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LD21532

LD21532

4.236 (M)

2009/05/13

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents
1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 7

5.

Parts Lists & Illustrations

Pg. 9

6.

Parts Index

Pg. 106

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book


This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Cylinder Block
ACHL0159

Crankshaft, Pistons & Connecting Rods


ACHL0159

13

Crankshaft, Pistons & Connecting Rods


ACHL0159

17

Cylinder Head
ACHL0159

19

Section

Page

Lubricating Oil Filter & Integral Oil


Cooler
JBHL0543

43

Front End Drive Input


KBHL0444

45

Water Pump, Thermostat & Heat


Exchanger
LBHL0777

47

Water Pump, Thermostat & Heat


Exchanger
LBHL0777

49

Water Pump, Thermostat & Heat


Exchanger
LBHL0777

53

Rocker Shaft
ACHL0159

23

Timing Gear & Camshaft


ACHL0159

25

Lubricating Oil Pump & Delivery


Housing
ACHL0159

29

Water Pump, Thermostat & Heat


Exchanger
LBHL0777

55

Fuel Injection Equipment (Diesel)


AFHL0962

31

Water Pump, Thermostat & Heat


Exchanger
LBHL0777

57

Fuel Injection Equipment (Diesel)


AFHL0962

33
Alternator & Generator
NDHL0879

61

Fuel Injection Equipment (Diesel)


AFHL0962

35
Gear Driven Sea Water Pump
QBHL0127

65

Lubricating Oil Sump


GBHL0664

37
Gear Drive Auxiliary Drive Option
QDHL0600

67

Lubricating Oil Filler & Breather


HBHL0665

41
Induction Manifold
TBHL0321

69

Page 5

Engine Breakdown

Section

Page

Section

Page

Air Cleaner & Restriction Indicator


TDHL0147

71

Lub. Oil Pressure Switch & Gauge


ZJHL0194

89

Exhaust Manifold
UBHL0233

73

Temperature Gauge & Sender


ZLHL0090

91

Low Pressure Fuel System


VBHL0703

75

Radiator & Cowling


ZMHL0156

93

Cold Start System


WDHL0030

77

Tachometer & Hour Recorder


ZQHL0376

95

Engine Lifting
XBHL0191

79

Fuel Pre-Lift Pump


ZVHL0240

97

Throttle & Stop Controls


ZAHL0305

81

Application Miscellaneous & Auxiliaries


ZZUL0200

99

Mountings (Front & Rear)


ZCHL0359

83

Joints & Gaskets - Top Service Kit


SACL0082

101

Heater/Starter Switch
ZEHL0636

85

Joints & Gaskets - Bottom Service Kit


SGBL0058

103

Lub. Oil Sump Drain Pump


ZGHL0015

87

Page 6

Symbols and Notes


Symbol

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 7

Cylinder Block

Plate A

ACHL0159

44

46
47
45

18

31

57

48

49

51

10

42

28

50

11

17

15

43

12
23

22
24

32

25

52
26

16

19

60

20
59
1

21
33

5
8

34
3
27
7

13

37
38

53
30
29

Page 8

14

36
35
40

58
6
54
56
55

39

41

Cylinder Block

Plate A

ACHL0159

Item
1

Part No.
ZZ50219

2
2

31358324
31358329

31358331

2
2
3
6
7
8

3135X031
3135X032
0650710
33142111
32166329
31134164

9
10
11
12
15
17
31
2

0650710
32416119
0650582
3311R003
32416118
32417134
2485A204
3135X035

4
16
18
18

32416118
32417133
3681E021
3681E034

19

4142V066

20
21

2418F475
3681T018

22
22
22
23
23
24
25
25
26

0746211
0746211
32142316
0920003
0920003
0350009
2172530
32186143
33112111

References
C ZZ50076
C 61666
J
J
J
J

(+)0.005"
(+)0.13MM
(+)0.010"
(+)0.25MM

C 31134163
C 31134132
C 32416105
C 0920130
C 0650577

J (+)0.010"
J (+)0.25MM
C 32418122
C
C
C
C
C
C
C
C
C

36812349
3681E016
3681E018
36812352
4142V061
4142V031
2415391
36817181
36817157

B U612227Y
A U612228Y
B U612227Y
B U612227Y
A U612228Y
B U612227Y

Qty.

Description

Notes

CYLINDER BLOCK ASSEMBLY

(A,B)

4
X

LINER - PRESS FIT


LINER - OVERSIZE

(C,D,E)
(D,E,C)

LINER - OVERSIZE

(D,E,C)

4
X
6
10
10
1

LINER - PRESS FIT


LINER - SLIP FIT
PLUG
THIMBLE
SCREW
CAMSHAFT BUSH

(C,F,E)
(F,G,E)

2
1
1
1
4
1
1
4

PLUG
PLUG
PLUG
WASHER
PLUG
PLUG
PLUG
LINER - OVERSIZE

(G) +0.010"

4
1
1
1

PLUG
PLUG
GASKET - CYLINDER HEAD
GASKET - CYLINDER HEAD

(H)
(E,I)

SEAL - REOS HOUSING

(J)

1
1

SEAL - REAR END OIL


GASKET - OIL SEAL HOUSING

10
12
12
10
12
2
2
2
2

BOLT
BOLT
CAPSCREW
WASHER
WASHER
DOWEL
CAPSCREW
CAPSCREW
WASHER

(K)
(L)
(L)
(K)
(L)

Footnotes
(A)

WAS U5BA0021 USE ZZ50060/32166337(2)/32166338(12)/32166339(8).

(B)

WAS ZZ50060 USE ZZ50076 WITH 36812352/33153157/2116053/2184634(3)

(C)

PRESS FIT

(D)

USED ONLY WITH 93258/U5BA0021/ZZ50060

Page 9

Cylinder Block

Plate A

ACHL0159

44

46
47
45

18

31

57

48

49

51

10

42

28

50

11

17

15

43

12
23

22
24

32

25

52
26

16

19

60

20
59
1

21
33

5
8

34
3
27
7

13

37
38

53
30
29

Page 10

14

36
35
40

58
6
54
56
55

39

41

Cylinder Block

Plate A

ACHL0159

Footnotes
(E)

SEE PERKINS SERVICE BULLETIN NO.29 AND NO.35.

(F)

USED ONLY WITH ZZ50076/ZZ50219

(G)

SLIP FIT

(H)

UP TO ENGINE NO U106654N. SEE ALSO SERVICE BULLETIN NO.35

(I)

FROM ENGINE NO U106655N. SEE ALSO SERVICE BULLETIN NO.35

(J)

WAS 4142V064, USE 4142V066 + 36817181 + 0746211 ( 2) + 0920003 (2) + BRIDGE PIECE 3627P012

(K)

USED ONLY WITH 4142V064,4142V061,4142V031

(L)

USED ONLY WITH 4142V066

Page 11

Crankshaft, Pistons & Connecting Rods

Plate A

ACHL0159

5
12
8

4
2

9
7

11
3
6
16

19
20

17

18
21

23

22

14
15
13

Page 12

11

10

Crankshaft, Pistons & Connecting Rods

Plate A

ACHL0159

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part No.
ZZ90009

C M7BJ0015
G
F ZZ90009
F ZZ90009

31134123
32762145
33221328
2135A001
68300

0170002
41158041
31171681
0500012
33125416
ZZ90143

17
18
81558
19
85042
20
31137551
21
31137561
22
3242T001
23
32186139
Service Options
1
16
16
18
18
18
19
19
19
20
21

References

ZZ90009P
ZZ90143P
ZZ90143R
81558A
81558B
81558C
85042A
85042B
85042C
31137312
31137322

C
C
A
G
R
F
P
P
P
P

G
J
J
J
J
J
J
J
J

U5BG0019
U5BG0024
01/07/1996
a.
ZZ90143

(-)0.010"
(-)0.020"
(-)0.030"
(-)0.010"
(-)0.020"
(-)0.030"
(+)0.007"
(+)0.007"

Qty.

Description

CON ROD ASSEMBLY

1
1
1
2
2
2
4
1
1
2
4
1
1
1
1

CON ROD
BEARING CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
THIMBLE
PISTON KIT
PISTON
PIN
CIRCLIP
PISTON RING KIT
CRANKSHAFT GEAR
WOODRUFF KEY
WASHER
CRANKSHAFT KIT

1
1
1
2
2
1
3

CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
THRUST BLOCK
SCREW

4
1
1
1
1
1
1
1
1
2
2

CON ROD - EXCHANGE


CRANKSHAFT KIT - EXCHANGE
CRANKSHAFT KIT - EXCHANGE
MAIN BEARING KIT - U/S
MAIN BEARING KIT - U/S
MAIN BEARING KIT - U/S
BIG END BRG KIT - U/S
BIG END BRG KIT - U/S
BIG END BRG KIT - U/S
THRUST WASHER
THRUST WASHER

CRANKSHAFT KIT

Notes

(A)

(B)

(C)
(C)

(C)
(C)
(C)
(C)
(C)
(C)

History
a. B 30/06/1996
16 ZZ90081

C U5BG0019
C U5BG0024
G

Footnotes
(A)

UNTOPPED

Page 13

Crankshaft, Pistons & Connecting Rods

Plate A

ACHL0159

5
12
8

4
2

9
7

11
3
6
16

19
20

17

18
21

23

22

14
15
13

Page 14

11

10

Crankshaft, Pistons & Connecting Rods

Plate A

ACHL0159

Footnotes
(B)

FITTED UP TO ENGINE NUMBER U983539L

(C)

PRE-FINISHED

Page 15

Crankshaft, Pistons & Connecting Rods

Plate B

ACHL0159

7
6

Page 16

Crankshaft, Pistons & Connecting Rods

Plate B

ACHL0159

Item

Part No.

3
4

U5MK0065
68516

References

Qty.
X
1

Description
LINER KIT
PISTON AND RING KIT

Notes
(A)
(B)

Footnotes
(A)

USED ONLY ON APPLICATIONS WITH PARALLEL LINERS.

(B)

PRE-TOPPED

Page 17

Cylinder Head

Plate A

ACHL0159

12
23

11
7

22
8

21
9

24

10
4

18

6
19
16
17

20
14
15

1
2

Page 18

Cylinder Head

Plate A

ACHL0159

Item
1

Part No.
ZZ80175

2
3

33152153
31431315

4
5

3343F041
3142A052

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

3343J021
33817117
31745122
31744133
33415118
33424107
33173108
0650710
0650203
2411157

32526312
33221328

22 32166337
23 32166338
24 32166339
Service Options
1

References

Qty.

Description

Notes

C
C
C
G
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R

ZZ80072
ZZ80054
ZZ68111

CYLINDER HEAD KIT

a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.

4
4

INSERT
INTAKE VALVE

4
4

VALVE GUIDE
EXHAUST VALVE

R
D
D
D
D
B
B
C
R
R
R

a.
LBHL
LBHL
LBHL
LBHL
U874811J
U874811J
33221316
a.
a.
a.

4
8
8
8
8
8
16
1
1
1
1
1
6
6
2
2

VALVE GUIDE
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
VALVE SPRING WASHER
CAP
VALVE COLLET
PLUG
PLUG
WASHER
COVER
JOINT
SCREW
WASHER
STUD
CON ROD NUT

2
12
8

SCREW
SCREW
SCREW

(D)
(D)
(D)

CYLINDER HEAD KIT - EXCH

(B)

X
1
X
X
X
4

INSERT
INTAKE VALVE
INTAKE VALVE
INTAKE VALVE
INTAKE VALVE
VALVE GUIDE

(E)
(E)
(E)
(F)

X
X

EXHAUST VALVE
EXHAUST VALVE

(E,G)
(E,G)

ZZ80175P

(A,B)

(C)

History
a. General History Section
2 33152139
3 31431315
3 31431316
3 31431317
3 31431318
4
3343F031
5
5

31431882
31431883

J
J
J
C
C
J
J

(+)0.003"
(+)0.015"
(+)0.030"
3343F002
3343F001
(+)0.003"
(+)0.015"

Page 19

Cylinder Head

Plate A

ACHL0159

12
23

11
7

22
8

21
9

24

10
4

18

6
19
16
17

20
14
15

1
2

Page 20

Cylinder Head

Plate A

ACHL0159

Item

Part No.

References

5
5
5

31431884
31431881
3142A053

J (+)0.030"

3142A054

3142A055

6
7
8
9
10
11
12
15
22
23
24

3343J002
33817117
31745117
31744127
33123117
33423147
33173108
2411107
32181424
32181425
32181426
2415B201
33817117

J
C
J
C
J
C
C
C

(+)0.003"
31431411
(+)0.015"
31431412
(+)0.030"
31431413
3343J001
33817402

Qty.

Description

Notes

X
4
X

EXHAUST VALVE
EXHAUST VALVE
EXHAUST VALVE

(E,G)
(G)
(E,H)

EXHAUST VALVE

(E,H)

EXHAUST VALVE

(E,H)

4
4
8
8
8
8
8
1
8
12
2
4
4

VALVE GUIDE
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
WASHER
CAP
VALVE COLLET
WASHER
SCREW
SCREW
SCREW
SEAL - O RING
SEAL - VALVE STEM

(F)
(H)
(H)
(I)
(H)
(C)
(J,K)
(K)
(K)
(H)

Footnotes
(A)

WAS 68111 USE ZZ80072 WITH 33813131 AND 33813129 OR 3281M001 (SEE AFHL)

(B)

INLET VALVE INSERT - 33152155

(C)

SERVICED IN PAIRS

(D)

FROM ENGINE NO U027631M. SEE ALSO SERVICE BULLETIN NO.21

(E)

OVERSIZE VALVES CAN ONLY BE USED WITH CYLINDER HEADS WHEN VALVE GUIDES ARE NOT FITTED.

(F)

USED ONLY WITH HEADS MACHINED TO ACCOMMODATE VALVE GUIDES

(G)

USED ONLY WITH ZZ80072,ZZ80159

(H)

USED ONLY WITH ZZ80054/68111 (CYLINDER HEAD)

(I)

USED ONLY WITH 68111 (CYLINDER HEAD)

(J)

6 OFF UP TO ENGINE NO.U874811J

(K)

UP TO ENGINE NO U027630M. SEE ALSO SERVICE BULLETIN NO.21

Page 21

Rocker Shaft

Plate A

ACHL0159

23

12

24
16

26

28

28

17

27
4
5
7

11

22
21

5
4

13 14

20

7
19

10

5
25
15
18

Page 22

Rocker Shaft

Plate A

ACHL0159

Item
1

Part No.
ZZ90158

2
3
4

ZZ90032
0650507
3818X901

4115R305

6
7

2511425
4115R306

8
9
10
11

2511425
31744123
31743108
3775E012

12
13
14
20
21
22
28
12
12
18
19
26
27

2231236
0170151
33117434
33811113
0720579
0576052
33117426
0726504
2233022
3142U031
31434307
0096634
0920006

References
C
C
C
C

ZZ90007
ZZ90030
87144
83449

C
C
N
C
C

37521334
27521332
41151484/82
37371281

M
C 41151483/81
C 37371271

C 3775E011
C 35511111

C 33117415

C 31434163

Qty.

Description

Notes

ROCKER SHAFT ASSEMBLY

1
2
4

ROCKER SHAFT ASSY - MINOR


PLUG
BRACKET

ROCKER ARM ASSEMBLY

1
4

ROCKER ARM BUSH


ROCKER ARM ASSEMBLY

(B)

1
2
2
1

ROCKER ARM BUSH


ROCKER SHAFT SPRING
ROCKER SHAFT SPRING
CONNECTION

(B)

1
2
2
1
8
8
2
1
1
8
8
4
4

SETSCREW
CIRCLIP
WASHER
OLIVE
SCREW
NUT
SHIM
SETSCREW
SCREW
TAPPET
PUSHROD
SCREW
WASHER

(D)

(A)

(C)

(E)
(F)

Footnotes
(A)

WAS 37521334.USE 3818X901 IN ENGINE SETS ONLY

(B)

USED ONLY WITH LEVER NUMBERS STARTING 41151. NOT REQUIRED WITH LEVERS STARTING 4115R OR 3737.

(C)

WAS 3775E011 USE 3775E012,2233022.

(D)

USED ONLY WITH 3775E011

(E)

USED ONLY WITH 35511111

(F)

USED ONLY WITH 3775E012

Page 23

Timing Gear & Camshaft

Plate D

ACHL0159

13
3
32
1

16

17

14

15
5
4

8
8

18

21

11
28
27

22
23
20

26

29

24

34
33
31
30

Page 24

Timing Gear & Camshaft

Plate D

ACHL0159

Item

Part No.

1
2
3
4
5
6
7
8
9

37161851
37161901
36814162
2183205
0920053
33426161
41115023
0050345
0746459

10
11

2184634
3241A025

12
13

31415292
31415383

14
15
16

33153121
2116053
3117L012

17
18
19

0500012
37166711
4142A048

20
21

2418F436
3681P016

22
23
24
25

2183205
0920053
0746255
2183205

26
27
28
29
30
31
32
33
34

2411152
0096238
0920053
0920053
0746454
0920054
33153157
0748351
0920101

References
B
A
C
C

U934534K
U934535K
36814137
0746255

B
C
A
C
R
R
B
C
C
A

U106654N
0096434
U106655N
0941082
a.
b.
U106654N
31415381
31415372
U106655N

C 3117L011
A U106655N
B
A
C
B
C
A
C

U934534K
U934535K
37166411
U934534K
36813138
U934535K
0746255

B
A
C
B

U934534K
U934535K
0746255
U934534K

A U934535K
A U934535K
A U934535K

Qty.

Description

Notes

1
1
1
9
9
1
1
2
3

TIMING CASE
TIMING CASE
GASKET - TIMING CASE
SCREW
WASHER
HUB
IDLER GEAR
IDLER GEAR BUSH
SCREW

(A)

3
1

SCREW
PLATE

(A)
(B)

1
1

CAMSHAFT
CAMSHAFT

(A)
(A,C,D)

1
1
1

THRUST PLATE
DOWEL
CAMSHAFT GEAR

(E)

1
1
1

WOODRUFF KEY
TIMINGGEAR COVER
TIMINGGEAR COVER

1
1

SEAL - FRONT END OIL


GASKET - TIMING COVER

10
10
2
5

SCREW
WASHER
SETSCREW
SCREW

2
4
4
5
1
1
1
1
1

WASHER
BOLT
WASHER
WASHER
SETSCREW
WASHER
THRUST WASHER
SCREW
WASHER

(A)

(F)
(F)

(G)

History
a.
11

3241A021

C 0941082

PLATE

b.
11

3241H009

C 0941082

PLATE

Page 25

Timing Gear & Camshaft

Plate D

ACHL0159

13
3
32
1

16

17

14

15
5
4

8
8

18

21

11
28
27

22
23
20

26

29

24

34
33
31
30

Page 26

Timing Gear & Camshaft

Plate D

ACHL0159

Footnotes
(A)

SEE PERKINS SERVICE BULLETIN NO.29 AND NO.35.

(B)

USED ONLY WITH 4111A034

(C)

WAS 31415381. USE 31415383 WITH 3218M001-1/3321A003-1/2314J606-1

(D)

SEE ALSO ZQHL SECTION

(E)

FROM ENG.NO.U729165B TO U732690B USE 33153157.ALSO REFER TO SERVICE BULLETIN 111 ISSUED AUGUST
1996.

(F)

QUANTITY WAS 9

(G)

NOT REQUIRED ON ALL CONDITIONS.MUST REFER TO SERVICE BULLETIN NO.29 (RE-ISSUE 1.DATED OCT.86).

Page 27

Lubricating Oil Pump & Delivery Housing

Plate A

ACHL0159

18

19
17

29

15
8

22

31
33

14

16
20

32

13

21

28

9
11

12

10

24

27

23
26

25
30
35

3
1

34
4

37
36

6
7

39
43
45
44

38

40
41
42

Page 28

Lubricating Oil Pump & Delivery Housing

Plate A

ACHL0159

Item

Part No.

1
43
44
45
2
3
4

41314182
2415811
0180978
0350006
0746255
0920053
3271H004

5
6
7
22
23
24
25
26
27
28
29
30
31
32
33
34
35

41115085
2511437
2722A206
41371078
32712715
31742128
33157122
0610012
0096438
0920054
33137409
35714104
0490355
0746052
0920052
33532121
0560244

References
C 41314054

C 3271H002
C 32716117
P

C 33137408

Qty.

Description

1
1
1
2
3
3
1

OIL PUMP
SEAL - O RING
CLIP
DOWEL
SETSCREW
WASHER
SHAFT

1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1

IDLER GEAR
BUSH
CIRCLIP
RELIEF VALVE
PLUNGER
SPRING
CAP
PIN
BOLT
WASHER
THIMBLE
OIL PIPE
GASKET
BOLT
WASHER
UNION NUT
OLIVE

Notes

(A)
(A)
(A)

Footnotes
(A)

FROM ENGINE N0.U911490K THIS PART IS NEITHER INCLUDED IN NOR REQUIRED WITH PUMP ASSEMBLY
41314054

Page 29

Fuel Injection Equipment (Diesel)

Plate E

AFHL0962

21
11
1
2

10
22

15

17

16

18
14
7

13

12
19

Page 30

20

Fuel Injection Equipment (Diesel)

Plate E

AFHL0962

Item

Part No.

1 2643C238
2
26431334
3
26430171
4
26430445
5
26430311
6
26430303
7
26430277
8
26431016
9
26430332
9
26430333
10
26430065
11
36453111
12
26431479
Service Options
1

2643C238R

References
G

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
1
1

FUEL INJECTION PUMP


SLEEVE
BLADE
LINER - SLIP FIT
HEAD
RING
ROLLER KIT
PLATE
VALVE
VALVE
SHAFT
LEVER
SLEEVE AND PISTON

FUEL INJ PUMP - EXCH

Notes

(A)
(A)

Footnotes
(A)

CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING

Page 31

Fuel Injection Equipment (Diesel)

Plate A

AFHL0962

59

55
56

26
60

58

37

57
25

13

42 43

54

43
44

33

29
27
28

53

65

30

34

40

51
39

12
34
35 45
36

64
30

11
17

24

15

50
47

22
19
62 23

46

18
20
21

31

48
67

63

49

14

16
41

15
61

10
66
1

32

52

Page 32

7
9
8

38

Fuel Injection Equipment (Diesel)

Plate A

AFHL0962

Item

Part No.

References

2643C238

2
3
4
5
6

3281M002
31718104
31718105
3687H012
2217138

C 37859
G
C 2644951

7
8
9
10
11
12
13
14
15
16
17
18

0576002
0920003
0920053
35343025
35343026
35343027
35343028
36844116
36511123
0726505
2211401
2645647

19
2645L301
19
2646466
20
2645L602
20
2646831
21 0921173
26 35587338
29 0095315
30 0921176
31 41115137
32
0350010
57 3558X005
58 0206102
59 33225412
60 33811112
62 33813129
63 33813131
64 0746259
Service Options
1
18

C 0490685
C 2217104
C 0826277

Q
Q
Q
Q

1
2
3
4

C 0726260
C 2645L002
C 2645647
G

B U806973H

C
C
A
A
A
A

31171524
2116078
U806974H
U806974H
U806974H
U806974H

C 0096232

2643C238R
2645647R

Qty.

Description

FUEL INJECTION PUMP

1
1
1
1
3

SLEEVE
SEAL
WIRE
GASKET - FUEL INJ PUMP
STUD

3
3
3
1
1
1
1
4
4
2
2
4

NUT
WASHER
WASHER
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
PIPE CLIP
PLATE
SETSCREW
NUT
INJECTOR

1
1
1
1
4
1
4
8
1
1
1
1
1
1
4
4
8

HOLDER
HOLDER
INJECTOR NOZZLE
INJECTOR NOZZLE
INJECTOR WASHER
PIPE - LEAK OFF
BANJO BOLT
WASHER
FUEL INJECTION PUMP GEAR
DOWEL
PIPE - LEAK OFF
UNION
UNION NUT
OLIVE
SPACER
SEAL
SCREW

1
4

FUEL INJ PUMP - EXCH


INJECTOR - EXCHANGE

Notes
(A)

(B)
(C)
(B)
(C)

Footnotes
(A)

FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES

(B)

USED ONLY WITH 2645L002

(C)

USED ONLY WITH 2645647

Page 33

Fuel Injection Equipment (Diesel)

Plate F

AFHL0962

Page 34

Fuel Injection Equipment (Diesel)

Plate F

AFHL0962

Item

Part No.

U5MK0159

References

Qty.
X

Description

Notes

REPAIR KIT - FUEL INJ PUMP

Page 35

Lubricating Oil Sump

Plate Z

GBHL0664

49 50 44
42

22
20

28

18

21

25

43

26

24

47

46

48

45

12

23
11

19
27

14

29

40

13
5

15

39

41

6
38

37

34

1
17

36

32

16
8
7

33

35
10
9
30

Page 36

31

Lubricating Oil Sump

Plate Z

GBHL0664

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

41424196
32186405
2411287
2415714
0726403
3681K006
0096244
0920053
0746255
0920053
3627P042

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

32811408
2172514
0920521
0826279
0576002
0920053
35721734
36832122
0746254
0920053
3824A001
0746211
0330807
3735A011
0096042
0576301
0920002
0920002
35772327
31785468
36176416
0920651
0746052
0576001
0920052
35311123
0920153
41234108
0576117
0566008
0576117
0566008
36675143
0096236
0920053
36676134

References

C 36815705

C 3627P012
C 3627P011
R a.
C 2176369

C 3735A001

Qty.

Description

1
1
1
1
1
1
6
6
12
12
1

SUMP
PLUG
WASHER
SEAL - O RING
SCREW
GASKET - SUMP
BOLT
WASHER
SETSCREW
WASHER
BRIDGE PIECE

2
2
2
2
2
2
1
1
2
2
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

GASKET
SCREW
WASHER
STUD
NUT
WASHER
OIL PIPE
GASKET
SETSCREW
WASHER
BRACKET
BOLT
SPACER
CLAMP
SCREW
NUT
WASHER
WASHER
TUBE
DIPSTICK
PLATE
GROMMET
BOLT
NUT
WASHER
TUBE
WASHER
OIL PIPE
NUT
OLIVE
NUT
OLIVE
CLIP
BOLT
WASHER
CLIP

Notes

(A)
(B)
(C)

(D)

Page 37

Lubricating Oil Sump

Plate Z

GBHL0664

49 50 44
42

22
20

28

18

21

25

43

26

24

47

46

48

45

12

23
11

19
27

14

29

40

13
5

15

39

41

6
38

37

34

1
17

36

32

16
8
7

33

35
10
9
30

Page 38

31

Lubricating Oil Sump

Plate Z

GBHL0664

Item
48
49
50

Part No.

References

0746052
0576001
0920052

Qty.

Description

1
1
1

BOLT
NUT
WASHER

BRIDGE PIECE

1
1
1
1

CLIP
WASHER
INSERT
NUT

Notes

History
a.
11

3627P013

C 3627P012
C 3627P011

b. General History Section


0180018
0920022
2137435
33533103
Footnotes
(A)

WAS 32186404 USE 32186405 WITH 2415714

(B)

USED ONLY WITH 32186404

(C)

USED ONLY WITH 32186405

(D)

WAS 3824A001 USE 3824A021 WITH 3735A011.

Page 39

Lubricating Oil Filler & Breather

Plate D

HBHL0665

46

42

40
43

41
50

5
3

49

48
4
52 51

9
8

53
50

32

16

33
34
31

17

35
44

12
14
13

15

45
18

20
19

10
37

28
29

23
24

36

47

11

30
26
38

Page 40

39
25

21
22

27

Lubricating Oil Filler & Breather

Plate D

HBHL0665

Item

Part No.

1
2

37188182
3681A027

3
4
5
6
7
8
9

2487845
24870002
0746052
0920002
0920052
3383A001
2481883

References

C 3681A026
C 36811132

C 0202058

Qty.

Description

1
1

CYLINDER HEAD COVER


GASKET - CYL. HEAD COVER

1
1
4
4
4
1
2

CAP
GASKET - OIL FILLER CAP
BOLT
WASHER
WASHER
HOSE
CLIP

Notes

Page 41

Lubricating Oil Filter & Integral Oil Cooler

Plate C

JBHL0543

22

26

25 24
21
23

28

41

27

28

1
47

46

16
7

42

47

8
42

4
48

6
44
3
10

38

49

45

12

39

43

2
11
13
14

19
37

12

33

20

32

40

31

30

17
18
15

8
5
7

36
35
34

Page 42

29

Lubricating Oil Filter & Integral Oil Cooler

Plate C

JBHL0543

Item

Part No.

1
2
3
4
5
6
7
8
9
10
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
29
33
34
35
36
37

41326044
37764112
24865275
37747871
37738621
24865281
0748354
0920052
36861749
2186431
2654403
33514114
35721477
36833147
0827622
0576002
0920053
36567431
0746211
0920490
0920003
0920053
U5MH0009
21825197
36231412
2217260
0576054
0920055
32161114
2216262

38
39
40
41

0576054
0920055
36862517
33515113

References
C 2486221
C 37764111
C 2486442

C 2185165
C 33555131

C 33852108
F REF.26
C 0180066
C 0826614

C 2461163
C 0826626
C 0746610

C 36862523

Qty.

Description

1
1
1
1
1
2
6
6
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1
2
2
2
1
2

OIL COOLER
BODY
TUBE
COVER
COVER
O RING
SCREW
WASHER
GASKET
SCREW
OIL FILTER
ADAPTOR
WATER PIPE
GASKET
STUD
NUT
WASHER
CLIP
BOLT
WASHER
WASHER
WASHER
HOSE KIT
HOSE
CLIP
PLATE
STUD
NUT
WASHER
PLUG
STUD

2
3
1
1

NUT
WASHER
GASKET - OIL FILTER HEAD
CONNECTION

Notes

Page 43

Front End Drive Input

Plate B

KBHL0444

14

3
4

15
8

17

16

6
10
9
13

11
12

Page 44

Front End Drive Input

Plate B

KBHL0444

Item

Part No.

1
1
2
3
7
9
10
15
16
17

3114V011
3114V014
32162331
33125124
32186136
0748351
0920101
0920053
3242T001
32186139

References
B U978997L
A U978998L

C 32186121

C 2411152
C 3271R021

Qty.
1
1
1
1
1
1
1
1
1
3

Description
CRANKSHAFT PULLEY
CRANKSHAFT PULLEY
SCREW
WASHER
PIN
SCREW
WASHER
WASHER
THRUST BLOCK
SCREW

Notes

(A)
(A)

(B)
(B)

Footnotes
(A)

USED ONLY WITH CRANKSHAFTS 68609,94434,U5BG0008,U5BG0009,U5BG0019.

(B)

USED ONLY WITH CRANKSHAFTS U5BG0022,U5BG0023,U5BG0024,U5BG0025,U5BG0026,ZZ90081,ZZ90082

Page 45

Water Pump, Thermostat & Heat Exchanger

Plate D

LBHL0777

9
10
5

12

13 14

11

18

11
8

18
16 17

Page 46

15

7
10

Water Pump, Thermostat & Heat Exchanger

Plate D

LBHL0777

Item
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18

Part No.
2486586
24865081
24865082
24865062
24865079
24865061
24865080
2415836
2234531
0920053
37587321
0746424
0920054
36612126
0746255
0920053
32161114

References

C 2461163

Qty.
1
1
1
1
1
1
1
1
6
6
1
3
3
2
4
4
2

Description

Notes

EXCHANGER
CYLINDER
TUBE
GASKET
COVER
GASKET
COVER
SEAL - O RING
SCREW
WASHER
BRACKET
SCREW
WASHER
STRAP
SETSCREW
WASHER
PLUG

Page 47

Water Pump, Thermostat & Heat Exchanger

Plate F

LBHL0777

10
61

13
12

22 9

62
21
19

4
1

17

16

20

51

15
49

47
35
37

50
53
52
53

46

14

45
46

34
36
3

37
2

44

33
26
1

25

27

58
60

42
24 25
28 23
30
40
39

29

56
57

40
38

63

59

41

32

65 64 65

43

60

3
31

Page 48

18

8
7

48

11

13

Water Pump, Thermostat & Heat Exchanger

Plate F

LBHL0777

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Part No.
35721472
U5MH0009
2481886
36833147
37761211
0490382
0748413
0920053
0827622
0576002
U5MH0045
2481889
37733751
0490382
0746255
0920003
0920053
37736911
0490382
0827622
0576002
U5MH0045
2481889
35721463
36567428
0746053
0576001
0920052
0746253
0920053
36833147
0827612
0827622
0576002
0920053
35136118
U5MH0009
2481886
37736901
36833147
0746255
0920053
33853121
2481886
37736901
36833147

References

C 33852108

C 33854406
F REF.11

C 33854406
F REF.23

C 33852108

Qty.
1
1
2
1
1
1
2
2
2
2
1
1
2
1
1
2
2
2
1
1
2
2
1
1
2
1
2
2
2
2
2
2
1
1
1
2
2
1
1
2
1
1
2
2
1
2
1
1

Description

Notes

WATER PIPE
HOSE KIT
CLIP
GASKET
CONNECTION
GASKET
SETSCREW
WASHER
STUD
NUT
HOSE KIT
HOSE
CLIP
CONNECTION
GASKET
SETSCREW
WASHER
WASHER
CONNECTION
GASKET
STUD
NUT
HOSE KIT
HOSE
CLIP
WATER PIPE
CLIP
BOLT
NUT
WASHER
SCREW
WASHER
GASKET
STUD
STUD
NUT
WASHER
WATER PIPE
HOSE KIT
CLIP
CONNECTION
GASKET
SETSCREW
WASHER
HOSE
CLIP
CONNECTION
GASKET

Page 49

Water Pump, Thermostat & Heat Exchanger

Plate F

LBHL0777

10
61

13
12

22 9

62
21
19

4
1

17

16

20

51

15
49

47
35
37

50
53
52
53

46

14

45
46

34
36
3

37
2

44

33
26
1

25

27

58
60

42
24 25
28 23
30
40
39

29

56
57

40
38

63

59

41

32

65 64 65

43

60

3
31

Page 50

18

8
7

48

11

13

Water Pump, Thermostat & Heat Exchanger

Plate F

LBHL0777

Item

Part No.

49
50
51
52
53
56
57
58
59
60
61
62
63
64
65

0827622
0576002
0920053
33853121
2481886
37736021
36833147
0746252
0746254
0920053
0920053
0920053
U5MH0045
2481889

References

C 33854406
F REF.63

Qty.
2
2
2
1
2
1
1
1
1
2
2
2
1
1
2

Description

Notes

STUD
NUT
WASHER
HOSE
CLIP
CONNECTION
GASKET
SCREW
SETSCREW
WASHER
WASHER
WASHER
HOSE KIT
HOSE
CLIP

Page 51

Water Pump, Thermostat & Heat Exchanger

Plate C

LBHL0777

10
11
12

12

24

9
7

13

19

5
22
21

14

16
18

20
15
17
25

Page 52

23

Water Pump, Thermostat & Heat Exchanger

Plate C

LBHL0777

Item

Part No.

1
2
3
4
5
6

3623K007
3687M019
0746255
0920053
37764104
3685F005

7
8
9
10
11
12
13
14
15
16
17
18
21
22
23
24
25

2485613
37536601
36825117
0096208
0746255
0920053
0650540
0650203
0096236
0920053
0096438
0920054
0920054
2411107
0746452
0920054
0746458

References

C 3685R004
C 0746254

C 36853532
C 36853514

Qty.

Description

1
1
4
4
1
1

PLATE
GASKET
SETSCREW
WASHER
THERMOSTAT HOUSING
GASKET - THERMOSTAT HSG

1
1
1
1
5
6
1
1
3
3
3
3
1
1
2
2
1

THERMOSTAT
COVER
GASKET
BOLT
SETSCREW
WASHER
PLUG
PLUG
BOLT
WASHER
BOLT
WASHER
WASHER
WASHER
SETSCREW
WASHER
SCREW

Notes

(A)

Footnotes
(A)

WAS 2217205/0576051.

Page 53

Water Pump, Thermostat & Heat Exchanger

Plate E

LBHL0777

10
13

11

14

9
2

12

6
7

4
6

2
1

2
2

3
15

20
16
19
17

Page 54

16

18

Water Pump, Thermostat & Heat Exchanger

Plate E

LBHL0777

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Part No.
37722634
0650710
0650540
0096436
0746458
0920054
2415712
2487949
36861446
2487893
2487991
0827601
0576002
0920053
33871703
36676134
0746052
0576001
0920052

References
C 37722633

C 0096433

Qty.
1
5
1
1
3
4
1
1
1
1
1
3
3
3
1
2
1
1
1

Description
TANK
PLUG
PLUG
BOLT
SCREW
WASHER
SEAL - O RING
FILLER
GASKET
CAP
GASKET - OIL FILLER CAP
STUD
NUT
WASHER
WATER PIPE
CLIP
BOLT
NUT
WASHER

Notes
(A)
(B)

Footnotes
(A)

WAS 37722633.USE 37722634

(B)

USED ONLY WITH 37722633

Page 55

Water Pump, Thermostat & Heat Exchanger

Plate R

LBHL0777

15 17

1
8

13

14

3
4
7

10

19

11
18

21
12

31
24

25

27
26 28

Page 56

23

20
29

22

Water Pump, Thermostat & Heat Exchanger

Plate R

LBHL0777

Item

Part No.

4131A013

2
3
4
5
6
7
8
9
10
11
12
13
14

2431154
3687T002
0920053
37711665
3687Y003

15
16

0096439
2184634

17
18
19
20
21
22
23
24
25
26
27
28
29

0920054
0096443
0920054
0096440
0920054
0920465
33476109
0500006
31146015
0576007
0920009
0920058
U7LW0054

30
31

2183205
2186202

References
C
C
C
F
F
F
F
F

4131A021
41313232
31313225
REF.1
REF.27
REF.27
REF.27
REF.27

0170040
F REF.27
F REF.27
R a.

C
C
B
A
C

3687Y004
36867198
89/03/31
89/04/01
0096439

B 89/03/31
B 89/03/31

R b.
R b.
R b.

Qty.

Description

Notes

WATER PUMP

1
1
1
1
1
1
1
1
1
1
4
1
1

BODY
SHAFT
BEARING
BEARING
SPACER
CIRCLIP
SEAL
IMPELLER
PLUG
GASKET - WATER PUMP
WASHER
BODY
GASKET - WATER PUMP

2
3

BOLT
SCREW

2
1
1
1
1
1
1
1
1
1
1
1
1

WASHER
BOLT
WASHER
SCREW
WASHER
SPACER
HUB
WOODRUFF KEY
WATER PUMP PULLEY
NUT
WASHER
WASHER
REPAIR KIT - WATER PUMP

(C)

4
4

SCREW
SCREW

(D)
(E)

GASKET - WATER PUMP

(A)

X
X
X

REPAIR KIT - WATER PUMP


REPAIR KIT - WATER PUMP
REPAIR KIT - WATER PUMP

(C)
(F)
(G)

(A)
(A)

(B)
(A)

(A)

History
a.
11

36866724

b. General History Section


29 U7LW0054
29 U7LW0058
29 U7LW0058

C U7LW0053

Footnotes
(A)

ALSO INCLUDED IN REPAIR KIT

(B)

WAS 37711662 USE 37711665 WITH 2186202 (4)

Page 57

Water Pump, Thermostat & Heat Exchanger

Plate R

LBHL0777

15 17

1
8

13

14

3
4
7

10

19

11
18

21
12

31
24

25

27
26 28

Page 58

23

20
29

22

Water Pump, Thermostat & Heat Exchanger

Plate R

LBHL0777

Footnotes
(C)

USED ONLY WITH 4131A021

(D)

USED ONLY WITH 37711662

(E)

USED ONLY WITH 37711665

(F)

USED ONLY WITH 41313232/41313225

(G)

USED ONLY WITH 4131A013,41313225,41313232.

Page 59

Alternator & Generator

Plate F

NDHL0879

29

39

37

38

25

31
30

11

4
36

32
34

26
28
27

35

8
5

33

7
48

10
3

41

12

40

42

16
2
18

18

17

20
14

15

22

52 13

21

53
23

24

43

50
49

44

51
19
15

Page 60

47

46

Alternator & Generator

Plate F

NDHL0879

Item

Part No.

2614B649

2614B656

2614B658

4
4
5

36155141
36155138
0746456

6
7
8
13
14
19
20

0576051
0920004
0920054
36237164
37535139
0096245
2211223

21
22
23
24
24

33134434
33245132
2183302
2411103
0920054

25

3827H008

26

3642E007

27

0096440

28

0920054

29

0746453

30

0920004

31

0920054

32

0746454

33

0576051

34

0920004

35

0920054

36

0826481

37

0576051

References
B
C
C
A
B
C
A
C
C
B
A
B
C
B
B
B
B
B
B
B
C
B
B
C
B
A
B
C
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A

U934534K
2614B149
2612422
U934535K
U972485L
2614B156
U972486L
2614B158
2614B058
U934534K
U934535K
U934534K
0096431
U934534K
U934534K
U934534K
U934534K
U934534K
U934534K
U934534K
0576302
U934534K
U934534K
0746451
U934534K
U934535K
U972485L
0920155
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K

Qty.

Description

Notes

BELT

(A)

BELT

(A)

BELT

(A)

1
1
1

LEVER
LEVER
SCREW

1
1
1
1
1
2
2

NUT
WASHER
WASHER
BRACKET
BRACKET
BOLT
NUT

2
2
1
1
1

SPACER
SPACER
SCREW
WASHER
WASHER

BRACKET

BRACKET

SCREW

WASHER

SETSCREW

WASHER

WASHER

SETSCREW

NUT

WASHER

WASHER

STUD

NUT

Page 61

Alternator & Generator

Plate F

NDHL0879

29

39

37

38

25

31
30

11

4
36

32
34

26
28
27

35

8
5

33

7
48

10
3

41

12

40

42

16
2
18

18

17

20
14

15

22

52 13

21

53
23

24

43

50
49

44

51
19
15

Page 62

47

46

Alternator & Generator

Plate F

NDHL0879

Item

Part No.

38

0920004

39

0920054

40
41

33135119
0096234

42

0920053

43
44

38164125
2217161

45
46
47
48

0576051
0920004
0920054
0920003

References
B
A
B
A
B
A
A
C
A
C
A
A
C
A
A
A
A

U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U934535K
0096434
U934535K
0920054
U973486L
U973486L
0826492
U973486L
U973486L
U973486L
U048425M

Qty.

Description

WASHER

WASHER

1
1

SPACER
BOLT

WASHER

1
2

BRACKET
STUD

2
2
2
1

NUT
WASHER
WASHER
WASHER

Notes

Footnotes
(A)

SERVICED IN PAIRS

Page 63

Gear Driven Sea Water Pump

Plate A

QBHL0127

1
4
5
3

16
15
14

10

8 9

11
8

17

12 13
26
25

24
23

7
21
20

22

29
28

19
18
30

Page 64

27

Gear Driven Sea Water Pump

Plate A

QBHL0127

Item

Part No.

1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
2
3

2488329
31171761
24880106
0040014
24880090
24880093
0730086
0995454
24880036
24880176
24880030
24880034
24880105
24880108
0460038
24880181
0730110
24887398
0490785
24880189
0720866
0720688
24880110
24880111
0920951
24880116
3686D003
2217072

4
5

0576002
0920053

References

C 0130020

C 24887206

C
C
C
C
C

2488391
36861731
2217102
2217135
0826214

Qty.

Description

1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
X
1
4

WATER PUMP
WATER PUMP GEAR
SHAFT
BALL BEARING
SPACER
CIRCLIP
SEAL - WATER PUMP
SLINGER
SEAT
SEAL KIT
SEAL - SHAFT
RING
HOUSING
PLATE
IMPELLER
CAM
PLUG
BODY
GASKET - WATER PUMP
COVER
SCREW
SCREW
BOLT
NUT
WASHER
PUMP KIT
GASKET
STUD

4
4

NUT
WASHER

Notes

(A)
(A)
(A)
(A)

(A)

(A)
(A)

Footnotes
(A)

ALSO INCLUDED IN REPAIR KIT

Page 65

Gear Drive Auxiliary Drive Option

Plate A

QDHL0600

Page 66

Gear Drive Auxiliary Drive Option

Plate A

QDHL0600

Item

Part No.

1
2

0746451
2415D053

References

R a.

Qty.

Description

1
1

SCREW
WASHER

WASHER

Notes

History
a.
2

0920155

Page 67

Induction Manifold

Plate A

TBHL0321

7
8

8
4

26

2
32

13
33

15

14 16
15

29

28
27
30

12
22
11

21

31 17

24
24

23

10

24
25
22
25

24

19

21
24
18

Page 68

20

Induction Manifold

Plate A

TBHL0321

Item

Part No.

1
1
2
3
4
5
6
7
8

37786655
37786651
36866462
36862133
36862131
0746456
0746462
0096443
0920054

References
A 236U96103
B 236U96102

C 0096431

Qty.
1
1
1
1
1
2
2
2
6

Description

Notes

INDUCTION MANIFOLD
INDUCTION MANIFOLD
GASKET - IND MANIFOLD
GASKET - IND MANIFOLD
GASKET - IND MANIFOLD
SCREW
BOLT
BOLT
WASHER

Page 69

Air Cleaner & Restriction Indicator

Plate A

TDHL0147

16
3

17
1

18
19

14
15

13

6
7

9 10

11

20

21
12

Page 70

Air Cleaner & Restriction Indicator

Plate A

TDHL0147

Item

Part No.

1
2
3
4

37443771
33286118
0997018
21825200

References

C 2481897
C 2481890

Qty.
1
1
1
1

Description

Notes

COVER
TUBE
MAIN AIR FILTER
CLIP

Page 71

Exhaust Manifold

Plate C

UBHL0233

5
6
3
4

2
10
14

16
9

15

15
12

11

13
17

Page 72

Exhaust Manifold

Plate C

UBHL0233

Item

Part No.

ZZ90008

2
3
4
5
6
7
8
9
10
11
12
13
14
15

0650710
37483201
36823143
0746424
0920054
2431131
36862159
0826490
2211224
35721143
0490382
0746255
U5MH0045
21825198

16
17

32161114
0920053

References
C 91597
R a.

Qty.

Description

Notes

EXHAUST MANIFOLD

2
1
1
4
4
1
2
4
4
1
1
2
1
2

PLUG
PLATE
GASKET
SCREW
WASHER
PLUG
(A)
GASKET - EXHAUST MANIFOLD
STUD
NUT
CONNECTION
GASKET
SETSCREW
HOSE KIT
CLIP

1
2

PLUG
WASHER

1
1

EXHAUST MANIFOLD
DRAIN TAP

C 36823125

GASKET

C 0180069

CLIP

R b.

C 2215165

C
B
R
C

U5MH0022
U862296D
c.
2461163

History
a.
1

ZZ90008
2461163

C 91597

(B)

b.
4

36822143

c. General History Section


15
21825199
Footnotes
(A)

INCLUDED IN ZZ 90008 0NLY

(B)

REMOVE AND FIT 32161114

Page 73

Low Pressure Fuel System

Plate H

VBHL0703

40
12

10
11

25

24

14

13

26

27

22
23
29 21
28

25 24
26
23

42

43

2
4
16 17
15
5

18
19

20

11

10

18 19
37
35

36

15

34

16
17

39 38

20

30
32
33

7
41

Page 74

31
32

Low Pressure Fuel System

Plate H

VBHL0703

Item
1
2
3
4
5
6
7
8
9
10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
38
39
40
41

Part No.
2641338

36862203
2217072
33221115
33114412
26410148
2656613
41223703
33532128
33811113
36568135
35845107
33532128
33811113
35846209
33532128
33811113
0201397
0095344
0920146
3432A008
33225412
33811112
35833542
0576112
0566003
26560017
26561117

References
C
C
F
C
C

2641478
2641477
REF.41
36862166
0826201

C 0180173

C 34416155

E 26561117
E 26560017
F REF.30

0490786
26560014
36536109
0746424
0576051
0920054
0746453
0920054
0920003
26412001

Qty.

Description

LIFT PUMP

1
1
2
2
2
X
1
1
2
2
1
1
2
2
1
2
2
1
1
2
1
2
2
1
1
1
X
X
1
2
1
1
2
2
2
2
2
1
X

SPRING
GASKET - LIFT PUMP
STUD
NUT
WASHER
REPAIR KIT - LIFT PUMP
FUEL FILTER ASSEMBLY
FUEL PIPE
NUT
OLIVE
CLIP
FUEL PIPE
NUT
OLIVE
FUEL PIPE
NUT
OLIVE
CONNECTION
BOLT
WASHER
FUEL PIPE
UNION NUT
OLIVE
FUEL PIPE
NUT
OLIVE
FUEL FILTER KIT
FUEL FILTER KIT
ELEMENT
SEAL
SEAL - O RING
BRACKET
SCREW
NUT
WASHER
SETSCREW
WASHER
WASHER
REPAIR KIT - LIFT PUMP

Notes

(A)

(B)

Footnotes
(A)

USE WITH PUMP 2641478/2641477

(B)

USED ONLY WITH 2641338

Page 75

Cold Start System

Plate A

WDHL0030

13

16

11

10

14

15
12

8
9

Page 76

Cold Start System

Plate A

WDHL0030

Item

Part No.

References

1
6
7

2666108
33817508
2815784

C 33817507

Qty.
1
1
1

Description

Notes

INTAKE HEATER
ADAPTOR
TERMINAL

Page 77

Engine Lifting

Plate A

XBHL0191

11
12
14

10

9
7
17

16

4
6

1
3
2

13
15

Page 78

Engine Lifting

Plate A

XBHL0191

Item

Part No.

References

4
5
6
7
8
9

3648C004
0746453
0920054
36177111
0746453
0920054

C 36475706

Qty.
1
2
2
1
1
1

Description

Notes

PLATE
SETSCREW
WASHER
PLATE
SETSCREW
WASHER

Page 79

Throttle & Stop Controls

Plate A

ZAHL0305

32
33
8
9

10
7
6

52
27

42

48

4
5

24

1
3

19

23

18

25
26

39
40

35
50
51
20

17

21

37
47
36
13
15
16

Page 80

49

12

22

41 14
38

28

34

11
29

45
46

30
31

44
43

Throttle & Stop Controls

Plate A

ZAHL0305

Item

Part No.

1
2
8
9
10
18
20
21
22
23
24
25
26

0520463
31753115
0610895
0920446
0610042
31753116
2217132
0576002
0920053
36455106
0610603
2131040
0610042

References

C 0826220

Qty.
2
1
1
1
1
1
2
2
2
1
1
1
1

Description
BRACKET
SPRING
PIN
WASHER
PIN
STOP SPRING
STUD
NUT
WASHER
PLATE
PIN
WASHER
PIN

Notes
(A)

Footnotes
(A)

WAS 36115316(1)

Page 81

Mountings (Front & Rear)

Plate A

ZCHL0359

46
58
9

10

48
47
44
45

8 7

41
43

2
37

42
39
40

22

23

36
21
7

5
4 3

10 9

49
18
3
19
17

16

38

56
13

26

27

20
15

29

Page 82

25

57

12

11

34

35
4 6

28

33
14

31

32
30

Mountings (Front & Rear)

Plate A

ZCHL0359

Item

Part No.

References

1
3
6
57

32114482
38125532
0920055
2186404

C 32114481

Qty.
8
2
6
6

Description

Notes

PLUG
BRACKET
WASHER
SCREW

Page 83

Heater/Starter Switch

Plate B

ZEHL0636

14 12
11

14 13

10 9

3
2

21

20

19

23

1
7

2
3

22
17

15

Page 84

18

Heater/Starter Switch

Plate B

ZEHL0636

Item

Part No.

1
2
3
4
5

41222127
33225412
33811112
2658207
2411D013

3172C009

7
8

0095332
2411D013

9
10
11
12
13
14
15

33287516
33811112
33241318
0201099
32184336
33817129
2846129

16
17
18
19
20
21
22
23

2846129
2846184
31812157
0746456
0920054
0920003
2811A561
33115117

References

C
A
R
A
R

2411141
01/06/2003
a.
01/06/2003
c.

A 01/06/2003
R b.

R d.

B U952499L
C 2846128
A U952500L

A U952500L

Qty.

Description

1
2
2
1
1

FUEL PIPE
UNION NUT
OLIVE
NON RETURN VALVE
WASHER

CONNECTION

1
2

BOLT
WASHER

1
1
1
1
1
2
1

ADAPTOR
OLIVE
SLEEVE
CONNECTION
BOLT
WASHER
IGNITION SWITCH

1
1
1
1
1
1
1
1

IGNITION SWITCH
LOCK
PLATE
SCREW
WASHER
WASHER
ADAPTOR
SPACER

WASHER

Notes

History
a.
5

B 31/05/2003
0920154

B 31/05/2003
0920127

WASHER

B 31/05/2003
0201099

CONNECTION

1
1

CONNECTION
CLIP

b.
c.

d. General History Section


12 0201099
36568132

C 2411141

Page 85

Lub. Oil Sump Drain Pump

Plate A

ZGHL0015

15 16

14
13

2
10

10

11 17 4

11
17

9
3
7

27 26

24

12

23

22
1

19
18

Page 86

21
20

25

Lub. Oil Sump Drain Pump

Plate A

ZGHL0015

Item
1
2
3
4
5
6
7
8
9
10
11
12

Part No.
2488460
24889902
24889901
36237201
0746254
0920053
3656X003
0746255
0746254
0576002
0920053
0920003

References
C 2488458

C 36567426

Qty.
1
1
1
1
2
2
1
1
1
2
2
1

Description

Notes

OIL SUMP DRAIN PUMP


SEAL - O RING
SEAL - O RING
BRACKET
SETSCREW
WASHER
CLIP
SETSCREW
SETSCREW
NUT
WASHER
WASHER

Page 87

Lub. Oil Pressure Switch & Gauge

Plate A

ZJHL0194

14
21
9

3
10

6
17

16

15

20

19

13
5
12

Page 88

11

18

Lub. Oil Pressure Switch & Gauge

Plate A

ZJHL0194

Item
11

Part No.
0650594

References
C 2431131

Qty.
1

Description

Notes

PLUG

Page 89

Temperature Gauge & Sender

Plate A

ZLHL0090

11
10
12

9
7
14

15
8

13

Page 90

Temperature Gauge & Sender

Plate A

ZLHL0090

Item
1
2

Part No.
0650203
2411107

References

Qty.
1
1

Description

Notes

PLUG
WASHER

Page 91

Radiator & Cowling

Plate A

ZMHL0156

9
8

Page 92

Radiator & Cowling

Plate A

ZMHL0156

Item

Part No.

References

2
2
5

32161114
32161114
2431102

C 31261357
C 2461163

Qty.
1
1
1

Description

Notes

PLUG
PLUG
PLUG

Page 93

Tachometer & Hour Recorder

Plate A

ZQHL0376

54 55
47 16 53
18 15

10

11

12

17

40

41

63

59

60

61

42

50
8

39

6
34

38
37

51 52
14
13

33

21

28

62

27

43 44

64
23

24

58
22

20
19

64

57
46
45

29

32
30

Page 94

36

35

31

25

26
48

49

Tachometer & Hour Recorder

Plate A

ZQHL0376

Item

Part No.

References

1
2
2
3
4
9
10
11
12
12
13
14

37556179
36825107
36866434
0746254
0920053
2182122
33115408
31733121
33153128
3321A003
2183203
0920053

C 37556117

C 0746252
C 2411152

Qty.
1
1
1
3
3
1
1
1
1
1
4
4

Description
INSPECTION COVER
GASKET
GASKET
SETSCREW
WASHER
SCREW
WASHER
WASHER
WASHER
WASHER
SCREW
WASHER

Notes
(A)
(B)
(C)

(D)
(D)
(D)
(D)
(D)

Footnotes
(A)

WAS 37556117 - USE 37556179,36866434

(B)

USED ONLY WITH 37556117

(C)

USED ONLY WITH 37556179

(D)

SEE TIMING GEAR CASE SECTION

Page 95

Fuel Pre-Lift Pump

Plate D

ZVHL0240

5
1
4

8
9
22

24

23

12

26

27

13

25
32
31

30

15

28
14
18

29

11

10
16
17

20
21
19

Page 96

Fuel Pre-Lift Pump

Plate D

ZVHL0240

Item
6
7
8
9
10
11
12
13
14
15
16
19
20
21

Part No.
2656088
0490786
0650204
0920154
0650204
0920154
33533112
0566003
33533112
0566003
0571138
35833622
0576112
0566003

References

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

PRE-FUEL FILTER ASSY


SEAL
PLUG
WASHER
PLUG
WASHER
NUT
OLIVE
NUT
OLIVE
NUT
FUEL PIPE
NUT
OLIVE

Page 97

Application Miscellaneous & Auxiliaries

Plate R

ZZUL0200

Page 98

Application Miscellaneous & Auxiliaries

Plate R

ZZUL0200

Item

Part No.

1
2

U5MK0008
U5MK0007

References

Qty.
X
X

Description
REPAIR KIT - ONBOARD
REPAIR KIT - ONBOARD

Notes
(A)

Footnotes
(A)

COMPONENT PARTS NOT ILLUSTRATED

Page 99

Joints & Gaskets - Top Service Kit

Plate A

SACL0082

4
2
5
6

10

11

12

23

17

13

15

14

16

24
18
19

Page 100

20

21

22

Joints & Gaskets - Top Service Kit

Plate A

SACL0082

Item

Part No.

U5LT1014

U5LT1004

2
2
3
4
5
6
7
8
9
12
13
14
15
18
19
20
21
22
23
25
26
27

3681E021
3681E034
21826363
3685F005
3687M018
36866472
36862209
36862189
36862208
36862201
0921173
33817117
33813131
36835443
36855131
33811113
33811112
2415B201
3687T002
0920154
2411294
0921176

References
B
C
A
C
B
A

U106654N
U5LT0015
U106655N
U5LT0065
U106654N
U106655N

Qty.

Description

Notes

GASKET KIT - TOP

(A)

GASKET KIT - TOP

(A)

1
1
1
1
1
1
1
2
1
1
4
8
4
1
1
8
3
4
1
10
6
8

GASKET - CYLINDER HEAD


GASKET - CYLINDER HEAD
SEAL - ROCKER BOX COVER
GASKET - THERMOSTAT HSG
GASKET
GASKET - IND MANIFOLD
GASKET - IND MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - IND MANIFOLD
GASKET - WATER CONNECTION
INJECTOR WASHER
SEAL - VALVE STEM
SEAL
GASKET
GASKET - THERMOSTAT HSG
OLIVE
OLIVE
SEAL - O RING
GASKET - WATER PUMP
WASHER
(B)
WASHER
(B)
WASHER
(B)

Footnotes
(A)

ASBESTOS FREE

(B)

NOT ILLUSTRATED

Page 101

Joints & Gaskets - Bottom Service Kit

Plate C

SGBL0058

7
6
9

11
8
12

10

18

13

14

15
20
19

17
16

Page 102

21

22

Joints & Gaskets - Bottom Service Kit

Plate C

SGBL0058

Item
1
1
2
2
3
3
4
4
5
5
6
6
8
8
9
9
10
10
11
11
11
11
12
12
13
13
14
14
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
16
16
17

Part No.
U5LB0046
U5LB0146
3681K006
3681K005
36814141
36814139
3681P016
3681P015
36817164
36817166
3681T013
3681T012
3686D003
3686D006
3683R004
3683R003
36861749
36861755
36866434
36866747
36866474
36866753
3685R008
3685R007
36862203
36862203
3687H012
3687H011
36834123
36834153
36832127
36832148
36832122
3683L004
3683L002
36832142
36833119
36832143
36832123
36833163
0490355
36832147
36832135
36832151
36832409
36862138
36862199
3687Y003

References
C 94478

C 36814137

C 3681T009
C 3681T008

C 36862166

C 36832146

C 3687Y004

Qty.
X
X
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description
JOINTS AND GASKET KIT
JOINTS AND GASKET KIT
GASKET - SUMP
GASKET - SUMP
GASKET - TIMING CASE
GASKET - TIMING CASE
GASKET - TIMING COVER
GASKET - TIMING CASE COVER
GASKET - REOS HOUSING
GASKET - REOS HOUSING
GASKET - OIL SEAL HOUSING
GASKET - OIL SEAL HOUSING
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET - OIL FILTER HEAD
GASKET
GASKET - OIL FILTER HEAD
GASKET - LIFT PUMP
GASKET - LIFT PUMP
GASKET - LIFT PUMP
GASKET - LIFT PUMP
GASKET - FUEL INJ PUMP
GASKET - FUEL INJ PUMP
GASKET - OIL FILLER
GASKET - OIL FILLER
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET - WATER PUMP

Notes
(A)
(B)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C,E)
(C,E)
(D,E)
(D,E)
(C)
(D)
(C)
(D)
(C)
(D)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(C)
(D)
(C)

Page 103

Joints & Gaskets - Bottom Service Kit

Plate C

SGBL0058

7
6
9

11
8
12

10

18

13

14

15
20
19

17
16

Page 104

21

22

Joints & Gaskets - Bottom Service Kit

Plate C

SGBL0058

Item

Part No.

17
18
18
19
19
19
19
20
20
21
7
22

3687Y003
3687T003
3687T002
3684C001
36823122
36823149
3684C002
36862517
36862206
32811408

References

C 0490007

C 36823144

Qty.
1
1
1
1
1
1
1
1
1
2
1
1

Description
GASKET - WATER PUMP
GASKET - WATER PUMP
GASKET - WATER PUMP
GASKET
GASKET - OIL FILLER
GASKET - OIL FILLER
GASKET
GASKET - OIL FILTER HEAD
GASKET - OIL FILTER HEAD
GASKET
JOINT
O RING

Notes
(D)
(C)
(D)
(C,E)
(C,E)
(D,E)
(D,E)
(C)
(D)
(F)
(F)

Footnotes
(A)

CONTAINS ASBESTOS

(B)

ASBESTOS FREE

(C)

USED ONLY WITH U5LB0046

(D)

USED ONLY WITH U5LB0146

(E)

NOT ALL JOINTS WILL APPLY TO YOUR APPLICATION - REFER TO RELEVANT OPTION/ACCESSORY PACKS

(F)

NOT REQUIRED FOR THIS APPLICATION

Page 105

Parts Index

Page 106

Parts Index

Description

Part No.

Page

ADAPTOR

2811A561

Description

Part No.

Page

85

0096438

29, 53

33287516

85

0096439

57

33514114

43

0096443

57, 69

33817508

77

0746052

BALL BEARING

0040014

65

29, 37,
39, 41, 55

BANJO BOLT

0095315

33

0746053

49

BELT

2614B649

61

0746211

9, 9, 37,
43

2614B656

61

0746462

69

2614B658

61

24880110

65

BIG END BEARING


KIT

85042

13

32184336

85

BIG END BRG KIT U/S

85042A

13

0520463

81

36237164

61

BRACKET

85042B

13

36237201

87

85042C

13

3642E007

61

BLADE

26430171

31

36536109

75

BODY

24887398

65

37535139

61

37711665

57

37587321

47

37764112

43

38125532

83

0095332

85

38164125

63

0095344

75

3818X901

23

0096208

53

3824A001

37

0096234

63

3827H008

61

0096236

37, 53

3627P013

39

0096238

25

3627P042

37

0096244

37

BUSH

2511437

29

0096245

61

CAM

24880181

65

0096436

55

CAMSHAFT

31415292

25

BOLT

BRIDGE PIECE

Page 107

Parts Index

Description

Part No.

Page

31415383
CAMSHAFT BUSH

Part No.

Page

25

36567431

43

31134164

36568132

85

CAMSHAFT GEAR

3117L012

25

36568135

75

CAP

2487845

41

3656X003

87

2487893

55

36675143

37

33157122

29

36676134

37, 55

33423147

21

ZZ90009P

13

33424107

19

CON ROD EXCHANGE

2172530

CON ROD
ASSEMBLY

ZZ90009

13

32142316

CON ROD BOLT

32762145

13

32186143

CON ROD NUT

33221328

13, 19

0170002

13

CONNECTION

0201099

85, 85, 85

0170040

57

0201397

75

0170151

23

3172C009

85

24880093

65

33515113

43

2722A206

29

35721143

73

CLAMP

3735A011

37

37733751

49

CLIP

0180018

39

37736021

51

0180978

29

37736901

49, 49

21825197

43

37736911

49

21825198

73

3775E012

23

21825199

73

37761211

49

21825200

71

24865079

47

2481883

41

24865080

47

2481886

49, 49,
49, 51

24880189

65

2481889

49, 49, 51

37443771

71

36567428

49

37536601

53

CAPSCREW

CIRCLIP

Page 108

Description

COVER

Parts Index

Description

Part No.

Page

43

3142A053

21

37747871

43

3142A054

21

CRANKSHAFT
GEAR

31171681

13

3142A055

21

31431881

21

CRANKSHAFT KIT

ZZ90081

13

31431882

19

ZZ90143

13

31431883

19

ZZ90143P

13

31431884

21

ZZ90143R

13

FILLER

2487949

55

3114V011

45

FUEL FILTER
ASSEMBLY

2656613

75

3114V014

45

FUEL FILTER KIT

26560017

75

CYLINDER

24865081

47

26561117

75

CYLINDER BLOCK
ASSEMBLY

ZZ50219

FUEL INJ PUMP EXCH

2643C238R

31, 33

CYLINDER HEAD
COVER

37188182

41

FUEL INJECTION
PIPE

35343025

33

CYLINDER HEAD
KIT

ZZ80175

19

35343026

33

35343027

33

CYLINDER HEAD
KIT - EXCH

ZZ80175P

19

35343028

33

DIPSTICK

31785468

37

FUEL INJECTION
PUMP

2643C238

31, 33

DOWEL

0350006

29

41115137

33

0350009

FUEL INJECTION
PUMP GEAR

0350010

33

FUEL PIPE

3432A008

75

2116053

25

35833542

75

DRAIN TAP

2461163

73

35833622

97

EXCHANGER

2486586

47

35845107

75

EXHAUST
MANIFOLD

ZZ90008

73, 73

35846209

75

41222127

85

EXHAUST VALVE

3142A052

41223703

75

CRANKSHAFT KIT EXCHANGE

CRANKSHAFT
PULLEY

Part No.

Page

37738621

19

Description

Page 109

Parts Index

Description

Part No.

Page

GASKET

0490355
0490382

Page 110

Part No.

Page

29, 103

3683R004

103

49, 49,
49, 73

3684C001

105

3684C002

105

36861446

55

36861749

43, 103

36861755

103

36862138

103

36862199

103

36866434

95, 103

36866474

103

3686D003

65, 103

3686D006

103

3687M018

101

3687M019

53

GASKET - CYL.
HEAD COVER

3681A027

41

GASKET CYLINDER HEAD

3681E021

9, 101

3681E034

9, 101

36862159

73

36862189

101

3687H011

103

3687H012

33, 103

36862131

69

36862133

69

36862208

101

24865061

47

24865062

47

32811408

37, 105

36822143

73

36823143

73

36825107

95

36825117

53

36832122

37, 103

36832123

103

36832127

103

36832135

103

36832142

103

36832143

103

36832147

103

36832148

103

36832151

103

36832409

103

36833119

103

36833147

43, 49,
49, 49,
49, 51

36833163

103

36835443

101

3683L002

103

3683L004

103

3683R003

103

Description

GASKET EXHAUST
MANIFOLD

GASKET - FUEL INJ


PUMP

GASKET - IND
MANIFOLD

Parts Index

Description

GASKET - LIFT
PUMP

GASKET - OIL
FILLER

GASKET - OIL
FILLER CAP

GASKET - OIL
FILTER HEAD

GASKET - OIL SEAL


HOUSING

GASKET - REOS
HOUSING

GASKET - SUMP

Part No.

Page

Description

Part No.

Page

36862209

101

36855131

101

36866462

69

GASKET THERMOSTAT HSG

36866472

101

3685F005

53, 101

3685R007

103

36814139

103

3685R008

103

36814141

103

36862203

75, 103,
103

36814162

25

GASKET - TIMING
CASE COVER

3681P015

103

GASKET - TIMING
COVER

3681P016

25, 103

GASKET - WATER
CONNECTION

36862201

101

GASKET - WATER
PUMP

0490785

65

36866724

57

3687T002

57, 101,
105

3687T003

105

3687Y003

57, 103,
105

U5LT1004

101

U5LT1014

101

GROMMET

0920651

37

36823122

105

36823149

105

36834123

103

36834153

103

24870002

41

2487991

55

36862206

105

36862517

43, 105

36866747

103

36866753

103

3681T012

103

GASKET - TIMING
CASE

GASKET KIT - TOP

3681T013

103

HEAD

26430311

31

3681T018

HOLDER

2645L301

33

36817164

103

2646466

33

36817166

103

3383A001

41

3681K005

103

33853121

49, 51

3681K006

37, 103

U5MH0009

43, 49, 49

HOSE

HOSE KIT

Page 111

Parts Index

Description

Part No.

Page

Description

Part No.

Page

U5MH0045

49, 49,
51, 73

JOINTS AND
GASKET KIT

U5LB0046

103

HOUSING

24880105

65

U5LB0146

103

HUB

33426161

25

36155138

61

33476109

57

36155141

61

41115023

25

36453111

31

41115085

29

LIFT PUMP

2641338

75

IDLER GEAR BUSH

0050345

25

LINER - OVERSIZE

31358329

IGNITION SWITCH

2846129

85, 85

31358331

IMPELLER

0460038

65

3135X035

INDUCTION
MANIFOLD

37786651

69

31358324

3135X031

37786655

69

26430445

31

INJECTOR

2645647

33

3135X032

INJECTOR EXCHANGE

2645647R

33

LINER KIT

U5MK0065

17

INJECTOR NOZZLE

2645L602

33

LOCK

2846184

85

2646831

33

MAIN AIR FILTER

0997018

71

INJECTOR WASHER

0921173

33, 101

MAIN BEARING KIT

81558

13

INSERT

2137435

39

MAIN BEARING KIT


- U/S

81558A

13

33152139

19

81558B

13

33152153

19

81558C

13

INSPECTION
COVER

37556179

95

NON RETURN
VALVE

2658207

85

INTAKE HEATER

2666108

77

NUT

0571138

97

INTAKE VALVE

31431315

19, 19

0576001

31431316

19

37, 39,
49, 55

31431317

19

31431318

19

IDLER GEAR

Page 112

LEVER

LINER - PRESS FIT

LINER - SLIP FIT

Parts Index

Description

Part No.

Page

Description

Part No.

Page

0576002

33, 37,
43, 49,
49, 49,
51, 55,
65, 81, 87

OLIVE

0560244

29

0566003

75, 97,
97, 97

0566008

37, 37

33811112

33, 75,
85, 85,
101

33811113

23, 75,
75, 75,
101

0610012

29

0576007

57

0576051

61, 61,
61, 63, 75

0576052

23

0576054

43, 43

0576112

75, 97

0576117

37, 37

0610042

81, 81

0576301

37

0610603

81

2211223

61

0610895

81

2211224

73

32186136

45

2211401

33

35587338

33

24880111

65

3558X005

33

33221115

75

PIPE CLIP

36844116

33

33532128

75, 75, 75

68516

17

33533103

39

PISTON AND RING


KIT

33533112

97, 97

PISTON KIT

68300

13

O RING

24865281

43

PISTON RING KIT

41158041

13

OIL COOLER

41326044

43

PLATE

24880108

65

OIL FILTER

2654403

43

26431016

31

OIL PIPE

35714104

29

31812157

85

35721734

37

3241A021

25

41234108

37

3241A025

25

OIL PUMP

41314182

29

3241H009

25

OIL SUMP DRAIN


PUMP

2488460

87

36176416

37

36177111

79

PIN

PIPE - LEAK OFF

Page 113

Parts Index

Description

PLUG

PLUNGER

Page 114

Part No.

Page

Description

Part No.

Page

36231412

43

2656088

97

3623K007

53

PRE-FUEL FILTER
ASSY

36455106

81

PUMP KIT

24880116

65

3648C004

79

PUSHROD

31434307

23

36511123

33

RELIEF VALVE

41371078

29

37483201

73

REPAIR KIT - FUEL


INJ PUMP

U5MK0159

35

0650203

19, 53, 91

26410148

75

0650204

97, 97

REPAIR KIT - LIFT


PUMP

0650507

23

26412001

75

0650540

53, 55

U5MK0007

99

0650582

U5MK0008

99

0650594

89

U7LW0054

57, 57

0650710

9, 9, 19,
55, 73

U7LW0058

57, 57

24880034

65

26430303

31

4115R305

23

4115R306

23

ROCKER ARM
BUSH

2511425

23, 23

ROCKER SHAFT
ASSEMBLY

ZZ90158

23

ROCKER SHAFT
ASSY - MINOR

ZZ90032

23

ROCKER SHAFT
SPRING

31743108

23

31744123

23

ROLLER KIT

26430277

31

SCREW

0096042

37

0730110

65

2431102

93

2431131

73

2431154

57

2485A204

32114482

83

32161114

43, 47,
73, 93, 93

32186405

37

32416118

9, 9

32416119

32417133

32417134

32712715

29

REPAIR KIT ONBOARD

REPAIR KIT WATER PUMP

RING

ROCKER ARM
ASSEMBLY

Parts Index

Description

Part No.

Page

0096440

Part No.

Page

57, 61

32162331

45

0096634

23

32166329

0720579

23

32166337

19

0720688

65

32166338

19

0720866

65

32166339

19

0726403

37

32181424

21

0746252

51

32181425

21

0746253

49

32181426

21

0746259

33

32186139

13, 45

0746424

47, 73, 75

0490786

75, 97

0746451

67

31718104

33

0746456

61, 69, 85

33813131

33, 101

0746458

53, 55

2418F436

25

0746459

25

SEAL - FRONT END


OIL

0748351

25, 45

SEAL - O RING

2415712

55

0748354

43

2415714

37

2172514

37

2415811

29

2182122

95

2415836

47

2183203

95

2415B201

21, 101

2183205

25, 25,
25, 57

24889901

87

24889902

87

26560014

75

SEAL - REAR END


OIL

2418F475

SEAL - REOS
HOUSING

4142V066

SEAL - ROCKER
BOX COVER

21826363

101

SEAL - SHAFT

24880030

65

2183302

61

2184634

25, 57

2186202

57

2186404

83

2186431

43

2233022

23

2234531

47

Description

SEAL

Page 115

Parts Index

Description

Part No.

Page

Description

Part No.

Page

SEAL - VALVE
STEM

33817117

19, 21,
21, 101

SMALL END BUSH

31134123

13

SPACER

0330807

37

SEAL - WATER
PUMP

0730086

65

0920465

57

SEAL KIT

24880176

65

24880090

65

SEAT

24880036

65

33115117

85

SETSCREW

0726504

23

33134434

61

0726505

33

33135119

63

0746254

37, 51,
87, 87, 95

33245132

61

33813129

33

31742128

29

31753115

81

STOP SPRING

31753116

81

0746255

25, 29,
37, 47,
49, 49,
53, 53,
73, 87

SPRING

0746452

53

STRAP

36612126

47

0746453

61, 75,
79, 79

STUD

0826279

37

0746454

25, 61

0826481

61

0748413

49

0826490

73

2231236

23

0827601

55

24880106

65

0827612

49

26430065

31

0827622

43, 49,
49, 49, 51

3271H004

29

2216262

43

SHIM

33117426

23

2217072

65, 75

SLEEVE

26431334

31

2217132

81

3281M002

33

2217138

33

33241318

85

2217161

63

SLEEVE AND
PISTON

26431479

31

2217260

43

SLINGER

0995454

65

32526312

19

41424196

37

SHAFT

Page 116

SUMP

Parts Index

Description

Part No.

Page

TANK

37722634

55

TAPPET

3142U031

23

TERMINAL

2815784

77

THERMOSTAT

2485613

53

THERMOSTAT
HOUSING

37764104

53

THIMBLE

2135A001

13

33137409

29

33142111

THRUST BLOCK

3242T001

13, 45

THRUST PLATE

33153121

25

THRUST WASHER

31137312

13

31137322

13

31137551

13

31137561

13

33153157

25

37161851

25

37161901

25

37166711

25

TIMING CASE

TIMINGGEAR
COVER

Description

Part No.

Page

33532121

29

26430332

31

26430333

31

VALVE COLLET

33173108

19, 21

VALVE GUIDE

3343F031

19

3343F041

19

3343J002

21

3343J021

19

31744127

21

31744133

19

31745117

21

31745122

19

VALVE SPRING
WASHER

33415118

19

WASHER

0920002

37, 37, 41

0920003

9, 9, 33,
43, 49,
63, 75,
85, 87

0920004

61, 61,
61, 63, 63

VALVE

VALVE SPRING
INNER

VALVE SPRING
OUTER

4142A048

25

24865082

47

0920006

23

24865275

43

0920009

57

33286118

71

0920022

39

35311123

37

0920052

35772327

37

29, 37,
39, 41,
43, 49, 55

UNION

0206102

33

UNION NUT

33225412

33, 75, 85

TUBE

Page 117

Parts Index

Description

Part No.

Page

0920053

0920054

Page 118

Part No.

Page

25, 25,
25, 25,
29, 33,
37, 37,
37, 37,
37, 43,
43, 45,
47, 47,
49, 49,
49, 49,
49, 51,
51, 51,
51, 53,
53, 53,
55, 57,
63, 65,
73, 81,
87, 87,
95, 95

0920490

43

0920521

37

0920951

65

0921176

33, 101

2131040

81

2411103

61

2411107

21, 53, 91

2411152

25

2411157

19

2411287

37

2411294

101

25, 29,
47, 53,
53, 53,
55, 57,
57, 57,
61, 61,
61, 61,
61, 63,
63, 69,
73, 75,
75, 79,
79, 85

2411D013

85, 85

2415D053

67

31733121

95

33112111

33114412

75

33115408

95

33117434

23

3311R003

33123117

21

33125124

45

33125416

13

33153128

95

3321A003

95

33817129

85

33871703

55

35136118

49

0920055

43, 43, 83

0920058

57

0920101

25, 45

0920127

85

0920146

75

0920153

37

0920154

85, 97,
97, 101

0920155

67

0920446

81

Description

WATER PIPE

Parts Index

Description

Part No.

Page

35721463

49

35721472

49

35721477

43

2488329

65

4131A013

57

WATER PUMP GEAR

31171761

65

WATER PUMP
PULLEY

31146015

57

WIRE

31718105

33

WOODRUFF KEY

0500006

57

0500012

13, 25

WATER PUMP

Page 119