Dr.

Mik Balzs
miko.balazs@bgk.bmf.hu

Mould inserts
BAGIM1ENNB

Design and manufacturing of

plastic injection mould

Mould insert
State half, Cavity side,
Injection side, DS, A side
Part

04 Mould bases

Mould insert
Moving half, Core side,
Ejection side, AS, B side

Standard mould elements

Suppliers

Standard parts
Finished, but it can be manufactured
Cost effective
Make or buy
Different geometry (dep. on supplier)

SANKIO

Build up of mould base




Thermal insulation board

2 plates mould base

3 plates mould base


2 plates mould base

Clamp plate
Cavity plate (A-plate)

Support plate
Stripper plate
Split state half

Core plate (B plate)

Riser plate

Hot runner mould base

Split mould kit
Replaceable insert mould base

Ejector retaining plate

Ejector base plate
Clamp plate
Thermal insulation board 8

Combined riser and clamp plate

Mould plates
Hole for craning (lifting)
10 kg
Asymmetric position

Hole for guide pillar

Less part
Simple assembly
Longer manufacturing time

Hole for screw

Shoulder for disassembly

15-25x45, 4-10 mm depth
9

Mould plates

10

Round mould plates

Size:
96x96 996x996
Requirements:
Hardness, Tensile stress
Accuracy
Surface roughness (grind)

11

12

Core and cavity

Insert holder plate

Inserted
One piece (solid)

13

Positioning

14

Positioning
Cavity holder
plate (frame)
Cavity holder plate
Insert
Insert
Support plate

Straight pin

Screw

15

Support plate

16

Support pillar

Part

-----------------

Anchor to the clamp plate by screw

Support plate

Decrease the deformation

17

18

3 plate mould base

Stripper plate
Runner and sprue waste

Part

Part

Stripper plate

19

Hot runner mould base

20

Manifold plate

Manifold plate

1)

3)

Part

2)

21

Split mould kit

22

Split mould kit

23

24

Split mould kit

Split mould kit

25

Split mould kit

26

Split mould kit

27

28

Replaceable insert mould base

Low amount of part

Similar parts
Same ejection point
Or no ejection system
29
Or replaceable ejection system

30

Replaceable insert mould base

Replaceable insert mould base

31

Replaceable insert mould base

32

Aluminium proto mould

33

34