Shell and Tube Heat Exhanger Analysis (Example 5.

3)
Inner Pipe Calculations
Flow Characteristics
Inlet Temperature
Outlet Temperature
Mean Temperature

Hot Fluid

Tin =
Tout =
Tmean =

30.00
25.28
300.79

Outer Pipe Calculations

C
C
K

Fluid

Mass Flow Rate

Capacity
Heat Transfer
Internal Flow
Inside Diameter
Outside Diameter
Flow Area
Hydraulic Diameter
Heat Transfer Surface Area
Pipe Conductivity
Fluid Velocity
Calculations
Reynolds Number
Loss Coefficient
Friction Factor
Nusselt Number
Heat Transfer Coefficient
Pressure Drop
Heat Exchanger Parameters
Log Mean Temperature Difference
Mimimum Fluid
Cr=Cmin/Cmax
Q max
Overall Heat Transfer Coefficient
Effectiveness
Number of Transfer Units
Required Transfer Coefficient
Heat Transfer

Tin =
Tout =
Tmean =

20.00
21.95
294.12

C
C
K

Fluid
k =
Cp =
=
=
Pr =

Water

Flow Characteristics
Inlet Temperature
Outlet Temperature
Mean Temperature

Cold Fluid

m=
mCp =
Q=

di =
do =
Ac =
Dh =
As =
kw =
V=

Re =
K=
f=
Nu =
h=
P =

TLMTD =
Cmin =
Cr =
Qmax =
UA =
=
NTU =
UA =
Q=

0.62
4071.26
0.000818
995.87
5.41

W/mK
J/(kg K)
Pa s
kg/m3

Ethylene Glycol 50%

25.000 kg/s
101781.4 W/K
480566 W

Mass Flow Rate

Capacity
Heat Transfer

0.0160 m
0.0190 m
0.0002 m2
0.0160 m

External Flow
Inside Diameter
Outside Diameter
Flow Area
Hydraulic Diameter

0.2011 m2
400.0 W/mK
0.832 m/s

16206.85
N/A
0.00690
108.23
4167.53 W/m2K
2381.75 Pa

6.57
101781
0.41
1017814
73236
0.47
0.72
73212
480855

C
W/K
W
W/K

W/K
W

Heat Transfer Surface Area

Pipe Conductivity
Fluid Velocity
Calculations
Reynolds Number
Loss Coefficient
Friction Factor
Nusselt Number
Heat Transfer Coefficient
Pressure Drop

k =
Cp =
=
=
Pr =
m=
mCp =
Q=

di =
do =
Ac =
Dh =
As =
kw =
V=

Re =
K=
f=
Nu =
h=
P =

0.43
3289.48
0.003763
1055.57
29.02

W/mK
J/(kg K)
Pa s
kg/m3

75.000 kg/s
246711.2 W/K
480566 W

0.0160 m
0.0190 m
N/A m2
N/A m
0.2388 m2
400.0 W/mK
N/A m/s

N/A
N/A
N/A
N/A
5000.00 W/m2K
N/A Pa

Length
Number of Tubes

L=
N=

4.0000 m
150.0

Fluid
none
Engine Oil 5w30
Transmission Oil (Type-F)
Diesel Fuel
Kerosene
Marlotherm S
Water
Ethylene Glycol
Air
Freon 114
CO2
Gasoline
Ethylene Glycol 30%
Ethylene Glycol 50%
Transmission Oil (Type-H)
Transmission Oil (Type-B)
Exxon 2389 (jet engine oil)
7
14
Fluid
none
Engine Oil 5w30
Transmission Oil (Type-F)
Diesel Fuel
Kerosene
Marlotherm S
Water
Ethylene Glycol
Air
Freon 114
CO2
Gasoline
Ethylene Glycol 30%
Ethylene Glycol 50%
Transmission Oil (Type-H)
Transmission Oil (Type-B)
Exxon 2389 (jet engine oil)
16

W/mK)

Cp (J/kgK)

(kg/ms)

(kg/m3)

0.143670634
0.130613406
0.136697381
0.169821978
0.130329641
0.616099732
0.252482276
0.026352796
0.0635251114

1915.0588212315
1914.9499079292
1931.3146583083
2010.2262653704
1596.4717117857
4071.255115848
2420.3139941709
1007.0359091442
1017.6971583174

0.0778151164
0.0825428945
0.0022671042
0.0022671042
0.03293578
0.000818352
0.0154696169
1.85346E-005
0.0003552768

882.7276
859.8899
836.3527
875.3336
1023.222
995.8688
1110.284
1.15749
1487.243

1037.237191
1210.178285
32.03054518
26.83629368
403.4465282
5.407760515
148.2929058
0.708274648
5.691673328

0.016808629
0.184882392
0.488217285
0.432136483
0.130613406
0.130613406
0.148315005

853.1505947854
2075.4502084332
3738.2130230733
3303.0535914437
1914.9499079292
1914.9499079292
1814.719663894

0.000014943
0.0006150223
0.0017302392
0.0031318222
0.067552209
0.0584121844
0.0168938141

1.761526
747.3731
1033.609
1051.74
859.8899
859.8899
963.485

0.758458559
6.904108964
13.24820489
23.93821595
990.3967742
856.3930011
206.7055624

W/mK)

Cp (J/kgK)

(kg/ms)

(kg/m3)

0.144317527
0.1311737278
0.137196357
0.170443567
0.1310884112
0.606248765
0.250315229
0.025836574
0.065255076

1887.4773862299
1890.5253336558
1931.3146583083
1979.990957669
1571.5692131658
4075.5974510964
2390.7947617597
1006.8972699481
1001.8777769886

0.0986333187
0.13912415
0.002645211
0.002645211
0.0530179077
0.0009544248
0.0204196549
1.82102E-005
0.0003846356

886.6028
864.42
841.0135
879.6567
1027.955
997.5666
1114.946
1.184281
1503.877

1289.989941
2005.109822
37.2366643
30.72860943
635.6115752
6.416262709
195.0308981
0.709684948
5.905407492

0.01629855
0.185626288
0.484140315
0.42652834
0.1311737278
0.1311737278
0.148936525

846.1393377985
2045.1346596763
3717.2036550652
3289.4830011658
1890.5253336558
1890.5253336558
1790.1071268953

1.46609E-005
0.0006657424
0.0021024227
0.0037629216
0.0989234441
0.082388892
0.0221829668

1.801941
754.4499
1037.12
1055.569
864.42
864.42
967.9984

0.761122058
7.334806089
16.14229015
29.02050258
1425.722057
1187.419844
266.6228929

Pr

Pr

T
300.7892

T
294.1239