Fireproof Door Tech Data Book

DOORCOMPONENTS,INC
TechnicalData
DOORCOMPONENTS,INC
7980RedwoodAveFontana,CA92336
Phone(909)7705700TollFree(866)9893667Fax(909)7705722
www.doorcomponents.com
INDEX
FRAMES:
PAGE #
ANCHORS:
A1 STANDARD STRAP ANCHOR
A2 FLUSH METAL STUD ANCHOR
A3 RECESSED METAL STUD ANCHOR
A4 STANDARD BASE ANCHOR
A5 MASONRY TEE ANCHOR
A7 PUNCH & DIMPLE MASONRY ANCHOR
A8 ADJUSTABLE BASE ANCHOR
A9 UNIVERSAL ANCHOR
A10 KDDW COMPRESSION ANCHOR
A11 ADJUSTABLE MASONRY ANCHOR
10
A12 FLOOR ANCHOR
11
BORROWED LITE
12
MULTILITE BORROWED LITE
13
ROUGH BUCK
14
DOUBLE EGRESS FRAME
15
FRAME DETAILS:
FACE WELDED CORNER
16
CONTINUOUSLY WELDED CORNER
17
KDDW CORNER
18
LARGE FACE HEAD CORNER
19
STANDARD MULLION
20
MULLION T-JOINT
21
1/15/14
INDEX
FRAMES:
PAGE #
FRAME DETAILS:
MULLION T-JOINT AT HEAD
22
MULLION CROSS JOINT
23
BUTTED SILL CORNER
24
REMOVABLE MULLION
25
REMOVABLE TRANSOM PANEL
26
HARDWARE:
ii
STANDARD FRAME HINGE REINF
27
TOP/INTERMEDIATE PIVOTS
28
ANCHOR HINGE REINFORCEMENT
29
HIGH FREQUENCY HINGE REINF
30
FULL WIDTH HINGE REINFORCEMENT
31
FRAME POCKET PIVOT PREP
32
STANDARD STRIKE REINFORCEMENTS
33
OPTIONAL STRIKE REINF TABS
34
REVERSIBLE FLUSH BOLT STRIKE
35
ELECTRIC STRIKE
36
CONDUIT COVER BOX
37
RIM PANIC REINFORCEMENT
38
SURFACE VERTICAL ROD REINF
39
REMOVABLE HARDWARE MULLION REINF
40
CLOSER REINFORCEMENTS
41
DOOR SILENCER PREPARATION
42
1/15/14
INDEX
FRAMES:
PAGE #
HOSPITAL STOP
43
CUSTOM FRAME PROFILES
44
STANDARD FRAME HARDWARE LOCATIONS
45
DUTCH FRAME HARDWARE LOCATIONS
46
DOORS:
STANDARD DOOR HARDWARE LOCATIONS
47
DUTCH DOOR HARDWARE LOCATIONS
48
DOOR CORE TYPES:

HONEYCOMB CORE DOOR
49
POLYSTYRENE CORE DOOR
50
POLYURETHANE CORE DOOR
51
STANDARD STEEL-STIFFENED CORE DOOR
52
HAT-STYLE STEEL-STIFFENED CORE DOOR
53
TEMPERATURE RISE CORE DOOR
54
BULLET RESISTANT DOOR
55
DOOR DETAILS:
STANDARD DOOR EDGE SEAM
56
INTERLOCKING DOOR EDGE SEAM
57
CHANNELED DOOR EDGE SEAM
58
STANDARD TOP AND BOTTOM CHANNEL
59
CAP TOP
60
1/15/14
iii
INDEX
DOORS:
PAGE #
DUTCH DOOR
61
RS-STYLE INTEGRAL VISION LITE
62
INTEGRAL DOOR LOUVER
63
FLAT BAR ASTRAGAL
64-65
HARDWARE:
STANDARD DOOR HINGE REINF
66
POCKET PIVOT DOOR PREP
67
161 CYLINDRICAL LOCK PREP
68
MORTISE LOCK REINFORCEMENT
69
DOOR STRIKE PREPARATION
70
FLUSH BOLT PREPARATION
71
CLOSER REINFORCEMENT
72
RIM PANIC REINFORCEMENT
73
SURFACE VERTICAL ROD REINF
74
MORTISE PANIC REINFORCEMENT
75
CONCEALED VERTICAL ROD REINF
76
STANDARD DOOR CLEARANCES
iv
77
1/15/14
INDEX
FIRE RATED FRAMES:
PAGE #
GENERAL REQUIREMENTS
79
STANDARD FRAME PROFILES
80-81
DRYWALL PRESSURE ANCHOR FRAMES
82
NAIL-IN FACE FRAMES
83
DOUBLE EGRESS FRAMES
84
SWING CLEAR DOUBLE EGRESS
85
MULLIONS AND SILLS
86
ANCHORING AT MULLIONS AND SILLS
87-88
HOSPITAL / TERMINATED STOPS
89
SINGLE SWING FRAME LIMITATIONS
90
PAIR SWING FRAME LIMITATIONS
91
DOUBLE EGRESS FRAME LIMITATIONS
92
MULTIPLE OPENING FRAME LIMITATIONS
93-94
SINGLE BORROWED LITE LIMITATIONS
95-96
KD BORROWED LITE LIMITATIONS

SIDELITE & MULT-LITE FRAME LIMITATIONS
97
98-99
WALLBOARD PENETRATION
100
INSTALLATION OF BUTTED MASONRY FRAMES
101
EXPANSION BOLT ANCHORS
102
MECHANICAL FIELD SPLICE
103
1/15/14
INDEX
FIRE RATED DOORS:
PAGE #
FIRE-RATED DOOR TYPES
104
RATED DOORS WITH LITES
105-106
RATED DOORS WITH LOUVERS
107
RATED DOORS WITH PROTECTION PLATES
108
RATED DUTCH DOORS
109
RATED DOORS WITH FLAT BAR ASTRAGALS
110
UNDERCUTS
111
FIRE RATED FRAMES AND DOORS:

LABEL PLACEMENT GUIDE FOR FRAMES
112
LABEL PLACEMENT GUIDE FOR DOORS
113
PERMITTED FIELD PREPS
114
ACOUSTICAL DOOR ASSEMBLIES:

STC 50 FLUSH DOOR ASSEMBLY
115
116
117
STC 48 FLUSH DOOR PAIR ASSEMBLY
118
STC 48 DOOR ASSEMBLY WITH LITE
119
STC 45 DOOR ASSEMBLY WITH LITE
120
vi
1/15/14
INDEX
ACOUSTICAL WINDOW ASSEMBLIES:

GROUTED:
STC 40 WINDOW ASSEMBLY
121
122
123
124
FIBERGLASS FILLED:
125
126
STC 53 WINDOW ASSEMBLY (ALTERNATE GLASS)
127
128
FIRE RATED:
STC 37 WINDOW ASSEMBLY (GROUTED)
1/15/14
129
vii
viii
1/15/14
A1STANDARDSTRAPANCHOR
MATERIAL: GALVANNEAL
GAUGE: 18
TWO SPOTWELDS PER STRAP
WHI AND UL APPROVED
5-5/8"
*
*
NAILS OR SCREWS FOR WALL ATTACHMENT
NOT INCLUDED
3/16"
(5 PL. 5/8" FROM END AND 5/8" ON CENTER.)
1"
5-5/8"
1/15/14
A2FLUSHMETALSTUDANCHOR
GAUGE: 16
TWO SPOTWELDS PER END
WHI AND UL APPROVED
SCREWS USED TO FASTEN TO STUD

NOT INCLUDED
TOP VIEW
AS REQ'D
5/8"
(OR AS
REQ'D)
5/8"
(OR AS
REQ'D)
2-7/16"
FRONT VIEW
1-1/4"
STUD THICKNESS
1/15/14
A3RECESSEDMETALSTUDANCHOR
GAUGE: 16
WHI AND UL APPROVED
*
1/2" RECESS
SCREWS USED TO FASTEN TO STUD

ARE NOT INCLUDED
TOP VIEW
2-7/16"
FRONT VIEW
1-1/4"
WALL THICKNESS
1-7/16"
1/15/14
A4STANDARDBASEANCHOR
GAUGE: 16
WHI AND UL APPROVED
*
*
*
*
ANCHOR BOLTS FOR FLOOR
ATTACHMENT NOT INCLUDED
5/16"
(2 PL)
TOP VIEW
3/4"
3/4"
1-7/8"
FRONT VIEW
SUBTRACT 2-1/4" FROM

JAMB DEPTH
1-7/8"
1/15/14
A5MASONRYTEEANCHOR
GAUGE: 16
WELDED: (4) SPOTWELDS
THIS ANCHOR SHIPS LOOSE
WHI AND UL APPROVED
* *
* *
3"
1" HOLE
(2 PL)
3"
* ** *
2"
ALTERNATE
A6 ANCHOR
3/16" DIA
WIRE ANCHOR
SIDE VIEW
1/4"
10-1/4"
1/15/14
A7PUNCH&DIMPLEMASONRYANCHORS
A7B "BUTTERFLY ANCHOR"
**
18 GAUGE - 2 SPOT WELDS PER SIDE

STANDARD FOR JAMBS WITH 2" FACES
AND UNDER 9" JAMB DEPTH
WHI APPROVED
PREP FOR 3/8" BOLT

STANDARD
ANCHOR BOLTS NOT INCLUDED

FACE + STOP MINUS
METAL THICKNESS
PIPE SLEEVE
1"
EMT
CONDUIT
3/4"
STRAP
A7P ALTERNATE ANCHOR
"PIPE AND STRAP"
1-1/2"
16 GAUGE - 2 TACK WELDS PER END

STANDARD ONLY FOR JAMBS WITH CUSTOM
FACES AND PROFILES
JAMB DEPTH MINUS 3/8"
WHI APPROVED
1/15/14
A8ADJUSTABLEBASEANCHOR
GAUGE: 16
TWO SPOT WELDS PER END
WHI AND UL APPROVED
*
*
ANCHOR BOLTS USED FOR FLOOR

CONNECTION ARE NOT INCLUDED
5/16"
(2 PL)
11/16"
3/8"
1/2"
3/8"
3-1/2"
1/2"
4-3/8"
7"
5-5/8"
5/32 DIA.
1/4"
2-3/4"
1-1/2"
ADJUSTABLE ANGLE
HAT STRAP
1/15/14
A9TTWISTINUNIVERSALANCHOR
MAY BE MANUFACTURED FOR CUSTOM

JAMB DEPTHS, FACES AND PROFILES.
GAUGE: 18
WHI AND UL APPROVED
STOCKED FOR THE FOLLOWING

JAMB DEPTHS - SHIPS LOOSE.
JAMB
DEPTH
FACE
4-3/4"
2"
5-3/4"
2"
6-1/4"
2"
6-3/4"
2"
7-1/4"
2"
7-3/4"
2"
8-1/4"
2"
8-3/4"
2"
ALTERNATE
A9W ANCHOR
WELDED IN FOR CUSTOM PROFILES
1/15/14
A10KDDWCOMPRESSIONANCHOR
GAUGE: 16
WHI APPROVED
HEADER
HEAD
TAB
GUSSET
COMPRESSION
ANCHOR
PUNCH & DIMPLE

FOR #8 SCREW
(NOT INCLUDED)
*
*
STANDARD BASE ANCHOR
ALTERNATE BASE ANCHOR

(SEE TO PAGE 1 FOR DETAILS)
1/15/14
A11ADJUSTABLEMASONRYANCHOR
1"
(2 PL)
GAUGE: 16
TWO SPOT WELDS PER END
WHI AND UL APPROVED
3"
3"
SLOT
5/8"
7/8"
*
*
1-3/4"
8"
1-3/4"
ADJUSTABLE HAT
SECTION
1/4"
ANCHOR
STRAP
10-1/4"
10
1/15/14
A12FLOORANCHOR
GAUGE: 14
THIS ANCHOR SHIPS LOOSE
SILL BASE ANCHOR
MULLION BASE ANCHOR
BASE ANCHOR INSTALLATION INSTRUCTIONS:

LOCATE ANCHOR CAREFULLY.
FASTEN ANCHOR TO FLOOR WITH
RAWLPLUGS OR EXPANSION BOLTS.
SLIP SILL OR MULLION OVER ANCHOR.
ANCHOR BOLTS FOR FLOOR ATTACHMENT

NOT INCLUDED
1/15/14
11
BORROWEDLITEFACEWELDED
CONSTRUCTION: FULLY WELDED

GLASS STOP: 5/8 x 5/8 x 16 GA.
ANCHORS: AS REQUIRED
FINISH: RUST INHIBITIVE BAKEDON GREY PRIMER
JAMB
DEPTH
FACE
JAMB TABS INTERLOCK WITH

SLOTS AT HEAD AND SILL.
MACHINE-MITERED AND FULLY WELDED.

(CONTINUOUSLY WELDED AT FACE AND
RETURN. FACE GROUND SMOOTH AND
FINISHED.)
12
1/15/14
MULTILITEBORROWEDLITE
CONSTRUCTION: FULLY WELDED

GLASS STOP: 5/8 x 5/8 x 16 GA.
ANCHORS: AS REQUIRED
FINISH: RUST INHIBITIVE BAKEDON GREY PRIMER
FACE
JAMB
DEPTH
FACE
JAMB TABS INTERLOCK WITH

SLOTS AT HEAD AND SILL.
MACHINE-MITERED AND FULLY WELDED.

(CONTINUOUSLY WELDED AT FACE AND
RETURN. FACE GROUND SMOOTH AND
FINISHED.)
SEE PAGE
22
SEE PAGE
21
1/15/14
13
ROUGHBUCK
GAUGE: 16
CONSTRUCTION:
COMPOSED OF 3 LOOSE CHANNELS
WITH WELDED FINISHED BUCK
1-7/8"
AS REQUIRED
AS REQUIRED
1-3/4"
ROUGH BUCK
MASONRY BOLT
NOT INCLUDED
FINISHED
BUCK
#8 SHEET METAL SCREW

3 INCHES FROM ENDS
10 INCHES ON CENTER
14
1/15/14
STANDARDDOUBLEEGRESSFRAME
2"
HEAD
2-5/8"
OPTIONAL
HEAD
RIGHT HAND
(SHOWN)
LEFT HAND
JAMB
JAMB
FINISH OPENING WIDTH

2"
1-3/8" 5/8"
1/15/14
15
FACEWELDEDCORNER
CONTINUOUS WELD RETURN AND FACE

GRIND AND FINISH SMOOTH
SLOT
HEAD
NOTCH HEAD
FOR RETURN
TAB
NOTCH JAMB
FOR STOP
MITER
JAMB
16
1/15/14
CONTINUOUSLYWELDEDCORNER
CONTINUOUS WELD RETURN, FACE,

RABBET AND STOP INSIDE OF MITER
GRIND FACE
AND FINISH
SMOOTH
HEAD
45 MITER
STOP
MITER
JAMB
1/15/14
17
KDDWCORNER
NOTCH JAMB
FOR STOP
TAB
HEAD
NOTCH HEAD
FOR RETURN
GUSSET
SLOT
MITER
PRESSURE ANCHOR
JAMB
18
1/15/14
LARGEFACEHEADWELDEDCORNER
CONTINUOUS WELD RETURN AND FACE

SLOT
HEAD
NOTCH HEAD
FOR RETURN
TAB
MITER
NOTCH JAMB
FOR STOP
JAMB
1/15/14
19
STANDARDMULLION
JAMB
DEPTH
NOTCHED
FOR
STOP
JAMB
OPENING
HEIGHT
HARDWARE PREPS
AS REQUIRED
20
1/15/14
MULLIONTJOINT
CONTINUOUSLY WELDED FACES

1/15/14
21
MULLIONTJOINTATHEAD

22
1/15/14
MULLIONCROSSJOINT

1/15/14
23
BUTTEDSILLCORNERSECTION

24
1/15/14
REMOVABLEMULLION
BRACKET & REINF PLATES:

GAUGE: 12
DRILLED AND TAPPED
WHI APPROVED UP TO 3 HOURS
12 GA RNF PL
BRACKET WELDED
CENTERED ON CUTOUT
BOX-FILLED CUTOUT
5/8" x 1/4-20 FHMS

(4) PER BRACKET
1/15/14
25
REMOVABLETRANSOMPANEL
CHANNELS AND L-BRACKETS:

WHI APPROVED UP TO 3 HOURS
PANEL WITH
RECESSED CHANNELS
AT TOP AND SIDES
16 GA CHANNEL
SPOTWELDED
4" MAX FROM ENDS
6" MAX OC
PANEL PUNCHED
& DIMPLED FOR
#12 SCREWS
(2) PER SIDE
12 GA L-BRACKET
DRILL AND TAPPED FOR
12-24" FHMS (2) PER BRACKET
SPOTWELDED (2) PER BRACKET
26
1/15/14
STANDARDFRAMEHINGEREINF
MATERIAL: HOT ROLLED STEEL

GAUGE: 7
THREE SPOTWELDS PER END
WHI AND UL APPROVED
HINGE
CUTOUT
HINGE SHIM
(FIELD REMOVABLE)
1-1/2"
(TYP)
HINGE
REINFORCEMENT
10" (TYP)
AS
REQ'D
ALL DIMENSIONS
TYPICAL FOR 4",
4-1/2" AND 5" HINGES
3/16"
(TYP)
11/32"
(TYP)
1/15/14
27
TOP/INTERMEDIATEPIVOTS

GAUGE: 7
DRILLED AND TAPPED PER TEMPLATE
DUST BOXES OPTIONAL
28
1/15/14
ANCHORHINGEREINFORCEMENT

GAUGE: 7
DRILLED AND TAPPED BY OTHERS
1/15/14
29
HIGHFREQUENCYHINGEREINF
HINGE
CUTOUT
1-1/2"
(TYP)
HINGE
SHIM
10" (TYP)
HINGE
REINFORCEMENT
7 GA HINGE REINF
ALL DIMENSIONS
TYPICAL FOR 4-1/2"
AND 5" HINGES
10 GA HIGH FREQUENCY
HINGE REINFORCEMENT
(2 PER HINGE)
3 TACKWELD BEADS EA
MIN 1/2" LONG
PER
TEMPLATE
3/16"
(TYP)
11/32"
(TYP)
30
1/15/14
FULLWIDTHHINGEREINFORCEMENT

GAUGE: 7
WELDED TO BOTH RABBETS
HINGE
CUTOUT
VARIES
(PER JAMB
DEPTH)
10" (TYP)
HINGE
REINFORCEMENT
PER
TEMPLATE
DIMENSIONS
TYPICAL FOR 4-1/2"
AND 5" HINGES
AS
REQ'D
11/32"
(TYP)
1/15/14
31
FRAMEPOCKETPIVOTPREP

GAUGE: 7
2-1/2" MIN FACE DIM FOR FIRE RATED OPENINGS
DUST BOXES OPTIONAL
7 GA.
REINFORCEMENTS
DRILLED AND TAPPED
PER TEMPLATE
32
1/15/14
STANDARDSTRIKEREINFORCEMENTS
GAUGE: 16
11/32"
4-7/8" ASA STRIKE REINF

(ANSI A115.1 AND A115.2)
4-7/8"
SCREW HOLES EXTRUDED TO

ACCOMODATE 12-24 FHMS
EQUAL TO 12 GA
1-1/4"
40-5/16"
AFF
STANDARD
3/8"
2-3/4" T-STRIKE REINF

(ANSI A115.3)
2-3/4"
SCREW HOLES EXTRUDED TO
ACCOMODATE 8-32 FHMS
EQUAL TO 12 GA
1-1/8"
40-5/16"
AFF
STANDARD
1/15/14
33
OPTIONALSTRIKEREINFORCINGTABS
MATERIAL: HOT ROLLED BAR STOCK

GAUGE: 11
SCREW HOLES
DRILLED AND
TAPPED AS REQ'D
DEADBOLT
STRIKE
OPTIONAL 25 GA
DUST BOX
48"
AFF
STANDARD
SCREW HOLES
DRILLED AND
TAPPED AS REQ'D
LATCHING
STRIKE
40-5/16"
AFF
STANDARD
34
1/15/14
REVERSIBLEFLUSHBOLTSTRIKE
C/L BETWEEN
DOOR EDGES
DOORSIDE RABBET
FLUSH BOLT
STRIKE
(16 GA)
REINF PLATE
(14 GA)
CL
8-32 TAPPED
(2PL)
3-3/4"
1-1/8"
1/15/14
35
ELECTRICSTRIKE

GAUGE: 11
16 GA COVER-BOX
WITH CONDUIT HOLES
BOTH ENDS
SCREW HOLES
DRILLED AND
TAPPED AS REQ'D
PER
TEMPLATE
PER
TEMPLATE
PER
TEMPLATE
36
1/15/14
CONDUITCOVERBOX
GAUGE: 16
TYPICAL AT ELECTRIC HINGE PREPS
TOP SECTION VIEW
AS REQ'D
AS REQ'D
AS
REQUIRED
7/8"
(2 PL)
CONDUIT
COVERBOX
JAMB
1/15/14
37
RIMPANICREINFORCEMENT
GAUGE: 12
16"
1-3/4"
DOORSIDE RABBET
41" TO C/L
AFF
STANDARD
38
1/15/14
SURFACEVERTICALRODREINF
GAUGE: 12
C/L BETWEEN
DOOR EDGES
*
*
*
*
DOORSIDE RABBET
1-3/4"
16"
1/15/14
39
REMOVABLEHARDWAREMULLION
GAUGE: 12
C/L BETWEEN
DOOR EDGES
*
*
*
*
DOORSIDE RABBET
1-3/4"
16"
40
1/15/14
STANDARDCLOSERREINFORCEMENTS
GAUGE: 12
1-3/4" min
2"
16"
1-3/4" min
REGULAR ARM AND PARALLEL

ARM REINFORCEMENT
(BOTH APPLIED STANDARD)
10 GA CLOSER
REINFORCEMENT
1"
UNIVERSAL FULL PROFILE

CLOSER REINFORCEMENT
1-3/4" min
1-3/4" min
2"
16"
DOUBLE PARALLEL ARM

REINFORCEMENT
1/15/14
41
DOORSILENCERPREPARATION
SILENCERS ARE PUNCHED

ONLY UPON REQUEST
3 EA AT SINGLE SWING
2 EA AT PAIR SWING
9/32"
C/L
6"
12"
2-1/2"
C/L
STRIKE
40-5/16"
6"
SINGLE
PAIR
42
1/15/14
HOSPITALSTOP
GAUGE: 16
AVAILABLE FOR 45 OR 90
45
90 OPTIONAL
6"
MAX FOR RATED
OPENINGS
1/15/14
43
CUSTOMFRAMEPROFILES
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
FRAME PROFILES SHOWN MAY HAVE ANY BACKBEND

STYLE OR COMBINATION OF BACKBEND STYLES
44
1/15/14
STANDARDFRAMEHARDWARELOCATIONS
9-3/4"
CL
(EQUAL)
CL
D.B. STRIKE CL
DOOR
OPENING
HEIGHT
STRIKE CL
3-HINGES
(EQUAL)
48"
40-5/16"
CL
10-3/8"
FLOOR LEVEL
PER
TEMPLATE
9-3/4"
CL
11/32"
(TYP)
(EQUAL)
CL
D.B. STRIKE CL
DOOR
OPENING
HEIGHT
(EQUAL)
STRIKE CL
CL
4-HINGES
48"
(EQUAL)
40-5/16"
CL
10-3/8"
FLOOR LEVEL
1/15/14
45
DUTCHFRAMEHARDWARELOCATIONS
DUTCH
9-3/4"
CL
(VARIES)
CL
D.B. STRIKE CL
DOOR
OPENING
HEIGHT
19-7/16"
STRIKE CL
CL
48"
23-7/8"
36-5/8"
CL
PER
TEMPLATE
10-3/8"
FLOOR LEVEL
11/32"
(TYP)
46
1/15/14
STANDARDDOORHARDWARELOCATIONS
9-5/8"
(EQUAL)
D.B. STRIKE CL
3-HINGES
STRIKE CL
(EQUAL)
48"
40-5/16"
FRAME
9-5/8"
1/4" BS
(TYP)
3/4"
FLOOR LEVEL
DOOR
THICKNESS
9-5/8"
CL
HINGE
(EQUAL)
CL
D.B. STRIKE CL
(EQUAL)
STRIKE CL
4-HINGES
CL
48"
40-5/16"
(EQUAL)
CL
9-5/8"
3/4"
FLOOR LEVEL
1/15/14
47
DUTCHDOORHARDWARELOCATIONS
DUTCH
9-5/8"
CL
(VARIES)
CL
FRAME
D.B. STRIKE CL
1/4" BS
(TYP)
19-7/16"
STRIKE CL
CL
DOOR
THICKNESS
48"
36-5/8"
23-7/8"
CL
HINGE
9-5/8"
3/4"
FLOOR LEVEL
48
1/15/14
HONEYCOMBCOREDOOR
STANDARD SPECIFICATION
GAUGE: 18
NOMINAL WIDTH
NOMINAL HEIGHT
1.) 1-3/4" STANDARD DOOR THICKNESS, OTHER THICKNESSES AVAILABLE.

2.) 16, 14 AND 12 GAUGE AVAILABLE.
3.) G90 GALVANIZED AVAILABLE. STAINLESS STEELS 304 AND 316
AVAILABLE IN #4-SATIN, #2B-MILL OR #8-MIRROR FINISHES.
4.) 1" HONEYCOMB HEX CELLS PERMANENTLY BONDED TO BOTH FACE
SHEETS. IMPACT RESISTANT (HONEYCOMB IS CRUSH RESISTANT
TO 45 PSI).
5.) RESIN IMPREGNATED HONEYCOMB OPTIONAL
6.) 18 GA TOP AND BOTTOM CHANNELS SPOTWELDED TO FACE SHEETS.
7.) CONTINOUS WELD SEAMLESS EDGE (STANDARD FOR MILD STEEL OPEN SEAM AVAILABLE).
OPEN SEAM EDGE (STANDARD FOR STAINLESS STEEL - SEAMLESS
AVAILABLE).
8.) HARDWARE REINFORCEMENTS:
3/16" FOR HINGES
12 GA FOR LOCKS
14 GA FOR CLOSER
9.) WHI LABELS AVAILABLE
1/15/14
OTHER DESIGNS
AVAILABLE
ACTUAL HEIGHT
ACTUAL WIDTH
49
POLYSTYRENECOREDOOR
GAUGE: 18
NOMINAL WIDTH
NOMINAL HEIGHT

4.) .7 LB DENSITY POLYSTYRENE CORE PERMANENTLY BONDED TO BOTH
FACE SHEETS. 1 LB DENSITY CORE AVAILABLE.
5.) THERMAL BARRIER R-FACTOR: 2.39-2.69 TESTED PER ASTM C1199/E1423
AVAILABLE).
3/16" FOR HINGES
12 GA FOR LOCKS
14 GA FOR CLOSER
50
OTHER DESIGNS
AVAILABLE
ACTUAL HEIGHT
ACTUAL WIDTH
1/15/14
POLYURETHANECOREDOOR
GAUGE: 18
NOMINAL WIDTH
NOMINAL HEIGHT

4.) 2 LB DENSITY POLYURETHANE CORE PERMANENTLY BONDED TO BOTH
FACE SHEETS.
5.) THERMAL BARRIER R-FACTOR: 2.77 TESTED PER SDI-113, ASTM C1199/E1423
AVAILABLE).
3/16" FOR HINGES
12 GA FOR LOCKS
14 GA FOR CLOSER
OTHER DESIGNS
AVAILABLE
ACTUAL HEIGHT
ACTUAL WIDTH
1/15/14
51
STANDARDSTEELSTIFFENEDCOREDOOR
GAUGE: 18
NOMINAL WIDTH
NOMINAL HEIGHT

2.) 16, 14, 12 AND 10 GAUGE AVAILABLE.
4.) 20 GA STIFFENERS 6" ON CENTER WITH FIBERGLASS INSULATION
BETWEEN. (OTHER GAUGES AVAILABLE)
(OTHER GAUGES AVAILABLE)
AVAILABLE).
3/16" FOR HINGES
12 GA FOR LOCKS
14 GA FOR CLOSER
52
OTHER DESIGNS
AVAILABLE
ACTUAL HEIGHT
ACTUAL WIDTH
1/15/14
HATSTYLESTEELSTIFFENEDCOREDOOR
GAUGE: 18
NOMINAL WIDTH
NOMINAL HEIGHT

2.) 16, 14, 12 AND 10 GAUGE AVAILABLE.
4.) 20 GA STIFFENERS 6" ON CENTER WITH FIBERGLASS INSULATION
BETWEEN. (OTHER GAUGES AVAILABLE)
(OTHER GAUGES AVAILABLE)
AVAILABLE).
3/16" FOR HINGES
12 GA FOR LOCKS
14 GA FOR CLOSER
1/15/14
OTHER DESIGNS
AVAILABLE
ACTUAL HEIGHT
ACTUAL WIDTH
53
TEMPERATURERISECOREDOOR
GAUGE: 18
NOMINAL WIDTH
NOMINAL HEIGHT
ACTUAL HEIGHT
ACTUAL WIDTH
1.) 1-3/4" STANDARD DOOR THICKNESS.

2.) 16 AND 14 GAUGE AVAILABLE.
3.) G90 GALVANIZED AVAILABLE.
4.) PROPRIETARY TEMP RISE CORE PERMANENTLY BONDED TO BOTH
FACE SHEETS.
6.) CONTINOUS WELD SEAMLESS EDGE STANDARD (OPEN SEAM
AVAILABLE).
3/16" FOR HINGES
12 GA FOR LOCKS
14 GA FOR CLOSER
8.) 60-180 MIN WHI LABELS AVAILABLE FOR 450 AND 250 TEMP RISE
AT 30 MIN.
9.) SIZES AVAILABLE UP TO 5'-0" x 12'-0" SINGLE SWING
10'-0" x 12'-0" PAIR SWING.
54
1/15/14
BULLETRESISTANTDOOR
GAUGE: 16
UL 752 LEVELS 1 - 8 AVAILABLE
NOMINAL WIDTH
NOMINAL HEIGHT
ACTUAL HEIGHT
ACTUAL WIDTH
1.) 1-3/4" STANDARD DOOR THICKNESS.

2.) 14 GAUGE AVAILABLE.
4.) PROPRIETARY BULLET RESISTANT CORE.
5.) 18 GA FLUSH TOP AND BOTTOM CHANNELS WELDED TO FACE SHEETS.
6.) CONTINOUS WELD SEAMLESS EDGE STANDARD.
3/16" FOR HINGES
12 GA FOR LOCKS
14 GA FOR CLOSER
8.) SIZES AVAILABLE UP TO 4'-0" x 8'-0" SINGLE SWING.
9.) LEVELS I - III
APPROXIMATELY 9 LBS/SQ FT
LITES AVAILABLE UP TO 100 SQ INCHES (GLASS BY OTHERS)
CYLINDRICAL LOCKS, MORTISE LOCKS, SURFACE
MOUNTED AND MORTISE EXIT HARDWARE AVAILABLE
10.) LEVELS IV - VIII
APPROXIMATELY 22 LBS/SQ FT
FLUSH DOORS
CYLINDRICAL LOCKS OR SURFACE MOUNTED EXIT HARDWARE
AVAILABLE
1/15/14
55
STANDARDDOOREDGESEAM
1/8" IN 2"
BEVEL
BEVELED AND SQUARE EDGES ARE AVAILBLE IN ANY COMBINATION
CONTINUOUSLY WELDED EDGE SEAM

DRESSED SMOOTH
(STANDARD)
SKINS WELDED AT STRESS POINTS

DRESSED AND GROUND SMOOTH
(OPTIONAL)
56
1/15/14
INTERLOCKINGDOOREDGESEAM
1/8" IN 2"
BEVEL
VISIBLE SEAM
IS STANDARD
SEAMLESS IS AVAILABLE
AS AN OPTION
1.) BEVELED AND SQUARE EDGES ARE AVAILBLE IN ANY COMBINATION

2.) ONLY 18 AND 16 GAUGES AVAILABLE WITH THIS DOOR EDGE
1/15/14
57
CHANNELEDDOOREDGESEAM
1/8" IN 2"
BEVEL
SKINS WELDED TO
EDGE CHANNELS
GROUND SMOOTH
VISIBLE SEAM
OR SEAMLESS
AS REQUIRED
1.) BEVELED, BULL NOSED AND SQUARE EDGE ARE AVAILBLE IN ANY COMBINATION
2.) INTERNAL EDGE CHANNEL 18 GA STANDARD (UP TO 10 GA AVAILABLE)
3.) ALSO AVAILABLE WITH CONTINUOUSLY WELDED EDGE SEAM DRESSED SMOOTH
58
1/15/14
STANDARDTOPANDBOTTOMCHANNEL
TOP AND BOTTOM CHANNELS SPOT WELDED

2" FROM ENDS 4" ON CENTER TO BOTH SKINS
7/8"
1-21/32"
TOP AND BOTTOM CHANNELS

ARE 18 GA STANDARD
(OTHER GAUGES AVAILABLE
AS AN OPTION)
1/15/14
59
CAPTOPFLUSH
TOP AND BOTTOM

CHANNELS SPOT
WELDED 2" FROM ENDS
4" ON CENTER TO
BOTH SKINS
CAPPING CHANNEL
SCREWED-IN
(WELDED & FINISHED
SMOOTH OPTIONAL)
1-9/16"
13/16"
7/8"
1-21/32"
RECESSED AND CAPPING

CHANNELS ARE 18 GA STANDARD
(OTHER GAUGES AVAILABLE AS
AN OPTION)
60
1/15/14
DUTCHDOOR
TOP LEAF
3/16"
(TYP)
42" FROM
TOP OF BOTTOM
LEAF TO
FINISHED FLOOR
DUTCH DOOR
SHELF
(OPTIONAL)
BOTTOM LEAF
1.) 1-3/4" DOOR STANDARD, OTHER THICKNESSES AVAILABLE

2.) CAP BOTTOM CHANNEL OF TOP LEAF AND TOP CHANNEL OF BOTTOM LEAF.
3.) ASTRAGAL OPTIONAL
4.) STRIKE PREP IN TOP OF BOTTOM LEAF AND/OR SHELF.
1/15/14
61
INTEGRALLITE
REMOVABLE STOP
5/8 X 5/8
PUNCHED AND C'SUNK
FOR #8 FHMS
2" FROM ENDS
12" ON CENTER
FIXED STOP
WELD
SPOT WELD
SPOT WELD
AA
TO SUIT GLASS
THICKNESS
REMOVABLE STOP
5/8 HIGH
PUNCHED AND C'SUNK
FOR #8 FHMS
2" FROM ENDS
12" ON CENTER
SPOT WELD
SPOT WELD
AA
1.) 16 GA GLASS STOP (OTHER GAUGES AVAILABLE)

2.) REMOVABLE STOP IS PUNCHED AND COUNTERSUNK
2" FROM ENDS AND 12" ON CENTER (MIN 2 PER SIDE)
62
(OPTIONAL)
1/15/14
INTEGRALLOUVER
REINFORCEMENTS: GALVANNEAL
GAUGE: 18
SPOTWELDED TO DOOR SKIN
FREE AIR FLOW: 50% FREE AREA
SPOT WELD
LOUVER FRAME
TO DOOR SKINS
SCREEN
OPTIONAL
1/15/14
63
FLATBARASTRAGAL
GAUGE: 12
3/4" Min
2"
(TYP)
1/2 (TYP)
HEIGHT
(AS REQUIRED)
1/4"
DRILLED & C'SK
2"
(TYP)
12" (TYP)
(STANDARD SCREW
PLACEMENT USING # 8 FHMS)
ASTRAGAL
64
1/15/14
ASTRAGALAPPLICATIONS
GAUGE: 12
ASTRAGAL AT ACTIVE LEAF
ASTRAGAL AT INACTIVE LEAF
(OPTIONAL)
ASTRAGAL AT BOTH LEAVES
1/15/14
65
STANDARDDOORHINGEREINF

GAUGE: 7
DOUBLE MORTISE AVAILABLE
HINGE SHIM SPOTWELDED TO REINF
HINGE DEPTH
PER TEMPLATE
1-1/4"
(TYP)
REMOVABLE
HINGE
SHIM
12-24 TAPPED
(4 PL)
10" (TYP)
NARROW-SKIN
CUT-OUT
PER TEMPLATE
WIDE-SKIN
HINGE
REINFORCEMENT
ALL DIMENSIONS
TYPICAL FOR 4",
4-1/2" AND 5" HINGES
1/4" BACKSET
(TYP)
66
1/15/14
POCKETPIVOTDOORREINFORCEMENT
FULL HEIGHT
16 GA CHANNEL
FULL HEIGHT
12GA REINFORCEMENT
HINGE EDGE
SPOT WELD
1/15/14
67
CYLINDRICALLOCKREINFORCEMENT
REINFORCEMENT: COLD ROLLED STEEL

GAUGE: 16 (EXTRUDED TO 12 GA AT SCREW HOLES)
CYLINDRICAL LOCK
REINFORCEMENT
DAYTON# CLB-BV-N158
2-3/4"
BACK-SET
(TYP)
1-1/8" x 2-1/4"
LOCK FACE
(TYP)
2-1/8" THRU
(FACE PUNCH
CYLINDRICAL
LOCK PREP.)
POST HOLE PREP
(IF REQUIRED)
PER TEMPLATE
C/L
68
1/15/14
MORTISELOCKREINFORCEMENT
GAUGE: 16 (EXTRUDED TO 12 GA AT SCREW HOLES)
FACE PREP PER HARDWARE MANUFACTURER'S TEMPLATE
MORTISE LOCK
REINFORCEMENT
DAYTON# MLB-BV-N1164
MORTISE
LOCK
REINFORCEMENT
CL
2-3/4" BS
(TYP)
1/15/14
69
DOORSTRIKEPREPARATION
2-1/2" x 1" x 11 GAUGE

DRILLED AND TAPPED FOR 12-24 FHMS
1/8"
4-7/8"
1-1/4"
40-5/16" TO C/L (STANDARD)
FINISHED
FLOOR
70
1/15/14
DOORFLUSHBOLTPREPARATION
2-1/2" x 1" x 11 GAUGE

DRILLED AND TAPPED AS REQ'D
12"
(OR AS
REQ'D)
6-3/4"
1"
1/15/14
71
DOORCLOSERREINFORCEMENT
GAUGE: 14
WHI APPROVED
SPOTWELD CLOSER REINFORCEMENT TO TOP CHANNEL
APPROX 1"
SPOTWELD
2 SUPPORT ANGLES
AS SHOWN
16"
5"
HINGE
EDGE
72
1/15/14
RIMPANICREINFORCEMENT
GAUGE: 14
4 3/4"
12"
14GA. RIM PANIC

REINFORCEMENT
34"
1/15/14
73
SURFACEVERTICALRODREINF
GAUGE: 14
4 3/4"
14GA PANIC
REINFORCEMENT
12"
14GA PANIC
REINFORCEMENT
34"
74
1/15/14
MORTISEPANICREINFORCEMENT
PANIC REINFORCEMENT
MORTISE LOCK
REINFORCEMENT
DAYTON# MLB-BV-N1164
(SEE SHEET# 69)
4-3/4"
12"
14 GA. PANIC
REINFORCEMENT
PER MANUFACTURER'S
TEMPLATE
1/15/14
75
CONCEALEDVERTRODREINF
GAUGE: AS SHOWN BELOW
SPOTWELDED TO DOOR SKIN/
TACKWELDED INTO TOP CHANNEL
TOP AND BOTTOM 12 GA REINF

DRILLED & TAPPED PER
MANUFACTURER'S TEMPATE
4 3/4"
12"
14GA PANIC
REINFORCEMENT
34"
76
1/15/14
STANDARDCLEARANCES
DETAIL "A"
3/32"
(TYP)
FRAME
DETAIL "C"
DETAIL "B"
HINGE
DOOR
DETAIL "D"
3/4"
(TYP)
3/16"
(TYP)
3/16"
(TYP)
3/32"(TYP)
FLOOR
1/15/14
77
78
1/15/14
FIRERATEDDOORANDFRAME
GENERALREQUIREMENTS
These requirements apply to all fire rated doors, frames, and windows.
Requirements for the installation of these assemblies are included in the Standard of the National Fire
Protection Association for Fire Doors and Fire Windows, NFPA-80 and the Door Components installation
instructions.
Terminology used in describing these frames follows as closely as possible the American National Standard
for Nomenclature for Steel Doors and Steel Door Frames, ANSI A250.7.
JAMB DEPTH
SOFFIT
RABBET
STOP
FACE
RETURN
BACKBEND
THROAT OPENING
1/15/14
79
STANDARDFRAMEPROFILES
Note: Minimum and maximum dimensions shown in this section may be further restricted by frame elevation
and wall type.
4-5/8" max
1-5/8" min
4-5/8"
max
5/8 min
5/8 min
9/16" min
1" min
3" min
13" max
3-1/2" min
15" max
1" min
To Suit Door Thickness

1/4" min
1" max
2-15/16" or 3-1/2" min **

15" max
2" or 3" min **

13" max

1/4" min
1" max
1" min *
4" max
1" min *
4" max
4-5/8" max
1-5/8" min
4-5/8"
max
5/8 min
5/8 min
9/16" min
1" min
3" min
13" max
1" min
1/4" min
1/2" max
3-1/2" min
15" max
2" or 3" min **

13" max
1/4" min
1/2" max
2-15/16" or 3-1/2" min **

15" max
1/4" min
1" max
1/4" min
1" max
1" min *
4" max
1" min *
4" max
* 1 min face permitted at masonry, 1-1/4 min at drywall

** 2 throat permitted when door side face is min 2 and opposite face is min 2-5/8
80
1/15/14
STANDARDFRAMEPROFILES
4-5/8" max
1-7/8" min
4-5/8"
max
5/8 min
5/8 min
9/16" min
3" min
13" max
1" min
1/2" min
1" max
1/4" min 1-1/4" min

1" max
4" max
4" min
15" max
3" min
13" max
1/2" min
1" max
1" min
4" min
15" max
1/4" min 1-1/4" min

1" max
4" max
Standard profile frames may have combinations of the above backbend types.
1/15/14
81
DRYWALLPRESSUREANCHORFRAMES
4-5/8" max
2-1/8" min
4-5/8"
max
5/8 min
5/8 min
9/16" min
1" min
3" min
13" max
1" min
1/4" min
1/2" max
3-7/8" min
15" max
3" min
13" max
3-7/8" min
15" max
1/4" min
1/2" max
7/16" min
1" max
7/16" min
1" max
1-1/2" min
4" max
1-1/2" min
4" max
HEADER
HEAD
TAB
GUSSET
COMPRESSION
ANCHOR
PUNCH & DIMPLE

FOR #8 SCREW
(NOT INCLUDED)
STANDARD BASE ANCHOR
82
*
*
*
ALTERNATE BASE ANCHOR
1/15/14
NAILINFACEFRAMES
4-5/8" max
1-5/8" min
4-5/8"
max
5/8 min
5/8 min
9/16" min
1" min
3" min
13" max
3-1/2" min
13-1/8" max
1" min
2-9/16" min
13-1/8" max
2-7/16" min
13" max
1-1/2" min
4" max
1-1/2" min
4" max
3/16" Holes
5" From End 12" o.c.
1/2"
Steel, Aluminum or
Wood Plant-On
1/15/14
83
DOUBLEEGRESS/ELEVATORFRAMES
4-5/8"
max
5/8 min
Head Profile Variable
5/8 min
1" min
3" min
13" max
1-15/16"
3-1/2" min
15" max
1" min for Double Egress

9/16" min for Single or Pair
Swing
1/4" min
1" max
1-3/8" min
4-5/8"
max
5/8 min
Head Profile Variable
5/8 min
1" min
3" min
13" max
1/4" min
1/2" max
1/2" min
1" max
1-15/16"
4" min
15" max
1" min for Double Egress

9/16" min for Single or Pair
Swing
1-3/8" min
Frames may have combinations of the previous backbend types.
84
1/15/14
SWINGCLEARDOUBLEEGRESS
4-5/8"
max
5/8 min
2" min
4" max
4-5/8"
max
1" min
2-15/16" min
8-7/16" max
2" min
1-15/16"
1/4" min
1" max
3-15/16" min
15" max
2"
Head Jamb Depth = (2 x Jamb Soffit) + 1 15/16
4-5/8"
max
5/8 min
2" min
4" max
2" min
4-5/8"
max
3" min
8-7/16" max
1/4" min
1/2" max
1/2" min
1" max
1-15/16"
4-1/16" min
15" max
2"
Head Jamb Depth = (2 x Jamb Soffit) + 1 15/16
Frames may have combinations of the previous backbend types.
1/15/14
85
MULLIONSANDSILLS
1" min
4-1/2" min, 10-1/2" max
5/8" min
4-1/2" min, 10-1/2" max
5/8" min
1" min *
4" max
1" min *
4" max
* 1" minimum at members surrounding glazed openings in sidelight

or window frames. 1-1/4" minimum at all transom frames and at
members surrounding door openings in sidelight frames.
Mullions
4-1/2" min, 10-1/2" max
5/8" min
1" min
14" max up to 45 min
6" max over 45 min
1" min
14" max up to 45 min
6" max over 45 min
5/8" min
4-1/2" min, 10-1/2" max
Sills
86
1/15/14
ANCHORINGATMULLIONS&SILLS
Approved Methods for Anchoring Mullions and Sills

Standard anchorage for sills is one anchor for every foot with a minimum of two anchors.
This can include an A12 mullion base anchor and a standard jamb base anchor for the appropriate wall type.
Sill anchors are to be spaced evenly.
Mullions may be run to the top of the sill or to the floor ... mullion or sill anchors to be supplied accordingly.
1/15/14
87
ANCHORINGATMULLIONS&SILLS
88
1/15/14
HOSPITAL/TERMINATEDSTOPS
90
45
6" MAX
6" MAX
Hospital stops available for 20 min to180 min frames

Maximum 6 above the floor line, 45 and 90 only
1/15/14
89
SINGLESWINGFRAMELIMITATIONS
Standard Profile Frames Maximum Jamb Opening Size:

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Gage:
Maximum Gage:
Maximum Rating Steel/Wood Stud:
Maximum Rating Masonry:
Construction:
Minimum Face:
4-0 x 10-0
Per Section Detail
15
OR
16
12
3 Hour
3 Hour
Knock-Down or Welded
Per Section Detail
Drywall Pressure Anchor Frames Maximum Jamb Opening Size:

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Gage:
Maximum Gage:
Construction:
5-0 x 12-0
4
15
16
12
1-1/2 Hour
1-1/2 Hour
Welded
1-1/2
Nail-In Face Frames 4-0 x 9-0

3-7/8
15
16
14
1-1/2 Hour
N/A
Knock-Down
3-6 x 7-6
2-9/16
13-1/8
16
12
1-1/2 Hour
N/A
Knock-Down
90
1/15/14
PAIRSWINGFRAMELIMITATIONS
Standard Profile Frames Maximum Jamb Opening Size:

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Gage:
Maximum Gage:
Construction:
Minimum Face:
8-0 x 10-0
Per Section Detail
15
OR
16
12
3 Hour
3 Hour
Knock-Down or Welded
Per Section Detail
10-0 x 120
4
15
16
12
1-1/2 Hour
1-1/2 Hour
Welded
1-1/2
Drywall Pressure Anchor Frames Maximum Jamb Opening Size:

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Gage:
Maximum Gage:
Construction:
8-0 x 9-0
3-7/8
15
16
14
1-1/2 Hour
N/A
Knock-Down
1/15/14
91
DOUBLEEGRESSFRAMELIMITATIONS
Double Egress Frames Maximum Jamb Opening Size:

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Gage:
Maximum Gage:
Construction:
8-0 x 8-0
3-1/2
14-1/2
16
12
1-1/2 Hour
1-1/2 Hour
Knock-Down
OR
8-0 x 10-0
3-1/2
14-1/2
16
12
3 Hour
3 Hour
Welded
Swing Clear Double Egress Frames Maximum Jamb Opening Size:

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Gage:
Maximum Gage:
Construction:
8-0 x 8-0
2-15/16 Legs, 3-15/16 Head
8-7/16 Legs, 15 Head
16
12
1-1/2 Hour
1-1/2 Hour
Welded
92
1/15/14
MULTIPLEOPENINGFRAMELIMITATIONS
Welded Mullions
(Doors may be hinged on welded mullions only)
Welded or Removable Mullions

Welded Mullions
1/15/14
93
MULTIPLEOPENINGFRAMELIMITATIONS
Welded Mullions
Standard Profile Frames Maximum Overall Frame Size:

Maximum Opening Size:
Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Gage:
Maximum Gage:
Construction:
Mullion:
12-8 x 8-4 Outside Dimensions

4-0 x 8-0 singles, 8-0 x 8-0 pairs
4-1/2
10-1/2
16
12
1-1/2 Hour
1-1/2 Hour
Welded
Removable or Welded
94
1/15/14
SINGLEBORROWEDLITELIMITATIONS
Wired Glass
Maximum Opening Width:
Maximum Opening Height:
Maximum Clear Glass Area:
Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Face:
Minimum Gage:
Maximum Gage:
Construction:
Glass Stop:
54 (20 - 45 min)
54 (20 - 45 min)
1296 sq inches (20 - 45 min)
4-1/2
15
1
16
14
Welded
Min. 18 Gage 5/8 x 5/8 with
#8 screws 4 from ends and 12 on center
Pilkington Wired Glass with Pemko FG3000 Fireglaze (or equal)

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Face:
Minimum Gage:
Maximum Gage:
Construction:
Glass Stop:
98 (20 - 45 min)
106 (20 - 45 min)
4704 sq inches (20 - 45 min)
5-3/4
15
2
16
14
Welded
* 20 minute without hose stream
1/15/14
95
SINGLEBORROWEDLITELIMITATIONS
FireLite (or equal)

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Face:
Minimum Gage:
Maximum Gage:
Construction:
Glass Stop:
95 (20 - 60 min)
56 (90 min)
95 (20 - 60 min)
56 (90 min)
3325 sq inches (20 - 60 min)
2627 sq inches (90 min)
4-3/4
14-1/2
1
16
14
Welded
96
1/15/14
KDBORROWEDLITELIMITATIONS
Pressure
Anchors
Drywall Pressure Anchor Frames Wired Glass

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Face:
Minimum Gage:
Maximum Gage:
Construction:
Glass Stop:
54 (20 - 45 min)
54 (20 - 45 min)
1296 sq inches (20 - 45 min)
4-3/4
15
1-1/2
16
14
Knock-Down
FireLite (or equal)

Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Face:
Minimum Gage:
Maximum Gage:
Construction:
Glass Stop:
54 (20 - 45 min)
96 (20 - 45 min)
3325 sq inches (20 - 45 min)
4-3/4
15
1-1/2
16
14
Knock-Down
1/15/14
97
SIDE&MULTILITEFRAMELIMITATIONS
Wired Glass
Maximum Overall Frame Size:
Minimum Jamb Depth:
Maximum Jamb Depth:
Minimum Face:
Minimum Gage:
Maximum Gage:
Construction:
Glass Stop:
174x 120
54 (20 - 45 min)
54 (20 - 45 min)
1296 sq inches (20 - 45 min)
4-1/2
15
1
16
14
Welded
Pilkington Wired Glass with Pemko FG3000 Fireglaze (or equal)

Maximum Overall Frame Size: 174x 136 Drywall
174x 144 Masonry
98 (20 - 45 min)
106 (20 - 45 min)
4704 sq inches (20 - 45 min)
Minimum Jamb Depth:
5-3/4
Maximum Jamb Depth:
15
Minimum Face:
2
Minimum Gage:
16
Maximum Gage:
14
Construction:
Welded
Glass Stop:
98
1/15/14
SIDE&MULTILITEFRAMELIMITATIONS
FireLite (or equal)

Maximum Overall Frame Size: 174x 120
95 (20 - 60 min)
56 (90 min)
95 (20 - 60 min)
56 (90 min)
3325 sq inches (20 - 60 min)
2627 sq inches (90 min)
Minimum Jamb Depth:
4-3/4
Maximum Jamb Depth:
15
Minimum Face:
1
Minimum Gage:
16
Maximum Gage:
14
Construction:
Welded
Glass Stop:
1/15/14
99
WALLBOARDPENETRATIONPERNFPA80
AlternateFlushMountMethodforSteel
StudWallswithNoWallboardPenetration
Required.
100
1/15/14
INSTALLATIONOFBUTTEDMASONRYFRAMES
MASONRY ANCHOR
(TEE OR WIRE)
EXPANSION
ANCHOR
FRAME GROUTED
SOLID
FRAME BUTTED
TIGHT TO WALL
UP TO 1/4"
EXPANSION
ANCHOR
SHIM AT ANCHOR
AS REQ'D
FIRE RESISTANT
CAULKING
1/15/14
101
EXPANSIONBOLTANCHORS
If expansion bolt anchors are to be used, the soffit shall be provided with 7/16 dimpled holes located not
more than 6 from the top and bottom with intermediate holes spaced no more than 26 on center. The
installer is to provide each hole with a minimum 3/8 roundhead bolt.
The bottom bolt acts as the base anchor. As such, adjustable type base anchors are not permitted at these
frames as they would conflict with the required location of the bottom bolt.
2-1/4" MIN
3/8"
EXPANSION
BOLT ANCHOR
No expansion bolt anchor shall be set closer to the edge of the wall opening than six times the diameter of
the anchor or closer to another anchor than eight times the diameter of the anchor.
102
1/15/14
MECHANICALFIELDSPLICE
Mechanical Field Splices for Oversized Frames

(45 Minute Maximum Rating)
12 GA ANGLE WELDED TO SLEEVE

DRILLED FOR 1/4" CLEARANCE HOLES
12 GA ANGLE WELDED TO JAMB
DRILLED & TAPPED FOR #1/4-20 SCREWS
12 GA SLEEVE WELDED TO JAMB
1/4" THICK REINF WELDED TO JAMB

DRILLED & TAPPED FOR #1/4-20 SCREWS
1/15/14
103
FIRERATEDDOORTYPES
DOORTYPE
CORES1
RATINGS
(MINUTES)
TR250P TR250G
TR450
MAXIMUMOPENINGSIZE
SINGLE
20456090
40x100 40x80
50x120
40x80
40x90
50x120
SINGLE
180
40x100 30x70
40x100
40x80
PAIR
20456090
PAIR
180
80x100 60x80 100x120 80x80
80x90 100x120
80x100
80x90
80x80
20456090180 80x100
80x100
80x80
DOUBLE
EGRESS
456090
40x100
50x120
SINGLE
LOUVER3
456090
80x100
100x120
PAIR
LOUVER3
20456090
40x100 40x80
50x120
40x80
40x90
50x120
SINGLE
w/LITE4
20456090
80x100 60x80 100x120 80x80
PAIR
w/LITE4
20456090180 40x100
DUTCH
DOOR
STC40
20456090180
STC485
STC50
STC53
80x90 100x120
40x100
40x80
20456090
32x70
20456090
30x70
1.
H=HONEYCOMBP=POLYSTYRENE(EPS)S=STEELSTIFFENEDTR250 =STANDARDTEMPRISECORE
G
TR250 =SPECIALTEMPRISECORETR450=STEELSTIFFENEDW/HIGHDENSITYINSULLATION
2.
ALLDOORSAVAILABLE13/4THICKFOR14,16,18GAUGES
3.
SEELOUVERANDGLAZINGSPECIFICATIONSFORMAXIMUMSIZESFORTHOSECOMPONENTS
4.
LIMITEDGLAZINGAVAILABLEFOR180MINDOORSSEEGLAZINGSPECIFICATIONSORCALLFORAVAILABILITY.
5.
STC48AVAIABLEINPAIRSUPTO6470ORSINGLESWITHLITESUPTO100SQINCHES
104
1/15/14
RATEDDOORSWITHLITES
Maximum Glass Opening Sizes Permitted for Doors
MAX
MAX
(MINUTES) WIDTH HEIGHT
RATING
MAX
MAX
MAX
MAX
MAX
MAX
MAX
MAX
MAX
MAX
AREA
AREA
AREA
AREA
AREA
AREA
WIDTH HEIGHT
WIDTH HEIGHT
PER LITE PER LEAF
PER LITE PER LEAF
PER LITE PER LEAF
20
36
54
1296
2400
34
84
2856
2856
36
89
3204
3204
45
36
54
1296
2400
34
84
2856
2856
36
89
3204
3204
60
12
33
100
100
12
46
1716
1716
36
89
3204
3204
90
12
33
100
100
12
46
1716
1716
36
56-1/2
2034
2034
180
12
33
100
100
60 TR
12
33
100
100
12
33
100
100
12
33
100
100
90 TR
12
33
100
100
12
33
100
100
12
33
100
100
180 TR
PILKINGTON GLASS
w/ PEMKO FIREGLAZE
(OR EQUAL)
WIRE GLASS
FIRELITE
(OR EQUAL)
MAX.
WIDTH
MAXIMUM
HEIGHT
1/15/14
105
RATEDDOORSWITHLITES
B
5" Min ( OR AS REQUIRED BY HARDWARE )
B'
A
A'
5/8" Min
TOP RAIL
Section B-B'
C'
A
A'
5/8" Min
D
1-1/4" Min ( OR AS REQUIRED BY HARDWARE )
D'
INTERMEDIATE RAILS
Section C-C'
5/8" Min
5" Min
5/8" Min
( OR AS REQ'D
BY HARDWARE )
5" Min ( OR AS REQ'D BY HARDWARE OR ADA )
STILES
BOTTOM RAIL
Section A-A'
Section D-D'
106
1/15/14
RATEDDOORSWITHLOUVERS
LouversareNOTpermittedinthefollowing:
20MinuteDoors
3HourDoors
DoorswithExitDevices
DoorswithLites
TheTopHalfofaDoor
TemperatureRiseDoors
TransomsofFrames
Louversarerestrictedtousein45,60and90mindoorswheresmokecontrolisnotaconsideration.Theymustbelisted
FusibleLinktypesandmaynotexceed24"x24".
PerDCIInstallationInstructions,the"S"indicatedonthelabelforthisdoorisvoidedbytheuseoflouvers.
CutoutindoordoesnotneedtobechanneledwhenusingAnemostatFLDLULwithHMClips.
1/15/14
107
RATEDDOORSWITHPROTECTIONPLATES
PerHMMA850&NFPA80:
"Thetopoftheplateshallbeamaximumof16inchesabovethebottomofthedoorunlessotherwisetestedandlabeled.
Suchplatesmaybeonbothfaces.Nootherplatesshallbeinstalled."
Exception:
LifeSafetyCodeNFPA101permitsthefollowingforHealthCareFacilitiesonly:
"Nonrated,factoryorfieldappliedprotectiveplates,unlimitedinheight,shallbepermitted."
108
1/15/14
RATEDDUTCHDOORS
TOP LEAF MUST

LATCH INTO JAMB
OR BOTTOM LEAF
ASTRAGAL
REQUIRED
SHELF 1-SIDE ONLY

(OPTIONAL)
BOTTOM LEAF MUST

LATCH INTO JAMB
Ratedupto3hours
40x100maximumopeningsize
Deadlatchispermittedintopleafwhennotinameansofegress.
Deadbolt(inadditiontolatches)ispermittedwhennotinameansofegress.
1/15/14
109
RATEDDOORSw/FLATBARASTRAGALS
1.Overlappingflatbarastragalsarenotrequiredonstandardpairsofdoorsordoubleegressdoorsupto8'0"x10'0"insize
anduptoa3hourfirerating.
2.AstragalsareNOTpermittedonpairsofdoorswithverticalrodexitdevicesonbothleaves,orwhenverticalroddevicesare
usedwithmortiseexitdevices.
3.OverlappingflatbarastragalsARErequiredonallstandardpairsover10'0"highorwhenoneleafexceeds40inwidth.
(Therefore2verticalrodsorverticalrod/mortiseexitdevicecombinationsmaynotbeusedonstandardpairsofdoorsover
10'0"highorwhenadoorleafisover40wide)
4.Thecustomermayneedtoprovideadditionalgasketing/smokesealtypeastragalstocomplywithUL1784smokeanddraft
controlrequirementswhererequiredbycode.
Standardswingpairsofdoorswitheitherconcealedorsurfacemountedverticalroddevices:
Withtwoverticalrods,anastragalappliedtothepullsideofoneleafwoulddisabletheleafwithouttheastragal.
Anastragalappliedtothepushsideofoneleafwouldalsodisabletheleafwiththeastragal.
Similarly,whenaverticalroddeviceisusedwithamortiseexitdevice,theuseofbothleavesisinhibited.
AstragalsAREpermittedwhenadoorwithaverticalroddeviceisusedwithaninactiveleafequippedwithflushbolts.
(Whereonlyoneleafisneededtosatisfyegressrequirements)
110
1/15/14
UNDERCUTSATRATEDDOORS
CLEARANCE
NETDOORHEIGHT
DOOROPENINGHEIGHT
UNDERCUT
FLOORCLEARANCE
NETDOORHEIGHT
NETDOORHEIGHT
DOOROPENINGHEIGHT
DOOROPENINGHEIGHT
THRESSHOLD
(RAISEDSILL)
FLOOR
COVERING
FLOORCLEARANCE
FLOORCLEARANCE
UNDERCUT
UNDERCUT
MaximumClearancesallowed:
ClearanceBetweenBottomofDoorand
raisedsill*
3/4"
floorwithoutsill
3/4"
rigidfloortiles
3/4"
*LifeSafetyCode,NFPA101limitssillheightto1/2"inameansofegress.
ADAlimitssillheightto1/2"atallaccessibledoors.
1/15/14
111
LABELPLACEMENTGUIDEFORFRAMES
2HINGESORPIVOTS
MIDDLEOFHINGEJAMBRABBET
(PLUSORMINUS8INCHES)
3OR4 HINGESORPIVOTS
HINGEJAMBRABBETAT52TO
68FROMBOTTOMOFFRAME
NOHINGES(CONTINUOUSOR
SURFACEHINGES)
DOORSIDERABBETOFHEAD
CENTEREDINWIDTHATSINGLES
CENTEREDOVERINACTIVELEAFATPAIRS
BORROWEDLITE
ANYWHEREVISIBLE
PREFERABLYONSIDEJAMB,
ONRABBETOPPOSITEGLASS,
ABOUTHALFWAYUP
112
1/15/14
LABELPLACEMENTGUIDEFORDOORS
2HINGESORPIVOTS
MIDDLEOFHINGEEDGE
3OR4HINGESORPIVOTS
HINGEEDGE52TO68
FROMBOTTOMOFDOOR
NOHINGES(CONTINUOUS
ORSURFACEHINGES)
TOPOFDOORASTIGHTAS
POSSIBLETOTHEHINGEEDGE
FOREITHERSTANDARDCHANNEL
ORFORFLUSHANDSEAL
NOHINGES WHENDOOR
HASREMOVABLETOPCAP
(CONTINUOUSORSURFACEHINGES)
LOCKEDGEAT6DOWN
FROMTOPOFDOOR
LOOSEPANEL
ONANYEDGE
WELDEDINFRAME
NOTRANSOMBAR
WELDEDINFRAME
WITHTRANSOMBAR
ONBOTTOMEDGE
CENTEREDINWIDTH
ONFACEOFPANEL
STOPSIDECENTEREDINWIDTH
1/15/14
113
PERMITTEDFIELDPREPS
FIELD PREPS PERMITTED ON RATED HOLLOW METAL FRAMES AND DOORS

PER NFPA 80, 1-3.4:
PREPARATION OF SURFACE-APPLIED HARDWARE, FUNCTION HOLES FOR MORTISE LOCKS, AND HOLES
FOR LABELED VIEWERS, AND PROTECTION PLATES.
SURFACE-APPLIED HARDWARE IS APPLIED TO THE FACE OF A DOOR WITHOUT REMOVING MATERIAL
FROM THE DOOR OTHER THAN ROUND HOLES.
THE HOLES SHALL NOT BE PERMITTED TO EXCEED A DIAMETER OF 1" WITH THE EXCEPTION OF
CYLINDERS.
PERMITTED
NOT PERMITTED
114
1/15/14
STC50FLUSHDOORASSEMBLY
Grout Filled
(By Others)
16GA Frame
DCI Supplied
Bronze Seal @
Head & Jamb
Rabbets Only
(3 sides)
Factory Applied
Bit Coat
Factory Applied
Backer
This Joint to be
Caulked in the Field
(By Others)
DCI Supplied Soffit Seal
STC 50
Flush Door
DCI Supplied
Threshold
1/2"
1/4" Undercut
1/8" High
Testedas30x70with(3)41/2Hinges,CylindricalLock
1/15/14
115
Grout Filled
(By Others)
16GA Frame
DCI Supplied
Bronze Seal @
Head & Jamb
Rabbets Only
(3 sides)
Factory Applied
Bit Coat
Factory Applied
Backer
This Joint to be
(By Others)
STC 53
Flush Door
DCI Supplied
Threshold
1/2"
1/4" Undercut
1/8" High
116
1/15/14
Grout Filled
(By Others)
16GA Frame
DCI Supplied
Bronze Seal @
Head & Jamb
Rabbets Only
(3 sides)
Factory Applied
Bit Coat
Factory Applied
Backer
1/2"
This Joint to be
Caulked in the Fiel
(By Others)
DCI Supplied Seal
STC 54
Flush Door
DCI Supplied
Threshold
1/2"
1/4" Undercut
1/8" High
1/15/14
117
STC48FLUSHDOORPAIRASSEMBLY
Grout Filled
(By Others)
16GA Frame
Factory Applied
Bit Coat
Factory Applied
Backer
This Joint to be
(By Others)
DCI Supplied 188

Seal. Mitered and
Installed on Stop
(3 Sides)
STC 48
Flush Pair
Active
Inactive
DCI Supplied Astragals

Both Sides
DCI Supplied
Threshold
1/2"
1/4" Undercut
1/8" High
Testedas60x70with(6)41/2Hinges,CylindricalLock,(2)6ManualFlushBolts
118
1/15/14
STC48DOORASSEMBLYw/LITE
Grout Filled
(By Others)
16GA Frame
DCI Supplied
Bronze Seal @
Head & Jamb
Rabbets Only
(3 sides)
Factory Applied
Bit Coat
Factory Applied
Backer
This Joint to be
(By Others)
DCI Supplied 188

Seal. Mitered and
Installed on Stop
(3 Sides)
STC 48 Door
w/ Vision Lite
(Up to 100 Sq In)
DCI Supplied
Threshold
1/2"
1/4" Undercut
1/8" High
1/15/14
119
STC45DOORASSEMBLYw/LITE
Grout Filled
(By Others)
16GA Frame
DCI Supplied
Bronze Seal @
Head & Jamb
Rabbets Only
(3 sides)
Factory Applied
Bit Coat
Factory Applied
Backer
This Joint to be
(By Others)
DCI Supplied 188

Seal. Mitered and
Installed on Stop
(3 Sides)
STC 45 Door
w/ Vision Lite
(Up to 720 Sq In)
DCI Supplied
Threshold
1/2"
1/4" Undercut
1/8" High
120
1/15/14
STC40WINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
Varies
9
116
9
116
B
C
A. 13/16x5/8GlassStop
B. CRLaurence1/8"x3/8"NorsealV730AcousticalSealantTape(ByOthers)
C.
D.
E.
F.
G.
H.
1/15/14
5/8"LamGlass(3/8"+3/16"with.060"Interlayer)(ByOthers)
StaySoftGlazingRope1/4"Diameter(ByOthers)
16GAFrame
FactoryAppliedBitCoat
FactoryAppliedBacker
GroutFilled(ByOthers)
121
STC50WINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
7-1/8
9
116
9
116
4
B
I
C
C.
D.
E.
F.
G.
H.
I.
122
16GAFrame
1/4Plexiglas(byOthers)
1/15/14
STC51WINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
7-1/8
9
116
9
116
4
B
I
C
C.
D.
E.
F.
G.
H.
I.
1/15/14
16GAFrame
1/4LamGlass(byOthers)
123
STC52WINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
7-1/8
9
116
9
116
4
B
C
C.
D.
E.
F.
G.
H.
124
16GAFrame
1/15/14
STC49WINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
7-1/8
9
116
A
9
116
4
B
C
C.
D.
E.
F.
G.
16GAFrame
FactoryInstalledInsulation
1/15/14
125
STC53WINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
11-1/8
9
116
B
C
9
116
C.
D.
E.
F.
G.
16GAFrame
126
1/15/14
STC53WINDOWASSEMBLY(ALTERNATE)
MaximumSizeTested:
58"
54"
36" 40"
11-1/8
9
116
9
116
8
B
H
C
C.
D.
E.
F.
G.
H.
1/15/14
16GAFrame
1/4"LamGlass(ByOthers)
127
STC54WINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
11-1/8
9
116
B
C
9
116
D
H
C.
D.
E.
F.
G.
H.
128
16GAFrame
Sound/ThermalBreak
1/15/14
STC37FIRERATEDWINDOWASSEMBLY
MaximumSizeTested:
58"
54"
36" 40"
Varies
9
116
9
116
B
B. 5/16FireLitePlusGlazing(ByOthers)
C.
RatedGlazingTape(ByOthers)
D. 16GAFrame
F. FactoryAppliedBacker
G. GroutFilled(ByOthers)
E.
1/15/14
129
130
1/15/14

Fireproof Door Tech Data Book

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Fireproof Door Tech Data Book

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DOORCOMPONENTS,INC

A2 FLUSH METAL STUD ANCHOR

A3 RECESSED METAL STUD ANCHOR

A4 STANDARD BASE ANCHOR

A5 MASONRY TEE ANCHOR

A7 PUNCH & DIMPLE MASONRY ANCHOR

A8 ADJUSTABLE BASE ANCHOR

A10 KDDW COMPRESSION ANCHOR

A11 ADJUSTABLE MASONRY ANCHOR

A12 FLOOR ANCHOR

MULTILITE BORROWED LITE

DOUBLE EGRESS FRAME

CONTINUOUSLY WELDED CORNER

LARGE FACE HEAD CORNER

MULLION CROSS JOINT

BUTTED SILL CORNER

REMOVABLE TRANSOM PANEL

STANDARD FRAME HINGE REINF

ANCHOR HINGE REINFORCEMENT

HIGH FREQUENCY HINGE REINF

FULL WIDTH HINGE REINFORCEMENT

FRAME POCKET PIVOT PREP

STANDARD STRIKE REINFORCEMENTS

OPTIONAL STRIKE REINF TABS

REVERSIBLE FLUSH BOLT STRIKE

CONDUIT COVER BOX

RIM PANIC REINFORCEMENT

SURFACE VERTICAL ROD REINF

REMOVABLE HARDWARE MULLION REINF

DOOR SILENCER PREPARATION

CUSTOM FRAME PROFILES

STANDARD FRAME HARDWARE LOCATIONS

DUTCH FRAME HARDWARE LOCATIONS

DUTCH DOOR HARDWARE LOCATIONS

DOOR CORE TYPES:

POLYSTYRENE CORE DOOR

POLYURETHANE CORE DOOR

STANDARD STEEL-STIFFENED CORE DOOR

HAT-STYLE STEEL-STIFFENED CORE DOOR

TEMPERATURE RISE CORE DOOR

BULLET RESISTANT DOOR

INTERLOCKING DOOR EDGE SEAM

CHANNELED DOOR EDGE SEAM

STANDARD TOP AND BOTTOM CHANNEL

RS-STYLE INTEGRAL VISION LITE

INTEGRAL DOOR LOUVER

FLAT BAR ASTRAGAL

POCKET PIVOT DOOR PREP

161 CYLINDRICAL LOCK PREP

MORTISE LOCK REINFORCEMENT

DOOR STRIKE PREPARATION

FLUSH BOLT PREPARATION

RIM PANIC REINFORCEMENT

SURFACE VERTICAL ROD REINF

MORTISE PANIC REINFORCEMENT

CONCEALED VERTICAL ROD REINF

STANDARD DOOR CLEARANCES

FIRE RATED FRAMES:

STANDARD FRAME PROFILES

DRYWALL PRESSURE ANCHOR FRAMES

NAIL-IN FACE FRAMES

DOUBLE EGRESS FRAMES

SWING CLEAR DOUBLE EGRESS

MULLIONS AND SILLS