Stationary Equipment Pressure vessel, Heat Exchanger,

Column, Tower Pressure vessel

.

Material Inspection

. Misalignment / Forming Inspection

Nondestructive Examination

Welding Inspection

Hydrostatic test

Surface treatment

Packing Inspection

Inspection Report

Material Inspection
1-1 Mill certification sheet
1-2 Mill certification sheet check point
1-3

Chapter1-1. Mill certification sheet

1-1. Material certification sheet

1-1-1.

.

.

1-1. Material certification sheet

1-1-2. Mill certification sheet ?

1) Mill certification sheet

, Maker .
2)

, Mill certification sheet

.

1-1. Material certification sheet

1-1-3. Mill

mill .
windmill, water mill ?
''

'
.

Mill .

1-1. Material certification sheet

1-1-3. Mill

Mill sheet
.

.

.

Mill sheet .

1-1. Material certification sheet

1-1-4. Mill certification sheet

1) .
2) .
3) .

4) .
5) .

1-1. Material certification sheet

1-1-5. Mill certification sheet

1)
, , (bending), , torsion
2)
Fe(), S(), Si(), Pb(), C(), Mn(), Sn() .

3)
, , , , , , , NDE ,
Pipe Fitting .

1-1. Material certification sheet

1-1-5. Mill certification sheet

mill sheet
1) (,, )
2) (,, )

3) (,, )
4) (,, )
5) (,,, )

(sheet).

Chapter1-2. Mill certification sheet check point

1-2. Material certification sheet check point

1-2-1. Mill sheet check
1)
2)
3) Mill sheet
4)
5)
6) Lot. No. , Charge No. Heat No.
7)

8)
9)
10) (owner , spec. )

1-2. Material certification sheet check point

1-2-2. () ASME (American Society of Mechanical Engineers)

1800 , , ,
,
.

1880 26 30 ,
ASME
.

BOLT-NUT
. ,
.

1-2. Material certification sheet check point

1-2-2. () ASME (American Society of Mechanical Engineers)

1884
.
118 , 125,000 volunteer 400

, .
ASME ASME
International .

1-2. Material certification sheet check point

1-2-3. () ASME (American Society of Mechanical Engineers) section

. Power Boilers

. Materials
- Part A : Ferrous Material specification
- Part B : Nonferrous Material specification
- Part C : Specifications for welding rods, Electrodes, and
Filler Metals
- Part D : Properties

. Division General Requirements for Division1 and Division2

. Division 1
- Subsection NB Class 1 components
- Subsection NC Class 2 components
- Subsection ND Class 3 components

1-2. Material certification sheet check point

1-2-3. () ASME (American Society of Mechanical Engineers) section

. Division 1
- Subsection NE Class MC components
- Subsection NF Component Supports
- Subsection NG Core Support Structures
- Appendices
. Division 2
- Code for Concrete Reactor Vessels and Containments
. Heating Boilers
. Nondestructive Examination
. Recommend Rules for the Care and Operation of Heating
Boilers
. Recommend Guidelines for the Care of power Boilers

1-2. Material certification sheet check point

1-2-3. () ASME (American Society of Mechanical Engineers) section

. Pressure vessels
- Division 1
- Division 2
- Alternative Rules
. Welding and Brazing Qualifications
. Fiber Reinforced Plastic Pressure Vessels

1-2. Material certification sheet check point

1-2-4. Mill sheet check point (: Tech win Basket Filter 5 / pipe )

3. Mill
sheet

1.

2.

4.

2.

5.

1-2. Material certification sheet check point

1-2-5. ()

1) A312
: Seamless and welded * austenitic stainless steel pipe
2) A312
GR. TP304
GR. TP304H
GR. TP304L
GR. TP309
GR. TP310
GR. TP316
GR. TP316H
GR. TP316L
GR. TP321
GR. TP321H
GR. TP347
GR TP347H

1-2. Material certification sheet check point

1-2-6. () Stainless steel .

1. stainless
1) stain () + less () . , .
2) stainless Cr

, .
3) , 11% Cr ,
stainless Cr .

1-2. Material certification sheet check point

1-2-6. () Stainless steel .

2. stainless
- stainless steel 5 .
Cr Ni

.
, ,
stainless steel .

1-2. Material certification sheet check point

1-2-6. () Stainless steel .

2. stainless

Martensite

410 SS

13Cr

1.
2.
3.
4.

, .
, .
.
.

Ferrite

430 SS

18Cr

1.
2.
3.
4.

.
.
.
.

Austenite

304 SS
316 SS

18Cr 8Ni

1.
2.
3.
4.

, .
.
.
Cr
.

1-2. Material certification sheet check point

1-2-6. () Stainless steel .

2. stainless

Precipitation
Hardening

631 SS

16Cr 7Ni 1Al

1. , .
2. .

Duplex

SAF 2205
SAF 2507

18~30Cr
4~6Ni
2~3Mo

1. Austenite Stainless steel

, Ferrite Austenite
50% .
2. Ferrite , Austenite
.
3. , .

1-2. Material certification sheet check point

[PIPING MATERIAL]
,
.

HEAT NO.

1-2. Material certification sheet check point

1-2-7. () Heat No. Lot No.
Heat No. (Ladle/Charge No.)
A Specific lot of material representing a single
melt of steel produced to a specific chemical
analysis
<ASTM902>

Lot No. [Product No.]

A Definite quantity of a product (Heat No.)
manufactured under conditions are
considered uniform
<ASTM A941>
A lot of defined as a product from
a mill heat per finance charge
<ASTM A105 Note2>

Heat , Lot
() . .
Heat No. ()
.
, Lot No. Heat No.
Lot No. .

7.

1-2. Material certification sheet check point

1-2-8. () CHECK POINT

Mill sheet ASME SEC. Material SPEC.

ASME SEC. .
, ( CARBON )

.
, ASME SA-20 UNSPECFIED ELEMENT .

A516-70

?

7.

1-2. Material certification sheet check point

ASME 516
C, Si, Mn, P, S 5
.

A20 .

1-2. Material certification sheet check point

1-2-9. () A516

1) A516
Carbon steel plates for pressure vessels for Moderate and Lower
Temperature service
2) A516
GR. 60
GR. 65
GR. 70

1-2. Material certification sheet check point

1-2-10. (PMI ; POSITIVE MATERIAL IDENTIFICATION)

PMI ( Positive Material Identification]
.

1) PMI (Positive Material Identification ]

Positive Materials
Identification ?


.

1-2. Material certification sheet check point

1-2-10. (PMI ; POSITIVE MATERIAL IDENTIFICATION)

2) PMI
(1) project : BGOS PJT.
(2) : 2011. 10. 17
(3) : IPEG ENG Ltd.

1-2. Material certification sheet check point

1-2-10. () (PMI ; POSITIVE MATERIAL IDENTIFICATION)

3).
C/S .
SUS .
4).
.
( .)
(1) IPEG EMG Ltd.
(2) PROJECT : BGOS PJT.

(3) : 2011.10.17
(4) A182-F51 (DUPLEX) PMI .

1-2. Material certification sheet check point

1-2-10. (PMI ; POSITIVE MATERIAL IDENTIFICATION)

- : DUPLEX PMI 2205S.S

.

1-2. Material certification sheet check point

1-2-10. (PMI ; POSITIVE MATERIAL IDENTIFICATION)

- PMI 316S.S .

1-2. Material certification sheet check point

1-2-10. (PMI ; POSITIVE MATERIAL IDENTIFICATION)

-
(NCR) .
A182-F51 .

-
A182-F51 .

Flange

1-2. Material certification sheet check point

1-2-10. (PMI ; POSITIVE MATERIAL IDENTIFICATION)

1-2. Material certification sheet check point

1-2-10. (PMI ; POSITIVE MATERIAL IDENTIFICATION)

5)
(1) LGRADE (304L, 316L) .
LGRADE .

(2) .
: 7,000 ~ 8,000
L-GRADE : 3 ~ 4

8.

1-2. Material certification sheet check point

1-2-11. () check point

Mill sheet ASME SEC. Material SPEC.

, , , , ASME SEC.
.

1-2. Material certification sheet check point

1-2-11. () check point

1) tensile strength ()

.

(N/)
lb/in (psi) .

.
(neck)
, .

1-2. Material certification sheet check point

1-2-11. () check point

2) yield strength ()

%

. (yield value)

1-2. Material certification sheet check point

1-2-11. () check point

3) elongation of area ()
, .
.

1-2. Material certification sheet check point

1-2-11. () check point

4) Reduction of area ()
( )
. (reduction in area)

1-2. Material certification sheet check point

1-2-11. () check point

5) Hardness (, )
(1)
.
.
,
.
.
.
1., 2., 3., 4., 5., 6., 7.
, 8., 9., 10..
2.5, 3, 4.5, 5.5 .
,
.
(indentation
hardness), (rebound hardness) .
.

1-2. Material certification sheet check point

1-2-11. () check point

(2)
, ball
.
.
,
(Indentation Hardness Test)
(Scracth Hardness Test),
(Rebound Hardness Test) .
4 .

1-2. Material certification sheet check point

1-2-11. () check point

(3)
1. (Brinell Hardness)
2. (Rockwell Hardness)

3. (Vicker Hardness)
4. (micro Hardness )
a) Micro-Vickers

b) Knoop

1-2. Material certification sheet check point

1-2-11. () check point

(4) (Brinell Hardness)

1. : 5 10
2. : 500 3000, 0.2~0.5
.
3. : HB = P (/)
4. D{ D- D2-d2 } 2
- : > 10, > 4d,
> 4d, > 2d
5. : ,
.

1-2. Material certification sheet check point

1-2-11. () check point

(5) (Rockwell Hardness)

1. : 1/6(B), 120 diamond cone(C A)
2. : 10, 60(A), 100(B), 150(C)

3. : HRA, HRB, HRC,

(1/500 1)
4. : , ,
.

5. (Rockwell Hardness) (IRPC PJT)

1-2. Material certification sheet check point

1-2-11. () check point

(6) (Vicker Hardness)

1. : 136 diamond pyramid
2. : 1~120( 200~500
.)
3. : Hv = = 1.854P (/)
4. L2
- L : ()

5. : , .

1-2. Material certification sheet check point

1-2-11. () check point

(7) (micro Hardness)

1. Micro-Vickers
Vickers 10~1 ,
, , .

2. Knoop
1) Micro-Vickers .
2) : Hk = P = 14.2P A L2
3) : , , .

9.

1-2. Material certification sheet check point

1-2-12. () check point

ASME SEC. , ,
, .
.

1-2. Material certification sheet check point

,
(Heat treatment)

,
.

1-2. Material
certification
sheet check
point
1-2-13. Others
1) EN10204-3.1

EN10204-3.1?
Metallic products Type of
inspection documents

EN10204-3.1

1-2. Material certification sheet check point

1-2-13. Others

2) corrosion test
(1) (SKIKDA PJT.)
(2) corrosion test ()

.
, , .

(Cr23C6)


.

1-2. Material certification sheet check point

1-2-13. Others

550 ~ 800
.
Ferrite Austenite 90
.
[ ]
Austenite 1050 ~ 1150
.
POSCO
.

1-2. Material certification sheet check point

1-2-13. Others

(L Grade:304L, 316L)
Ti Nb (STS 321, 347)
, .
.

 corrosion test

Chapter 1-3.

1-3.
1-3-1.

(Material
certificate, Mill sheet) .
, .

1-3.
1-3-2. : Plate

1) ()
(EDGE LAMINATION, SHEARING, CRACK)
.

2)
Ultrasonic thickness gauge .
NOMINAL 0.01(0.25mm) .

(UG-16 (C))

1-3.
1-3-2. : Plate

3) : PLATE MARKING . ( PJT.)

1-3.
1-3-2. : Plate

3) : PLATE . ( PJT.) - .

1-3.
1-3-2. : Plate

3) : ( 5 PJT)

1-3.
1-3-3. : Flange

1) ( )
(1) Scratch, , ,
(2) BOLT HOLE , BCD .

(3) FLANGE TYPE, , POUND RATING SIZE .

(4) , Main Blind Vent Hole
.
(5) RF TYPE . (# .)

1-3.
1-3-3. : Flange

2) : Flange Marking ( SBPA PJT.)

1-3.
1-3-3. : Flange

2) : serration . (condensate treater)

Serration
.

1-3.
1-3-3. : Flange

2) :
- .
- , .

1-3.
1-3-4. : pipe

1) ( )
, Scratch, Thickness, , OD, CHECK .

1-3.
1-3-4. : pipe

2) : Pipe Marking (NEO-2 PJT.)

1-3.
1-3-4. : pipe

2) : Pipe (NEO-2 PJT.)

1-3.
1-3-5. : Bolt / Nut

1) ( )
, ,
2) Bolt Stud Bolt Machine Bolt .

(1) Machine Bolt

Butterfly Valve, Lug Type
Valve Cap Screw Bolt

1-3.
1-3-5. : Bolt / Nut

(2) Stud Bolt

Piping
Bolt .

1-3.
1-3-5. : Bolt / Nut

(3) Nut
Nut Square Nut Hex. (Hexagonal) Nut .
Nut Thickness Heavy Nut .
Heavy Hex. Nut .

1-3.
1-3-5. : Bolt / Nut

Anchor Bolt,
Chemical Bolt, Setting
Bolt, Eye Bolt

, [piping
materials]
.

1-3.
1-3-6. : Gasket

1) ( )
(1) Inner ring, Outer ring, Hoop .
(2) FF TYPE B.C.D, RF TYPE OD .

1-3.
1-3-6. : Gasket

1) ( )

1-3.
1-3-7. : Fitting

1) ( )
(1) Fitting .
(2) standard , , .

1-3.
1-3-8. .

1) (Material IDENTIFICATION)
- (Material identification) Marking .
- 2

2) (Material IDENTIFICATION)
- Die stamp .
- , Impact 6.4mm , Stainless steel,

: Low Stress Punch , Stencil Marking, Marking pen .

1-3.
1-3-8. .

3) (Material IDENTIFICATION) (OPAL PJT.)

Die Stamp
.

1-3.
1-3-9. Marking Inspection

1) Marking Inspection
Marking cutting check missing
.

1-3.
1-3-9. Marking Inspection

2) : Marking Inspection (condensate treater)

5mm

1-3.
1-3-10. Nozzle Hole Marking Inspection

1) Nozzle Hole Marking Inspection check point

1) L-Seam orientation (Nozzle Orientation)
2) shell

3) L-Seam orientation

1-3.
1-3-10. Nozzle Hole Marking Inspection

2) : ccs-1 PJT.

100mm

1-3.
1-3-11.

, Shearing, Grinding, , arc , plasma

, Slag
3mm .