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European Oakwood
Production Process
Shell Moulding
Centrifugal Casting
Ceramic Mould Casting
Forging
Drawing
Superplastic Forming
Spinning
Powder metallurgy
Automatic Machining
Electrical Machining
Electrical Beam Machining
Laser Beam Machining
Chemical Machining
Welding
- Gas Tungsan arc
- Gas Metal Arc
BMC Moulding
Evaporating pattern sand casting
Routing
Material
Stainless steel
Cost
3.50 - 3.85 per
KG
Benefits
Resist corrosion in most
environments
Remain ductile in low
temps
Large amount of
processes to be used with
the material
Magnetic
Recyclable
Negatives
Most stainless
steel will need
finishing if
necessary
rolling, blasting
and polishing
Properties
Youngs Modulus - 200Gp
Tensile Strength - 215 MPa
Density - 0.8 (10 per kg)
Fatigue Strength max 753 MPa
High Carbon
Steel
0.33 0.37
Very inexpensive
Can achieve stiffness to
be a cutting tool
Recyclable
Doesnt achieve
an amazing finish
Will need a
finishing touch
European
Oakwood
36.30 per ft
Colour can be
variable after a
while
Can cause erosion
with metals after
a while
Not recyclable
ABS
1.64-1.81 per
KG
Machines well
Finishes well
Glues well
Medium movement in
service
Machines well
Finishes well
Glues well
Medium movement in
service
Very good strength
Suitable for outdoor use
Shock Resistant
Tougher plastic
Easily Moulded
Can be used on a range of
different production
processes
High impact resistance
Temperature Resistant
Gives off a glossy Surface
Recyclable
Does need a
finish of butyl to
give the nice and
resistant finish
Benefits
Negatives
Cost
Metal
Injection
Moulding
Low to
Medium
Possible or
not?
Possible
Centrifugal
casting
Medium level
of cost
Not a
possibility
Forging
Very
Expensive
No
Ceramic
Mould Casting
Low to
medium level
of cost
Possibility
Superplastic
Forming
Tolerance 0.5-1mm
Product
Complex shapes possible with this
production method
Low to medium costs
Drawing
This process cannot form many shapes. A lot of the different type of drawing produce a
cylindrical shape.
Not relevant to the part in need of stainless steel.
Not possible
Not possible
BMC Moulding
Benefits
Can receive great
precision
Can be used on a
range of materials
Most common
technique used for
joints
Produces a great
surface finish
Tolerance 0.12
1mm
Can produce a range
of shapes and holes
Negatives
Can be a safety
hazard to the
operators
Time consuming
Cost
Low to medium cost
but skilled operator
needed to use the
machine
Possible or not?
Possible for ay
welding necessary
Produces poor
casting
operating costs
Complex shapes can
be produced
No draft or mould
line
Produces high levels
of production
finish
Will need extra
finishing
Quite large
tolerance of 12.5mm
Hazardous excess
materials to
environment
of cost
Part
Back board
Material
Oak (Wood)
Oak (Wood)
Slider
Stainless Steel
Wheels in slider
Stainless Steel
Wall mounts
Stainless Steel
Plant pot
ABS
Alternate Material
Pine Does not achieve as
high quality
Plywood is a durable
materials suitable for
outside situations but does
not give off quality.
Pine Does not achieve as
high quality finish
Plywood - durable
materials suitable for
outside situations but does
not give off quality.
High Carbon Steel
Titanium Would be
perfect for the job in hand
but is too expensive to be
considered
Polyethylene Is not
strong enough to hold a
large load.
Stainless Steel