MAINTENANACE ACTIVITY REPORT -18

DATE

19/12/14

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

RBD-03

B/D

SPOOLER BRAKE PBLM

RST-03

B/D

TAKE UP PBLM

PENDING WORK
1) RBD-03 = RBD-02 SIDE SPOOLER BRAKE DISC TO BE CHECKED CHECKED
MATEREIAL FOR NIGHT
BRAKE PAD FOR NEIHOFF RBD, CHAIN LOCK 1/2" FULL AND HALF ,

MAINTENANACE ACTIVITY REPORT -18/12/14

ACTION TAKEN
RBD-04 SIDE SPOOLER BRAKE PAD CHANGED
AS PAD WAS DAMAGED
RBD-02 SIDER SPOOLER DISC SHIFTED FORWARD
AS SIZE IS LOOSE AND LOCKING BOLT BROCKEN
AFTER WHEN STARTED AGAIN DISC WAS GETTING
OVERHEATED AS IT IS BENT
SPROCKET ALIGNMENT PBLM , CHAIN SLIPPING FROM
SPROCKET

FROM
FROM 12.00 TO 2.00
RUNNING SINGLE SPOOLER
THEN AFTER TAHT 50 MIN
LOSS DUE TO PRESSURE PBLM

TO

TOTAL TIME

30 MIN

DATE

3/12/2014

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

RST-02

P/M

12 CAGE GEAR BOX PBLM

RST-03
SKIP-01
RBD-07

B/D
B/D
B/D

TAKE UP PBLM
TAKE UP PBLM
PULLEY PBLM

PENDING WORK
1) RBD-03 SHAFT AND DISC FITTED REMANING WORK TO BE COMPLETED
2) SKIP-01 UP DOWN SCREW SHAFT BROCKEN , SHAFT TO BE CHANGED OR COUPLING TYPE ARRANGEMENT CAN BE MADE
3) oil filter to be cleaned

ACTION TAKEN
SHIFTED TO MEDIUM AS GEAR
TEETH DAMAGED
IN /OU SPROCKET CLUTCH PBLM
UP DOWN SCREW SHAFT BROCKEN
TIGHTENING AND ALIGNMENT

PE ARRANGEMENT CAN BE MADE

FROM

TO

TOTAL TIME

12

12.25 25 MIN

2
2

3.15 75 MIN
3.15 75 MIN
60 MIN

MAINTENANACE ACTIVITY REPORT -0

DATE

4/12/2014

SHIFT

M/C
Skip-01
TUB-04
RST-02
RBD-03

ACTIVITY
B/D
B/D
B/D
B/D

RBD-04
TUB-01 B/D

PENDING WORK
1) RBD-04 PM WORK
2) Skip-01 trvaers motor burn so reparing work
3) RBD-03 runing in single spoller

PROBLEM REPORTED
Travers motor problem
Under Roller bolt broken
Payoff problem
Changeover problem

PM

GEAR Train gear damage

Crane problem

ANACE ACTIVITY REPORT -04/12/2014

ACTION TAKEN
open and check and found burn so new motor fitted done
opena and bolt fitted done
check and done ok
changeover electrical prblem Runing in single spoller

Open gear train and found 45 teeth gear damage

done ok

FROM

TO

11:00 PM
2:00 AM
12:00
12:00 to till

2:30 PM
4:00 AM
12:40

11:00 PM

12:00 AM

TOTAL TIME
2:30
2:00
0:40

1:00

MAINTENANACE ACTIVITY REPO

DATE

SHIFT

05/12/14

M/C

ACTIVITY

PROBLEM REPORTED

RST-05
RST-04
Rewinding m/c
TUB-05 (Skip-02)

B/D
B/D
B/D
B/D

18 cage 1 no. pintle jam

12 cage brake problem
Brake pulley and brake liner problem
Take up drum bottom chain out

TUB-01

B/D

Pay off pintle bearing damage

RBD-05
TUB-05 (Skip-02)

B/D
B/D

work in progress
Cradle no. 1 jam

SKIP-01

B/D

Take up un down problem

tub-04

B/D

wire entry bush problem

RST-02

B/D

BRAKE STRIP Problem

Rbd-07

B/D

pusher cylinder Problem

RBD-05

PM

PENDING WORK
1) RBD-05 gear train fixing work in progress.
2) RBD-06 drawmat oil tank filling with new oil.
3) RBD-06 drawmet oil drain line welding work.
3) Bailing machine hydraulic pump problem to be attended.
4) RST-02 capstan gear vabration need to change gear on urgent basis

Pm work Under progress

NANACE ACTIVITY REPORT -05/12/14

ACTION TAKEN
Pintle bracket problem, so new ring fixed now ok
brake loose so adjusted
pulley machining done and new liner with new brake strips fixed
chain fixed
pintle bearing 6207 not found in store so bearing 6307 fixed, pintle
machining work done for fixing new bearing

FROM

TO

16:00
17:30
15:00
18:35

17:00
17:45
17:00
18:50

19:45

22:15

outer plate bolt slight loose now ok

21:30

21:45

checka and done ok

1:00

2:30

open and cleaning done

2:00

2:30

11:00

11:40

new fitted done

check and valve cleaning done
oil tray fitted done
die box fitted done

3:00am

3:50

TOTAL TIME
1:00
0:15
2:00
0:15
2:30
0:15
1:30
0:30
0:40
0:50

MAINTENANACE ACTIVITY
DATE

07/12/14

SHIFT

M/C

ACTIVITY

RBD-05

B/D

RBD-07
RBD-01

B/D
B/D

TUB-04

B/D

TUB-03

B/D

RBD-03

B/D

Skip-02
RBD-01
RBD-06
Steel spooler
RBD-03
TUB-04

PM
B/D
B/D
PM
B/D
B/D

PENDING WORK
1) rbd-04 belt guard work in progress.
2) Bailing machine power pack connection work pending.
3) Line shaft coupling boring work done, key hole work in progress
4) Screw shaft skip -1 pending.

MAINTENANACE ACTIVITY REPORT -07/12/14

PROBLEM REPORTED
gear damage
Spool cylinder jam
drawmet oil problem

Take up problem

Tripping problem
Spool 1 change over cylinder hose pipe leakage
welding machine problem
drawmet oil problem
Change over problem
guard damage
protection plate sensor problem
Take up problem

ork in progress

ACE ACTIVITY REPORT -07/12/14

ACTION TAKEN
gear changed, machine started at no load and run for 1 hour and then
handover to production, machine running at low speed, inspected after
every 1 hour no abnormal sound observed
checked , valve cleaned now ok
foot valve choked so cleaned
take up drum rotating motor with gearbox some jerks observed, belt
taken out and motor checked found ok, gear box oil level low so oil top
up, gear box checked found ok, after putting belt motor run on no load,
everything found ok, inpected for one hour on load, found wire tension
little high so slightly tension loose, now running ok
electrical person attended, now ok
no pipe in workshop so new pipe taken out from store and then fixed in
position now ok
attended
foot valve choked so cleaned
sensor adjusted now ok
guard welded
patti damage so welded
machine started observed for 1/2 hour, found ok

FROM

TO

0:00
0:50

0:15
1:00

0:40
0:50

1:10
1:00

2:15

3:50

5:20
6:20

5:30
6:25

7:00
6:30

7:20
6:50

TOTAL TIME

0:15
0:10

0:30
0:10
1:35
0:10
0:05
0:20
0:20

MAINTENANACE ACTIVITY REPORT -08/12/14

DATE

08/12/14

SHIFT

M/C

ACTIVITY

RBD-07
RBD-01
RBD-06
RBD-03
RBD-03

B/D
B/D
B/D
B/D
B/D

PROBLEM REPORTED
Spool holding cylinder stuck of 1 side
Drawmet oil stopped
Catcher problem
protection plate sensor problem
take up trip due to protection plate not open

CE ACTIVITY REPORT -08/12/14

ACTION TAKEN
hydraulic valve chnged
foot valve cleaned
catcher changed of spool 2 side
sensor adjusted
sensor adjusted by electrician several times, now ok

FROM

TO

0:15 0:35
0:20 0:25
23:20 23:25
2:25 2:30
4:25 5:20

TOTAL TIME
0:20
0:05
0:05
0:05
0:55

MAINTENANACE ACTIVITY REPORT -09/12/14

DATE

SHIFT

9/12/2014
C

M/C

ACTIVITY

skip-01
RST-04
RBD-01

b/d
B/D
B/D

RBD-03

PM

RBD-01

B/D

TUB-03 (Skip-01)
RST-05

B/D
PM

RST-04

B/D

PROBLEM REPORTED
take up pblm
BRAKE DISC PBLM
CAPSTAN PBLM
Spool holding cylinder
chuck nut out
Capstan no. 2 loose,
drawmet oil stops
Take up drum pin damage
12 cage emergency button damage
electrical problem in pay
off

PENDING WORK
RBD-07= PIPE TO BE FITTED
FILTER STARTED AT RBD-02 TO BE MONITORED
RBD-04 NEW FOOT SWITCH TO BE INSTALL, PENDING SINCE MACHINE ERECTION.

ACTIVITY REPORT -09/12/14

ACTION TAKEN
up /down support welded
DISC CHANGED
LOOSE TIGHTENED
chuck nut fixed, machine was
running on one spool
capstan tightned and foot
valve choked so cleaned
drum pin welded
new fixed
attended

FROM

TO

TOTAL TIME
45min
30 MIN
30 MIN

4:20

4:40

5:30
4:20
3:00

5:50
4:40
3:10

2:00

2:05

0:20
0:20
0:20
0:10
0:05

MAINTENANACE ACTIVITY REPORT

DATE

SHIFT

M/C

ACTIVITY
PM

10/12/2014

Hyd Welding mc
Skip-01
Steel Spoller
Oil Filtration
RST-04
RST-03
RST-01

PENDING WORK
1) RST-02 Brake disc to be ready
2) R/W MACINE brass bush to be ready
3) Oil Filtraion to be start in nigt shift also

PM
PM
PM
PM
PM
PM

MAINTENANACE ACTIVITY REPORT -10/12/14

PROBLEM REPORTED
Pressure problem
All braket problem
Machine Guard fabrication Work
Oil Filtarion on RBD-02,03 AND Rbd-07
18 cage brake disc problem
Take up in out shaft ass fitting work
12 cage Wire guide roller fitted

ACTION TAKEN

FROM
9:00 AM

Check and found pump problem So replace

new fitted done

Brake disc change

shaft with bush fitted doen motor with
gearbox work underprogress

9:00 AM

15:15

TO
12:00 PM
10:30 AM

17:15

TOTAL TIME

MAINTENANACE ACTIVITY REPO

DATE

SHIFT

M/C

ACTIVITY
B/D

11/12/2014

G+B

All. spoller
SKIP-01
Oil Filtraion machine
RST-01
New Workshop

B/D
PM
PM
PM

RST MC
Machine Gaurd
PENDING WORK
1) RST-02 Brake disc to be ready
2) R/W MACINE brass bush to be ready
3) Oil Filtraion to be start in nigt shift also
4) RST-01 LAY PLATE TO BE CUTTTING AND MADE READY
5) RST-01 12 ,18,24 CAGE PINTLE MOTOR TO BE CHECK

MAINTENANACE ACTIVITY REPORT -11/12/14

PROBLEM REPORTED
In/out cylinder bearing damage
Loading crane problem
Oil filtaration on RBD-02,05,06
Lay Plate cutting work
Housekeeping and rack arrangement work
Drum pin making work
Machine gurd fabrication work for Steel spoller
Machine

ACTION TAKEN
open bearing change and fitted done
check and push button wire loose done ok
For ACCC Conductor

FROM

TO

TOTAL TIME

2:00 PM

4:00 PM

2:00

5:00 PM

5:30 PM

0:30

MAINTENANACE ACTIVITY REPORT -12/12/14

DATE

SHIFT

G+B

M/C

ACTIVITY

PROBLEM REPORTED

TUB-02

B/D

Pintle problem

RST-04

B/D

Capstan shaft change and alightment work

RBD-06

B/D

Travers problem

Steel Spoller

B/D

Payoff Problem

RST-05

B/D

Pay off drum bush damage

TUB-01

B/D

Take up bottom bolt damage

RST-01

PM

Pay off drum pin problem

RST-03

B/D

RST-05
Skip -02 (TUB-05)

B/D
B/D

Skip -02 (TUB-05)

B/D

RST-04
TUB-04

B/D
B/D

Air Compressor-02

PM

TUB-03

B/D

12/12/2014

TUB-04

loading crane remote all wires out due to

operator's mistake
Take up trip
Take up trippping problem, tripped twice
Take up drum bottom chain out and stuck due to
operator's mistake
Coupling chain bolt out
pintle bolt damage
Refrigeration dryer drain valve blind out so heavy air leakage observe
put in shut off condition, to be attended
Take up drum pin damage
Abnormal sound observation, currently running at 25 mpm

PENDING WORK
1) RST-02 Brake disc to be ready
2) R/W MACINE brass bush to be ready
4) RST-01 LAY PLATE TO BE CUTTTING AND MADE READY
5) RST-01 12 ,18,24 CAGE PINTLE MOTOR TO BE CHECK
6) RST-03 Crane CT work in progress.
7) Air Compressor -02 drain valve blind fixing work.
8) Drum pin machining work in progress.

TY REPORT -12/12/14
ACTION TAKEN

FROM

TO

TOTAL TIME

bolt broken so new bolt fitted done

3:00 PM 4:30 PM

1:30

Alightment work done

4:00 PM 7:00 PM

3:00

16:00 4:40 mp

0:40

travers setting work

welding work done
welding done
damage bolt taken out and new bolt
fixed
new type of drum fixed so pin modified
accordingly, work done while machine
loading time

0:45

1:25

0:40

1:50

2:35

0:45

all wires connection done

2:10

2:40

0:30

reset and started

take up drive changed in panel

2:40
2:00

2:45
6:00

0:05
4:00

chain taken out and fixed

6:15

6:45

0:30

3:40
3:30

4:00
3:45

0:20
0:15

6:25

7:10

0:45

new bolt fixed with two nuts each

new bolt fixed
ut so heavy air leakage observed then compressor
ed
new pin cut and both side plate welded
and fixed
y running at 25 mpm

MAINTENANACE ACTIVITY REPORT -13/12/14

DATE

13.12.14

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

Skip-02 (TUB-05)

B/D

Crane problem

RBD-02

B/D

Take up jam

RBD-05

B/D

Drawmet oil stop

RST-04
TUB-02
RBD-02
RBD-07

B/D
B/D
B/D
B/D

take up bottom chain out

Take up new bottom shaft fixing work
Take up jam
Spooler brake loose

PENDING WORK
1) RST-01 take up bottom shaft damage to be attended.
2) RST-04 take up gearbox oil leakage to be attended.
3) RBD-02 Take up pintle shaft problem to be attended.
4)

TIVITY REPORT -13/12/14

ACTION TAKEN

FROM

TO

TOTAL TIME

Crane remote problem attended by electrical

Pintle side wire stuck so taken out and belt tension
increased
Pump motor not starting so electrical person
attended
chain fixed

23:50

0:15

0:25

3:45

4:20

0:35

5:00
4:00
6:00
6:00
5:20

5:40
4:10
6:05
6:20
5:25

attended
attended

0:40
0:10
0:05
0:20
0:05

DATE
14/12/14

SHIFT
B
C

M/C
RBD-02
RBD-04
RBD-07

ACTIVITY
B/D
B/D
B/D

PROBLEM REPORTED
TAKE UP PBLM
MOTOR PBLM
T/UP PRESSURE VALVE PROBLEM

PENDING
1) NYLON BAR HAMMER TO BE MADE FOR RST
2) CHAIN COUPLING BORING DONE KEY WAY HAS TO BE MADE.
3) TUB-04 IN/OUT SHAFT TO BE CHECKED
4) RBD-07 T/UP PRESSURE VALVE HAS TO BE CHECKED AND MADE OK.

ACTION TAKEN
DRIVE SIDE BEARING DAMAGED, CHANGED
MOTOR CHANGED
VALVE CHANGED BUT STILL PROBLEM IS NOT FIXED

FROM

TO
4

TOTAL TIME

7.3
HANDLED AT 10.45
3
1 hrs

DATE

SHIFT

B
15/12/2014

M/C

ACTIVITY

PROBLEM REPORTED

RBD-06

B/D

Rotating die motor with gear box absent

TUB-01
TUB-01
TUB-01
RST-02
TUB-02

B/D
B/D
B/D
B/D
B/D

all pintle loose

guide pulley out 2 nos.
guide pulley bearing jam
BRAKE DISC PROBLEM
T/UP TIMER BELT BROKEN 2 TIMES

PENDING WORK
1) RST-01 - TAKE UP SCREW SHAFT READY TO BE FITTED
2) RST-03 chain sprocket work pending due to lathe problem.

ACTION TAKEN
motor and gear box assembled and then fixed,
dancer pulley problem so another pulley fixed.
attended
guide pulley welding done
new bearing fixed
CHANGED WITH NEW CHECKNUT
NEW BELT IS ALREADY CRACKED

FROM

TO

TOTAL TIME

6:30

9:15

2:45

8:30
9:10
9:40
5:00
12:00

9:00
9:30
10:00
5:30
2:00

0:30
0:20
0:20
0:30
2:00

MAINTENANACE ACTIVITY REPORT -17/12/14

DATE

SHIFT

B
17.12.14

M/C

ACTIVITY

PROBLEM REPORTED

Skip-02 (TUB-05)

B/D

Bow patti bend and bracket damage

Skip-01
TUB-04

B/D
B/D

Crane motor problem

Traverse problem

RBD-07

B/D

change over pulley belt damage

TUB-01
Welding machine RBD

B/D
B/D

take chain out

electrical problem

C
PENDING WORK
1)bailing machine pump work pending.

NO BREAKDOWN

IVITY REPORT -17/12/14

ACTION TAKEN

FROM

TO

TOTAL TIME

new bow patti fixed, new bracket fixed

16:30

17:15

0:45

new motor fixed

attended
new belt fixed and after allignment
handover to production
chain lock bolt out so new fixed
attended by electrician, now ok

15:00
17:45

18:00
18:00

3:00
0:15

17:45

20:20

2:35

22:10

22:20

0:10

NO BREAKDOWN

MAINTENANACE ACTIVITY REPORT -18/12/14

DATE

18.12.14

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

RBD-01

B/D

Gear oil leakage

TUB-03

PM

Take up screw shaft absent

RBD-07

B/D

Spooler -02 jam, machine was running

on spooler -01

C
TUB-04
B/D
PENDING WORK
1) RBD -07 = SECOND SPOOLER TO BE CHECKED

DISC AND BRAKE STRIP PBLM

IVITY REPORT -18/12/14

ACTION TAKEN
flange open and sealant filled and flange
fixed
new shaft fixed, work done while machine
was stopped due to spool shortage
disc touching brake liner so disc adjusted
now ok, till time machine was running on
one spooler
STRIP AND DISC FITTED

FROM

TO

TOTAL TIME

17:00

17:50

0:50

22:00

22:45

0:45
1 HR

MAINTENANACE ACTIVITY REPORT -18

DATE

19/12/14

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

RBD-03

B/D

SPOOLER BRAKE PBLM

RST-03

B/D

TAKE UP PBLM

PENDING WORK
1) RBD-03 = RBD-02 SIDE SPOOLER BRAKE DISC TO BE CHECKED CHECKED
MATEREIAL FOR NIGHT
BRAKE PAD FOR NEIHOFF RBD, CHAIN LOCK 1/2" FULL AND HALF ,

MAINTENANACE ACTIVITY REPORT -18/12/14

ACTION TAKEN
RBD-04 SIDE SPOOLER BRAKE PAD CHANGED
AS PAD WAS DAMAGED
RBD-02 SIDER SPOOLER DISC SHIFTED FORWARD
AS SIZE IS LOOSE AND LOCKING BOLT BROCKEN
AFTER WHEN STARTED AGAIN DISC WAS GETTING
OVERHEATED AS IT IS BENT
SPROCKET ALIGNMENT PBLM , CHAIN SLIPPING FROM
SPROCKET

FROM
FROM 12.00 TO 2.00
RUNNING SINGLE SPOOLER
THEN AFTER TAHT 50 MIN
LOSS DUE TO PRESSURE PBLM

TO

TOTAL TIME

30 MIN

MAINTENANACE ACTIVITY REPOR

DATE

20/12/14

SHIFT

M/C
RBD-06
TUB-01
RST-05
TUB-04

ACTIVITY
B/D
B/D
B/D
B/D

PROBLEM REPORTED
Dancer pulley damage
Payoff bearing damage
18 Cage stop button damage
Crane problem

PENDING WORK
1) RBD-06 DANCER PULLEY TO BE READY
2) RBD-03 DUAL SPOLLER BRAKE DISC TO BE CHECK
3) RST-04&5 BRAKE DISC TO BE MACHIING AND LINER TO BE STICK

NTENANACE ACTIVITY REPORT -20/12/14

ACTION TAKEN
dancer puelly fitted and after elect problem done ok
new bearing fitted done
fitted done
check and found push button damage

FROM

TO

7:45 PM
8:00 AM
5:00pm
6:00pm

11:00pm
9:30 PM
5:30pm
7:00pm

TOTAL TIME
3:15
1:30
0:30
1:00

MAINTENANACE ACTIVITY REPORT -21/12/14

DATE

21/12/14

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

RBD-05

B/D

traverse problem

TUB-03 (Skip-01)

B/D

traverse motor bolt slip

RBD-07

B/D

protection plate problem

RBD-05
TUB-04

B/D
B/D

TUB-01

B/D

drawmet oil stop

pintle problem
payoff pintle problem, crane hook
problem

RBD-03
B/D
spooler-01 tripping due to overload
PENDING WORK
1) SCREW SHAFT BUSH WORK IN PROGRESS.
2) RBD-03 DUAL SPOLLER BRAKE DISC MACHINING WORK IN PROGRESS

TY REPORT -21/12/14
ACTION TAKEN

FROM

TO

TOTAL TIME

traverse stroke length short so increased

new motor fixed, limited switch connection
problem so attended
protection plate not closing so attended by
electrician
pump motor trip 2 times so attended by
electrician, by pass valve opened, now 50%
opened
welding done
pintle welding done, crane hook bolt loose so
attended
reset and started, hydraulic oil level low so oil
make up done

16:40

16:50

0:10

16:15

17:30

1:15

19:20

19:55

0:35

17:30
21:55

17:50
22:25

0:20
0:30

21:20

21:35

0:15

22:00

22:20

0:20

MAINTENANACE ACTIVITY REPORT -23/1

DATE

SHIFT

M/C

23/12/14

TUB-04
RBD-04

ACTIVITY
P/M
P/M

ONE UNDER ROLLER FITTED AND O

PENDING WORK
1) SKIP-01= IN OUT SHAFT FITTING WIP

MAINTENANACE ACTIVITY REPORT -23/12/14

PROBLEM REPORTED

ACTION TAKEN

SCREW HOUSING PBLM

CHUCK NUT AND HANDLE FITTING
WIRE GUIDE PULLEY PBLM
TIGHTENING DONE
ONE UNDER ROLLER FITTED AND OTHER ID MADE TO BE FITTED

FROM

TO

TOTAL TIME
45
30

MAINTENANACE ACTIVITY REPORT -23/12/14

DATE

23/12/14

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

RST-04

B/D

Capstan problem, wire loose problem

RBD-03
RST-01

B/D
B/D

Hydraulic oil pressure problem

brake patti damage of 18 cage

TUB-03 (Skip-01)
TUB-01

B/D
B/D

pinion gear bolt out, shaft key absent

Pintle loose

RST-05

PM

Crane problem

PENDING WORK
1) Line shaft prepairing work in progress for RST-03.
2) RBD-03 spooler-01 brake disc work in progress.

23/12/14

SKIP-01
RST-04
RBD-03
TUB-04
RST-05

B/D
P/M
P/M
P/M
P/M

CRANE PBLM
CAGE BRAKE PBLM

PENDING
1) RBD-03 BRAKE UNIT TO BE FITTED , AS O RING NOT FOUND
2) RST-03 LINE SHAFT TO BE MADE READY AS STEADY REST NOT FOUND

BRAKE DISC
UNDER ROLLER
BRAKE DISC

TY REPORT -23/12/14
ACTION TAKEN
Pinion gear taken out and bearing adjusted and
capstan gear adjusted, now ok
oil level down so oil top up done, but spool
stuck so spool removed
new brake patti fixed
new key prepared and fixed, new bolt fixed,
take up up down motor with gear box fixed
attended
crane remote button not working so attended
by electrician

CT CRANE FRONT BODY DAMAGED

TWO BRAKE PAD CHANGED
BRAKE DISC AND BELT FITTED
UNDER ROLLER OD MACHINING DONE
BRAKE DISC MACHNING DONE

FROM

TO

TOTAL TIME

18:30

19:45

1:15

17:15
20:25

18:30
20:45

1:15
0:20

16:00
16:05

16:45
16:50

0:45
0:45

22:45

22:55

0:10

60 MIN
30 MIN

MAINTENANACE ACTIVITY REPO

DATE

SHIFT

M/C

ACTIVITY

PROBLEM REPORTED

25/12/14

RBD-06

B/D

PRESSURE PBLM

PENDING WORK
1) TUB-04= TAKE SHAFT TO BE MADE , DRAWING KEPT IN FILE
UNDER ROLLER KEPT IN WSHOP STEP DEEP TO BE INCREASED

ENANACE ACTIVITY REPORT -24/12/14

ACTION TAKEN
1)WHOLE VALVE MOUNTING BASE FELL DOWN
PACED AT ITS PLACE, WELDING DONE
2) PRESSURE SWITCH CONNECTOR BROCKEN ,
NEW CONNECTOR NOT FOUND SO WELDING DONE
3) ONE HOSE PIPE CHANGED AS THERE WAS LEAKAGE
4) TOPPING OF HYDRALUIC OIL AND FOOT VALVE CHANGED

FROM

TO

1.3

5.3

TOTAL TIME
4HR

MAINTENANACE ACTIVITY REPORT -25/12/14

DATE

SHIFT

25/12/14

M/C

ACTIVITY

PROBLEM REPORTED

RBD-03
RBD-03
RST-02
RBD-06
RST-02
RBD-03

B/D
B/D
B/D
B/D
B/D
B/D

Hydraulic Pump problem, change over

pulley cylinder leakage
Spooler-02 side flat belt out
line shaft chain lock out
Hydraulic pressure problem
Pay off shaft problem
Changeover problem

RBD-03
TUB-04
Tub-04
Steel Spoller
RST-02

B/D
PM
B/D
PM
PM

Changeover problem
Take up shaft making work
Screw side pintle problem
Payoff prpblem
Brakedisc ready work

PENDING WORK
1) Tub-04 take up shaft keyway work to be done
2) Rst-02 brake disc to be made ready
3)

ACTIVITY REPORT -25/12/14

ACTION TAKEN
new pump fixed, new cylinder fixed
belt fixed
chain lock fixed
oil level low, so oil top up done
New shaft made and fitted done
check and found electrical problem
Check and found brake pad problem so fited
done ok
shaft ready keyway pending
bolt brokn so fitted done
fitted done

FROM

TO

TOTAL TIME

15:50
17:30
22:20
20:20
15:15
20:30

17:15
18:05
22:40
20:35
17:15
21:00

1:25
0:35
0:20
0:15
2:00
0:30

2:30

3:30

1:00

0:30

1:00

0:30

MAINTENANACE ACTIVITY REPORT -26/12/14

DATE

26/12/14

SHIFT

M/C
TUB-04
RBD-03
RST-02
TUB-04
RST-3
RST-05
RBD-06

ACTIVITY
B/D
B/D
B/D
PM
PM
B/D
B/D

PROBLEM REPORTED
Cradle bolt broken
Spooler-01 tripping problem
line shaft chain problem
Take up shaft keyway work
Line shaft keyway work
Brake disc problem
Take up cylinder in out elct problem

PENDING WORK
1) Rst-02 brake disc to be made ready
2) tub-04 cradle -05 bearing housing cover to be fitted
3) RBD-06 hyd oil leakage to be arrested

CTIVITY REPORT -26/12/14

ACTION TAKEN
Open and new bolt fitted done
Done ok
chain fixed
done ok
done ok
brake disc change
check and done ok

FROM

TO

TOTAL TIME

4:00AM
2:00
5:00

6:00
2:45
5:30

2:00
0:45
0:30

4:00
3:00

4:30
3:45

0:30
0:45