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  • Jsiakd

    Transféré par

    Andrea Louisse Corbillon
    82 vues12 pages
    The document provides design calculations for a static mixer to be used for rapid mixing in a water treatment plant. The design flow rate is 5,000 m3/day. Various static mixer configurations are evaluated, including 2, 3, and 4 element designs. For each configuration, the length of the static mixer is calculated based on the pipe diameter and number of elements. The actual flow velocity, detention time, head loss, and G-value are then determined and checked against design criteria. The 4 element design is found to have a head loss and G-value that are too high.

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    akdiwieja

    Titre original

    jsiakd

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    © © All Rights Reserved

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    The document provides design calculations for a static mixer to be used for rapid mixing in a water treatment plant. The design flow rate is 5,000 m3/day. Various static mixer configurations are evaluated, including 2, 3, and 4 element designs. For each configuration, the length of the static mixer is calculated based on the pipe diameter and number of elements. The actual flow velocity, detention time, head loss, and G-value are then determined and checked against design criteria. The 4 element design is found to have a head loss and G-value that are too high.

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    © All Rights Reserved
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    82 vues12 pages

    Jsiakd

    Transféré par

    Andrea Louisse Corbillon
    The document provides design calculations for a static mixer to be used for rapid mixing in a water treatment plant. The design flow rate is 5,000 m3/day. Various static mixer configurations are evaluated, including 2, 3, and 4 element designs. For each configuration, the length of the static mixer is calculated based on the pipe diameter and number of elements. The actual flow velocity, detention time, head loss, and G-value are then determined and checked against design criteria. The 4 element design is found to have a head loss and G-value that are too high.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 12

    Page 1 of 1

    Design Criteria
    350 < Gxt < 1,700
    1S

    ( Kawamura )

    < t < 5S

    Static Mixer Design(PWA)

    Design Criteria

    Page 1 of 2

    Static Mixer Design(PWA)

    Graph Static Mixer(PWA)

    Page 1 of 3
    1. PWA Static Mixer Design
    1.1 Raw Water Pipe

    Design Flow (Q Design)


    Velocity in Pipe
    Use

    3
    =
    5,000 m /day
    = 1.8 - 2.0
    m/s (Kawamura)
    =
    1.8
    m/s

    Pipe Diameter (D)

    =
    =

    Use Pipe Diameter (D)

    Acture Velocity

    1.2 Rapid Mixing


    Type
    Design Criteria
    - Detention Time
    - G - Value
    - GT

    4Q
    v

    4 x5,000
    3.14 x1.8 x3600 x 24

    = 0.2023751
    =
    0.2

    m.
    m. =

    Q
    =
    A
    = 1.8420711

    m/s

    in

    = Hydraulic Type
    = Static Mixer
    =

    1-3

    = 500 - 700
    = 350 - 1500

    sec
    sec-1

    1.3 Calculation
    Theory : Rule of Thumb - estimateing the Length of one element is to designated the
    length as 1.5 - 2.5 times the pipe diameter the base on this criteria,the length of one element is in
    the range of 3 - 5 ft (Kawamura, page no. 88)
    - 2 stage = 2 element
    Static Mixer Length = 1.5 xDiameter( m) x 2 (element ) 0.5 xDiameter( m)

    Static Mixer Design(PWA).xls

    Static Mixer 2 element(PWA)

    Page 2 of 3
    - 3 stage = 3 element
    Static Mixer Length = 1.5 xDiameter( m.) x3 (element )

    Diameter ( m.)

    - 4 stage = 4 element
    Static Mixer Length = 1.5 xDiameter( m.) x 4 (element ) 1.5 xDiameter(m.)

    - 5 stage = 5 element
    Static Mixer Length = 1.5 xDiameter(m.) x5 (element ) 2.0 xDiameter( m.)

    - 6 stage = 6 element
    Static Mixer Length = 1.5 xDiameter(m.) x6 (element ) 2.5 xDiameter( m.)

    - 7 stage = 7 element
    Static Mixer Length = 1.5 xDiameter(m.) x7 (element ) 3.0 xDiameter( m.)

    - 8 stage = 8 element
    Static Mixer Length = 1.5 xDiameter( m.) x8 (element ) 3.5 xDiameter( m.)

    - 9 stage = 9 element
    Static Mixer Length = 1.5 xDimerter( m.) x9 (element ) 4.0 xDiameter(m.)

    Try Static Mixer Diameter


    Use 2 stage

    =
    =

    300
    2

    mm. =
    element

    12

    in

    Static Mixer Length = 1.5 xDiameter( m) x 2 (element ) 0.5 xDiameter( m)

    Static Mixer Length (L)


    Acture Velocity
    Detention Time (t)

    Static Mixer Design(PWA).xls

    = 0.75
    Q
    =
    A
    = 0.819
    = 0.9160884

    m.
    m/s
    sec.
    Static Mixer 2 element(PWA)

    Page 3 of 3

    Bring Acture velocity to Find Head loss from PWA Graph


    Head Loss Across Static Mixer = 0.25
    m.
    L

    Theory
    G =

    Gxt

    Try Static Mixer Diameter


    Use 2 stage

    3
    o
    997.1 kg/m at 25 C
    2
    0.000895 kg/m.s (N.s/m ) at 25 oC

    h f xgx

    xt

    -1
    = 1727.0052 sec

    too hight

    = 1582.0895

    too hight

    =
    =

    400
    2

    mm. =
    element

    16

    in

    Static Mixer Length = 1.5 xDiameter( m) x 2 (element ) 0.5 xDiameter( m)

    Static Mixer Length (L)


    Acture Velocity

    =
    1
    m.
    Q
    =
    A
    = 0.461
    m/s
    Detention Time (t)
    = 2.1714688 sec.
    Bring Acture velocity to Find Head loss from PWA Graph
    Head Loss Across Static Mixer = 0.08
    m.
    L

    Theory
    G =

    Gxt

    Static Mixer Design(PWA).xls

    3
    o
    997.1 kg/m at 25 C
    2
    0.000895 kg/m.s (N.s/m ) at 25 oC

    h f xgx

    xt

    -1
    = 634.54224 sec

    OK

    = 1377.8887

    OK

    Static Mixer 2 element(PWA)

    Page 1 of 6
    1. PWA Static Mixer Design
    1.1 Raw Water Pipe

    Design Flow (Q Design)


    Velocity in Pipe
    Use

    3
    =
    5,000 m /day
    = 1.8 - 2.0
    m/s (Kawamura)
    =
    1.8
    m/s

    Pipe Diameter (D)

    =
    =

    Use Pipe Diameter (D)

    Acture Velocity

    1.2 Rapid Mixing


    Type
    Design Criteria
    - Detention Time
    - G - Value
    - GT

    4Q
    v

    4 x5,000
    3.14 x1.8 x3600 x 24

    = 0.2023751
    =
    0.2

    m.
    m. =

    Q
    =
    A
    = 1.8420711

    m/s

    in

    = Hydraulic Type
    = Static Mixer
    =

    1-3

    = 500 - 700
    = 350 - 1500

    sec
    sec-1

    1.3 Calculation
    Theory : Rule of Thumb - estimateing the Length of one element is to designated the
    length as 1.5 - 2.5 times the pipe diameter the base on this criteria,the length of one element is in
    the range of 3 - 5 ft (Kawamura, page no. 88)
    - 2 stage = 2 element
    Static Mixer Length = 1.5 xDiameter( m) x 2 (element ) 0.5 xDiameter( m)

    Static Mixer Design(PWA).xls

    Static Mixer 3 element(PWA)

    Page 2 of 6
    - 3 stage = 3 element
    Static Mixer Length = 1.5 xDiameter( m.) x3 (element )

    Diameter ( m.)

    - 4 stage = 4 element
    Static Mixer Length = 1.5 xDiameter( m.) x 4 (element ) 1.5 xDiameter(m.)

    - 5 stage = 5 element
    Static Mixer Length = 1.5 xDiameter(m.) x5 (element ) 2.0 xDiameter( m.)

    - 6 stage = 6 element
    Static Mixer Length = 1.5 xDiameter(m.) x6 (element ) 2.5 xDiameter( m.)

    - 7 stage = 7 element
    Static Mixer Length = 1.5 xDiameter(m.) x7 (element ) 3.0 xDiameter( m.)

    - 8 stage = 8 element
    Static Mixer Length = 1.5 xDiameter( m.) x8 (element ) 3.5 xDiameter( m.)

    - 9 stage = 9 element
    Static Mixer Length = 1.5 xDimerter( m.) x9 (element ) 4.0 xDiameter(m.)

    Try Static Mixer Diameter


    Use 3 stage

    =
    =

    250
    3

    mm. =
    element

    10

    Static Mixer Length = 1.5 xDiameter( m.) x3 (element )

    Static Mixer Length (L)


    Acture Velocity
    Detention Time (t)

    Static Mixer Design(PWA).xls

    = 0.875
    Q
    =
    A
    = 1.179
    = 0.7422013

    in
    Diameter ( m.)

    m.
    m/s
    sec.
    Static Mixer 3 element(PWA)

    Page 3 of 6

    Bring Acture velocity to Find Head loss from PWA Graph


    Head Loss Across Static Mixer =
    1
    m.
    L

    Theory
    G =

    Gxt

    Static Mixer Design(PWA).xls

    3
    o
    997.1 kg/m at 25 C
    2
    0.000895 kg/m.s (N.s/m ) at 25 oC

    h f xgx

    xt

    -1
    = 2848.0866 sec

    too hight

    = 2113.8535

    too hight

    Static Mixer 3 element(PWA)

    Page 1 of 3
    1. PWA Static Mixer Design
    1.1 Raw Water Pipe

    Design Flow (Q Design)


    Velocity in Pipe
    Use

    3
    =
    5,000 m /day
    = 1.8 - 2.0
    m/s (Kawamura)
    =
    1.8
    m/s

    Pipe Diameter (D)

    =
    =

    Use Pipe Diameter (D)

    Acture Velocity

    1.2 Rapid Mixing


    Type
    Design Criteria
    - Detention Time
    - G - Value
    - GT

    4Q
    v

    4 x5,000
    3.14 x1.8 x3600 x 24

    = 0.2023751
    =
    0.2

    m.
    m. =

    Q
    =
    A
    = 1.8420711

    m/s

    in

    = Hydraulic Type
    = Static Mixer
    =

    1-3

    = 500 - 700
    = 350 - 1500

    sec
    sec-1

    1.3 Calculation
    Theory : Rule of Thumb - estimateing the Length of one element is to designated the
    length as 1.5 - 2.5 times the pipe diameter the base on this criteria,the length of one element is in
    the range of 3 - 5 ft (Kawamura, page no. 88)
    - 2 stage = 2 element
    Static Mixer Length = 1.5 xDiameter( m) x 2 (element ) 0.5 xDiameter( m)

    Static Mixer Design(PWA).xls

    Static Mixer 4 element(PWA)

    Page 2 of 3
    - 3 stage = 3 element
    Static Mixer Length = 1.5 xDiameter( m.) x3 (element )

    Diameter ( m.)

    - 4 stage = 4 element
    Static Mixer Length = 1.5 xDiameter( m.) x 4 (element ) 1.5 xDiameter(m.)

    - 5 stage = 5 element
    Static Mixer Length = 1.5 xDiameter(m.) x5 (element ) 2.0 xDiameter( m.)

    - 6 stage = 6 element
    Static Mixer Length = 1.5 xDiameter(m.) x6 (element ) 2.5 xDiameter( m.)

    - 7 stage = 7 element
    Static Mixer Length = 1.5 xDiameter(m.) x7 (element ) 3.0 xDiameter( m.)

    - 8 stage = 8 element
    Static Mixer Length = 1.5 xDiameter( m.) x8 (element ) 3.5 xDiameter( m.)

    - 9 stage = 9 element
    Static Mixer Length = 1.5 xDimerter( m.) x9 (element ) 4.0 xDiameter(m.)

    Try Static Mixer Diameter


    Use 4 stage

    =
    =

    250
    4

    mm. =
    element

    10

    in

    Static Mixer Length = 1.5 xDiameter( m.) x 4 (element ) 1.5 xDiameter(m.)

    Static Mixer Length (L)


    Acture Velocity
    Detention Time (t)

    Static Mixer Design(PWA).xls

    = 1.125
    Q
    =
    A
    = 1.179
    = 0.9542588

    m.
    m/s
    sec.
    Static Mixer 4 element(PWA)

    Page 3 of 3

    Bring Acture velocity to Find Head loss from PWA Graph


    Head Loss Across Static Mixer =
    0.5
    m.
    L

    Theory
    G =

    Gxt

    Static Mixer Design(PWA).xls

    3
    o
    997.1 kg/m at 25 C
    2
    0.000895 kg/m.s (N.s/m ) at 25 oC

    h f xgx

    xt

    -1
    = 2283.5495 sec

    too hight

    = 2179.0971

    too hight

    Static Mixer 4 element(PWA)

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