sania
) UNEARTH
Sizing Expansion
Sizing the Expansion Tank
In dlosedioop sstoms, spansion rks mustbs appropataly sod fore system 0 operas reper
For emansion ane the acceptance volume must sutlsenta accommodate wipansion ofthe hea
‘rant uid when tho solr loop goer in stignaton. Prowdd balw aro ne basic sing ules
mansion aks utes for potable walerare othe same a hose used for ghool based non-polable
\watr Non-polabeeaparsin aks haw bladders designed resis cham cule Spicalyoura in cowed
loop applications, Forcoved lop slareytems ti expansion ank mus be aceplale ar use wi,
ropyane gel oroternestanstr sé utente collector lop. n addon, te temparaues and
assures in closed loop solar ystams can be sgn*canty higher an found in pica myroni sytem.
Care must ten hat ne expansion fak selactes willmest he requromens ofthe sola apoio.
‘As yted bel, expansion tanks contain an archon tat saparatd fom te ght by but
Blea. The compression and expansion ofthis ar cushion is what regulaas ho pressure isi he
‘osed oop abool syst. The tank solume" fhe al chime of tan, Th acceptance he
tank ehon he uid nthe closed loop gts Not and epands. When fui pute into Be expansion ane
Ine ir eushion ie compressed and hereto te posaure inthe Ln increases. The pressure athe st
‘ushion am expansion tankregulaas he pressure of ie fis ne ante closed lop. When the ar
‘cushions compressed io hafis orginal wlume, ha abso pressure in hank doubles. lage
‘vpansion ane willmainaina smallpressure swing as the uid epands and cones whl a small
‘pansion ane willed large pressure swings asthe sstom heats up and coos down
tine expenson tanks undorsze, he sstom prssure meyincrase sufceny i opon ne prassure
ralfvaho, causing loss ofgheol and necessatngro-charging the Syston.
+. Expansionank ipcallycome pre-charge a 12 psig tom me factory win the buy bladder pressed
‘mtyagainst the tu opening.
2.when the syst is intlly charge oa pressure nes? 20 psa, he ghol posses agnnatne laser
4.45 ho syst oats up during operation th gel expands into the tank an rages the pressure. hon
‘te loop cols, his aossure wll putt ala backinio se syst.
Pressurizing the Expansion Tank
Mostner-plaleempanson tanks an he US maka are designed for use in hytonichaating asta
‘and nereore come pe-charged 12 pig Close loop solar syste are Npellycnarged to 3040
5p, connacing nk charged 1298 0 a gel oop at 30 psig wl sulin gheal immediate tng
40% ofthe ark racing me eflecne volume evalabo for adaisonal acceptance. arte ea sie of
‘he epansion tank shoul be pressurand 9 2-5 psi below te insndes systm fill ressure beers
htpssunearthine comidosign-resourceslsizing-expansion!
Sizing Expansion « Sunearth
The omtred cies inpoptere pl calle The Onde
CASE STUDIES
‘SEEING IS BELIEVING
CUSTOMER CORNER
&@
Q
19sania Sizing Expansion « Sunearth
‘and come with a fac precharge o 28 sliinaing the need asdtonalpro-charing
Calculating the Volume of Fluid in the System
The fststap ns he expansion tank's to calueto ust how much uli inthe dosed soar lop.
‘Once the pipe sass an hota pip un longms hae bsan established, hid capactios canbe
‘aleulatd using he be below.naiion tothe pip un capeciy you should ade mo capaciyot me
‘allcors an the capac tthe hoa oxhange as apecifd inthe SunEarh speciation shocts. This
Fire Copeiy (U8 GalTO0)
Calculating the Required Acceptance Volume
“The acceptance volume ote expansion ark mut be large encigh oe accommodala he emansion of
tne phyol under stagnason othe callecors. Fare ploptenegheal betes heal anste id wth
temperatures tween a minimum of 350F end maxmnum of 2000.2 ld expansion eighty
‘han 6% ofthe lop lume. Most pansion ane manufacturers and andne celelators assume theta
‘he tid romains in tho liqu'd phase ard oly to volume change dus o fui expansion needs 9 be
Sean. To reconmodat the volume afstam, he expansion nk accepance needs include BOTH te
solu ofthe caller plus anypiping above te calecors AND te volume change duet expansion. Oy
The saags in ost Lid and melnenancecost|ustyihe adltoral epense of llger eeansio ek.
wa Vion *.95)+ Volume of collectors + Volume of piping above colactrs
For eample:ite expansion anki pre-charge to 28 psig (427 psn) athe pressure relies sot
tb alseharge a 75 pig (88,7 psia te requires tank lume woul be:
an =Vispnee (0 = (627 1897)
Viana * 191
‘Te ble below es oa vlume,aozeptancsvlume and omer spacioatins for some common
‘opansion ane hpes naib for SonEarh, Allowable volumes fer other lank manufactures can 98
‘computed with knowledge ofowraltank volume and aecoptace vole.
‘Sizing Example
Sav expanaon tank or aystom wih 3XEP-40 colectos; 16 of Type L copper poe on ot ll ips
run orth este is 60°. o 4° Type copper ips andthe haat excnangar volume 22 gallons, The
Cole capaciy= 3°12 "3.6 gallons
Pipe onooteapacty=25" 16/100 04 gallons
Steam wlumein stagnation =96 +04=40 gallons
‘Totslntime ofsyston piping =2.5* 80/100 20 gallons
Colectorcapacty=3°12=2.6gatons
Hestexhangereapasiy= 22 galbos
Tolauid ume =20636+22= 78 gallons
htpssunearthine comidosign-resourceslsizing-expansion!
29sano
Minimum required acceptance volume of ank = 4.0 4039244
Silom minimum absolute pressure Pi
Sytem minimum abso pressure Pa
nim raquredtanecapacty= 44 (1 =(42:7/1142))=72 gations
Select Wats Solr WST3S fom table above
htpssunearthine comidosign-resourceslsizing-expansion!
Cepyrte 2010 Sut
aa