Manual de Partes Caja ZF

Spare Parts
Catalogue
ZF 45 A
JUNE 2008
cod. 310.01.0091
Spare Parts List
Table of contents
TABLE OF CONTENTS
1. SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PREFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
NAME PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fig. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fig. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fig. 3 Mechanical selector valve. . . . . . . . . . . . . . . . . . . . 10
Fig. 4 Old electric selector valve with
proportional valves . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fig. 5 Old electric selector valve with
proportional valves . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fig. 6 Old electric selector valve on/off 12V, 26 bar . . 16
Fig. 7 New electric selector valve on/off
12V and 24V - 26 bar . . . . . . . . . . . . . . . . . . . . . . . 18
Fig. 8 New electric selector valve on/off
12V and 24V - 26 bar with trolling valve . . . . . . . 20
Kit components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Spare Parts List
Section 1 : Spare parts list
1. SPARE PARTS LIST

Preface
The spare parts list is only valid for the type and versions of transmission, as shown below.
You will find the transmission type and version on your
transmission name plate.
If the type and version indicated differs from that
printed in this Manual, the relative Spare Parts List
should be ordered from ZF MARINE ARCO S.p.A..
The indicated dimensions and standards are as such
not enough for ordering parts.
When ordering parts, please state:

. Transmission type
. Serial number
. Item no.
. Part name
. Identification no.
. quantity of parts required.
The spare parts list is referring to the following versions:

versions 24 (1.26 R); 25 (1.51 R); 26 (2.03 R); 23 (2.43 R);
versions 001 (1.26 R); 002 (1.51 R); 003 (2.03 R); 004 (2.43 R);
versions 014 (1.26 R); 015 (1.51 R); 016 (2.03 R); 017 (2.43 R);
ZF 45 A
Name plate
The name plate is mounted to the transmission
Transmission type
Transmission ratio
ZF 45 A -2.0
i A= 2.03
i B= 2.03
Shifting position "A"

Serial number
XXXXX T
Every year a new progressive

letter is assigned
Shifting position "B"
Transmission version
3311 001 (016)
Transmission part number
12
28
10
15
14
11
5
13
8
29
9
30
4
19
22
21
16
17
18
19
20
23
27
25
18
16
26
NEW VERSION
25
24
Spare Parts List

ZF 45 A FIG. 1
ZF 45 A
Spare Parts List
Pos.
Part number
ZF 45 A FIG. 1
Q.ta
Q.ty
Old P/N
Descrizione
Description
1 3311 301 019

3311 301 066
2 0636 301 041
3 0634 319 135
4 3312 101 003
5
6 0634 304 688
7 0634 306 204
8 0630 001 085
9 0636 101 475
10 3312 301 007
11 3312 301 008
12 3312 199 031
13 0634 304 688
14 0634 306 204
15 3312 301 037
16 3311 301 021
3311 301 040
17 0632 311 398
18 0636 101 411
500458
104661
489028
500471
454913
500989
501211
Housing
Housing with bosses
Plug
Output shaft seal
Filter cover, assy.
. Cover
. O-Ring
. O-Ring
. Washer
. Hex head screw M8x30
Oil filter
Gasket
Oil filter, assy
. O-Ring
. O-Ring
. Oil filter
Suction pipe
Suction pipe with support
Suction pipe clamp
Hex head screw
(suction pipe clamp)
Locator pin
Cover (housing)
Cover (housing)
Oil dipstick
Oil dipstick + OR
O-Ring (Oil dipstick)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
19 0631 313 056

20 3311 301 017
3311 301 018
21 978.36.701.02
3312 201 002
22 0634 304 405
23
24
25
26
27
28
29
30
442369
442371
442371
442374
442375
Scatola
Scatola con borchie
Tappo
Paraolio uscita
Coperchio filtro completo
. Coperchio
. Guarnizione OR
. Guarnizione OR
. Rosetta
. Vite T.E. M8x30
Filtro olio
Guarnizione
Filtro olio completo
. Guarnizione OR
. Guarnizione OR
. Filtro olio
Tubo aspirazione
Tubo aspirazione con supporto
Fascetta
Vite T.E.
(fascetta tubo aspirazione)
Spina
Coperchio
Coperchio
Asta livello olio
Asta livello olio + OR
Guarnizione OR
(Asta livello olio)
Valvola di sfiato
Paraolio entrata
Rosetta
Vite T.E.
Vite T.E.
Targhetta di identificazione
Rosetta
Vite T.E. M8x30
Breather valve
Input shaft seal
Washer
Hex head screw
Hex head screw
Name plate
Washer
Hex head screw M8x30
1
1
12
4
8
1
1
1
3311 301 002

3312 301 030
0630 302 091
0636 010 550
0636 015 227
3312 301 001
0630 001 085
0636 101 475
442373
374056
500484
442731
105542
167010
320202
438637
439653
463772
442731
105542
500481
479439
102879
167010
320202
2
1
1
1
1
1
Note
Not available anymore
New part number
] old part number
] new part number
Ratio I=2.5
Fino a matricola 11045G - Up to serial number 11045G

Da matricola 11046G - From serial number 11046G
] Fornito solamento incluso nel Kit filtro olio p/n 3312 199 031
Supplied only included in the oil filter Kit p/n 3312 199 031
12
13
11
16
14
18
15
20
17
19
21
10
20
19
16
17
18
22
13
33
30
23
24
12
37
32
24
10
23
14
38
31
23
11
27
29
36
25A
26
34
35
28
25
29
] For ratio I=2.5
Spare Parts List

ZF 45 A FIG. 2
ZF 45 A
Spare Parts List
Pos.
Part number
1 0637 513 037

2 0634 303 314
3 3311 304 008
3311 304 003
4 3312 302 041
5 0635 370 049
6 3312 302 004
7 3311 202 005
3311 202 021
8 3312 302 040
9 0631 501 062
10 3311 199 043
3311 199 045
11 0630 513 163
12 3311 302 004
13 3311 302 006
14 3311 302 005
15 3311 302 008
16 3311 302 007
17 0634 402 539
18 3311 302 003
3311 302 037
3311 302 037
19 0635 460 004
20 0634 402 179
21 3311 199 042
ZF 45 A FIG. 2
Descrizione
Description
489305
105559
489110
489109
447038
Ghiera
Guarnizione OR
Flangia
Flangia
Anello di tenuta
Cuscinetto a rulli conici
Rasamento
Ingranaggio Z3=47
Ingranaggio Z3=47
Cuscinetto a rullini
Chiavetta
Albero di ingresso completo
Albero di ingresso completo
. Anello elastico
. Disco finale
. Disco frizione esterno
. Disco frizione interno
. Anello di ritegno
. Molla a tazza
. Anello interno
. Pistone
. Pistone
. Pistone
. Sfera
. Anello esterno
. Albero di ingresso
+ cilindro frizione
. Albero di ingresso
+ cilindro frizione
. Anello di ritegno
. Anello di ritegno (lato ingresso)
Distanziale
Distanziale
Rasamento
Rasamento
Sfera
Anello elastico
Spessore 0,1 mm
Spessore 0,15 mm
Spessore 0,3 mm
Spessore 0,5 mm
Separatore
Spessore 0,1 mm
Spessore 0,15 mm
Spessore 0,3 mm
Spessore 0,5 mm
Ring nut
O-Ring
Flange
Flange
Piston ring
Tapered roller bearing
Butting ring
Reverse gear Z3=47
Reverse gear Z3=47
Needle bearing
Key
Input shaft, assy.
Input shaft, assy.
. Snap ring
. End disc
. Outer clutch disc
. Inner clutch disc
. Retainer ring
. Cup spring
. Inner clutch piston ring
. Clutch piston
. Clutch piston
. Clutch piston
. Ball
. Outer clutch piston ring
. Input shaft and clutch housing
454406
489105
441438
437956
393124
489118
489119
489120
489122
489121
489149
490285
500036
489006
3311 199 044

22 3311 302 008
0630 501 031
23 3312 302 040
3315 302 016
24 3312 302 035
3311 302 010
3315 302 016
25 3312 302 004
25A 3311 302 009
26 0635 460 006
27 0630 531 041
28 0635 370 049
29 3311 302 011
3311 302 012
3311 302 013
3311 302 014
30 0635 370 049
31 0635 370 049
32 0635 370 049
33 3311 301 020
34 0635 375 001
35 3311 304 021
3311 304 022
3311 304 023
3311 304 024
Q.ta
Q.ty
Old P/N
489122
500468
441438
500470
438325
500409
500470
454406
500406
106690
500469
489333
489334
489335
489336
489092
106657
305758
305759
305760
305761
Vers. 24,001,14 (Rapporto I=1,26)

36 3311 202 001
489104
Ingranaggio Z1=39
3311 202 017
Ingranaggio Z1=39
37 3311 199 016
500304
Albero intermedio Z4=47, Z5=39
38 3311 199 017
500307
Albero di uscita Z2=49
1
1
1
1
3
1
1
1
1
2
1
1
1
2
2
10
8
1
6
2
2
2
2
2
2
1
. Input shaft and clutch housing 1

. Retainer ring
. Retainer ring (spline side)
Needle bearing
Needle bearing
Spacer
Spacer
Needle bearing
Butting ring
Butting ring
Ball
Snap ring
Shim 0.1 mm
Shim 0.15 mm
Shim 0.3 mm
Shim 0.5 mm
Buffle plate
Shim 0.1 mm
Shim 0.15 mm
Shim 0.3 mm
Shim 0.5 mm
1
1
2
2
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
2
2
2
2
Vers. 24,001,014 (Ratio I=1.26)

Forward gear Z1=39
1
Forward gear Z1=39
1
Intermediate shaft Z4=47, Z5=39 1
Output shaft Z2=49
1
Note
Ratio I=1.26
No more available
From s/n 15866 N (1)
Ratio I=2.5
Available ex-stock
From s/n 18843 L
(2)
Ratio I=2.5
Ratio I=2.5
Ratio I=2.5
Ratio I=2.5
Ratio I=2.5
Ratio I=2.5
Ratio I=2.5
Ratio I=2.5
No more available
From s/n 25620 N (1)
]
]
Spare Parts List
Pos.
Part number
Old P/N
ZF 45 A FIG. 2
Descrizione
Description
Q.ta
Q.ty
Note
Vers. 25,002,015 (Rapporto I=1,51)

36 3311 202 002
489237
Ingranaggio Z1=35
3311 202 018
Ingranaggio Z1=35
37 3311 199 018
199018
38 3311 199 019
500308
Vers. 25,002,015 (Ratio I=1.51)

Forward gear Z1=35
1
Forward gear Z1=35
1
Output shaft Z2=53
1
No more available
From s/n 16275 N (1)
]
]
Vers. 26,003,016 (Rapporto I=2,03)

36 3311 202 003
489238
Ingranaggio Z1=29
3311 202 019
Ingranaggio Z1=29
37 3311 199 020
500306
38 3311 199 021
500309
Vers. 26,003,016 (Ratio I=2.03)

Forward gear Z1=29
1
Forward gear Z1=29
1
Output shaft Z2=59
1
No more available
From s/n 14985 N (1)
]
]
Vers. 23,004,017 (Rapporto I=2,43)

36 3311 202 004
500386
Ingranaggio Z1=23
3311 202 020
Ingranaggio Z1=23
37 3311 199 022
501307
38 3311 199 023
501308
Vers. 23,004,017 (Ratio I=2.43)

Forward gear Z1=23
1
Forward gear Z1=23
1
Output shaft Z2=56
1
No more available
From s/n 16062 N (1)
]
]
Fino a matricola 23929G - Up to serial number 23929G

Da matricola 23930G - From serial number 23930G
(1)Adatto solo al nuovo pistone (vedi Service Bulletin nr. 001/04)
Suitable only to new clutch piston (see Service Bulletin no. 001/04)
(2)Adatto sia per il vecchio ingranaggio (Z1) marcia avanti che per il nuovo ingranaggio (Z1) marcia avanti
Suitable both for the old Z1 forward gear and for the new one.
(2)Adatto sia per il vecchio ingranaggio (Z3) marcia indietro che per il nuovo ingranaggio (Z3) marcia indietro.
Suitable both for the old Z3 reverse gear and for the new one.
] Cuscinetti a rulli conici gia assemblati - Tapered roller bearings already assembled
Spare Parts List
Mechanical selector valve FIG. 3
MECHANICAL SELECTOR VALVE
4
6
17
20
18
23
16
6
19
22
24
8
1
13
10
11
12
16
13
14
10
15
13
6
5
21
Spare Parts List
Pos.
Part number
Mechanical selector valve FIG. 3
Old P/N
Descrizione
Description
408388
452963
442377
442372
455785
500065
500026
455756
500107
103465
107410
500028
500044
106695
455764
500834
500030
500083
500029
500032
500097
500027
Blocco comando
(23 bar - foro 1,8 mm)
Blocco comando
(23 bar)
. Valvola di comando
. Guarnizione
. Leva
. Vite
. Rosetta
. Dado
. Guarnizione
. Vite di fermo
. Tappo
. Tappo
. Tappo
. Rosetta
. Vite di guida
. Molla
. Sfera
. Interruttore completo
. Guarnizione OR
. Boccola
. Anello elastico
. Boccola
. Molla per lubrificazione
. Sfera
. Distanziale
Mechanical selector valve

(23 bar - hole 1.8 mm)
Mechanical selector valve
(23 bar)
. Control valve
. Gasket
. Lever
. Screw
. Washer
. Nut
. Gasket
. Stop screw
. Plug
. Plug
. Plug
. Washer
. Guide bolt
. Spring
. Ball
. Neutral safety switch assy.
. O-Ring
. Bushing
. Snap ring
. Bushing
. Spring
. Ball
. Spacer
n 1 3315 108 001

3312 108 001
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3312 308 020

3312 308 025
0636 101 727
0630 302 090
0637 006 157
0634 309 621
3312 308 034
0636 309 007
0631 405 061
0636 302 053
0634 801 302
3312 308 037
3312 308 047
0635 460 014
3312 308 029
0634 306 518
3312 308 039
0630 502 005
3312 308 038
3312 308 042
0635 460 023
3312 308 036
Q.ta
Q.ty
Note
1
1
1
1
1
7
8
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
1
n Models: ZF 45 A (for VW Customer only)
11
Spare Parts List
Old electric selector valve with proportional valves FIG. 4
8
6
4
1
12
18
10
27
7
5
26
20
10
12
21
11
22
13
23
14
15
24
12
19
25
10
12
17
16
15
14
11
13
12
10
26
OLD ELECTRIC SELECTOR VALVE WITH PROPORTIONAL VALVES
Spare Parts List
Pos.
Part number
1 3312 308 048

3312 199 004
3312 199 005
2
3 3312 308 020
4 3312 308 064
3312 308 065
5 0634 304 651
6 0634 304 391
7 0630 502 078
8 3312 308 054
9 3312 308 062
10 0636 302 053
11 3312 308 059
12 0634 801 302
13 0636 101 651
14 0630 001 096
15 1043 326 045
16 3312 308 063
17 0634 306 524
18 0636 101 727
19 0630 302 090
20 0630 532 004
21 0634 304 309
22 3312 308 058
23 3312 308 040
24 3312 308 043
25 3312 308 017
26 3312 117 001
27 978.28.641.01
Old P/N
Descrizione
Description
501493
Corpo distributore elettrico

Distributore elettrico
. Valvola di comando
Guarnizione
Valvola proporzionale 12 V
Valvola proporzionale 24 V
Guarnizione OR
Anello di tenuta
Anello elastico
Pistoncino valvola 2/3 vie
Molla per pistone
Tappo
Grano
Rosetta
Vite
Rondella
Fermo valvola
Tappo
Anello OR
Vite
Rosetta
Anello elastico
Anello di tenuta OR
Tappo
Molla
Perno guida molla
Pistoncino estraibile
Kit connettori
Kit guarnizioni
Hydraulic valve housing

Electric selector valve
. Control valve
Gasket
Electric valve 12 V
Electric valve 24 V
O-Ring
Piston ring
Snap ring
Valve piston
Piston spring
Plug
Drilled plug
Washer
Screw
Washer
Valve lock
Plug
O-Ring
Screw
Washer
Snap ring
O-Ring
Plug
Spring
Spring guide pin
Valve piston
Connectors kit
Seal kit
408388
501634
501635
501524
501528
501502
501533
103465
501516
107410
501525
501527
501562
442377
442372
501529
501523
501515
500031
500038
501751
Q.ta
Q.ty
1
1
1
1
1
2
2
2
2
2
2
2
4
2
4
2
2
2
1
1
6
6
1
1
1
1
1
1
1
1
Note
(1)
(2)
Ma= 12 Nm
Ma= 8 Nm
Ma= 8 Nm
Ma= 20 Nm
(1) Installare con 12 V - to be instelled with 12 V power supply

(2) Installare con 24 V - to be instelled with 24 V power supply
13
Spare Parts List
10
13
11
14
12
15
16
10
11
12
21
20
18
19
17
23
22
OLD ELECTRIC SELECTOR VALVE WITH PROPORTIONAL VALVES
14
Spare Parts List
Pos.
Part number
Old P/N
Descrizione
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
0630 502 005

3312 308 038
3312 308 042
0635 460 023
3312 308 036
3312 308 052
0634 304 690
3312 308 050
3312 308 056
0634 801 298
4656 306 013
0732 042 539
0631 405 062
3312 308 051
0636 302 068
0634 801 260
0636 302 065
0634 801 281
3312 308 061
3312 308 057
3312 308 053
0636 302 053
0634 801 302
500083
500029
500032
500097
500027
501497
501522
501495
501513
500095
Anello elastico
Boccola
Molla per lubrificazione
Sfera
Distanziale
Vite torna a casa "B"
Anello di tenuta OR
Rondella
Vite
Rosetta
Pistoncino ammortizzatore
Molla ammortizzatore
Tappo
Vite torna a casa "A"
Tappo
Rosetta
Vite
Rosetta
Molla
Perno guida molla
Pistoncino valvola riduzione
Tappo
Rosetta
Snap ring
Bushing
Spring
Ball
Spacer
Come home screw "B"
O-Ring
Washer
Screw
Washer
Piston
Spring
Plug
Come home screw "A"
Plug
Washer
Screw
Washer
Spring
Spring guide pin
Valve piston
Plug
Washer
501530
501496
500744
500897
501520
227851
501532
501514
501498
107410
Q.ta
Q.ty
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
Note
Ma= 12 Nm
Ma= 12 Nm
Ma= 12 Nm
Ma= 12 Nm
Ma= 20 Nm
15
Spare Parts List
Old electric selector valve ON/OFF 12V - 26 bar FIG. 6
ZF 25 A - ZF 25
ZF 45 A - ZF 45-1 - ZF 45
OLD ELECTRIC SELECTOR VALVE ON/OFF 12V - 26 bar

10
9
4
5
1
6
8
F1420176
F1420175
16
Spare Parts List
Pos.
Part number
1 3312 199 015

2
3
4
5
6
7
8
9
10
3312 308 173

0631 405 061
0636 302 053
0634 801 302
0636 309 007
3316 117 001
0636 101 727
0630 302 090
3312 308 020
Old electric selector valve ON/OFF 12V - 26 bar FIG. 6
Old P/N
Descrizione
Description
26 bar ON/OFF
Elettrovalvola ON/OFF 12V
Tappo
Tappo M10x1
Rosetta
Tappo
Assieme connettore
Vite T.E. M8x40
Rosetta
Guarnizione

26 bar ON/OFF
Solenoid valve ON/OFF 12V
Dummy plug
Screw plug M10x1
Washer
Screw plug
Connector kit
Cap screw M8x40
Spring washer
Gasket
Q.ta
Q.ty
1
2
1
1
1
1
2
6
6
1
Note
[
Ma= 12 Nm
Ma= 30 Nm
Installare con 12 V - To be installed with 12 V power supply
17
Spare Parts List
New electric selector valve ON/OFF FIG. 7
NEW ELECTRIC SELECTOR VALVE ON/OFF 12V - 26 BAR

10
11
10
12
12
12
F1420237
10
13
F1420178
18
F1420239
Spare Parts List
Pos.
Part number
1 3312 199 063

3312 199 064
2 3312 308 069
3312 308 106
3312 308 173
3312 308 174
3 0631 405 061
4 0636 302 053
5 0634 801 302
6 0636 309 007
7 0636 101 709
8 0636 101 727
9 0630 302 090
10 3316 117 001
11 3312 308 020
12 3312 199 087
13 3312 199 088
New electric selector valve ON/OFF FIG. 7
Old P/N
Q.ta
Q.ty
Descrizione
Description
Distributore elettrico ON/OFF

12V - 26 bar
24V - 26 bar
Tappo
Tappo M10x1
Rosetta
Tappo
Vite T.E. M8x65
Vite T.E. M8x40
Rosetta elastica
Assieme connettore
Guarnizione
Ghiera + Guarnizione OR
Elecric selector valve ON/OFF

12V - 26 bar
Elecric selector valve ON/OFF
24V - 26 bar
Dummy plug
Screw plug M10x1
Washer
Screw plug
Cap screw M8x65
Cap screw M8x40
Spring washer
Connector kit
Gasket
End cap + O-Ring
End cap + O-Ring
Note
1
2
2
2
2
1
1
1
1
2
4
6
2
1
2
2
[ [
OLD
OLD
NEW Ma=20 Nm
NEW Ma=20 Nm
Ma=12 Nm
Ma=35 Nm
OLD Ma= 3 Nm
NEW Ma= 4+2 Nm
[ Installare con 12 V - To be installed with 12 V power supply

[ [ Installare con 24 V - To be installed with 24 V power supply
Per convertire la elettrovalvola da 12V a 24V sostituire solo

il solenoide con il ricambio a cod. 3312 199 062.
To transform the solenoid valve from 12V to 24V it will be
enough to replace only the solenoid - available loosen P/N
3312 199 062.
F1420179
La valvola non e disponibile singolarmente ed e un componente comune alla versione 12V e 24V dell'elettrovalvola.
The valve is not available loosen and it is a common component both for 12V and 24V solenoid valve.
F1420180
19
Spare Parts List
New electric selector valve ON/OFF with trolling valve FIG. 8

WITH TROLLING VALVE
WITH TROLLING VALVE
10
12
11
10
13
10
14
14
1
2
7
14
F1420238
10
15
F1420178
20
F1420240
Spare Parts List
Pos.
Part number
New electric selector valve ON/OFF with trolling valve FIG. 8
Old P/N
Descrizione
Description
1 3312 199 065

12V, 26 bar con TV
3312 199 066

24V, 26 bar con TV
2 3312 308 069

3312 308 106
3312 308 173
3312 308 174
3 0631 405 061
4 0636 302 053
5 0634 801 302
6 0636 309 007
7 0636 101 709
8 0636 101 727
9 0630 302 090
10 3316 117 001
11 3312 108 027
12 3312 308 096
3312 308 124
13 3312 308 020
14 3312 199 087
15 3312 199 088

Tappo
Tappo a vite M10x1
Anello di tenuta
Tappo a vite
Vite TCEI M8x65
Vite TCEI M8x40
Rosetta elastica
Assieme connettore
Trolling valve
Valvola proporzionale 12V
Valvola proporzionale 24V
Guarnizione
Electric selector valve ON/OFF

12V, 26 bar
with Trolling valve
Electric selector valve ON/OFF
24V, 26 bar
with Trolling valve
Dummy plug
Screw plug M10x1
Sealing ring
Screw plug
Cap screw M8x65
Cap screw M8x40
Spring washer
Connector kit
Trolling device
Proportional valve 12V
Proportional valve 24V
Gasket
End cap + O-Ring
End cap + O-Ring
Q.ta
Q.ty
Note
[[
2
2
2
2
1
1
1
1
2
4
6
3
1
1
1
1
2
2
OLD
OLD
NEW Ma=20 Nm
NEW Ma=20 Nm
Ma=12 Nm
Ma=35 Nm
Ma=27 Nm
Ma=27 Nm
OLD Ma= 3 Nm
NEW Ma= 4+2 Nm
[ Installare con 12 V - To be installed with 12 V power supply

[ [ Installare con 24 V - To be installed with 24 V power supply
Per convertire la elettrovalvola da 12V a 24V sostituire solo

il solenoide con il ricambio a cod. 3312 199 062.
To transform the solenoid valve from 12V to 24V it will be
enough to replace only the solenoid - available loosen P/N
3312 199 062.
F1420179
La valvola non e disponibile singolarmente ed e un componente comune alla versione 12V e 24V dell'elettrovalvola.
The valve is not available loosen and it is a common component both for 12V and 24V solenoid valve.
F1420180
21
Spare Parts List
Kit components
COMPOSIZIONE KIT ZF 45 A ZF 45 A KIT COMPONENTS
Fig.
Pos.
Part number
Old P/N
Descrizione
Description
2
1
1
3
1
2
3
1
1
1
2
24
3
3
22
4
8
6
7
11
3311 199 007

0634 303 314
3312 301 030
0634 319 135
3312 308 020
0634 304 405
3312 302 041
0634 309 621
0634 304 688
0634 306 204
3312 301 008
501172
105559
413883
374056
408388
501211
447038
500065
442731
105542
439653
Kit guarnizioni e anelli elastici

. Anello OR
. Paraolio entrata
. Paraolio uscita
. Guarnizione
. Guarnizione OR
. Anello elastico
. Guarnizione
. Guarnizione OR
. Guarnizione OR
. Guarnizione
Seal kit & piston rings

. O-ring
. Input shaft seal
. Output shaft seal
. Gasket
. O-Ring
. Piston ring
. Seal
. O-Ring
. O-Ring
. Gasket
2
2
2
2
2
14
13
6, 25
9
15, 22
3311 199 008

3311 199 007
3311 302 005
3311 302 006
3312 302 004
0631 501 062
3311 302 008
500431
501175
489120
489119
454406
437956
489122
Kit guarnizioni e frizioni

. Kit guarnizioni e anelli elastici
. Rasamento
. Chiavetta
. Anello di ritegno
Seal kit & clutch kit

. Seal kit & piston rings
. Inner disc
. Outer disc
. Butting ring
. Key
. Retainer ring
2
2
2
2
2
2
2
2
2
2
2
5, 28, 30, 31, 32

34
8,23
29
29
29
29
35
35
35
35
3311 199 009

0635 370 049
0635 375 001
3312 302 040
3311 302 011
3311 302 012
3311 302 013
3311 302 014
3311 304 021
3311 304 022
3311 304 023
3311 304 024
501215
500312
106657
441438
489333
489334
489335
489336
305758
305759
305760
305761
Kit cuscinetti
. Cuscinetto a rullini conici
. Cuscinetto a rullini conici
. Cuscinetto a rullini
. Spessore 0,1 mm
. Spessore 0,15 mm
. Spessore 0,3 mm
. Spessore 0,5 mm
. Spessore 0,1 mm
. Spessore 0,15 mm
. Spessore 0,3 mm
. Spessore 0,5 mm
Bearing kit
. Tapered roller bearing
. Needle bearing
. Shim 0.1 mm
. Shim 0.15 mm
. Shim 0.3 mm
. Shim 0.5 mm
. Shim 0.1 mm
. Shim 0.15 mm
. Shim 0.3 mm
. Shim 0.5 mm
22
Q.ty
1
1
1
1
1
1
3
1
1
1
1
1
1
8
10
2
1
2
1
5
1
4
2
2
2
2
2
2
2
2
Spare Parts List
Kit components
KIT GUARNIZIONI E FRIZIONI ZF 45 A R. 2,43

ZF 45 A R. 2,43 SEALS AND CLUTCH PACK KIT
Fig.
Pos.
2
2
2
2
2
2
2
2
2
14
13
6
9
25A
26
27
15
22
Part number
Old P/N
3311 199 062

3311 199 007
3311 302 005
3311 302 006
3312 302 004
0631 501 062
3311 302 009
0635 460 006
0630 531 041
3311 302 008
0630 501 031
501172
489120
489119
454406
437956
500406
106690
500469
489122
500468
Descrizione
Description
Kit guarnizioni e frizione

. Kit guarnizioni e anelli elastici
. Rasamento
. Chiavetta
. Rasamento
. Sfera
. Anello elastico
. Anello di ritegno
. Anello di ritegno
Seal and clutch kit

. Seal kit & piston rings
. Inner clutch disc
. Outer clutch disc
. Butting ring
. Key
. Butting ring
. Ball
. Snap ring
. Retainer ring
. Retainer ring
Q.ty
1
8
10
1
1
1
1
1
1
1
KIT CUSCINETTI ZF 45 A R. 2,43

ZF 45 A R. 2,43 BEARING KIT
Fig.
2
2
2
2
2
2
2
2
2
2
2
2
Pos.
5, 28, 30, 31, 32

34
8
23, 24
29
29
29
29
35
35
35
35
Part number
3311 199 054

0635 370 049
0365 375 001
3312 302 040
3315 302 016
3311 302 011
3311 302 012
3311 312 013
3311 302 014
3311 304 021
3311 304 022
3311 304 023
3311 304 024
Old P/N
Descrizione
Description
500312
106657
441438
500470
489333
489334
489335
489336
305758
305759
305760
305761
Kit cuscinetti
. Cuscinetto a rulli conici
. Cuscinetto a rulli conici
. Spessore 0,1 mm
. Spessore 0,15 mm
. Spessore 0,3 mm
. Spessore 0,5 mm
. Spessore 0,1 mm
. Spessore 0,15 mm
. Spessore 0,3 mm
. Spessore 0,5 mm
Bearing kit
. Needle bearing
. Needle bearing
. Shim 0.1 mm
. Shim 0.15 mm
. Shim 0.3 mm
. Shim 0.5 mm
. Shim 0.1 mm
. Shim 0.15 mm
. Shim 0.3 mm
. Shim 0.5 mm
Q.ty
1
5
1
2
3
2
2
2
2
2
2
2
2
23

Manual de Partes Caja ZF

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Manual de Partes Caja ZF

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Spare Parts

Spare Parts List

Spare Parts List

Section 1 : Spare parts list

1. SPARE PARTS LIST

When ordering parts, please state:

The spare parts list is referring to the following versions:

Shifting position "A"

Every year a new progressive

Shifting position "B"

3311 001 (016)

Transmission part number

Spare Parts List

Spare Parts List

1 3311 301 019

19 0631 313 056

3311 301 002

] old part number

] new part number

Fino a matricola 11045G - Up to serial number 11045G

] For ratio I=2.5

Spare Parts List

Spare Parts List

1 0637 513 037

3311 199 044

Vers. 24,001,14 (Rapporto I=1,26)

. Input shaft and clutch housing 1

Vers. 24,001,014 (Ratio I=1.26)

Spare Parts List

Vers. 25,002,015 (Rapporto I=1,51)

Vers. 25,002,015 (Ratio I=1.51)

Vers. 26,003,016 (Rapporto I=2,03)

Vers. 26,003,016 (Ratio I=2.03)

Vers. 23,004,017 (Rapporto I=2,43)

Vers. 23,004,017 (Ratio I=2.43)

Fino a matricola 23929G - Up to serial number 23929G

Spare Parts List

Mechanical selector valve FIG. 3

MECHANICAL SELECTOR VALVE

Spare Parts List

Mechanical selector valve FIG. 3

Mechanical selector valve

n 1 3315 108 001

3312 308 020

n Models: ZF 45 A (for VW Customer only)

Spare Parts List

Old electric selector valve with proportional valves FIG. 4

OLD ELECTRIC SELECTOR VALVE WITH PROPORTIONAL VALVES

Spare Parts List

1 3312 308 048

Old electric selector valve with proportional valves FIG. 4

Corpo distributore elettrico

Hydraulic valve housing

(1) Installare con 12 V - to be instelled with 12 V power supply

Spare Parts List

Old electric selector valve with proportional valves FIG. 5

OLD ELECTRIC SELECTOR VALVE WITH PROPORTIONAL VALVES

Spare Parts List

Old electric selector valve with proportional valves FIG. 5

0630 502 005

Spare Parts List

Old electric selector valve ON/OFF 12V - 26 bar FIG. 6

OLD ELECTRIC SELECTOR VALVE ON/OFF 12V - 26 bar