Horton Type 5 Pontoon Floating Roofs Detail Requirements Red Book Number: 9105-4-3 Revised: 16-02-2007 sonal equrments for Horton Type S Pontoon Float Fora general desrpton and nora accessories, soe * Atypical pln andcrse-secion of ot ste shownin Figures 01a and 0." Fespectvaly eat Pe OIRMACIOUEFORROCES HERZ OAD) Qeorercronamente ee) roung.ipse nu T Powroonmannous @ Ougseass X\ -rarcounuas = ACE ie . ons Quon Be rivsen ace Omens re asenoor onsenCenuiboe, Soe ABS 920 for Gowran recures "Maman am stace 2, Nalohigh berg pesto” Figure 0.18 - Section Through Roof 02 troduction “The designs inthis standard er for exera ating roofs. The dsign for eos larger than 200 aro ‘also applicable intemal osting roofs wth some mecifeation. See 5230 ‘The roofs inthis standard redesigned to meet all eqiroments of API Standard 650, Append for the conditions specified in 8108-4, 2.0. The desgnsin this standard general met he requirements (FBS 2854. See 2000-2-1 for specie aforences. In his stadt the cametr sth nominal nk ‘lamar n which the roo wil be natalia ‘The roofs are designed fo withstand a-ralsing tring constuction, S820. 0. Wand Unusual wind condtions, suc as stody pulsing winds coupled with high vlocies, occuring et some goograpicalleaions can cause the cota’ deck oon an abnormal mannae. To avad igus ‘acksn the ers ofthe center deck seas and suppers, woldng as dawcibadin 2.3.2 requred for fa CB ool lxpor thon 220’ arta. Same Purhosers, sch st Extn, have requirements for Undedeck stfening to combat the effects of wind. CBI dees ns consider hi siffering adequate by sof. For ofsiarger than 220, a ofthe special deal of 2.3.2 oe roqured in acon ois, stiening, Ay oer stfering or cther means of combating te ets of unusual wed conditions shall be applied ony ith the epproval of Plato Suuctes Engineering. 0.4 Weights oof weg ate shown in Table 1.0a. Thase ao approximate velghts which can be uso for 71 wie the suppor is located 3-6 fom th inner en. When the i ‘Space 12 ocala the supe a leat 48 fom te er rim. @ __Suppors ae located on sie of te buknead opposte he flange. Loose manhole o provide ‘casy access to suppor, © "ta two late tyoutis use, relocate te sifener approximately So haiti coveresby the ‘stop plate welcedn pine. Reduce the rater ang es read for learance_chge Bi tonConery Feral ; FUN PAGu cncMPOENT AL aU surge Figure 1.00- Pontoon Support Locations For Tanks 215'< Diameter < 200" rep eck plate an raters removed) NOTE: locate manhole as lose as possible to mid.with ef pontoon, but 2-0 minimum fom reumferenal ss, © This mension iste minimum fr pontoons <7 wide to allow clearance for pantograph hangers. For pontoons = 7-1 wide tha support is oeated 3-8 tor the nem. When therm ‘p20e is 12'loale the suport at east 4-8 fo fe cute em, ® Supports er located on ideo the bulkhead oppose te lange. Locale mschele to provide ‘easy accesso suppans,‘2cheago ge 8 on Concuy. Fo eral Us on Radteaxsaras Table 1.0b Clcunferental Truss Requirements To te ised with e designs in Tabla swokoumauedees | peme | cut ii wR Lee, meg? ye j Le ee | rissa. — ‘STW Ak ee a a i] or oP at omc es cHOHDS ‘ae Te o1TweY AUR oF auACTRN Figue 1.0¢-Typie Ceuunoronta Truceence Bg kon Campy Fae reser sorosey or104 oc SCION 6-5 yoyo Figure 1.04- Intermediate im Stitener (Uecate per Figure 108){engo Bie tn Cangany Ferl “Table 1.0¢ Requirements for Type § Floating Roots 60" <= Diameter <= 200" (Metie Dinens. i. aha gies outer in| “reo no. | wat nip Te Roomy Ta eotom | Root pul | YP @ [oe [ote |e | te | moot ‘sone [ws cove | tos _frasee| ny caro | | cr | ra [rae rm Teo] sorsos | wxeare [ae ps woo | S| ae ee Fier | soatoxs | concer oa | se] Bio | moss | sexesce | oo te a | om [rans zo | ares a te ae em | Sraous | cuore | om | to ol wm | o | ae [trae So | sixesxe | resrece 2 we] 0 | ss |zorz6| sree | soxsoxs | ssxesze | ais | 10 as | i | sss |28036| Sas oases | exert | ae] 0 ae] tas Paar | tow | sxeons | osrecce | ois | 10 w | + | ss [2ereg| asxo | soxs0x5 | soxsors | ois | 40 aw] 2 | 30 [30640 Figures 102, 1.0band Ite{che Bp lo Caner Fe Har ‘Table 0d Creurfarente Truss Ra (Tobe used wth the design in Table 1.0) Fe 1.4-ypet Petocn nt nrg und a 4 yee de et PR Geeeioaronoeray NS) “| DN a Ls rewroowuomt= W__[E, uae sn Figure 1.1 - Typical Pontoon wit Unflanged Bukhoad and inner Rim Foot Diametrs > 120% (Alweldng per Figure 1.09 except se noted)1 ono om ss 90 0 wg aise as SOs Bs Nae ME feo et 1/ woo cuter Tw eek TOP Dek La Yet aM 4 SST Oot AROUND EGE OF PLATE ND TIE NID OVEREAD BLEND SuKEWS, BER RM WATER STOP AT OUTER RIN WATER STOP AT MER RM Flowe 1-18 Figure 1b ee ne Figure 1.1¢- Pontoon Detall for Tonks < 218' Diameter (Untsnged bulkhead and ant) D&D See Tobie 10a forrater se, Seo Figure I. for welding © Ths dimension ithe minimum fer pontoons = 7-1 wide tallow learance fox pantograph hnanges. For pontoons » 71 wido tre suppont i focted 36 fom the ine im. When the ‘space is 12 locate the support et east 4-6 fom te outa © Suppats relocate on te side ofthe bukhead eppsite the fange. Locate machete to provide cceas 0 uppers, @ {Ya two plate layout ic usod, relocate the stitfannr appoximntely 3 a0 that itis covered by the fst top plate weed place. Rosco the after length as tequred for aorancschee Bt tn Caney Far i rh ‘3 b Cora bl ar Figur 1-14 Typcal Rater to Deck Piste 4.2 Pontoon Suppons Requiromerts for pontoon supports ae given n Table 12. See 1085 ‘Teak Diamater —] Number of Supports | —Refarances er Bulkhead WDA LTT 7 Figuo 10a 219 DIA < 200" 2 igure 1.08 Table 1.2- Requirements for Pontoon Supports 20 CENTER DECK Doss in hs standard re based on 3/6" he center deck pat, For mati signs 48 mm lato nay bo an aoonamca substi ony fr center deck plas 2.2 Conter Dock Supports: Table 2.2 shows the munber reed and locaton of center dec Euppors. Se0.9102-8" for deals. When Purchase: spedied center dack ening ls being Used, Special mangement of te contr dock suppers may be nacossa oF desks.enue Be Fn Camry. Fe rl sacton noi m ‘able 22 Center re er fests Sox ne oa se keke! Fareencase Cary Fare ry er 2.3 Center Deck Welding: Type 5 pontconbukhoads fe ot ameter grote than 120 shal bo ‘adlsed fo facitate use of 2 coninuous deck ayat othe outer fm, Soparte pontoon bao plates ‘te used for rot diameters ess than 120 Lor when shep (or sts) AU portoons ae slocod. hon ‘separa ott pontoon plates are use the cena deck a pontoen bom plate deta e shown Figure 1.0. CCortnuous wating ofthe baka tothe op deck wih waar stops at each sm plat is requlre to ‘ake wach pooon compartment eu ight os reed by Appendix. API Standard 650 Append C Feautes that canter docks bo Wolded onthe Bottom ie vith ult welds in 0" within 12" of any nt where flexure fsantcpated. in generals wl fuse lap welds ajacentto any rot uray Supper, manhole, dan sump, oador vent and miscallancous paneratons greater than ome, Foqurements or ddbonl in 10" fal let wale doesnot apy ote ceck unrest he pontoons. Adatonol weiss heey onl bedded lo appropiate areas of the cena deck Avoid locating pa pato wal (FR supports, runways tings, el) within 6” of deck lap welds. Move "Supports a minimum of 12" creumferently a ruled, however, spacing bebween svopors cannot textoed 20-0. ped pistes must ntrset dock soar fhe imum intoreeton angle 20 degrees we bo = Reinforcng plate ~ rs () yy AY ~ Sy eaben en we Figen 2.3 Pa ate to Deck Weld Clerence 2.3.1 For Roots 20’ Diameter and Less, the ovemhad welding in Figure 23 erated nty within ‘2° ne ner fin ofthe pontoon and witin a 12 radi of any fad pint or maj ascentoncage so ron Compr Fr nna ei. ‘8 Incusing manholes. The overhead weld equremants are shown cn Std, Dwg 637. BUILD UP WELD.T0 ACHIEVE FULL FILLET it 10 TOP PLATE@)<@.13 MIN. THROAT? © FOR ENTIRE 0% {ais aa seomoy 9-5 SEE 23 OTHERWISE (WHI IN BREAKOOAND Figure 2.38 Figure 2:30 Typical Sacton through Single Deck" Thvee Plate Lap - Continous Plate on Botom 2.32 For Roots Over 220’ Diamater, atonal overnand welding requirements are gvenin 2.3.2.1 ona2332 2.3.2.1 Adétional requirements for roofs larger than 220 diameter shal incu! 1. Overhead wold the onto conte deck wih lets 2"long on 10" canter except fr the portion requiring double ap weleing by 28.22. Sea Figure 23a, 2, "Bresk-Dowe and weld all contr deck 3 patos pr Erection Menusl 14, Also make the welds of Figure 235i tw bottom pits ete coninueus pat 3. Roof end runay supports ad cor load points cane fal win 24° 3-ploe jolt. Aéd a note on ‘the crawing() tet support and ther lod pons maybe relocated sgt to prove te proper Clearance fom Sais ots 44 Compleat double fp wold al center deck seams within 24° ras em any oo rnway support or any cher oad pot. In ganra sis wns lap wide acfocont to any oof runny Span, tanta, ein sump, bleeder vrs and migonloneaus panatstone grata than & ameter, 5. Completely deubo lap conor cack suppert ped pate tos eck plat, 2.9.2.2 Additonal Centr Dock Welding Required by Specie Gravy of Product Stored: The {ensl losin the cortar dock ate rereaces asthe oun of scented water teases, eo cases, 8 given arcu of water I te specie gray ofthe stored product ie reduced, Where te loadin he center dock plate excoods he alowetle ar @ singe ap weld coninuovs doube lp welsing IS regio‘oncom pen Congr Front be o ‘The raius of the center deck ares tobe double ap welded can be determined from the folowing formulas. nocis = 0557 =H rar Radius = 002 ft for 114" plate tere = cata deck tn sss une asin wt tom E0716 Sa= product spect grouity No doutie lap welding i required fo tha desonsin Table 1.08 whon loaded wt 10 sina enc floating ona product wit a epi gravy of 0.70 or goster. Whore rena grater nan IC" or product spacte gravy less tua 0.70 spectiod, the rcs ofthe area tobe dou ap welded must be ceterminedi the castor deck onsen sess exceeds 12800 pt ext tings ints area requtingdoublalp woling must be double lp welded or einforced, 3.0 CORROSION ALLOWANCE Many Purchases speci hata caroson allowance be applet the parts of the floating rofin contact wih he stored product This requtes aredecign ofthe leting "0! snes the potoon volume usualy mst be ineseased to suppor tna near centr deckin the ruphores cack conto, ‘The floating roof canbe designed using computer program EDTIGA. This is an analysts program and ‘he design's developed by island ever process. Bah acu and corroded centions mast bo checked. Flotation requirments willbe consoled by the as-built condition. Stesses may be controled bye coodod cnatton Table 3.03 and3.0d give designs mooting tho requirements descibed in 0.2 with 1/16 corrosion allowance apotedt the center deck andthe pontoon bottom dese and ote im, These Gosigrs cn be Used uniess more economical desgrs can ba davelcpes forthe Purchaser's speci requements These dosigne uso to sare nur offeveing pints for aerieng as ghvenn 0. Ele te coker hold down oF he scrss be tank lovelng systom can ba used, “Table 9.08 provides infomation fr rool using English dimensions. The designs ort end porto batom decks bang ifthe tp dsc and bukneads are a1 based onthe “eble 3.04 provides information fr root using matic dmensons. The designe ae based onthe cantor ‘2nd pontoon botom decks being 635 mm. Tho op dock nd bulthoads are Srnm, The cesgns are ‘iso ladequate nth te canter and pontoon bottom decks bang mm wih Tm corrosion atowace on ‘he center ar pontoon botlom ack ane Ue tori, Allofte dota of 2.8 and Figs. 1.0, 1a, 1-18 apply exceat the cinnsions information is given in ‘ables 3.08 and 3.0, Suppor forthe Goagne Fable 20a snd9.00 are given n Table Se, ‘No double tp woldng secured othe designs in Table 3.09 who loaded with 10 of anal and floating ona product witha spocte gravity of 0.70 "gosto. Where rains greater tan 1° or procuct pact eraiy less tn 0.70 speci, he rau of te area to be cavble ap welded must be determined ifthe canter decx arson stress excoods 12600 pl sing the fomulas 23.2.2 Doterine the rss for both a-bl-and corroded contone and use th larger value.cng sp Conny Fra 0, ‘Table 3.08 Type 5 Floating Roots 80" <= Diametor <» 300" with 1/16" CA (English Dimensions) “Ww Taare ule Ba] “ares no. | we] ean Te he pox Rot aue|w'| © @ |r “1 | ne.ot| spe [vs se ae | TTT Soe 8D seoFigures 1.09, 10 and.te Rela o Figur 1.0 foe detton af arate‘Table 2.00 Circumferential Truss Requirements fb used wih the deans n Table 3.03) Tak iamster fj] Nomber | Chord Ra ‘Over [[- Ino] Requires | Angles _[FIRT Trae [| Second Tas '3.0¢ Circumferential Truss Ragurements Tobe usad wit th digs in bla 3.04) “Tank Diameter (f}] Nunber | — Chore rane. vor T[ teat |Reaures| Anges [Frat Tuis [| secong Tamacago ap Fon Canny. Fer i sana 1053 Table 04 Type 5 Floating Roofs 80" <= Diam 5 <= 300" with 1/16° CA (Metric Dimensions) aah] To tom | oct @Q/|e@ [72 | nowot | ‘sope | ven —— om fen ose | © & D seo Figures 10a, 1.00 and 1.0 Ftor to Figure 1.0 for ction of varsbles‘oncage hen Congr Forel “Table 9.00 Center Dock Supports for Type 5 Floating roofs wi 1/18" CA, ved wih designs n Tables 3.0a and 3.0Sao Bon Campy eter nh ‘ae 4.0 CENTER DECK WEIGHT ‘Tho Type Seating roa designs In this standard have been deveeped using computer prootam EGTI@A. This program requres that ho weg of te centr dock Ieuing plate fp supports and ther sczessores be input sean average weight in pounds por square foot. Piguro 4a ses he, ‘average contr ack weight used to develop tho designe In Tables 1.03 and 1.0. Figure 400 gives the average center dock weigh sod to covelap tne designs Tables 2.00 and 3.00 Oe stored Engi AE Stonderd vetrie ioe as ao Tea ne on ee 7 a Table 4.08 - Average Contor Dock Welght used in Dest of Roofs in Tables 1.08 and 7.06 ah “am a nal fl r com we na | sae HT g FOSS Saw me Ro ue 1 ie om 2a 26 A aD om “Table 4.00 - Average Centor Deck Weigh uso in Design of Roofs in Tablas 3.08 and 3.04{oncgpip ton Campy Foal on 3 ie? fbosuuan sions jot eemes GALE NUR Eom enero ere coue enone ‘rctcxo ahoae mk Course END SHALL Not be SeoRaUCED MAT WaonER ON USED FOR AY Prost wntsoe ves excePr8y Esoness Wien FeinagocN oF CMACO MDE K RON COREA,