swvuavid 38300Ud SNOLLINULSEO "WO UO BT) ANY 40 NOLLYDOT NOISNYAX3 yOOLs 033 30 394un0S SINSWMINO TE onalse B4B-| 478or ELUOR NUMBER PHASE IIT Lesson 5 PIPING FLO AND PIPEWAY ARRANGEMENTS TRAINING , Cle cklosd < MANUALS PAGE ol of t — DATE Rev 1/80 UNIT PLOT DRAWINGS Pipeway check itens most commonly overlocked: (etep=Bis-PSSFF) AC Clearance of Lines entering from opposite ‘sides of pipeway. Ke Clearance for expansion when locating boot legs on steam headers. 3 Clearance fron pipe support columns for insulated lines. fa space not increased for expanding lines. (" sufficient space for orifice flange piping and the instrument. [SC Support,and spacing for movenent of expansion loops. 7 Rilowable span of snall Lines crossing and dropping out of the rack. 2 Imalysie of Line novenents fron origin to terminus or anchor to anchor. 9 Line spacing where an expanding line is adjacent to an intermittent operating line; i.e., lines to storage, Lines that have a higher ‘temperature daring regeneration. : 1 ALL Lines fron an upper source should drop into the rack. (BE correct support of stean lines to and from turbines. 120 anchors and guides on Lines not submitted to stress to control novenent. ag Hot unineulated Lines located PT ceorants Ween. foe tee. BE <~ expansion of long runs on cold lines. lectrical and instrunent racks. esto racks /UNS ) 48~ Solar expansion of cold lines. (Long runs, especially offsite pipeways.) 4160 analysis of Line novenents where unit pipeways tie into main intercon necting pipeway. 47 Rod hanger and field support load and length limitations. a urreci selection and applica etc. 13 hangers, shoes, P.U., anchors, 1 Branch locations for miscellaneous punp piping cooling vater, flushing, ete. 20% Location of platforms, ladders, fin fan legs, ete. WO retail of special supports. P3B-1-006aera spacticavons fore materi specifications fr cid composed of these materials are ot avaliable, General material speei> feats from wick bol can be designed include: ‘Copper and copper sly r2and B98 Nickel and aickel alloy ‘2160, BIGE & B166 Aluminuie and stumninaén alloy B21 (Carbon steel bolts galvanized or sluminven printed may be wed) MISCELLANEOUS NON-METALLIC PIPE. Pressure pipe 6 Drain tle cs Standard strengih sewer pipe (salt, C18 glazed) Standard strength sewer pipe (eo amie, gazed or uaglazed) cx sara srength (a ed) Extra strength (ceramic glazed oF ‘wnglazed) Perforated, standard strength Vitrified clay pipe joins Drain ale Sewer pipe Reinforeed culver, tons drain and Low-head pressure pipe Kow-head jacernal presure sewer Pipe + butyrate pipe (SNP size) onsighd polyvingt (elorce) bing (op to 2 in—primarily fer eestial insulation) ce cu ce cas G32 pines owTABLE 3.40 (Continued) ue Tasers [hie ce Camron ae i apres [Uae | P= [OAS | a 1 two [sme] wr | 308 Tse | Sap Some | Sa TS [ea [sv | See | ane Aes l a [my a 8 [aie | ico] tien1 erik spetcations LIST OF STANDARD MATERIAL SPECIFICATIONS (Physical and Chemical Properties of Materials and Finished Products) FERROUS Carton Stel Welded and seamless for coiling, bending, and fanging Seamlest for hightemperature Welded and seamless for ordinary ‘ves and guleanized leciiofisoa (arc) welded (16 in and over) Tlecrie-redaance welded, general | purpose leetriaton (are) welded (4 in and over) loctiefision welded for igh: temperature service Splealovelded steel o¢ iron Welded and scares hear! pipe Welded and seamless for low: temperature service (carbon sect ‘nd alloy) Metal-are welded, for high-pressure teansmiaion service Ally Seat Elecricfusion welded for high temperature service (carbon steel and carbon-moly, and. chrome rmaly) Seamlex and welded austenitic staaless Seamless and welded for lowwtem- perature service (carbon stee) and ick ee) Seamles feritict alloy for high+ temperature service Hlecticfision welded autenitic ‘Ghromiumnickel alloy for highs temperature terice Tror-chromivm and _iron-cheo rmiumnickel alloy tabular ceo tifugal caings fr general service Ferrtcalloy forged and bored pipe for highemperature service Seamles ferric. alloy, specially heartreated for high-temperatare ass A106 A120 aise As At39 Anse aan A253 A333 36 APISL ‘APISEX Aus, asia A333 aaas Welded large-diameter lightovall susteniie chromium-ickel alloy fae corrosive of high-emperature CCentefogally cas fertse alloy, for bighstemperature serie Aostenitie forged and bored, for high-temperature service Waugh Fat Welded Electiesiion welded (16 in. and over) Line pipe Cat tre Sot pipe and Bnings Calvert pipe Presaure pipe (refers to ASA speciation: A2L, 22, 23, 26, 27, 28, and 29) 108 Designations" ‘A09 $825 A800 an ats APIS aa aur aT ‘There are 22 specifications for sect boiler, exchanger, and pipet eubing having chemical and physical properties similar fo those given in the various pipe apecifcations already listed. ‘Or these, tubing specications ASTM AAS is often wed as sub- sntute for seamless ASTM ASS of AIOG pipe in sizes 1¥4 in. and “Znaller when thse cannat be abtained. Tn such cases the tub- ing is ordered to correspond to ifen-pipe sizes. ‘Stel Forged ov Ralled Pipe Flanges Forged Fitng, ond Vales end Pets ‘Carbon steel for hightemperature Carbon sel and auenitc alloy for ‘general service Ferric ste! for high-temperature Carbon and alloy (nickel land nickel-copper-chremiuenalu tina) Heel for low-temperature ‘Chrome-maly alloy specially heat- treated for high-temperature service Atos Aisi Aue A380 soe + Unies thers ate, thse daignaions refer to ASTM epeiicae Fest alloys in shit Ying refer 19 eavboncnoly ox chreme-nly sll,LAYOUT AIDS FOR PIPEWAY Page 1 of L | 1.0 LAYOUT AIDS FOR PIPEWAY 1.1 The stress limit on anchors and guides is 20,000 psi maximum allowable stress. 12 Force limit on anchors and guides is 2,000Ibs. Maximum unbalanced force including frietion loads. Example: ANCHOR~ ‘Total unbalanced force = (3,000 + 3,000) - (2,800 + 2,000) = 1,700 Ibs. ‘This is within the limiting criteria. Example: Ft = 2,008 FL = 15008 FF = 3,000# Ff = 500# ANCHOR ‘Total unbalanced force = (2,000 + 3,000) - (1,500 + 500) = 3,000 Ibs. This exceeds the limiting criteria of 2,000 Ibs unbalanced force. Consult Supervising Stress engineer for possible alternatives to comply with the force limitation, 1.3. Expansion Loop Requirements, a. Generally, ifthe total expansion in any direction on the pipeway is less than 410°, the loop could be avoided by locating an anchor in the middle of the nun. 'b. The total expansion between anchors should be not exceeding 12” ¢, The expansion at the change of direction (.e. points “A” and “B” in the example, paragraph 1.4) should not exceed 5”. Consult the Supervising Stress engineer for any exceptions.14 [ravour AIDS FOR PIPEWAY Page 2 of 2 Location of loops and guides. Example: 500-0” Pipe Material = AS3Gr.B Design Temperature 50°F Expansion Co-efficient 0.0362" Commodity HC (Vapor) = Insulation = None Co-efficient of friction = 0.3 (steel on steel) 14.1 Total expansion in the East-West direction. (5007-0") x (0.0362) = 18.1" 1.42 Location of Joop anchors. Anchors should be located in such a way that the expansion going into the loop should not exceed 12”-and the total unbalanced forces at the anchors should be within the limiting criteria (paragraph 1.2) Locate anchors at 1257-0” from points “A” and “B". 143 Expansion going into the loop. (500°-0") -2(125'-0") x (0.0362) = 9.05" Sizing of the 1oop. The loop sizing must be based on the Stress limiting criteria (see paragraph 1.1). Step 1.0 Determine Stress co-efficient "K” using K = Max. Allowable Stress Expansion going into the Toop K = 20,000 = 2,210 5.05 Step 2,0 Enter the teble “CURVE NUMBER FOR STRESS CO-EFFICIENT “K on the left-hand side of page 4 and read down to the appropriate wall thickness “0.375”, and drew an imaginary horizontal Tine across the table, At the top of the table find the appropriate pipe diameter “12” and draw an imaginary line down the table. Read the correct ‘curve number “9” atthe intersection of the two imaginary lines.LAYOUT AIDS FOR PIPEWAY 1as 14.6 147 Step 3.0 Enter the curve chart on page 4 at the bottom for “K>_=_2,210, Draw an imaginary line up to the curve “9". At the point of intersection draw an imaginary horizontal line to the left and read the appropriate value for “H” and Hl = 237-0" minimum. ‘Step 40. The loop width “W" and the guide locations for different pipe sizes are shown on page 4, Consult the Supervising Stress engineer for samy exceptio ‘Thermal forces at loop anchors. Step 1.0 Enter the table “CURVE NUMBER FOR FORCE CO-EFFICIENT C” om the left hand side of page 5 and determine the curve number 12" using the procedure outlined in paragraph 1.4.4. Step 2.0 Bnter the eurve chart (page 5) on the left hand side at SH” ‘and draw an imaginary horizontal line across the chert untl intersects curve number “12”. Draw an imaginary line from the intersection down to the value for “C” and read C = 190. Step 30 Thermal foree =F = (Force Co-efficient “C") x (Expansion going into the loop, inches). Fr = (190) (9.05) = 720 Yo. Location of guides inthe North-South direction. (G-1) Step 1.0 Determine the Expansion atthe change of direction. (125°-0") x (0.0632) = 45" Step 2.0 sing the maximum allowable siress of 20,000 psi and nomograph "determine the minimum requised length as outlined in paragraph 1.2.3 Seetion 12.6. Minimum required length = 48-0". ‘Thermal forces at the anchors due to guides in the North-South direction near the points “A” & "B”. Step 1.0 On the “NOMINAL PIPE DIAMETER” scale locate line size “12”. ‘When the Schedule of pipe is other than the standard weight use “PIPE MOMENT OF INERTIA” scale. (Nomograph “A") Step 2.0 On the “PIPE LENGTH” scale the equivalent length, 48-0". Step3.0 Draw a line connecting these two points to locate a point on the “PIVOT LINE”. Step 4.0 On the “TOTAL ‘THERMAL EXPANSION?” scale locate expansion in inches, 45°. ‘Step 5.0 Draw a line connecting the total thermal expansion point and the “PIVOT LINE” point to locate a point on the “FORCE” scale, Read 1400 ths as the thermal force.LAYOUT AIDS FOR PIPEWAY Page 4.0f 4 1.4.8 Friction forces at the loop anchors. Weight of Pipe 49.6 Ibsttt Weight of Commodity 0.0 Ibsift Weight of Insulation = -—«—_0.0Tbs/ft TOTAL = 49.6 Ibs! ‘a. _ Friction force at anchor A-1 from the East side. Ff = Griction Co-efficient) x (Total weight!) x (Length in feet) BE = (0.3) x 496) x (125'-0") = 1860 bs. ‘b. Friction force at anchor A-1 from ‘the West side. FE = (03) x (49.6) x (250'-0" + 231-0" 2 2 2030 Ibs. 1.4.9 Determine unbalanced forces. ag’-0" “ Fe=1400# We20"-0" Fe400# —\ a) typ GelLAYOUT AIDS FOR PIPEWAY Page Sof 5 14.10 ‘To locate guide G-2, follow the procedure as outlined in paragraphs 1.4.6 and 147. Unbalanced Force at A=l or A-2 = (1720 + 2030) - (1400 + 1860) = 490 Ibs, This is within limiting criteria. Unbalanced Force at guide G-1 = 1400. ‘This is within limiting criteria. ‘The following steps could be taken to reduce the unbalanced forces within Tinnits. a ®, Locate guide G-1 further down to increase the available length “hi. By increasing the length “h", the unbalanced forces at anchor A-1 or A-2 right exceed the force limitation. In that ease increase the loop length “7” andrrecalculate all the forces. Check the bowing at the middle of the loop and at the base of the loop. grpees ‘Using the loop in peragraph 1.4.9, AL” = 250 x 0.0362 = 9.05” where stance between anchors = 250°-0" distance between guides at the loop = 60-0" W = Loop width = 20-0" H =Loop height = 23°-0" Wi = 20130 = 0.869 LW = 60720 = 3 Enter Plate 8 at Fig. 1. at W/H = 0,869 and read up to the curve L/W = 3. Read across to ABIAL’ = 0.55 Ab = 055x AL’ = 0,55 x 9.05 = 5” (Back of the loop bows 5”) Enter Plate 8 at Fig. 2. at W/H = 0,869 and read up to the curve LIW = 3, Read actoss to AX/AL? = 0 (intersecting point outside the curve range) Aa = 0.x AL’ ~ 0 x 9.05 = 0” Bottom of loop bows 0”). '50% cold soring produces half of this movement in the opposite direction initially and half in the normal direction in the final position.= SPACE RESERVED FOR NOTES. SPACE FOR TITLE BLOCK. ea -LDRAWING AREA, at Gas [fo etnenaL_REvSION. ona fae 5 otha ERE RE EIR E efor CESeRPTION na een. fame SAUDI ARABIAN OIL COMPANY cuenta oy STANDARD DRAWING i I t PAPER SIZES WG. METRIC [eRe pe men [wm | A | AD-@36625 | 2a! | 6 castFF ty ‘soe one PIPING DIMENSIONS TRI DRAWING THiS BOLT CENETIE 00 NOT BLUSE CROWNS HW ADO GASKET THICKNESS WHERE ACQUIRED © D OMENSONS TEN Frou MSS P44 | 3)eely a] 3] 9] ze ¢ E a3] 2] Se 3 Ris Et bem afar sahaal = tele] |e Faris [193 zi ‘es| ex] [ter fren] a acter feeb : Sets leofeal He ra.o|veas} ws jas Je0.9) 30 enh jegs|rze| + |159] 009] [24 [ase fear | xs fans [os.9|e0.0|50.0]¢5.7]adqa S27 [2ans) leer ‘es|mos| + [189 3 rasa [er fol essensf = eslfcaal en weap de bes fndhe fnrleonenalie ea foe [vote] Te nt foereoane se net ifed » fpoleol THe Se ie Fforefeind = [tt rs pola asefencborfe role @ baz nehn extreme al lame ofa 7 neha toefoadoefumrfodl salar bool « felon | Leela o 7 eo[ fenseod | le 1 Teofoe skal a SI efcfonn] 2o| dee 2a focal nate poe re Tilecalaea| a [pr ze | 2s ea) nafa| or = [prea 2 a fer = ee aap] = [or x af hee | mote 142 os? ‘67 rez jreapsae] 3s [mu] a = ae PERRIS mm Ee en HP) 320.7WSTu0 BOUT LENGTHS DO NOT WGLUDE GROWS 4 H AOD GASKET THICKNESS WHERE REQUIRED D OMENSIONS THEN FROM MSS SP-44. 300" RF PIPING DIMENSIONS : weTRC ~ 2 ‘Te 8 @[el=l=l=l= [2121218 alle aH Haute afatelslals] al a[ ala al: Else efetel setae Teele § olala{alalelslaial ee ABBR ci Haart ia ora z Cun ° 216)" =| (sleet a tals aT Tglalala ta SCM aeatee ta ; > havi getaestey = zt Tale a glale SHERHERH THLE aH «[alalz{e] gl elelsl3/3[EN i lll ta & = sels = SHH GH ata @(alelzlalalalglalale a =lelitshelalalalelalsle Tels elanel gla BIH me | | -[elelele Fit600" RF PIPING: DIMENSIONS — tame METRIC Fe SrWe BOLT CmNGTH D0 HOT MCLURE CROWS eee Ye ADD GASKET THEKNESS VERE REGUIRED. © Sie) | msl g|s| | BH 2 rfelels wolaal + bo fool TI rezlene| + [ne fies o fasea| raqheas| s |es2 [tors] ‘* ezjeas| 6 lo 2, | Ladecbonl » Ina 3 Feefaol | «fee D Skaeload = leafmal 8 fee 3 ale 7 mer er |nalend =f 7 20 [yan 16 Fe psteal who fe bea en 20 ane 24 ee 7 fee eS cacstso Te 00" RF PIPING DIMENSIONS bra METRIC CT BIS BOLT LENGTH 90 HOT MELADE CROWNS Me ADO GASKET THIXNESS WHERE, REQUIRED alg iz d 7 ae 2 ie) giegraealal|¢1* = Os SSHHBLLeE clojelF ris |. jou ashes a ee cs vashieal « ie = te ee : fas les Ey = ; bebe Te Faohed | le 8 jars 10) r bs 2 om 1 pase 2 : { tT Tt CRESTOo iL FLANGES SIZE RANGE ea ie *f INGS “Rati RESSURE CLASSES, 6BX for API Std 6A — March 1972) CARBON STEEL Institute (Types 6B and __ Specification for Ring Joint Flsnges for Welthesd Equipmentat oe | 300% RTJ PIPING DIMENSIONS [rae “ERACTIONAL whsbate, Lolo de FTE BOL LENGTHS DO NOT WCLLDE CROWNS Be 200 GASKET THICKNESS WHERE REQUIRED FIFE Heed nnn elie «Theale ea pal 2 [e] EL al al 4 ae | Palio [oe [on fee [a [ea fea : alee |= (3 [os held [le Ne [omlon (aL > [a Dele oleae leatee > [a [a frals le sa leh eal stia a> [ale 0 sale e La od leael & lle valeB loz los] 2 |e [58 [a las) vo [ns fe fmf] e [a1 Pls Ils aul mmlea « [es bled [eels we pep heg alo fe [2 fee lod [le rag [og rk [og [ed [23 [od [= [ost + [rd wi lag[ ef etre | apes |e | 2 alls le reo ow Le [+ Led 7 foul [ve [ealeeb feed] 2 [ws [ea a8] © Le 7 [es lrals lle wom log bud 7-1 [ek ed [nb eed] 20 [abl rat let | at be (+ | feel [io raphk veel © | [74 [20 [el ecdl e [ek aap leod [ome] © |e Tele le lg | [od (08 | boa] al = bee fe |= [20] [ra res [Le pea leg lea |* | 7 [eo [ee [see [2 ag fom eed | 20 [og [od [roe] [L16 sg end lee | | (ke ores. | 2° ils 2a [od [og Freel [le feb fk fk (20 |» fod = [eld * | 3 2 als [leo 7 fest ler eedleo fouls [+7 sé leok] pea rr & [es ‘neRAWING i RTJ PIPING DIMENSIONS 400* ig —TelsPaloT [ lesbleet| [eb] ask | 98 fh | 2 Fla leo 8 [ls offre fang | [28 | 7 3 [od [od [ord fees | 2 [oe i [arg | 68 | 20 [ve | 4 [98 [res & [10 ated feed ogee © | « [rd [vo [sal 7 |e [oe ssdfssg| 6B | 22 [20 [4 | > loot ve] Heong og oa > [ed fod [1 fesdera] pete fod leo |b oe el d 4 she toa os [aie [7 [oo [oe Peeled |» og] rae [20 [od Lk fa a [6 ave food] ar] es | [rea [isd [era 58 | aot | 72 fs | 20 [8 | ee 18 soleo ford [eg fewa zo | @ [eds [eb basal = [| rey fog [=| 20 | [od fol a [Leo] Glee [ood] ene ed 20 [tod] +s [17 [org ee |e og | [= fed [at 2a Ci [ £ na Ham, M| ES crest900 # RTU PIPING DIMENSIONS ‘WERACTIONAL’ Tuo GOUT LENGTHS BO NOT INCLUDE ; i AOD GASKET THICKNESS WHERE REQUIRED =f Tele z Es ae J 21218 Ae alee) cx Vel sz oS 3/213| rtalelelotelrielu|sl«l[e|minfolelalels| ov Cl alee Pelee | ae salesl + Les fee] a ll sh ee T altel [5 Sit,’ als [a pe tes TV fod [od [ok | © [28 reel 8 Ul 2 abel are T ables] # | + Lex lear] & let ob] 2 fe fad fog fee | [oe [me e+ a feeble tbl Lele Pld lls vil « [eg led [ed [ok | roy [og [298] 20 [ws fed [8 [ud] al la [4] ae Led lok [>a [od bra ed | > ond [anand [= [ns fra | 98 | | Earls Ile wipe [+ |e |= female | [aes eee |e a2 Fels [| mal 7 |e [ed lob bs leek |e rol [ed |= [8 [2k Peel & [10 ipo food reg [rst] [© [rH [10 feeb [sb | 20 ag |e {20 [3 [ios fer & [lie] ts eile nl Ta lek [od [1 [oogl reg [20 og fst [zo [og ok fe] A Ula sre [aepleofiolg [a | 7 [10 [2 leap lass | 3s ol [erg | 20 | 08 [od free] & [Its TWrefosgl es feos re | © [ng [teh as [a [eo [oF [sk fol & [fre 3l[e [oosfesd zea | @ | » [2k |= ro fg | 20 | & [rd fore & [20] = retbeitril efits ie | rag «| 20 [eg p73 fre] & || 24] tr [ fi 4 Ct t t tL. 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INSTRUMENT PING ~ CONTROL VALVE MANFOLD ARRANGEMENT AND LAYOUT OuNDe SOOT seo Woes ‘wave Tye on orc "Heiress sco. ._ Ses “ RS sees, aude apes on ee a TBS ersten me } q i hi “Ste © ROBE Mametiamia SRS ‘c.o¥e ne COMO, valve {eum oor weve EDN ND ren Bassas en ronson Sit eS a own = Stamnes — i waFluoR DANIEL TYPICAL CONTROL VALVE MANOLD CLEARANOS UvOUr oMENSiONS © ‘orotate wae oy ee eee eee ia || Soda | sr peetee Ss oR Ors ne werenerD ro ERED Les AB) © Seat Sasa oF ees Sil pe orovrn sen eee Seo cs en Se, RE HOTEN, RDE Ger SAO POMEEN Ts {1 O BOLS70A reson To secu rae eS add peg" MOOS SAL BE Por Ba Ganmen ov aoe | ‘iit koe EA KauouerT wekEven Posse [Ee oO T ey FLANGELESS COMROL vasves Deosoane 3 he Hi NsTOMENT seecraTGns m@ store £2 HS CENSOR. OF sane To we mt S ‘umes £00 te se SSIS seme (or def nts ha WE Ln Ge eM SA Ue Gis 0 aE geo fo Ma rma oS gen PT mus 0M Loh om Tor ndaweD wens © 2 MO “aY 4 foWNEKD OFF DUDES 6 ane RAE ST MOOT © 0 HO oes shouy aor 19 SE he Set te ae Ueeee 4 ESTEE MATOS, cone ts ar 8 ose» mace op ty Tm Sete va wo Iori eer es eta NC TSG SEE oF c Set ca ens se as fat ne SNES a Say i EH eet Ste en AT oeFLUOR DANIEL. \COMTOL YALE MaFOLO ARauNecNONs SCREWED OF socKET WELD aren 1 noHes en Pace 1) SCREWED OR SOGKET-WeLD ANGLE COUIROL wRvES one oe é } { | 'FLUOR DANIEL INSTRUMENT PIPNG ~ CONTROL VALVE MANFOLD ARRANGEMENT ANO LAYOUT GUIDE 22 i aad ‘UxouT pwsoWs notes Lose Tre conrReL vaLve Eee Rs Pa siwiteR soReNED/socNe WELD © ea SAE gen © FPR ape moo LOBE TYE comeoL vac (unr woe oe Homer Rin) Ss ee PERE SE EE ree eee tsdeeepss ce ca * Peeeee wai, “ERPs = Baiea meas, ee a SY REESE ARS Caos ene =e FRR EERE ~ BeUSn tryna = GRO Saar Re eek me Catreraarers gee. “ERS Stare wee emeeeeera ncas =a inal SARS Riana wo irae NE aieFLUOR DANIEL. — — TYPICAL CONTROL VAVE MaTOLD cLEnen SOUT OIMENSIONS SS) 8 ee | cn er lee Tete sr pee ORCS (RE MEFERENCED TO ORCLED LEER HBmKe) SR lnna SE SM BE ACESS i saUCON V0 TO LoUNMEA WtwOws sess, murlerler bee twee 8 [ee [oer [rae hire] hee FLANGELESS CONTROL, vatvES (Quo 6 Se cx TANSSSS wesw cee © 7X wo "Ar Ase RODDED OFF DAS AnD Ake Fon Use oma meter Cesot Oak ©) pTower SM BE MOE 10 Ser CHAS eUDON Be "Pa EonereRReFLUOR OANIEL. 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