21 BR-18
N931-FP22 GY-18
R908-FP23 YL-18
A295-FP24 BK-14
E929-FP106 GY-18
A202-FP26 BK-14
L731-FP27 BR-18
200-FP28 BK-14
307-FP29 OR-16
G953-FP30 BU-18
G965-FP31 PU-18
C532-FP82 GN-18
F783-FP33 GN-18
604-FP34 OR-18
618-FP35 YL-14
582-FP36 PK-18
617-FP37 BR-14
581-FP38 GY-18
U768-FP19 BU-18
G755-FP40 GY-18
A975-FP41 BU-18
U766-FP42 BR-18

FP-C2
7X6222

CONN 47
TO CAB SCHEMATIC
VOLUME 2 (P-C71)
LOC E-13

799-FP111 WH-18
A202-FP112 BK-18
R732-FP68 BR-18
P967-FP69 PU-18
801-FP100 PK-14
T998-FP3 BR-18
A296-FP71 BK-14
F702-FP72 GN-18
G946-FP73 OR-18
C978-FP74 BR-18
A755-FP75 PK-18
C979-FP76 OR-18
A758-FP77 BR-18
A756-FP78 BU-18
A296-FP79 BK-14
R800-FP80 OR-18
229-FP81 BK-14
A757-FP84 GY-18

CONN 42
TO CAB SCHEMATIC
VOLUME 2 (P-C70)
LOC F-13

A756-FP78 BU-18
520-FP95 WH-18
115-FP101 RD-4
112-FP96 PU-4
105-FP102 RD-16
A758-FP77 BR-18
C979-FP76 OR-18

124-FP85 GN-18
519-FP86 PK-18
J844-FP87 GY-18
403-FP88 GN-18
J766-FP89 PU-18
E717-FP98 GN-14
103-FP90 RD-16
104-FP91 RD-14
567-FP92 WH-18
152-FP93 RD-14
L914-FP32 BU-18
E716-FP97 GY-14
128-FP99 PK-18

128-FP99 PK-18
121-FP1 YL-18
M998-FP2 OR-18

997-FP20 OR-18
998-FP21 BR-18
A202-FP26 BK-14
A202-FP112 BK-18
A295-FP24 BK-14
A295-FP65 BK-14
A295-FP66 BK-14
A296-FP71 BK-14
A296-FP79 BK-14
A755-FP75 PK-18

F785-FP6 WH-18
K990-FP7 GN-18
K900-FP8 YL-18
556-FP9 WH-18
126-FP10 RD-18
U753-FP11 BR-18
X754-FP12 GN-18
X755-FP13 WH-18
308-FP14 YL-18
U767-FP15 BU-18

A756-FP78 BU-18
A757-FP84 GY-18
A758-FP77 BR-18
A975-FP41 BU-18
C532-FP82 GN-18
C558-FP103 BU-16
C978-FP74 BR-18
C979-FP76 OR-18
E716-FP97 GY-14
E717-FP98 GN-14

925-FP17 YL-18
N787-FP18 BU-18
E717-FP98 GN-14
997-FP20 OR-18
998-FP21 BR-18
N931-FP22 GY-18
R908-FP23 YL-18
A295-FP24 BK-14
E929-FP25 GY-18
A202-FP26 BK-14
L731-FP27 BR-18
200-FP28 BK-14
307-FP29 OR-16
G953-FP30 BU-18
G965-FP31 PU-18
L914-FP32 BU-18
F783-FP33 GN-18
604-FP34 OR-18
618-FP35 YL-14
582-FP36 PK-18
617-FP37 BR-14
581-FP38 GY-18
U768-FP39 BU-18
G755-FP40 GY-18
A975-FP41 BU-18
U766-FP42 BR-18
C532-FP82 GN-18
X800-FP43 OR-18
F846-FP44 PU-18
H764-FP45 GY-18
H765-FP46 WH-18
U739-FP47 BR-18
G750-FP48 BU-18
U741-FP49 OR-18
F784-FP50 YL-18
U734-FP51 GN-18
E974-FP52 GN-18
F843-FP53 YL-18
U740-FP54 BU-18
G763-FP55 PU-18
F781-FP56 BR-18
U735-FP57 GY-18
U727-FP58 YL-18
F787-FP59 GN-18
U726-FP60 GY-18
U725-FP61 GN-18
893-FP62 GN-18
892-FP63 BR-18
U736-FP64 YL-18
A295-FP65 BK-14
A295-FP66 BK-14
683-FP67 PU-14

E929-FP107 GY-18
E929-FP25 GY-18

E929-FP106 GY-18
E974-FP52 GN-18
F702-FP72 GN-18
F781-FP56 BR-18
F783-FP33 GN-18
F784-FP50 YL-18
F785-FP6 WH-18
F787-FP59 GN-18
F843-FP53 YL-18
F846-FP44 PU-18
G750-FP48 BU-18
G755-FP40 GY-18
G763-FP55 PU-18
G946-FP73 OR-18
G953-FP30 BU-18
G965-FP31 PU-18
H764-FP45 GY-18
H765-FP46 WH-18
J766-FP89 PU-18
J844-FP87 GY-18
K990-FP7 GN-18
K900-FP8 YL-18
L731-FP27 BR-18
L914-FP32 BU-18
M998-FP2 OR-18
N787-FP18 BU-18
N931-FP22 GY-18
P967-FP69 PU-18
R732-FP68 BR-18
R800-FP80 OR-18
R908-FP23 YL-18
T998-FP3 BR-18

T998-FP4 BR-18
T998-FP70 BR-18

U725-FP61 GN-18
U726-FP60 GY-18
U727-FP58 YL-18
U734-FP51 GN-18
U735-FP57 GY-18
U736-FP64 YL-18
U739-FP47 BR-18
U740-FP54 BU-18
U741-FP49 OR-18
U753-FP11 BR-18

126-F33 RD-14
A202-F103 BK-18
U724-F55 WH-18
R908-F223 YL-18
R736-F82 PK-18
U728-F100 PK-18
U736-F97 YL-18
126-F112 RD-14
126-F115 RD-14
C491-F101 PU-18

U768-FP19 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

G730-F86 PK-16
J765-F88 BU-14
J765-F123 BU-14
K900-F117 YL-18
K990-F118 GN-18
L730-F98 OR-18
L731-F99 BR-18
R736-F82 PK-18
R818-F84 YL-18
T969-F28 YL-18

925-F51 YL-18
A202-F89 BK-18
A202-F106 BK-14
755-F65 OR-16
901-F66 WH-16
922-F69 BR-16
754-F67 BU-16
903-F68 GY-16
U766-F220 BR-18
U767-F211 BU-18

U723-F238 PU-18
U724-F55 WH-18
U728-F100 PK-18

GN-18
WH-18
WH-18
BK-14

307-F186 OR-16
567-F261 WH-18
799-F235 WH-18
925-F51 YL-18
A295-F205 BK-14
A295-F226 BK-14
A296-F227 BK-14
A296-F228 BK-14
A975-F195 BU-18
C532-F242 GN-18

M998-F154 OR-18
403-F274 GN-18
H764-F127 GY-18
H765-F128 WH-18
U768-F44 BU-18
U739-F129 BR-18
559-F249 YL-18
E554-F269 PK-18

E716-F1 GY-18
E717-F49 GN-18
E929-F38 GY-18
E974-F139 GN-18
F781-F133 BR-18
F783-F184 GN-18
F784-F134 YL-18
F785-F179 WH-18
F787-F138 GN-18
F843-F137 YL-18

G750-F130 BU-18
C532-F242 GN-18
U753-F35 BR-18
G763-F131
G755-F175
F785-F179
F783-F184

F846-F126 PU-18
G750-F130 BU-18
G755-F175 GY-18
G763-F131 PU-18
H764-F127 GY-18
H765-F128 WH-18
L914-F273 BU-18
M998-F154 OR-18
R908-F223 YL-18
T998-F113 BR-18

PU-18
GY-18
WH-18
GN-18

U741-F132 OR-18
F781-F133
F784-F134
U734-F135
U735-F136

BR-18
YL-18
GN-18
GY-18

U725-F143 GN-18
U726-F141 GY-18
U727-F140 YL-18
U734-F135 GN-18
U735-F136 GY-18
U736-F97 YL-18
U739-F129 BR-18
U740-F142 BU-18
U741-F132 OR-18
U753-F35 BR-18

E929-F38 GY-18
F843-F137
F787-F138
E974-F139
U727-F140
U726-F141
U740-F142

YL-18
GN-18
GN-18
YL-18
GY-18
BU-18

U766-F220 BR-18
U767-F211 BU-18
U768-F44 BU-18
X754-F36 GN-18
X755-F37 WH-18
X800-F48 OR-18

U725-F143 GN-18

L914-F273 BU-18

126-F33 RD-14
126-F115 RD-14
126-F112 RD-14

150-F166 RD-14
150-F8 RD-14
150-F245 RD-14

A756-F155 BU-18
520-F265 WH-18
115-F224 RD-4
112-F204 PU-4
105-F180 RD-16
A758-F163 BR-18
C979-F160 OR-18

128-F248 PK-18
121-F27 YL-18
M998-F154 OR-18

F785-F179 WH-18
K990-F32 GN-18
K900-F116 YL-18
556-F20 WH-18
126-F26 RD-18
U753-F35 BR-18
X754-F36 GN-18
X755-F37 WH-18
308-F110 YL-18
U767-F211 BU-18

U768-FP39 BU-18
U768-FP83 BU-18

4
5
6
7
8
9
10
11
12

801-FP100 PK-14
T998-FP70 BR-18
A296-FP71 BK-14
F702-FP72 GN-18
G946-FP73 OR-18
C978-FP74 BR-18
A755-FP75 PK-18
E716-FP97 GY-14

X800-FP43 OR-18
X800-FP16 OR-18

200-F47 BK-18
200-F58 BK-14
200-F57 BK-18
200-F90 BK-14

307-F186 OR-16
567-F261 WH-18
799-F235 WH-18
925-F51 YL-18
A295-F205 BK-14
A295-F226 BK-14
A296-F227 BK-14
A296-F228 BK-14
A975-F195 BU-18
C532-F242 GN-18
E716-F1 GY-18
E717-F49 GN-18
E929-F38 GY-18
E974-F139 GN-18
F781-F133 BR-18
F783-F184 GN-18
F784-F134 YL-18
F785-F179 WH-18
F787-F138 GN-18
F843-F137 YL-18

R800-FP80 OR-18
P967-FP69 PU-18
E929-FP107 GY-18
FP-C10
1552267
T998-FP4 BR-18
X800-FP16 OR-18
U768-FP83 BU-18

C558-FP103 BU-16

13

BK-14
BK-14
BK-14
BK-14
BK-14

403-F275 GN-18
403-F274 GN-18

FAN CONTROL SOL


189-8627

TEMP

SPEED CONT AUTO/MAN (OFF)


(+) BATTERY

CAN+
HYDRAULIC FAN SOL RETURN
(+) BATTERY
(+) BATTERY
GND LVL SHUTDOWN (NC)
(+) BATTERY
GND LVL SHUTDOWN (NO)

1
2

SERV CHARGE PRESS SENSE


237-0957

L730-F98 OR-18
L731-F222 BR-18
U728-F100 PK-18

OR-18
BK-18
WH-18

A
B
C

F-C2
1740502
A
K990-F31 GN-18
B
K900-F30 YL-18

+5V
GROUND
SIGNAL

CAN RESISTOR 1
134-2540

SPEED CONT RES/DECEL (NC)


(-) BATTERY

(-) BATTERY

200-F47 BK-18
200-F57 BK-18
K748-F76 OR-18
200-F21 BK-18

F-C7
1552267

F719-F12 BR-16
229-F102 BK-14
F715-F11 PU-16

(-) BATTERY
THROTTLE POSITION SNSR
(-) BATTERY

GROUND LVL SD SW
139-2116
A
B
C

KEYSWITCH RUN

BK-18
RD-18
WH-18

NOT USED

A295-F173 BK-16

403-F190 GN-18

F-C27
1552269
1
520-F208 WH-18
2
A202-F260 BK-18

AC THERMOSTAT PULLDOWN
240-7193
BK-18
BK-18

519-F191 PK-18
520-F199 WH-18
520-F265 WH-18

520-F208 WH-18

522-F237 WH-18
556-F18 WH-18
556-F19 WH-18

556-F20 WH-18
559-F249 YL-18
581-F96 GY-18
582-F94 PK-18
604-F92 OR-18
617-F95 BR-14
618-F93 YL-14

683-F56 PU-14
683-F183 PU-14

892-F145 BR-16
892-F147 BR-18

892-F149 BR-16

893-F144 GN-16
893-F146 GN-18

893-F148 GN-16

A202-F106 BK-14
A202-F105 BK-14
A202-F80 BK-14

A202-F89 BK-18
A202-F150 BK-14

F-C14
1552269
556-F18 WH-18
200-F16 BK-18

DIFF LOCK SOL DIODE


189-3158
DIFF LOCK SOL
F-C9 245-3555
1552269

556-F19 WH-18
200-F17 BK-18

1
2

A202-F239 BK-18

A202-F174 BK-14
A202-F83 BK-18

105-F180 RD-16
CBL-YJ1 RD-00-HP
126-F122 RD-14
128-F248 PK-18
365-F151 YL-18
559-F249 YL-18
A893-F25 OR-14
F916-F124 GN-18
J765-F200 BU-16
J765-F87 BU-16
K748-F76 OR-18
T969-F28 YL-18

A295-F203 BK-16
A295-F173 BK-16
A755-F168 PK-18
A756-F155 BU-18
A757-F169 GY-18
A758-F163 BR-18
C491-F101 PU-18
C978-F159 BR-18
C979-F160 OR-18
E554-F269 PK-18
E900-F246 WH-18
E901-F78 GN-18
E902-F73 PU-18
E903-F72 YL-18
E904-F75 BR-18
E905-F74 BU-18

CONN 77

F-C25 CF-C1
1552252 3E5179

R997-F197 OR-18
R993-F198 BR-18
F713-F196 OR-18
124-F257
519-F191
124-F264
522-F237
403-F190

GN-18
PK-18
GN-18
WH-18
GN-18

1
2
3
4
5
6
7
8
9
10
11
12

K900-F116 YL-18
K990-F32 GN-18

K990-F24 GN-18
K990-F118 GN-18

K900-F30 YL-18

L731-F99 BR-18
L731-F194 BR-18

CONN 81

A202-F221 BK-14
A202-F236 BK-18
A295-F45 BK-14
A755-F168 PK-18
A756-F155 BU-18
A757-F169 GY-18
A758-F163 BR-18
C978-F159 BR-18
C979-F160 OR-18

AC LOW PRESS SW
149-6371
BK-18
BK-18

AC HIGH LOW PRESS SW


114-5333
BK-18
BK-18

2
1

522-CF7 WH-18
522-CF13 WH-18

R997-F197 OR-18
R993-F198 BR-18
J844-F262 GY-18
J766-F263 PU-18
893-F148 GN-16
892-F149 BR-16

F713-F196 OR-18
F710-F52 BR-18
365-F151 YL-18
R941-F53 GY-18
G946-F156 OR-18

K990-F40 GN-18
A756-F155 BU-18

STRAP 7X-6315
14 AWG

150-F8 RD-14
150-F9 RD-14
150-F10 RD-14
150-F166 RD-14
229-F2 BK-14
229-F3 BK-14
229-F4 BK-14
229-F5 BK-14
308-F170 YL-16
365-F151 YL-18

200-FT3 BK-18
200-FT4 BK-18
K748-FT5 OR-18
K748-FT6 OR-18

CBL-JJ1 RD-00-HP

CBL-KK1 RD-00-HP

R-C4
1552269

CBL-JJ1 RD-00-HP
306-R17 GN-16
J765-R18 BU-16

SEC STEER RELAY


179-0006

C978-F159 BR-18
C979-F160 OR-18
H746-F152 YL-16
A758-F163 BR-18
A757-F169 GY-18
150-F166 RD-14
K900-F54 YL-18
H747-F153 BR-16
150-F8 RD-14
150-F10 RD-14
F715-F11 PU-16
150-F9 RD-14
F719-F12 BR-16
A755-F168 PK-18
229-F4 BK-14

101-PP1 RD-8
SEC STEER
ENGINE BLOCK GND

101-PP1 RD-8

CBL-NN1 RD-00-HP

80A

229-F59 BK-14
304-F250 WH-8
A893-F25 OR-14

229-F59 BK-14
A893-F25 OR-14

115-R7 RD-4

F-C4
1552269

DISCONNECT SW
7N-0718

ETHER AID SOL


239-1134
1
2

3
4
5
6
7
8
9
10
11
12

559-R9 YL-18
T969-R12 YL-18
128-R11 PK-18
J765-R13 BU-16
J765-R20 BU-16
F916-R15 GN-18
365-R34 YL-18
105-R37 RD-16
A893-R35 OR-14

308-F170 YL-16
E-C1
2274002
J2
K738-E5 GN-16-HV

103-R40 RD-16
104-R39 RD-14

K737-E4 BR-16-HV

E-C6 INTAKE AIR PRESS


1552267 239-5674
OR-18 +5 VOLTS
A
G828-E39 WH-18
BK-18 GROUND
B
G829-E41 GN-18
WH-18 SIGNAL
C
R746-E20 PK-18

G833-E47 PK-18

E966-E49 YL-18
E965-E48 BU-18

994-E10 GY-18
995-E12 BU-18
C967-E15 BU-18
C991-E33 PK-18
E963-E27 BK-18
E964-E26 WH-18
E965-E48 BU-18
E966-E49 YL-18
F421-E13 YL-18

G828-E1 WH-18

G828-E39
G828-E38
G828-E35
G828-E40

WH-18
WH-18
WH-18
WH-18

G829-E2 GN-18
G829-E3 GN-18

G833-E47 PK-18

G828-E1 WH-18

F421-E13
G833-E46
T725-E32
N707-E31
G828-E35
G829-E36
C991-E33

E-C10 G-C1
1552264 3E3388
1
F421-G4
YL-18
2
G833-G5
PK-18
3
T725-G6
WH-18
4
N707-G7
PU-18
5
G828-G1
WH-18
6
G829-G2
GN-18
7
C991-G3
PK-18

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

G829-E42 GN-18
G829-E43 GN-18

C967-E15 BU-18
R747-E6 GY-18

T725-E32 WH-18

ENGINE OIL PRESS SNS


239-2396
OR-18 +5 VOLTS
BK-18 GROUND
YL-18 SIGNAL

G833-E45 PK-18
G833-E44 PK-18
G833-E46 PK-18

E-C11
1552269
1
995-E12 BU-18
2
G833-E44 PK-18

R746-E20 PK-18
R747-E6 GY-18
T725-E32 WH-18
T858-E23 GY-18-XLPE
T859-E37 WH-18-XLPE
T860-E34 OR-18-XLPE
T957-E16 PU-18-XLPE
T958-E17 YL-18-XLPE
T959-E18 BR-18-XLPE
T960-E19 BU-18-XLPE
T961-E28 GN-18-XLPE
T962-E29 WH-18-XLPE

E-C9
1552269
1
C967-E15 BU-18
2
G833-E45 PK-18

CBL-YJ1 RD-00-HP

F-C3 CH-C1
1552269 3E3364
1
U723-CH1 PU-18
U723-F238 PU-18
2
A202-CH2 BK-18
A202-F239 BK-18

CH-C2
1552269
1
U723-CH1 PU-18
2
A202-CH2 BK-18

G953-F114 BU-18
G965-F125 PU-18

150-F8 RD-14
150-F9 RD-14
150-F10 RD-14
150-F166 RD-14
229-F2 BK-14
229-F3 BK-14
229-F4 BK-14
229-F5 BK-14
229-F59 BK-14
304-F250 WH-8

G-C4
2304011
1
F421-G4 YL-18
2
G833-G5 PK-18

801-R41 PK-14
T969-R12 YL-18
K748-R6 OR-18

86

85
A
B
C
D
E
F
G
H

30

85-2
30-2
85-1
86-1

87

87-1
86-2
87-2

85

86

87A

1
AUTOLUBE

30

15A

AUTOLUBE RLY

ACCUGRADE
20A

R-C7
1733141
A
152-R10 RD-14
B
J765-R24 BU-16
C
F916-R15 GN-18
D
121-R19 YL-18
E
J765-R20 BU-16
F
321-R14 BR-16
G
306-R23 GN-16

87
85
30
86
87

86

87A
85

STARTER
DIODE

30

BACKUP ALM RLY

15A

R-C8
1791312
105-R37 RD-16
103-R40 RD-16
126-R38 RD-14

G-C3
2304012
1
T725-G6 WH-18
2
N707-G7 PU-18

BK-18
BK-18

G-C2
3E3370
A
G828-G1 WH-18
B
G829-G2 GN-18
C
C991-G3 PK-18

FUEL PRESS SNSR


239-2396
OR-18 +5 VOLTS
BK-18 GROUND
YL-18 SIGNAL

FUEL PRESS SW
275-1253

LH POS LAMPS
15A

XMSN CONT

A
B
C
D
E
F
G
H

104-R39 RD-14

RH POS LAMPS
15A

SPARE
15A

BRAKE RETRACT
30A

A/C CLUTCH RLY


87

86

87A
S

MOTOR

BK-18
BK-18

R-C9
1791311
124-R28 GN-18
522-R29 WH-18
200-R30 BK-18
E554-R31 PK-18
365-R34 YL-18
A893-R35 OR-14
150-R36 RD-12
229-R33 BK-18

CBL-EE1 BK-00-HP

INTAKE MANIFOLD AIR TEMP


274-7395

85

CRANKING MTR
207-1556

BK-18
BK-18

15A

BLUE

BAT MTR

30

FUEL PUMP RLY


A
B
C
D
E
F
G
H

85-1
30-1
87-1
86-1
86-2
87-2

87
87A

86

85

85-2

30

25A

ENGINE CONT

GREEN
ENGINE GROUND

CBL-TT1 BK-00-HP
BK-18
BK-18

E-C8
1552269
1
E963-E27 BK-18
2
E964-E26 WH-18

SPD/TMG CAM
239-2397

SERVICE CENTER

REAR FRAME GROUND

CBL-HH1 RD-00-HP

CBL-HH1 RD-00-HP

BK-18
BK-18

SPD/TMG CRANK
230-7149
JACKET WATER HEATER
239-7342
BK-16
BK-16
GN-16

T860-E34 OR-18-XLPE

AL-C2
7E6513
T858-AL1 GY-16-NW
T957-AL13 PU-16-NW

T858-E23 GY-18-XLPE
T962-E29 WH-18-XLPE
T959-E18 BR-18-XLPE
T961-E28 GN-18-XLPE
T960-E19 BU-18-XLPE

CONN 78
E-C2 AL-C1
1552252 3E7990
T860-E34 OR-18-XLPE 1 T860-AL8 OR-16-NW
T962-E29 WH-18-XLPE 2 T962-AL16 WH-16-NW
3
K737-E4 BR-16-HV
4
K738-E5 GN-16-HV
5
K739-E7 BU-16-HV
T859-AL9 WH-16-NW
T859-E37 WH-18-XLPE 6
T961-E28 GN-18-XLPE 7 T961-AL15 GN-16-NW
T957-E16 PU-18-XLPE 8 T957-AL13 PU-16-NW
T858-E23 GY-18-XLPE 9 T858-AL7 GY-16-NW
T958-E17 YL-18-XLPE 10 T958-AL14 YL-16-NW
T959-E18 BR-18-XLPE 11 T959-AL18 BR-16-NW
T960-E19 BU-18-XLPE 12 T960-AL17 BU-16-NW

T859-E37 WH-18-XLPE
T957-E16 PU-18-XLPE
T958-E17 YL-18-XLPE

J2

ID
1
2

INJECTOR 1
249-0713

1
2

INJECTOR 2
249-0713

T858-AL1 GY-16-NW
T858-AL2 GY-16-NW

T859-AL9 WH-16-NW

T859-AL3 WH-16-NW
T859-AL4 WH-16-NW

AL-C4
7E6513
1
T859-AL3 WH-16-NW
2
T959-AL18 BR-16-NW

INJECTOR 3
249-0713

T860-AL8 OR-16-NW

T860-AL6 OR-16-NW
T860-AL5 OR-16-NW

AL-C5
7E6513
1
T859-AL4 WH-16-NW
2
T960-AL17 BU-16-NW

INJECTOR 4
249-0713

AL-C6
7E6513
1
T860-AL5 OR-16-NW
2
T961-AL15 GN-16-NW

INJECTOR 5
249-0713

AL-C7
7E6513
1
T860-AL6 OR-16-NW
2
T962-AL16 WH-16-NW

INJECTOR 6
249-0713

T957-AL13 PU-16-NW
T958-AL14 YL-16-NW
T959-AL18 BR-16-NW
T960-AL17 BU-16-NW
T961-AL15 GN-16-NW
T962-AL16 WH-16-NW

ENGINE BLOCK

E
F
G
R
T
V
AG
AK
AL
AM
AN
CF
CH
FP
FT

AL-C3
7E6513

T858-AL7 GY-16-NW

AK-C1
3E7990
1
T860-AK8 OR-16-NW
2
T962-AK16 WH-16-NW
3
K737-AK19 BR-16-NW
4
K738-AK20 GN-16-NW
CONN 78
5
K739-AK21 BU-16-NW
CONNECTS TO E-C2 6
T859-AK9 WH-16-NW
7
T961-AK15 GN-16-NW
8
T957-AK13 PU-16-NW
9
T858-AK7 GY-16-NW
10
T958-AK14 YL-16-NW
11
T959-AK18 BR-16-NW
12
T960-AK17 BU-16-NW

FUEL LEVEL SENDER


277-6993

T858-AL2 GY-16-NW
T958-AL14 YL-16-NW

PP
RR
YL

PK-18
BK-18

AK-C8
1539693
K737-AK22 BR-16-NW
K739-AK10 BU-16-NW

1
2

BRAKE CYL 1 2
267-3089

1
2

BRAKE CYL 3 4
267-3089

1
2

BRAKE CYL 5 6
267-3089

AA
CC
EE
FF
HH
JJ
KK
LL
MM
NN
TT
YJ
YK

AK-C9
1539693
K738-AK20 GN-16-NW
K739-AK11 BU-16-NW

K738-AK20 GN-16-NW

AK-C10
1539693

K739-AK12 BU-16-NW
K739-AK11 BU-16-NW
K739-AK10 BU-16-NW

K737-AK23 BR-16-NW
K739-AK12 BU-16-NW

K739-AK21 BU-16-NW

AK-C2
7E6513

K737-AK23 BR-16-NW
K737-AK22 BR-16-NW

T858-AK1 GY-16-NW
T957-AK13 PU-16-NW

K737-AK19 BR-16-NW

HYD PUMP PRESS SENSE


237-0957

308-F170 YL-16
365-F151 YL-18
892-F149 BR-16
893-F148 GN-16
A755-F168 PK-18
A756-F155 BU-18
A757-F169 GY-18
A758-F163 BR-18
A893-F25 OR-14

BAT (+) UNSWITCHED

BLACK

BK-18
BK-18

IMPLEMENT PILOT SUPPLY SOL


252-0741

OR-18
BK-18
WH-18

101-YL1 RD-4

KEY SWITCH

1
2

F-C32
3E3370
A
997-F41 OR-18
B
998-F42 BR-18
C
N931-F43 GY-18

101-YL1 RD-4
J765-R24 BU-16
306-R23 GN-16
200-R30 BK-18

JACKET WATER
HEATER CORD
7X-6312

22 -255

F-C30
1552269

12V BATTERY2
153-5710

E-C12 E-C13
1552269 3E3364
1
G856-E22 WH-18
TDC PROBE
2
G857-E30 YL-18

CBL-YK1 BK-00-HP

CONN 76

R-C6
1733139
J765-R13 BU-16
126-R8 RD-14
128-R11 PK-18
559-R9 YL-18

FUEL TEMP SENS


234-5013

ENGINE COOLANT TEMP


274-7396

CONN 79

N707-E31 PU-18

103-R40 RD-16
104-R39 RD-14
121-R19 YL-18
124-R28 GN-18
150-R36 RD-12
152-R10 RD-14
229-R33 BK-18
321-R14 BR-16
522-R29 WH-18
801-R41 PK-14
E554-R31 PK-18

E-C7
1552269
1
E965-E48 BU-18
2
E966-E49 YL-18

POS

87A

G856-E22 WH-18
G857-E30 YL-18
K737-E4 BR-16-HV
K738-E5 GN-16-HV
K739-E7 BU-16-HV
N707-E31 PU-18

NEG

GRAY

CONN 80

G829-E41 GN-18
G829-E36 GN-18

F421-E13 YL-18

E-C4
3E3370
A
G828-E38 WH-18
B
G829-E43 GN-18
C
994-E10 GY-18

CBL-HH1 RD-00-HP

CBL-MM1 RD-00-HP

87

128-R11 PK-18
365-R34 YL-18
559-R9 YL-18
A893-R35 OR-14
F916-R15 GN-18
J765-R13 BU-16
J765-R20 BU-16
K748-R6 OR-18
T969-R12 YL-18

995-E12 BU-18
K739-E7 BU-16-HV
R746-E20 PK-18

994-E10 GY-18

POS

CBL-JJ1 RD-00-HP

SEC STEER INT RLY

126-R26 RD-14

E963-E27 BK-18
G856-E22 WH-18

NEG

101-YL1 RD-4

121-R19 YL-18
124-R28 GN-18
150-R36 RD-12
152-R10 RD-14
200-R30 BK-18
229-R33 BK-18
306-R23 GN-16
321-R14 BR-16
522-R29 WH-18
801-R41 PK-14
E554-R31 PK-18
J765-R24 BU-16

126-R8 RD-14
126-R38 RD-14

ATMOSPHERIC PRESS
239-2395
OR-18 +5 VOLTS
BK-18 GROUND
YL-18 SIGNAL

CBL-AA1 RD-00-HP

BATTERY LUG
272-7239
CBL-CC1 RD-00-HP

COOPER BUSSMAN 2
270-5321
"RELAY-FUSE BLOCK"

105-R37 RD-16

E-C5
3E3370
A
G828-E40 WH-18
B
G829-E42 GN-18
C
R747-E6 GY-18

CBL-NN1 RD-00-HP

FRAME
GROUND

CONN 82

G829-E2 GN-18

112-R5 PU-4

STRAP 134-3355

559-F249 YL-18
T969-F28 YL-18
128-F248 PK-18
J765-F87 BU-16
J765-F200 BU-16
F916-F124 GN-18
365-F151 YL-18
105-F180 RD-16
A893-F25 OR-14

BK-18
BK-18

101-YL1 RD-4
CBL-CC1 RD-00-HP
POWER BLK
8C-6358

12V BATTERY1
153-5710

F-C1 R-C1
1552252 3E5179
1
K748-R6 OR-18
K748-F76 OR-18
2
126-R26 RD-14
126-F122 RD-14

CONN 74
TO REAR MAIN
HARNESS F
CONNECTOR F-C41
LOC A-10

200-R27 BK-16
200-R30 BK-18
MAIN RELAY
241-8368

MOTOR

FUEL PRIMING PUMP


162-2211

304-F250 WH-8

R-C2
3E3364
1
308-R21 YL-16
2
200-R32 BK-16

CBL-FF1 BK-00-HP

BUS BAR 1
288-5526
AM-C5
1552269
1
A893-AM2 OR-14
2
229-AM1 BK-14

124-R28 GN-18

117-RR1 RD-4

306-R23 GN-16
306-R17 GN-16
306-R22 GN-16

LOAD BREAKER
171-2210
F-C18 AM-C1
1552269 3E3364
1
229-AM1 BK-14
229-F59 BK-14
2
A893-F25 OR-14
A893-AM2 OR-14

J765-R25 BU-16

200-R32 BK-16

117-RR1 RD-4
115-R7 RD-4

117-RR1 RD-4

80A

112-R5 PU-4
115-R7 RD-4
E554-R31 PK-18

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

308-R21 YL-16

J765-R18 BU-16
J765-R24 BU-16
J765-R25 BU-16
CBL-NN1 RD-00-HP

150A

R997-F197 OR-18

J765-R24 BU-16

522-R29 WH-18

ALTERNATOR BREAKER 1
171-2215
STRAP 287-6152

229-F2 BK-14
F702-F164 GN-18
229-F5 BK-14

C991-E33 PK-18

104-R39 RD-14
229-R33 BK-18
150-R36 RD-12

304-R16 WH-8

121-R19 YL-18

CBL-LL1 BK-00

229-F3 BK-14

E964-E26 WH-18
G857-E30 YL-18

BK-18
BK-18

ALT ISOLATION LUG


272-7239
CBL-YJ1 RD-00-HP

F715-F11 PU-16
F719-F12 BR-16
G946-F156 OR-18
H746-F152 YL-16
H747-F153 BR-16
J766-F263 PU-18
J844-F262 GY-18
K900-F54 YL-18
K990-F40 GN-18
R993-F198 BR-18

R941-F53 GY-18
F710-F52 BR-18

R-C5
8N1517
1
304-R16 WH-8
2
J765-R25 BU-16
3
200-R27 BK-16
4
308-R21 YL-16
5
306-R22 GN-16
6
103-R40 RD-16
7
152-R10 RD-14
8
321-R14 BR-16
9
801-R41 PK-14

STARTER MOTOR RELAY


118-3534
1
2

101-PP1 RD-8

892-F149 BR-16
893-F148 GN-16
A755-F168 PK-18
A756-F155 BU-18
A757-F169 GY-18
A758-F163 BR-18
C978-F159 BR-18
C979-F160 OR-18
F702-F164 GN-18
F713-F196 OR-18

115-R7 RD-4
306-R22 GN-16
306-R23 GN-16

SEC STER MTR


117-3915

1
2

INJECTOR 1 ATT
249-0713

1
2

INJECTOR 2 ATT
249-0713

1
2

INJECTOR 3 ATT
249-0713

1
2

INJECTOR 4 ATT
249-0713

1
2

INJECTOR 5 ATT
249-0713

1
2

INJECTOR 6 ATT
249-0713

T858-AK7 GY-16-NW

+5V
GROUND
SIGNAL

T858-AK2 GY-16-NW
T958-AK14 YL-16-NW

T859-AK9 WH-16-NW

FRAME GROUND

PART#
219-7461
288-5511
276-3091
288-5525
253-5323
253-5306
288-5514
267-3089
230-0960
263-6888
253-5323
260-1868
263-6889
288-5510
288-5512
WIRE / STRAP
288-5527
288-5522
288-5521
CABLE AS.
236-2340
260-1888
8Y-9603
260-1889
288-5523
283-5827
283-5828
268-6609
263-6886
288-5528
288-5524
288-5520
266-9357

JACKET WATER
HEATER GP
249-5516
ATCH

HARNESS & CABLE CHART


CHG ATCH LOC
DESCRIPTION
05
01
00
00
01
02
00
00
01
01
01
00
02
01
00

STD
STD
STD
STD
STD
STD
ATT
ATT
STD
STD
STD
ATT
ATT
STD
STD

E-7
E-11
F-6
G-2
I-14
H-14
F-14
C-5
D-5
H-6
G-14
D-9
C-9
C-14
I-5

ENGINE
REAR MAIN FRAME
ENGINE FUEL
RELAY BOX
TRANSMISSION SOL
TRANSMISSION SPEED SENSOR
RADIATOR GRILL
ATTACHMENT FUEL INJECTORS
FUEL INJECTORS
FUEL PRIMING
TRANSMISSION OIL TEMP PARK BRAKE
FUEL LEVEL SENDER
LICENSE PLATE
REAR MAIN FRAME
SECONDARY STEER RELAY

00
00
00

STD
STD
STD

I-3
H-3
H-2

BUSS BAR TO STARTER RELAY


FROM MAIN BREAKER TO MAIN RELAY
FROM BAT+ JUNCTION BLOCK TO RELAY FUSE BOX B+

01
02
01
02
00
00
00
01
00
00
00
00
01

STD
STD
STD
STD
STD
ATT
ATT
ATT
ATT
ATT
STD
STD
STD

H-2
Y-2
E-4
H-3
H-1
I-1
I-5
I-5
H-2
H-3
E-4
I-4
C-8

BATT 1 POS TO BATT 2 NEG


POWER JUNCTION BLOCK TO BATTERY PASS-THRU LUG
STARTER GROUND TO ENGINE GROUND STUD
BATT 1 NEG TO DISCONNECT SWITCH
BATTERY PASS-THRU TO STARTER
BATTERY PASS-THRU TO SEC STEER RLY
SEC STEER RLY TO SEC STEER MTR
SEC STEER MTR TO GND
BATTERY 2 POSITIVE TO POWER JUNCTION BLOCK
FROM BAT (+) JUNCTION BLOCK TO BUSS BAR
STARTER GROUND STUD TO REAR FRAME GROUND
ALTERNATOR (B+) POST TO ALTERNATOR PASS-THRU
ALTERNATOR TO FRAME GROUND

AK-C3
7E6513

T858-AK1 GY-16-NW
T858-AK2 GY-16-NW

AK-C4
7E6513

T859-AK3 WH-16-NW
T859-AK4 WH-16-NW

T859-AK3 WH-16-NW
T959-AK18 BR-16-NW

T860-AK6 OR-16-NW
T860-AK5 OR-16-NW

AK-C5
7E6513

T860-AK8 OR-16-NW
T957-AK13 PU-16-NW
T958-AK14 YL-16-NW
T959-AK18 BR-16-NW
T960-AK17 BU-16-NW
T961-AK15 GN-16-NW
T962-AK16 WH-16-NW

C978-F159 BR-18
C979-F160 OR-18
F702-F164 GN-18
F713-F196 OR-18
F715-F11 PU-16
F719-F12 BR-16
G946-F156 OR-18
H746-F152 YL-16
H747-F153 BR-16
J844-F262 GY-18

F702-F164 GN-18
G946-F156 OR-18
G953-F114 BU-18
G965-F125 PU-18
J766-F263 PU-18
J844-F262 GY-18
K900-F116 YL-18
K990-F32 GN-18
L731-F194 BR-18
N787-F39 BU-18

MOTOR

SEC STEER ARC SUPPRESSOR


189-3158

1
2

MAIN BREAKER
171-2210

1
2
3
4
5
6
7
NOT USED 8
9
10
11
12
ENGINE COOLANT TEMP 13
NOT USED 14
INTAKE MANIFOLD PRESS SNSR 15
16
5V RETURN #1 17
18
19
20
21
22
23
24
ENGINE SPEED SNSR (-) 25
ENGINE SPEED SNSR (+) 26
27
ENGINE OIL PRESS SNSR 28
29
TEMPERATURE SNSR RETURN 30
31
32
33
34
ENGINE SPEED SNSR (+) 35
ENGINE SPEED SNSR (-) 36
37
38
39
FUEL PRESS SNSR 40
41
42
43
44
45
SECONDARY ENGINE SP SNSR (+)46
SECONDARY ENGINE SP SNSR (-)47
48
49
50
51
52
53
54
55
INTAKE MANIFOLD AIR TEMP 56
ATMOSPHERIC PRESS SNSR 57
58
59
60
61
FUEL SUPPLY TEMPERATURE 62
63
64
FUEL PRESSURE SW 65
66
67
68
69
70
71
+5V SUPPLY #1 72
73
74
75
76
77
78
79
80
81
82
FUEL PRESSURE SW RETURN 83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
CYL 5 & 6 INJ HIGHSIDE 99
100
101
102
103
CYL 1 & 2 INJ HIGHSIDE 104
CYLINDER #6 INJ RETURN 105
CYLINDER #5 INJ RETURN 106
CYLINDER #4 INJ RETURN 107
CYLINDER #3 INJ RETURN 108
109
110
111
112
113
114
CYL 3 & 4 INJ HIGHSIDE 115
CYLINDER #1 INJ RETURN 116
117
CYLINDER #2 INJ RETURN 118
119
120

403-CF11 GN-18
ALTERNATOR
272-1889
(150A)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

F-C5 FT-C1
3E3364 1552269
1
200-F57 BK-18
200-F46 BK-18
200-FT1 BK-18
2
K748-F76 OR-18
K748-FT2 OR-18

K748-FT6 OR-18
200-FT4 BK-18
200-FT3 BK-18
K748-FT5 OR-18

ALT

G953-F114 BU-18
G965-F125 PU-18
N931-F43 GY-18

N787-F39 BU-18
N931-F43 GY-18
R732-F162 BR-18
R736-F82 PK-18
R818-F84 YL-18
T969-F28 YL-18
U723-F238 PU-18
U724-F55 WH-18
U728-F100 PK-18

AC CLUTCH DIODE
189-3158

AC CLUTCH SOL
183-5106

CF-C5
1552269
521-CF9 YL-18 1
2
519-CF10 PK-18

124-CF6 GN-18
124-CF12 GN-18

+BATTERY
GROUND
SIGNAL

BK-18
BK-18

CF-C4
1552269
1
124-CF8 GN-18
2
521-CF9 YL-18

F713-CF5 OR-18
R993-CF4 BR-18
R997-CF3 OR-18

K990-F40 GN-18

L731-F222 BR-18

CF-C3
1552269
1
124-CF6 GN-18
2
522-CF7 WH-18

124-CF8 GN-18
519-CF10 PK-18
124-CF14 GN-18
522-CF15 WH-18
403-CF11 GN-18

522-CF15 WH-18

997-F41 OR-18
998-F42 BR-18

L730-F98 OR-18

R997-CF3 OR-18
R993-CF4 BR-18
F713-CF5 OR-18

124-CF8 GN-18
403-CF11 GN-18
519-CF10 PK-18

K900-F34 YL-18
K900-F54 YL-18

K990-F31 GN-18

INLET PRESS SENS


194-6722
OR-18
BK-18
YL-18

CF-C6
1552269
1
124-CF12 GN-18
2
522-CF13 WH-18

124-CF14 GN-18

J765-F87 BU-16
J765-F29 BU-16
J765-F185 BU-16

J766-F263 PU-18
J844-F262 GY-18

CF-C8
3E3370
A
R997-CF3 OR-18
B
R993-CF4 BR-18
C
F713-CF5 OR-18

CBL-YJ1 RD-00-HP

E906-F247 OR-18
E907-F79 GY-18
E908-F71 BR-18
E909-F70 WH-18
F702-F164 GN-18
F916-F124 GN-18
G730-F86 PK-16
G946-F156 OR-18
G953-F114 BU-18
G965-F125 PU-18

K900-F117 YL-18

YL-18
YL-18

A202-F260 BK-18
A202-F77 BK-18

A295-F45 BK-14
A295-F202 BK-14

J765-F200 BU-16
J765-F200 BU-16

1
2

A202-F182 BK-14

A202-F236 BK-18
A202-F81 BK-14
A202-F104 BK-18
A202-F103 BK-18

582-F94 PK-18
604-F92 OR-18
617-F95 BR-14
618-F93 YL-14
683-F210 PU-14
801-F253 PK-14
892-F147 BR-18
893-F146 GN-18
997-F41 OR-18
998-F42 BR-18

T859-AK4 WH-16-NW
T960-AK17 BU-16-NW

AK-C6
7E6513
T860-AK5 OR-16-NW
T961-AK15 GN-16-NW
AK-C7
7E6513

J766-F263 PU-18
K900-F54 YL-18
K990-F40 GN-18
R993-F198 BR-18

T860-AK6 OR-16-NW
T962-AK16 WH-16-NW

R997-F197 OR-18

N931-F43 GY-18
304-F250 WH-8
J765-F185 BU-16
200-F187 BK-16
308-F188 YL-16
306-F189 GN-16
103-F178 RD-16
152-F225 RD-14
321-F91 BR-16
801-F253 PK-14
104-F177 RD-14
229-F22 BK-18
150-F23 RD-12
121-F27 YL-18

112-F204 PU-4
115-F224 RD-4
E554-F269 PK-18

+V
GROUND
SIGNAL

124-F268 GN-18
522-F237 WH-18

F-C41
8N1518
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

SYMBOL

CONN 74

11

10

WIRE GROUP COLOR DESCRIPTIONS

DESCRIPTION
CIRCUIT CONNECTED

TO POWER BOX
HARNESS R
CONNECTOR R-C5
LOC I-1

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE

F-C16 F-C24
CONN 75
1552269 3E3364
1
683-F183 PU-14
CUSTOMER SUPPLIED REAR LIGHTS
2
(TWO 60W LAMPS MAX)
200-F85 BK-14

+V
GROUND
SIGNAL

12

F-C39 HYD OIL COOLER INLET


1552269 264-4297
1
OR-18 SIGNAL
R732-F162 BR-18
2
BK-18 GROUND
A295-F203 BK-16

HYDRAULIC FAN SOL


SPEED CONT AUTO/MAN (MAN)

308-F170 YL-16
308-F188 YL-16
321-F15 BR-16
321-F91 BR-16
321-F13 BR-16

801-F253 PK-14
T998-F113 BR-18
A296-F227 BK-14
F702-F164 GN-18
G946-F156 OR-18
C978-F159 BR-18
A755-F168 PK-18
E716-F1 GY-18

RD-18
BK-18
YL-18

H746-F152 YL-16
H747-F153 BR-16

SPEED CONT SET/ACCEL (NC)


SPEED CONT RES/DECEL (NO)

229-F59 BK-14
229-F22 BK-18
229-F5 BK-14

308-F110 YL-18
308-F111 YL-16

ARTICULATION ANGLE POS SENS C1


160-2443
A
B
C

F-C31
1552269

J765-F201 BU-14
J765-F123 BU-14
J765-F88 BU-14

200-F47 BK-18
200-F57 BK-18
200-F90 BK-14
229-F6 BK-14
308-F110 YL-18
403-F275 GN-18
519-F191 PK-18
520-F265 WH-18
556-F20 WH-18
581-F96 GY-18

BACKUP ALARM
F-C38
213-9100
1552269
321-F13 BR-16 1 BK-18
2
BK-18
200-F58 BK-14

306-F189 GN-16

U725-F143 GN-18
U726-F141 GY-18
U727-F140 YL-18
U734-F135 GN-18
U735-F136 GY-18
U736-F97 YL-18
U739-F129 BR-18
U740-F142 BU-18
U741-F132 OR-18
U753-F35 BR-18

103-F178 RD-16
104-F177 RD-14
105-F180 RD-16
112-F204 PU-4
115-F224 RD-4
121-F27 YL-18
124-F256 GN-18
126-F26 RD-18
128-F248 PK-18
152-F225 RD-14

CANSPEED CONT AUTO/MAN (AUTO)

N787-F39 BU-18

229-F3
229-F2
229-F4
229-F209
229-F102

229-F171 BK-14
229-F6 BK-14
229-F172 BK-14

F846-F126 PU-18
G750-F130 BU-18
G755-F175 GY-18
G763-F131 PU-18
H764-F127 GY-18
H765-F128 WH-18
L914-F273 BU-18
M998-F154 OR-18
R908-F223 YL-18
T998-F113 BR-18

U766-F220 BR-18
U767-F211 BU-18
U768-F44 BU-18
X754-F36 GN-18
X755-F37 WH-18
X800-F48 OR-18

SPEED CONT SET/ACCEL (NO)

HYD PILOT SUP FILTER BYP SW


7X-8549

229-F229 BK-14

A202-F165 BK-14
A202-F221 BK-14

925-F51 YL-18
N787-F39 BU-18
E717-F49 GN-18
997-F41 OR-18
998-F42 BR-18
N931-F43 GY-18
R908-F223 YL-18
A295-F45 BK-14
E929-F38 GY-18
A202-F221 BK-14
L731-F194 BR-18
200-F90 BK-14
307-F186 OR-16
G953-F114 BU-18
G965-F125 PU-18
L914-F273 BU-18
F783-F184 GN-18
604-F92 OR-18
618-F93 YL-14
582-F94 PK-18
617-F95 BR-14
581-F96 GY-18
U768-F44 BU-18
G755-F175 GY-18
A975-F195 BU-18
U766-F220 BR-18
C532-F242 GN-18
X800-F48 OR-18
F846-F126 PU-18
H764-F127 GY-18
H765-F128 WH-18
U739-F129 BR-18
G750-F130 BU-18
U741-F132 OR-18
F784-F134 YL-18
U734-F135 GN-18
E974-F139 GN-18
F843-F137 YL-18
U740-F142 BU-18
G763-F131 PU-18
F781-F133 BR-18
U735-F136 GY-18
U727-F140 YL-18
F787-F138 GN-18
U726-F141 GY-18
U725-F143 GN-18
893-F146 GN-18
892-F147 BR-18
U736-F97 YL-18
A295-F205 BK-14
A295-F226 BK-14
683-F210 PU-14

RD-18
BK-18
YL-18

200-F16 BK-18
200-F17 BK-18
200-F21 BK-18
200-F85 BK-14
200-F187 BK-16

200-F14 BK-12

ARTICULATION ANGLE POS SENS


160-2443
A
B
C

150-F23 RD-12
150-F10 RD-14
150-F9 RD-14

900-F63 PU-16
901-F66 WH-16
902-F60 BR-16
903-F68 GY-16
921-F64 WH-16
922-F69 BR-16
997-F41 OR-18
998-F42 BR-18

A295-F205 BK-14
A295-F226 BK-14
A295-F202 BK-14
200-F58 BK-14
200-F14 BK-12
229-F171 BK-14
229-F172 BK-14

124-F256 GN-18
519-F191 PK-18
J844-F262 GY-18
403-F275 GN-18
J766-F263 PU-18
229-F6 BK-14
200-F57 BK-18
104-F177 RD-14
567-F261 WH-18
A296-F228 BK-14
103-F178 RD-16
152-F225 RD-14
200-F47 BK-18
A757-F169 GY-18

126-F119 RD-14

128-F248 PK-18

751-F62 GN-16
752-F61 YL-16
754-F67 BU-16
755-F65 OR-16
801-F253 PK-14

F-C21
1471446

SWITCH RETURN
FUEL PRIME PUMP RELAY
ETHER RELAY

F-C12
3E3370

126-F26 RD-18
126-F121 RD-14
126-F120 RD-14

E716-F1 GY-18
E717-F49 GN-18

MOTOR

126-F122 RD-14

683-F210 PU-14

K900-F117 YL-18
K990-F118 GN-18

TURBO INLET PRESS SNSR

321-F13 BR-16
200-F58 BK-14
R732-F162 BR-18
A295-F203 BK-16

124-F257 GN-18
124-F268 GN-18
124-F264 GN-18

124-F256 GN-18

152-F225 RD-14

307-F186 OR-16
T969-F28 YL-18
A975-F195 BU-18
J765-F123 BU-14
F916-F124 GN-18
G730-F86 PK-16
306-F189 GN-16
J765-F88 BU-14
F846-F126 PU-18

CAT DATA LINK (+)


CAT DATA LINK (-)

C491-F101 PU-18
E900-F246 WH-18
E901-F78 GN-18
E902-F73 PU-18
E903-F72 YL-18
E904-F75 BR-18
E905-F74 BU-18
E906-F247 OR-18
E907-F79 GY-18
E908-F71 BR-18

103-F178 RD-16
104-F177 RD-14
105-F180 RD-16
112-F204 PU-4
115-F224 RD-4
121-F27 YL-18

J1 F-C17
1607689

ANALOG SENSOR PWR


ANALOG SENSOR RETURN
DIGITAL SNSR PWR
DIGITAL SNSR RET

E909-F70 WH-18
G730-F86 PK-16
J765-F29 BU-16
R736-F82 PK-18
R818-F84 YL-18
U724-F55 WH-18

FP-C5 F-C23
1552252 3E5179
1
799-FP111 WH-18
799-F235 WH-18
2
A202-FP112 BK-18
A202-F236 BK-18
3
R732-F162 BR-18
R732-FP68 BR-18

FP-C9
1552267

14

E901-F78 GN-18
E902-F73 PU-18
E903-F72 YL-18
E904-F75 BR-18
E905-F74 BU-18
E906-F247 OR-18
E907-F79 GY-18
E908-F71 BR-18
E909-F70 WH-18
F916-F124 GN-18

T998-F113 BR-18
X800-F48 OR-18
126-F121 RD-14
126-F120 RD-14
902-F60 BR-16
752-F61 YL-16
921-F64 WH-16
751-F62 GN-16
900-F63 PU-16

X754-F36
X755-F37
799-F235
A202-F80

BK-18
BK-18
BK-14
BK-14
BK-14
BK-14
BK-14
PU-18
PK-18
WH-18

CONN 71

X754-FP12 GN-18
X755-FP13 WH-18
X800-FP5 OR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

A202-F103
A202-F104
A202-F105
A202-F106
A202-F150
A202-F165
A295-F202
C491-F101
E554-F269
E900-F246

ENGINE ECM
242-1265

754-F67 BU-16
755-F65 OR-16
900-F63 PU-16
901-F66 WH-16
902-F60 BR-16
903-F68 GY-16
921-F64 WH-16
922-F69 BR-16
A202-F77 BK-18
A202-F83 BK-18

CBL-YJ1 RD-00-HP
304-F250 WH-8
365-F151 YL-18
A893-F25 OR-14
F713-F196 OR-18
F715-F11 PU-16
F719-F12 BR-16
H746-F152 YL-16
H747-F153 BR-16
K748-F76 OR-18
R993-F198 BR-18
R997-F197 OR-18

R732-F162 BR-18

593-FP94 GN-16
520-FP95 WH-18
112-FP96 PU-4
115-FP101 RD-4
105-FP102 RD-16

15

200-F90 BK-14
321-F15 BR-16
581-F96 GY-18
582-F94 PK-18
604-F92 OR-18
617-F95 BR-14
618-F93 YL-14
683-F56 PU-14
751-F62 GN-16
752-F61 YL-16

CBL-YJ1 RD-00-HP
304-F250 WH-8
365-F151 YL-18
A893-F25 OR-14
F713-F196 OR-18
F715-F11 PU-16
F719-F12 BR-16
H746-F152 YL-16
H747-F153 BR-16
K748-F76 OR-18
R993-F198 BR-18
R997-F197 OR-18

893-F144 GN-16
900-F63 PU-16
901-F66 WH-16
902-F60 BR-16
903-F68 GY-16
921-F64 WH-16
922-F69 BR-16
A202-F80 BK-14
A202-F81 BK-14
A202-F89 BK-18

U723-F238 PU-18

CONDENSER FAN MTR#2


166-5816
1
2

BR-16
BR-18
YL-18
BK-14
WH-18

A202-F104 BK-18

FP-C4 F-C22
CONN 72 1607689
2144208

U766-FP42 BR-18
U767-FP15 BU-18

FP-C6
8N1518
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

124-FP85 GN-18
519-FP86 PK-18
J844-FP87 GY-18
403-FP88 GN-18
J766-FP89 PU-18
229-FP81 BK-14
200-FP104 BK-16
104-FP91 RD-14
567-FP92 WH-18
A296-FP79 BK-14
103-FP90 RD-16
152-FP93 RD-14
200-FP105 BK-16
A757-FP84 GY-18

593-FP94 GN-16
604-FP34 OR-18
617-FP37 BR-14
618-FP35 YL-14
683-FP67 PU-14
799-FP111 WH-18
801-FP100 PK-14
892-FP63 BR-18
893-FP62 GN-18
925-FP17 YL-18

925-FP17 YL-18
N787-FP18 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

892-F145
L731-F99
R818-F84
A202-F81
567-F261

FP-C7 F-C35
8N1518 8N1517

CONN 73

229-FP81 BK-14
307-FP29 OR-16
308-FP14 YL-18
403-FP88 GN-18
519-FP86 PK-18
520-FP95 WH-18
556-FP9 WH-18
567-FP92 WH-18
581-FP38 GY-18
582-FP36 PK-18

F785-FP6 WH-18
K990-FP7 GN-18
K900-FP8 YL-18
556-FP9 WH-18
126-FP10 RD-18
U753-FP11 BR-18
X754-FP12 GN-18
X755-FP13 WH-18
308-FP14 YL-18
U767-FP15 BU-18

X800-FP5 OR-18
F846-FP44 PU-18
H764-FP45 GY-18
H765-FP46 WH-18
U739-FP47 BR-18
G750-FP48 BU-18
U741-FP49 OR-18
F784-FP50 YL-18
U734-FP51 GN-18
E974-FP52 GN-18
F843-FP53 YL-18
U740-FP54 BU-18
G763-FP55 PU-18
F781-FP56 BR-18
U735-FP57 GY-18
U727-FP58 YL-18
F787-FP59 GN-18
U726-FP60 GY-18
U725-FP61 GN-18
893-FP62 GN-18
892-FP63 BR-18
U736-FP64 YL-18
A295-FP65 BK-14
A295-FP66 BK-14
683-FP67 PU-14

200-F21 BK-18
200-F47 BK-18

308-F111 YL-16
403-F274 GN-18
520-F199 WH-18
559-F249 YL-18
751-F62 GN-16
752-F61 YL-16
754-F67 BU-16
755-F65 OR-16
892-F145 BR-16

A202-F105 BK-14
520-F199 WH-18
E901-F78 GN-18
E900-F246 WH-18
E907-F79 GY-18
E906-F247 OR-18

MOTOR

593-FP94 GN-16
200-FP105 BK-16

103-FP90 RD-16

CONN 48

10

126-F33 RD-14
126-F112 RD-14
126-F115 RD-14
126-F120 RD-14
126-F121 RD-14
200-F14 BK-12
200-F58 BK-14
229-F171 BK-14
229-F172 BK-14
306-F189 GN-16

YL-16
WH-18
BR-18
YL-18
PU-18
BU-18
BR-18

893-F144 GN-16
L730-F98 OR-18

Condenser FAN MTR#1


166-5816

FP-C8
1552269

F-C20
1471445
308-F111
E909-F70
E908-F71
E903-F72
E902-F73
E905-F74
E904-F75

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

REAR FRAME GND 2

TAIL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

11

FT-C2
1552269

T-C5
1552269
903-T16 GY-16
922-T17 BR-16

1
2

13

304-F250 WH-8

XMSN SOL 8 (HIGH RANGE)


244-3114

36 Page,

(Dimensions: 48 inches x 35 inches)

14

RENR9024-06 VOL 3 of 3

15

BLADE, SPADE, RING OR SCREW


TERMINAL

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

NOTE A:

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

TWISTED PAIRS WIRES MUST BE AT LEAST 1 TURN PER 25 MM

NOTE B: STD TWO SPEED WIPERS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

NOTE D: REPLACE 4 AWG STRAP WITH 00 AWG CABLE ON MACHINES


WITH SECONDARY STEERING ATTACHMENT

STARTING CIRCUIT
START AID CIRCUIT
TRANSMISSION AND CHASSIS CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER ELECTRICAL SYSTEM


VOLUME 3 of 3: ENGINE AND CHASSIS
MEDIA NUMBER: RENR9024-06
SCHEMATIC PART NUMBER: 267-3909, CHANGE: 00, VERSION: -

TURN SIGNAL / WIPER WASHER CIRCUIT


CAT DATA LINK
CAN DATA LINK
IMPLEMENT CONTROL CIRCUIT (1)

OTHER COLOR DESCRIPTIONS

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

HIGHWAYS