WELDING ELECTRODE / FILLER WIRE CONSUMPTION CALCUALTION

JOINT DESIGN : V - GROOVE

GROOVE ANGLE : 75

Carbon Steel
ER70S2 (GTAW)
Filler Wire Dia.
2.4mm
28.39/31.94gm/No
(Length 900mm)
Weld Metal Deposit
Per Inch Dia in gms

Filler Wire Dia.

2.4mm
28.39/31.94gm/No
(Length 900mm)

QTY

ER308L/316L
Filler
Wire Dia.
(GTAW)
2.4mm
32.26/35.84gm/No
(Length
1000mm)

ER70S2 + E7018 (GTAW + SMAW)

Dia 2.5mm Rod
11.6/13.47gm/No
(Length 350mm)

QTY

Dia 3.2mm Rod

18.9/22.08gm/No
(Length 350mm)

QTY

Dia 4.0mm Rod

29.6/34.5gm/No
(Length 350mm)

QTY

QTY

Alloy Steel

QTY

QTY

QTY

QTY

ER80SB2 (GTAW)
Filler Wire Dia.
2.4mm
31.94/35.49gm/No
(Length 1000mm)

QTY

QTY

QTY

QTY

Dia 4.0mm Rod

29.6/34.5gm/No
(Length 350mm)

QTY

QTY

Material
Thickness

4.0mm

17.74 0.624868 19.95828

17.92 0.55541 19.9058

17.74 0.55542 19.7117

5.0mm

26.52 0.952586

26.79 0.83029 29.7576

26.52 0.83031 29.4676

6.0mm

34.29 1.231681 39.33989 0.47134 15.0547 1.80246 40.0606

34.63 1.07356 38.4762 0.41891 15.0139 1.80169

24.503

34.29 1.07358 38.1012 0.41896 14.8688 1.80246 24.2791

7.0mm

45.96 1.650862 52.72853 0.63176 20.1784

46.42 1.43892 51.5709 0.56154 20.1254 2.41509 32.8453

45.96 1.43895 51.0683 0.56154 19.9291

8.0mm

52.12 1.872126 59.79572 0.48956 15.6366 2.49617 55.4786 0.49025 17.8609

52.64 1.63178

58.483 0.43513 15.5951 2.49526 33.9355 0.49022 10.9318

52.12 1.63181 57.9129 0.43515 15.4434 2.49617 33.6234 0.49025 10.8248

9.0mm

62.37 2.240302 71.55524 0.58584 18.7117 2.98707 66.3891 0.58667 21.3734

62.99 1.95269 69.9843 0.52069 18.6614 2.98587 40.6079

0.5866 13.0812

62.37 1.95272 69.3022 0.52073 18.4806 2.98707 40.2358 0.58667 12.9536

10.0mm

73.49 2.639727 84.31288 0.69029 22.0479 3.51964 78.2257 0.69126 25.1841

74.22 2.30083 82.4619 0.61352 21.9884

3.5182 47.8476 0.69118 15.4134

73.49 2.30088 81.6581 0.61357 21.7755 3.51964 47.4095 0.69126 15.2631

11.0mm

85.49 3.070761 98.08012 0.49842 15.9195 1.27066 28.2411 2.99472 109.104

86.34 2.67653 95.9269 0.44299 15.8767 1.27015 17.2741

2.9944 66.775

85.49 2.67658 94.9919 0.44302 15.7228 1.27066 17.1158 2.99472 66.1235

12.0mm

98.37 3.533405

1.4621 32.4959 3.44591 125.541

99.35 3.07978 110.379 0.50974

18.269 1.46155 19.877 3.4456 76.8369

98.37 3.07984 109.303 0.50977 18.0916

1.4621 19.6945 3.44591 76.0857

10

13.0mm

0.6574 20.9975 1.67598 37.2495 3.94999 143.906

113.89

3.5303 126.526 0.58434 20.9427 1.67544 22.786 3.94987 88.0821

112.76 3.53037 125.293 0.58434 20.7381 1.67598 22.5755 3.94999 87.2159

10

97.998

11

4.4546 158.094 0.62157 22.0596 7.13111 96.0561 2.10085 46.3867

12

GRAMS

30.4256

NOS

GRAMS

112.857 0.57351 18.3179

112.76 4.050287 129.3662

NOS

GRAMS

2.4159 53.6945

NOS

GRAMS

NOS

NOS

GRAMS

NOS

GRAMS

NOS

GRAMS

NOS

GRAMS

Weld Metal Deposit

GRAMS per Inch Dia in gms

ER80SB2 + E8018 B2 (GTAW + SMAW)

Filler Wire Dia.
2.4mm
Dia 2.5mm Rod
Dia 3.2mm Rod
31.94/35.49gm/No 11.6/13.47gm/No 18.9/22.08gm/No
(Length 1000mm) (Length 350mm) (Length 350mm)

Sl No:

NOS

Weld Metal Deposit

GRAMS per Inch Dia in gms

Stainless Steel
Filler Wire Dia.ER308L/316L + E308L/316L (GTAW + SMAW)
2.4mm
32.26/35.84gm/No
Dia 2.5mm Rod
Dia 3.2mm Rod
Dia 4.0mm Rod
(Length
11.72/13.6gm/No 19.09/22.3gm/No 29.9/34.85gm/No
1000mm)
(Length 350mm) (Length 350mm) (Length 350mm)
NOS

NOS

GRAMS

NOS

GRAMS

NOS

GRAMS

2.4159 32.5421

NOS

GRAMS

GRAMS Sl No:

11

14.0mm

126.7 4.551006 145.3591 0.73868 23.5933 1.88317 41.8545 4.43831 161.697

127.97 3.96683 142.171 0.65658 23.5318 1.88258

25.603 4.43819 98.9715

12

15.0mm

142.28 5.110632 163.2336

0.6993 22.3355 7.13111 158.493 2.10085 76.5381

143.70 4.45452

159.65 0.62155 22.2763 7.12854 96.9482 2.1007 46.8456

142.28

13

16.0mm

158.72 5.701149 182.0947

0.7801 24.9163 7.95509 176.806 2.3436 85.3819

160.31 4.96923 178.097 0.69339 24.8512 7.95252 108.154 2.34351 52.2604

158.72 4.96932 176.361 0.69339 24.6085 7.95509 107.155

2.3436 51.7466

13

14

18.0mm

182.67 6.561422 209.5718 0.89781 28.6761 9.15547 203.485 2.69723 98.2655

184.50 5.71905 204.971 0.79802 28.6011 9.15251 124.474 2.69714 60.1462

182.67 5.71916 202.973 0.79802 28.3218 9.15547 123.324 2.69723 59.5549

14

15

19.0mm

214.25 7.695761 245.8026 1.05302 33.6336 10.7383 238.663 3.16353 115.254

216.39 6.70777 240.406 0.93596 33.5447 10.7345 145.989 3.16333 70.5422

214.25 6.70789 238.063 0.93598 33.2181 10.7383 144.645 3.16353 69.8507

15

16

20.0mm

233.04

235.37 7.29604

233.04 7.29618 258.941 1.01807 36.1314

16

17

22.0mm

275.51 9.896193 316.0844

27.883 7.88691 106.237 6.19602 136.808 1.41294 48.7466

17

18

24.0mm

321.49 11.54777 368.8359 1.03141 32.9433 9.20316 204.545 7.23008 263.406 1.64875 93.8552

19

26.0mm

331.96 11.92385 380.8478

20

28.0mm

372.42 13.37716 427.2663 1.19481 38.1622 10.6611 236.949 8.37546 305.135 1.90994 108.724

376.14 11.6598 417.886 1.06198 38.0613 10.6574

21

30.0mm

400.89 14.39978 459.9291 1.28615 41.0795 11.4761 255.062 9.01573 328.461 2.05595 117.035

404.90 12.5511 449.832 1.14318 40.9715 11.4722 156.022 9.01528 201.041 2.05568 71.6405

400.89 12.5513 445.447

40.572 11.4761 154.583 9.01573 199.067 2.05595 70.9303

21

22

32.0mm

456.73 16.40553 523.9927

461.30 14.2994 512.489 0.84218 30.1836 8.45155 114.941 10.4367 232.738 4.54324 158.332

456.73 14.2996 507.494 0.84219 29.8892 8.45438 113.881 10.4372 230.453 4.54382 156.762

22

23

33.0mm

497.64

11.372 414.306 4.95082 281.825

502.62 15.5802 558.393 0.91761 32.8872 9.20858 125.237 11.3715 253.585 4.95019 172.514

497.64 15.5805 552.951 0.91762 32.5664 9.21166 124.081

11.372 251.095 4.95082 170.803

23

24

34.0mm

500.1 17.96336 573.7498 1.03747 33.1368 9.25719 205.746 11.4283 416.354 4.97529 283.219

505.10 15.6572 561.153 0.92214 33.0495 9.25401 125.855 11.4276 254.836 4.97462 173.365

500.1 15.6575 555.684 0.92216 32.7274 9.25719 124.694 11.4283 252.336 4.97529 171.648

24

25

36.0mm

544.34 17.0426 604.841 1.00373 35.6225 10.0761 135.725 12.4392 274.658 5.41542 186.832

25

26

38.0mm

27

40.0mm

635.61 22.83082 729.2164 1.05669 33.7505 12.1226

269.43 12.6981 462.618 7.60117 432.697

641.97 19.8998 713.207 0.93923 33.6619 12.1185 164.812 12.6975 283.155

28

42.0mm

682.39 24.51114 782.8857 1.13446 36.2345 13.0148

289.26 13.6327 496.666 8.16061 464.543

29

44.0mm

730.14 26.22629 837.6678 1.21384

30

46.0mm

778.84 27.97557 893.5399

31

48.0mm

829.75 29.80424 951.9474 1.37944 44.0592 15.8253 351.724 16.5766 603.919 9.92287 564.859

838.05 25.9779 931.048

32

50.0mm

878.82 31.56681 1008.244 1.46102 46.6648 16.7611 372.525 17.5569 639.634 10.5097 598.264

887.61 27.5143 986.111 1.29861 46.5421 16.7555 227.874

33

55.0mm

1008.75 36.23384 1157.309 1.67702

53.564 19.2392 427.601 20.1526 734.201 12.0635 686.715

1018.84 31.5821

34

57.0mm

1062.29 38.15697 1218.734 1.76603

56.407 20.2603 450.296 21.2223 773.169 12.7038 723.163

1072.91 33.2583 1191.98 1.56971 56.2584 20.2534 275.446 21.2211

8.37069 267.3598 1.14538 36.5833

11.68 259.595 3.44097 125.362

0.8839 28.2317 7.88691 175.29 6.19602 225.733 1.41294 80.4319

1.065 34.0162 9.50288 211.206 7.46554 271.985 1.70245 96.9118

0.9475

30.263 8.45438 187.903 10.4372 380.247 4.54382 258.657

17.875 570.9275 1.03237 32.9738 9.21166 204.734

544.34 19.55244

624.505 1.12925 36.0681 10.0761 223.946 12.4392 453.186 5.41542 308.273

589.6 21.17816 676.4305 1.22314 39.0671 10.9139 242.567 13.4735 490.867 5.86569 333.905

NASSER AL-HAJRI CORPORATION,

QA/QC DEPT.
AL-JUBAIL REGION.

1.2948

38.77 13.9255

309.5 14.5866 531.42 8.73164 497.049

41.356 14.8543 330.144 15.5595 566.865 9.31404 530.202

278.27

261.49 1.01805 36.4869

11.676 158.794 3.44079 76.7296

8.6257 309.145 0.78566 28.1579 7.88436 107.227 6.19581 138.166 1.41278 49.2354

324.70 10.0652 360.738 0.91674 32.8561 9.19988 125.118 7.22959

335.28

161.22 1.64851 57.4504

10.393 372.487 0.94662 33.9267 9.49965 129.195 7.46516 166.473 1.70222 59.3224

549.78 17.0423 610.795 1.00371

144.94 8.37493 186.761 1.90967 66.5519

35.973 10.0726 136.987 12.4385 277.379 5.41466 188.701

595.50 18.4594 661.585 1.08718 38.9645 10.9102 148.379 13.4729 300.446 5.86495 204.393

275.51 8.62586 306.132 0.78566

11.68

157.33 3.44097 75.9767

321.49 10.0654 357.222 0.91678 32.5364 9.20316 123.967 7.23008

159.64 1.64875 56.8819

18

128 7.46554 164.839 1.70245 58.7344

19

11.66 413.813 1.06201 37.6907 10.6611 143.605 8.37546 184.93 1.90994 65.8931

20

331.96 10.3932 368.856 0.94663

372.42

1.1432

33.596 9.50288

589.6 18.4596 655.132 1.08719 38.5844 10.9139

147.01 13.4735 297.495 5.86569 202.366

27

689.21 21.3642 765.694 1.00834 36.1389 13.0102 176.939 13.6319 303.991 8.15947 284.358

682.39 21.3647 758.235 1.00837 35.7869 13.0148 175.309 13.6327 301.009 8.16061 281.541

28

737.44 22.8593 819.278

730.14 22.8597 811.292 1.07893 38.2911 13.9255 187.576 14.5866 322.073 8.73164 301.242

29

778.84 24.3845 865.405 1.15089 40.8451 14.8543 200.087 15.5595 343.555 9.31404 321.334

30

829.75 25.9784 921.973 1.22612

43.515 15.8253 213.166 16.5766 366.012 9.92287 342.339

31

878.82 27.5147 976.497 1.29863 46.0884 16.7611 225.773 17.5569 387.657 10.5097 362.584

32

1.0789 38.6679 13.9207 189.321 14.5858 325.264 8.73046 304.256

786.63 24.3841 873.925 1.15087 41.2472 14.8492

201.95 15.5588 346.96 9.31281 324.552

1.2261 43.9434 15.8199 215.151 16.5758 369.64 9.92157 345.767

17.556

391.5 10.5083 366.214

1.4906 53.4232 19.2327 261.565 20.1516 449.382 12.0619 420.358

473.23 12.702 442.666

635.61 19.9001 706.255 0.93924 33.3336 12.1226 163.291 12.6981 280.374 7.60117

26

262.24

1131.9

7.6002 264.867

126.7 3.96681 140.782 0.65658 23.3019 1.88317 25.3664 4.43831

NOS

1008.75 31.5827 1120.87 1.49063 52.9023 19.2392 259.152 20.1526

444.97 12.0635 416.191

1062.29 33.2589 1180.36 1.56974 55.7102 20.2603 272.907 21.2223 468.587 12.7038

438.28

PREPARED BY,
S.AUGUSTIN PONRAJ.

33
34

WELD LAYER SEQUENCE ACCORDING TO APPROVED WPS & PQR

WELDING PROCESS

Material Thickness

GTAW

GTAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

4.0mm

FULL TIG ONLY

5.0mm

FULL TIG ONLY

6.0mm

2.4MM

2.4MM

2.5MM

2.5MM

2.5MM

7.0mm

2.4MM

2.4MM

2.5MM

2.5MM

2.5MM

8.0mm

2.4MM

2.4MM

2.5MM

3.2MM

2.5MM

2.5MM

2.5MM

9.0mm

2.4MM

2.4MM

2.5MM

3.2MM

2.5MM

2.5MM

2.5MM

10.0mm

2.4MM

2.4MM

2.5MM

3.2MM

2.5MM

2.5MM

2.5MM

11.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

12.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

13.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

14.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

15.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

16.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

18.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

19.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

20.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

22.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

24.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

26.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

28.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

30.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

32.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

33.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

34.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

36.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

38.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

40.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

42.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

44.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

46.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

48.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

50.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

55.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

57.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

NASSER AL-HAJRI CORPORATION,

QA/QC DEPT.
AL-JUBAIL REGION.

PREPARED BY,
S.AUGUSTIN PONRAJ.