17V 10A SMPS CHARGER

Vcc D 92
Z16 V

MCT 2E 1K

22 K 823 MCT 2E

BA 159 LED
SL100
BA 159
1 8

100pF
2 7
Z22V

UC 3845
RT
3 6 2SK 962

4 5
CT 562

220pF
 17V 10A SMPS CHARGER USING UC 3845
DESIGN CALCULATION

Line Voltage (Vline) : 150 Vac to 275 Vac

Line Frequency (FL) : 50 Hz
Max Output Power : 170 W
Efficiency : 80 %
Max Input Power (Pinmax) : 170 = 212.5 W
0.8
Max Duty Cycle (Dmax) : 0.48
Switching Frequency (fs) : 46.5 KHz ( CT = 0.0056 µF , RT = 3.3 KΩ )
Ripple Factor (KRF) : 0.5
Saturation Flux (Bsat) : 0.3 T
Core Cross section (Ae) : 178 mm2 ( Ferrite Core : EE 42 / 21 / 15 )

Link Capacitor = Pinmax X 2

= 212.5 X 2
= 425 µF
DC link capacitor charging duty ratio Dch = 0.2

VDCmin = 2 ( Vlinemin)2 – Pin(1 – Dch)/CDC FL

= 192 V

VDCMAX = √2 Vlinemax = √2 X 275

= 389 V
 VRO = [ Dmax / (1-Dmax) ] VDCmin ( Reflected Voltage )
= 177 V

VDSmax = 389 + 177 ( Max drain source voltage )

= 566 V

Primary Inductance Lm = [VDCmin . Dmax ]2 / [ 2 Pin fs KRF ]

= [192 X 0.48 ]2 / [ 2 X 212.5 X 46.5 X 103 X 0.5 ]

= 0.858 X 10-3 H

IEDC = Pinmax / VDCmin Dmax

= 212.5 / [192 X 0.48]
= 2.3 A
∆I = VDCmin Dmax / Lm fs
= 2.3 A

IDSpeak = IEDC + ∆I / 2
= 3.45 A ( Take Iover as 3.7 A)

Npmin = Lm Iover X 106 / [ Bsat Ae ]

= 0.000858 X 3.7 X 106 / [ 0.3 X 178 ]
= 59.4 T
[ Take Py turns as Np = 60 T ]

Air gap required (lg) = µ0 Ae [ Np2/Lm – 1/AL ]

= 4π X 10-7 X 178 X 10-6 X [ 602/0.000858 – 1/3600 X 10-9 ]
= 0.87 mm

Per limb airgap = 0.87 / 2 = 0.435 mm

Turns Ratio (n) = VRO / [VO + VF ] = Np / Ns
= 177 / [ 17 + 0.5 ] = 10.1

Secondary turns (Ns) = 60 / 10.1 ≈ 6 T

Oscillator frequency FOSC = 1.72 / [ RT.CT ] = 1.72 / [ 3.3 X 0.0056 ]

= 93.1 KHz

Switching frequency (fs) = 93.1 / 2 = 46.5 KHz

[ For UC 3845 Controller ]