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NOTES

1-ALL THK. VALUES & DIM.S ARE IN mm.


2-DESIGNATION DN IN "SI" UNITS IS USED FOR NOMINAL DIA.
3-FOR ABBREVIATIONS SEE DWG. IPS-D-PI-100

1000 MIN.

C1

ALTERNATE

ACCESSWAY

P12

C4

PASSAGE
WAY(TYP.)

MAIN ELECTRIC CABLE TRENCH

C4

2450

914
MAX.

MAIN INSTRUMENT CABLE TRENCH

250

C7

MANHOLE VENTS
UTILITY STATIONS
,
,
LIGHTING PANELS & TRANSFORMERS
INSTRUMENT PANELS,WELDING RCPT.
CONDUITS.(EITHER SIDES)
CONDUIT FROMUNDERGROUND
TO ELEC. MOTOR

PUMP
C
L

PS. COL.S
C
L

CI

CI

CI

STANDARD LOCATION OF MOTOR


CONTROL (START BUTTON STAND)

PS. COL.S

75

76

C
L

76

CLEARANCE

PIPERACK COL.S
C
L

500

PIPERACK
C
L
COL.S

PUMP
C
L

C
L PS. COL.S

C
L PS. COL.S

LINE UP FRONT OF ALL VERTICAL


COLUMNS WHEN PRACTICAL

OPTIONAL LOCATION OF
MOTOR CONTROL STATION

SPACE ALLOCATION AT SUPPORT COLUMNS

P4

P12.5

P13
P4

P8

ARRANGEMENT

A1

SHOWING MINIMUM CLEARANCES

OR
L ETE
EE
ST NCR
CO

GRADE

C5

MIN. CLEARANCES IN PROCESS & UTILITY AREAS

TYPICAL UNIT PLOT PLAN ARRANGEMENT

P11

C6

TYP. SECT. THROUGH PIPERACK SHOWING

C1

C5

45

2150

760

A5

C6

A6

C6

PIPERACK

A1

300

PUMP SUCTION
ONLY

A4

H P P.(VARIES)

A1

AISLEWAY

4000 MIN.

P2

CLEARANCE

C7

C1

ELEC.CABLE TRAY
BOTH SIDES OF RACK

230

A3

600 MIN.

C1

P1

C1

4000 MIN.

CONCRETE
OR STEEL
450

P1

A1

INSTR.CABLE TRAY
BOTH SIDES OF RACK

P3

300

WHEN REQD.

D.F.
C
L

C3

P1

C3

P1

2nd DECK

3800

C4

300 MIN. FOR ELEC. CABLES


TO AIR COOLERS.
150 MIN. FOR ELEC.
CABLES TO EQUIPMENT.

BATTERY LIMITS

LINE UP HORIZONTAL EQUIPMENTS WHEN PRACTICAL

PIPEWAY
C
L

1000 MIN.

BATTERY LIMITS

C1

C1

ACCESSWAY

C5

ON OVERHEAD PIPERACK

C2

45
MAX.
0

C7

A2 AIR COOLER LOCATED

200

1000 MIN.

BATTERY LIMITS

P9

P6

P12

65% ALLOWABLE
PIPE SPAN
ALLOWABLE PIPE SPAN
PER TABLE - 1

P10

TABLE - 1

75% ALLOWABLE
PIPE SPAN

ALLOWABLE PIPE SPANS

BASED ON USING

PIPE SIZE

ALLOWABLE PIPE SPAN


PER TABLE - 1

DN
20
25
40
50
80

100

P5

150

F S.

P10

200

ALLOWABLE PIPE SPAN


AT TURNS & TAKE OFFS

3.91

4.55
5.54

4"

6.02

3"
6"
8"

14"

600

THK.

2"

350

500

P12

1"

10"

300

450

PIPERACK LAYOUT

3/4"

WALL

1 1/2" 5.08

250

400

"
P7

NPS

5.49
7.11

8.18

9.27

12"

9.53

16"

9.53

18"

20"
24"

9.53
9.53
9.53
9.53

ASTM A53 GR.B. PIPE FILLED WITH WATER

O
O
93 C & UNDER LIMITING STRESS=5000 Psi) UNINSUL. 93 C 315 LIMITING STRESS=4325 Psi(INSULATED)
O

O
O
93 C & UNDER LIMITING STRESS=34.47 N/mm2 (UNINS.) 93 C 315 LIMITING STRESS=29.82 N/mm2(INSULATED)
MAXIMUM
RECOMMENDED
MAXIMUM
RECOMMENDED
O

SPAN

DEFLECTION

4400
5000

3600

20

5400

20

6700
7800

18

10200

17

8700

11300

12400
13100

13400
13800
14200
14500
14900

SPAN

19

20

6000

18
16
15
14
14
13
12
11

10

4300
6000

DEFLECTION
9

11

14
13

7100

13

9500

13

8000
10500
11400
11900

12400
13000
13200
13300
14100

13
12
11

10

10
10
9

SPAN

DEFLECTION

4200

13

3600
5200
5800
6900
7800
9000

3000

14

4700

13
13
13

12

10200

12

11800

11

11200

12

12100

10

12900

13700

12600
13200

SPAN

12

10

3700
5300
6400
7200

DEFLECTION
6

10

10

10
10

8300

10500

9400

10900
11300
11900

12000
12500
12800

9
8

B
A

REV.

C1- 1000 CLEAR WALKING SPACE FOR PASSAGE WAY.


C2- 1000 MAY BE MEASURED ON THE DIAGONAL OF
45 MAX.
C3- CLEARANCE BETWEEN FLANGES OF EXCHANGERS OR
AROUND OTHER BOLTED EQUIPMENT CONNECTION
WHICH MUST BE SERVICED OR MAINTAINED SHALL
BE 600 CLEAR.
C4- A CLEAR ACCESSWAY SHALL BE PROVIDED WHICH
WILL FURNISH SUFFICIENT SPACE FOR VEHICLE
MANOEUVRING BUT WHICH MAY NOT NECESSARILY
BE IN A STRAIGHT LINE. 4800 MIN. FOR A 6100
WIDE PIPERACK & 5800 MIN. FOR A 7600 & 8000
MIN. FOR A 10000.
C5- CLEAR AISLEWAY FOR EXCHANGER HEAD REMOVAL
SHALL BE 2300.
C6- PIPERACK BOTTOM OF PIPE ELEVATION ABOVE
GRADE OR HIGH POINT OF PAVING SHALL BE 2150
OVER PASSAGE WAYS, 2450 OVER AISLES AND 3800
OVER ACCESSWAYS.
C7- MINIMUM DIMENSION=760.
P1- DIFFERENCE IN PIPERACK ELEV.S SHALL GENERALLY
BE 760 MIN.
P2- ALLOW 350 DROP SPACE FOR UTILITY, STEAM TRAP,
VENT PIPING, ETC.
P3- GENERALLY THE CENTERLINE OF LINE DROPS SHALL
BE BASED ON MIN. 50 CLEARANCE BETWEEN THE
EDGE OF THE PIPE SUPPORT AND/ OR INSTRUMENT
RACK AND THE BACK OF THE LARGEST PIPE AND/
OR INSULATION. OTHER DROPS SHALL BE ON
APPROX. THE SAME LCAS THE LARGEST PIPE.
P4- LOOPS ARE REQUIRED WHEN IT IS IMPRACTICABLE
TO TAKE PIPING EXPANSION MOVEMENTS AT
CORNERS OR AT EQUIP., THEY SHALL NORMALLY BE
OBTAINED BY FOLDING BACK OVER THE PIPERACK.
P5- IF ANCHORS ARE REQUIRED TO MINIMIZE FORCES
ON EQUIPMENT OR REDUCE PIPING EXPANSION
MOVEMENT, THEY SHALL BE SO LOCATED THAT ANY
NECESSARY BRACING DOES NOT INTERFER WITH
PASSAGEWAY OR EQUIPMENT CLEARANCES.

P6- GENERALLY LARGEST PIPE DIAMETER AND/ OR HOT


LINES SHALL BE ROUTED ON THE OUTSIDE
PIPERACK TO PERMIT MAXIMUM EXPANSION
MOVEMENTS IN A MIN. OF SPACE.
P7- WHEN CONDENSATE REMOVAL IS REQUIRED IN UTILITY AIR OR STEAM HEADERS, DRIP OR BOOT LEGS
SHALL BE PROVIDED AT PIPING LOW POINTS OR
OTHER CONVENIENT LOCATIONS.
P8- GENERALLY, PIPERACK HEADER BRANCH CONNECTINS
FOR UTILITY & PROCESS GASES, AIR, STEAM, ETC.
WILL BE MADE ON THE TOP OF THE LINE TO AVOID
HEADER LOW POINTS WHERE COND. MAY COLLECT.
P9- PIPERACK HEADER BRANCH CONNECTIONS FOR
LIQUIDS GENERALLY ARE ON THE BOTTOM OF THE
HEADER TO AVOID BRANCH HIGH POINTS WHERE
GASES MAY COLLECT AND PREVENTING LIQUID FLOW.
P10-WHEN ECONOMICALLY FEASIBLE, OR AS STIPULATED
BY PROCESS CONDITIONS, FLAT TURNS & DIAGONAL
RUNS SHALL BE USED WHEN PRACTICABLE.

P11-THE NORMALLY DESIRABLE LOCATION OF RELIEF AND


BLOWDOWN HEADERS ELEVATED ABOVE PIPERACK IS
OVER THE PIPERACK COLUMNS.
P12-THE CENTERLINE TO CENTERLINE OF PIPERACK
COLUMNS SHALL BE 7600 WITH THE FOLLOWING
EXCEPTIONS:
P12.1-IF THE PREDOMINATE PORTION OF THE PIPING IN
THE RACK IS UNDER 3" (DN80) SEE TABLE-1 FOR
ALLOWABLE PIPE SPANS.
P12.2-ALUMINIUM OR OTHER SPECIAL MATERIALS CONSTITUTE THE MAJORITY.
P12.3-SPANS MAY BE SHORTENED SLIGHTLY TO MAKE
EVEN SPACING ACROSS A PLOT.
P12.4-SUPPORT SPACING SHALL BE INCREASED FOR
SINGLE OR MULTIPLE LINES 200 & LARGER.(SEE
TABLE-1 FOR ALLOWABLE PIPE SPANS.)
P12.5-SMALL LINES UNABLE TO SPAN THE NORMAL 7600
SPACING SHALL BE SUPPORTED BY INTERMEDIATE
PICK-UP.
P13-FOR LINE SPACING SEE DWG. IPS-D-PI-103.
DESCRIPTION

IRANIAN PETROLEUM STANDARDS

DATE

NO REVISION PERMITTED UNLESS APPROVED BY STANDARD ORGANIZATION

TYPICAL UNIT ARRANGEMENT &


PIPERACK LAYOUT

TABLE-1 IS MAINLY A GUIDE LINE FOR ABOVE CONDITION.


FOR OTHER CASES THIS TABLE MUST BE RECHECKED.

THIS DRAWING SUPERSEDES DWG. No. D-O-5005

A1- SPACE FOR PIPING CONTROL VALVE MANIFOLDS, BY


PASSES, ETC. (USE 600 BEYOND ADJACENT EQUIPMENT FOR LAYOUT)
A2- IN A LIMITED PLOT WHEN PROCESS CONDITIONS
PERMIT AND IT IS ECONOMICALLY, PREFERABLE,
AIR COOLER MAY BE INSTALLED ABOVE OVERHEAD
PIPERACKS.
A3- PUMPS WITH PROCESS REQUIREMENTS OF LOW
SUCTION LINES SHALL NORMALLY BE LOCATED AS
SHOWN IF ECONOMICALLY FEASIBLE PROVIDING
SUFFICIENT SPACE OR ACCESS IS AVAILABLE FOR
MAINTENANCE.
A4- PUMP SUCTION & DISCHARGE VALVES SHALL , IF
POSSIBLE, BE ACCESSIBLE FOR OPERATION
WITHOUT THE USE OF CHAIN OR EXTENSION STEMS.
A5- DISCHARGE CHECK VALVES SHALL, IF PRACTICABLE,
BE LOCATED IN THE VERTICAL.
A6- PUMP SUCTION LINES SHALL BE AS SHORT AND
DIRECT AS POSSIBLE UNLESS OTHERWISE REQUIRED
FOR FLEXIBILITY REASONS.

DATE

DRAWING No.

IPS-D-PI-102

SHEET
1

REV.