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  • Mondi Brochure1

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    158 vues16 pages

    Mondi Brochure1

    Transféré par

    thoma111s
    ssd

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PDF ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 16
    } , ae 8 Acid Piping Technology, Inc. //, [ Cah TTC eg Amy r 1 Sulfuric Yama Cent Series Seid MONDI™ Piping Systems—Proven Performance MONOI, a special ally of ductile ion wit unique metalluray was developed to hance 92-99% suri acid at temperatures up to 300° F (145°). ‘Acid Piping Technology's MONI systems offer you unique improvements i + MONDI metallurgy + Heavy wal thickness + Fitting design + Flange face fish + Sten Bing Faun Gylen™ gasket APT’s experience and commitment to quality deli Superior Performance These features result in superior piping systems that wil provide 20 plus years of excallent sevice: + Superior dutty eliminates the catastrophic failure and breakage that can occur with bile gray cas ion. + Pipe and fitings hae durable heavy wall construction + Mast patterns for itings have been imgroved to eliminate chaplets, + Special lange fae finish has serrated spiral gives with a pointed profile that bites into the gasket for a ight sea + APT's special step gasket is made of Fan Gon. It provides an excellent seal inthe critical sealing area at the ibe inside diameter. MONDI’s Benefits Improve Plant Reliability Proven Technology MONDE has been the industry standard for reliable performance in sufi acid piants since 1983. APT has supplied over 700 MONDE systems in North America, South America, Australi, Arica and Asa sine 1981. Long Operating Lite Reduced maintenance witha sence life up to four ties the life of standard metallurgy ductile ion, Operating Safety collet ductility and durable contruction provides soe, {rouble-tre operation Environmental ‘Special lange face finish and step ring gasket provides a tight lealfree seal at the pipe LD. These Fawn Gylon step ring gaskets have excellent recovery to thermal cyling over years of ‘operation and excellent resistance to hot concentrated acid. Resistance ta Concentration Changes ‘tough sua fl provides corrosion resistance when weaker acids formed due to process upset or shutdown contions. Cost-tective and Easy To Retrofit APT's piping systems are the most economical systems providing very reliable performance. MONDI piping can be used to retrofit existing systems. Acid MONO Flange Piping Gaskets Tower Internals Converter Internals Aly Piping Valves and Instrumentation rs the most cost-effective piping systems available ing Technology Products include: Pipe Spools Fitings Special Bossd Fitings Sleeves and Nozze Liners Toner Distributor Fitings Reducing Flanges Spacers Thermowells Step Ring [MOND Distributors Troughs and Downspouts Spargers Drilled Pipes Ceramic Packing Saddles ‘and Supports vids Division Piates ‘Support Columns Pipe and Fittings rice Plates Bolts Pine Hangers Valves Actuated Valves Instrumentation MONDI Corrosion Resistance Reliability, economical cost, ong service fe and demonstrated performance are very important eritera for sulture acd piping systems, MONDI piping meets all ofthese criteria and has dem ‘onstrated low corrosion rates in acd plants since 1983. Measured corrosion rates from many years of actual plant oper- ‘ation are the true measure of MONDI performance. The initial corrosion of MONDL i higher as te tough suifat film is formed onthe surface. after formation this sulfate film remains to protect the surface and corrasion rate is greatly reduced. The resuiting low corrosion rate provides piping system relly, long service life and exellent performance. ‘Sometime during the operation of an acid plant, the acid ‘concentration nthe drying or absorbing systoms wll experince a weaker acid excursion due to process upset or equipment rmlfunction, Weaker acé excursions below 96% wil accelerate corrosion to austenitic stainless ste! piping ‘and decease its service ie. Many plants have reported that their MONDI piping systoms with 939% have operated through weaker acid excursions. These plants also reported thatthe MOND piping di nat show significant corrosion after the excur- sions. MOND pining is very foriving and provides reliable sys ‘tem performance Plant Corrosion Rate-MONDI Piping MONDI's Corrosion Resi ‘The following i @ comparison of MOND piping and Austenitic Stainless Ste! pining systems, MONDI Stainless Steel System System Flanged Welded Maintenance Requirements Simpl Sills Special Welding Basic Hand Technique with Tools High End Fauipment Velocity Fet/second 68s 810 Wall Thickness 14” Size Pipe 0.66 25 Fitings 0.89" 025° Corrosion Rate Mils/Year 5-10 35 Cost Economical 3-5 Times Higher Avalbilty Large ” Inventory 3 Locations lance Provides Reliability The APT Assurance of Quality ‘Our personal assurance of quality backs p every product |we make. The prncinals of Acid Piping Technology have ‘ver BD years combined experience in providing products tthe suifric acid indusry. Tere isnot a product which leaves ou plan, ora service delivered to you, that does not cary our personal uarantee. You nave our word ont ef be 4 knoll President ality Assurance. Al APT cast pipe and fitings are produced in state-of-the-art foundries. Chemical and physical tests are performed on each foundry heat with material certification for traceability. Testing. All MOND! pipe is hydrostatcally tested to 500 ps ‘and ultrasonic thickness tests are performed in close incre- ‘ments when manufactured. Flange pipe spools are air tested under water at 50 psi to ensure thread seal and pipe integrity. Inspection. Materials are subjected to rigorous 100% inspection for quality, workmanship, dimensions and review ‘of pertinent materia erticaions. Additional testing includes hardness tests and crass sectional examination of random castings. (ur quality contro process is your assurance that APT products wil povie years of excellent performance. Extensive Stock and Quick Turnaround Assures Exceptional Service APT's inventory availability wll minimize your downtime. ‘Our extensive stock of MONDI pipe and standar¢ fitings is ‘the largest inventor in the world. Whether your needs are routine or emergency, you can count on APT ta have what you reed when you need it APT stocks 3” through 30” size in pipe and flanges and 2” ‘hough 30” siz in fitings. We stock approximately 2000 fittings with a fll range of sizes in standard elbows, tees and reducers available fo same day shipment. This stock can realace the complete oipna systems in two 3000 T/D acd plants. Special fitings, tower distributors, converter internals and other products are cast o order and are shipped ina timely schedule to meet your requirements. This reduces downtime and provides the correct repair for your pant. Pariadic visits by APT professionals provide support to your plant personne! for our products MONDI’s Pipe and Fittings Ha Flanged Pipe Spools Are Machined For Leak-Free Seal Ty HJ AI APT pipe spools are sally cast MONDT poe with the proper heavy wall thickness and special Hib threaded anges. Spools are manufactured in ‘accordance wit ANSE stan dards 021.51 and AZ. Maximum spool lengths for 3" (mm) through 6” (150 mm) sizes 195 fet (5944nm), 8 (200mm) through 30” (750 mm) sizes have a maximum length of 17.5 fet (6334 mn), Flanges have ANST25 psi ol pattems or other Standard paters. Pipes ct to the required length and threaded tae tolerances to match each flange thread and taper. Flanges ‘are tightened toa spectc torque for leakfree pipe-fiange thread sal Flange centrlines and bolt holes are aligned to proper poston in our custom mactine. Spools wth special ‘lange rotation ae aged inthis macine which eiintes errs. Fange faces and end of pine are machined flat and perpendicular tothe pine barrel with a special phonograpic finish. Flange faces are protected with rust preventative and lange covers if roquied MONOI fittings are cast in special patterns with heavy wall thickness for large corrosion allowance needed inthe acid industry These patterns have thicker wal than 250 psi ductile iron patters. See wall thickness by size for our pipe and ftings. For example ~2 14” 90° MOND elbow has a wall thickness of 0:82" and weight of 330 pounds versus a wall thickness of 0.66" for 250 psi ductile iron and weight of 250 pounds use inthe water industry. Center to face dimensions meet ANSI/AWIWA C110/AZ1.10, standards. The inside diameter ofthe itings matches the inside ciameter ofthe pipe. Flanges have ANS 125 psi bolt ling or other bolt ling if required. Bosse fitings and other special fitings are avaiable Patterns for tings ae designed to virtually eliminate all chaplets. When a chapet must be use, itis made of MONDI with a special finned design which fuses into the fiting. APT fittings have both the MONOL metallurgy and heavy wall thickness for superior performance. Flange facas have the special phonographicfnish which bites into the gasket for a proper seal. Flanges faces are protected with rust preventative and lange covers if requirad, WALL WEIGHT FLANGE BOLT FLANGE BOLT BOLT NO. GASKET THICK LB/FT. O.D.IN. CIRCLE THICK HOLE DIA. BOLTS 1.0.0. IN WIN OIN, IN IN. IN. ou 122 «750 «60 «075 07S 325 537 VB 900750 0940758 400 687 311100950 1000875 600 875 a4 us us 12 oo Os 800 11.00 586 ©1600-1425 «119 Loo 1000 1337 767 1900 1700125 «10087 1200 1612 %5 200 16751372100 1400 1775 M68 35020 1600 2025 93 500-2275«156 15 1800 216 1678-750 5.00 13 1 7000 23.87 707 3200 2950 fe) 2400 2825 372538753600 137135 2975 3475 SHORT RADIUS SHORT RADIUS LONG RADIUS DIMENSIONS-IN. WEIGHT-LB. ‘90° 90° 45° DIM.-IN. WEIGHT CEGEe 6908 ass Cr LB diye ea 775 2B 4 6 «800 6 pi eee ss ist 5 7 $5 590100 us ues 65 1650 20 mow 7s 25 15 «100 350 ee) 2150 —_— 0 2400 on - ] pay aes a a toxe naps} 2m 080 mow | ies 7010 1354s 20 us Stringent Quality eNOS la Oy FLANGED CONCENTRIC AND FLANGED TEES pate ea tala) AND CROSSES SIZE-IN. _DIMENSIONS-IN. WEIGHT SIZE-IN. DIMENSIONS-IN. WEIGHT-LB. 1G. SM. T LENGTH LB. RUN BRANCH RUN BRANCH TEE CROSS. FF i 048 60 oss 052 70 ase 055, 20 060 m0 068 320 075 140 082 160 180 0.96 wo 20 116 240 137 300 8 8 6 38 15 96 150, 70 0 a0 x0 a0 70 es aio 75 As ‘Wen ordering reducing ities, ive sie of each opening by sequence of the ltters a, b,c and SSR eeeeEeR Multi-Purpose Bossed Fittings Reduce System Costs and Save Space 'MONDI fittings are used for flanged connections of Bosses are adel tothe outside recice the wal thickness or service life o all ofthe iting and donot Using @ boss will make the fting mult-purpose and can simply a piping system to reduce costs. Bosses are typically used on elbows and tees and can be placed at diferent locations. The diameter of the boss matches the outside ameter ofthe connecting lange. The face ofthe boss is drilled and tapped for stud bolts and machine for a good gasket surface. Bosses are used for 1/2" to 12" size flanged connections. ‘ee te information for boss location and sizes avaliable. Contact APT for boss locations on other types of fitings f required [BOSS LOCATION 1 Juce System Cost Spacers For System Fit-Up Simplify Installation ‘Snacersasitin instalation of the piping system. We recommend that a spacer be used in each horizontal and vertical run of piping to adust for dimensional ferences. Spacers are avaiable as filer flanges and ring spacers. Spacers can be machined in the field during system itup. ‘This is important for existing piping systems where dimen- sions may have changed due to seting of foundations over the years, Fier flanges are fll face with fle bolt hoes and spiral ‘groore phonograph nish on both sides fora good gasket surface. They match the pipe inside diameter and flange outside ciameter. They are available in sizes 3" through 30” and thickness as required fr system. We maintain stock of /2", 1", 2" and 3” thick ier flanges in the diferent pipe sizes. During field fitup, tapered file flanges can be used if mating flanges are nt paral. Ring spacers match the pipe inside diameter and ft inside the ‘lange bot cle. They ar avaliable in 3” trough 30” sizes in specific thicknesses or in standard 12" length. The standard 12" length can be cut tothe required thickness and machined with a gasket surface. Retrofit MONDI Systems To Metric Systems 'MONDI piping with ANSI.125 ps flanges and conter to face dimensions utilize the avaiable itings patterns and pipe sizes alan economical cost. Any ferences between center to face dimensions of ANSI ftngs and metric fittings can be adjusted by length ofthe spools. Piping elevations ané length of pve uns canbe easily maintained. Metric or otter Asian, European or South American standard ‘connections can be joined atte tie-in points with an adapter spool or adapter flange as sown. For adapter spools one ‘lange i dled fr ANST boling and one flange is drilled for the other standard bolting. With an adanter ange one side is.

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