01. THIS DOCUMENT CONTAINS 8 SHEETS.

(INCLUDING THIS SHEET)

BHARAT HEAVY ELECTRICALS LIMITED

1

REVISED AS PER BHEL & DVC COMMENTS.

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

GA DRAWINGS OF CABLE TRAY & ACCESSORIES

LADDER TYPE CABLE TRAYS - 600mm,300mm & 150mm

2500
125

M8 BOLT & WASHER

(TYP)

250

125
C

WELDED NUT (M8)

RUNNER

23.6

RUNG

RUNG

WELDED NUT (M8)

(TYP)

500

DETAIL-A

750

750

500

30

23.6
T

DETAIL-B

M8 BOLT & WASHER

(TYP)

M8 BOLT & WASHER

(TYP)

VIEW - AA

TOP VIEW

50

50

30

19.5
45

NOTES:
35.5

01. RAW MATERIAL : HOT ROLLED MS SHEET AS PER I.S. 1079. (GRADE-O, MIN THICKNESS-2mm)
02. FINISH : GI (HOT DIP GALVANIZED THICKNESS OF ZINC COATING SHALL BE NOT LESS THAN 75 MICRONS).

DETAIL-A

MASS OF ZINC COATING = 610 gm/sqmm

DETAIL-B

03. ALL DIMENSIONS ARE IN 'mm'.

04. TOLERANCE : I.S. 1852.
05. FOUR COUPLER PLATES TO BE PROVIDED. TWO EACH ON EITHER SIDE OF TRAY.

15
12

06. M8X10mm HEXAGONAL BOLT, NUT & WASHERS SHALL BE USED FOR CONNECTING

THE TWO CABLE TRAYS ALONG WITH COUPLER PLATE.

07.ALL NUT,BOLTS,WASHERS AND OTHER ACCESSORIES SHALL BE ZINC PASSIVATED.

WIDTH
(W)

50
T

B
SLOT SIZE : 25 x 10

RUNG DETAILS

VIEW - BB

REVISED AS PER BHEL & DVC COMMENTS.

HEIGHT COLLAR
(H)
(C)

THK
(T)

604 mm

100 mm

15 mm

2 mm

304 mm

100 mm

15 mm

2 mm

154 mm

100 mm

15 mm

2 mm

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

BHARAT HEAVY ELECTRICALS LIMITED

TYPICAL DRAWING FOR LADDER CABLE TRAYS

PERFORATED TYPE CABLE TRAYS - 600mm,300mm &150mm

M8 BOLT & WASHER

(TYP)

SLOT SIZE : 20 x 10

2500

25 40
T
23.6

10
WELDED NUT (M8)
(TYP)

w
WELDED NUT (M8)
(TYP)

23.6
C

500

DETAIL-A

750

750
M8 BOLT & WASHER
(TYP)

30

50

500
DETAIL-B

A
1

VIEW - AA

M8 BOLT & WASHER

(TYP)

TOP VIEW

50

30

19.5
45
35.5

NOTES:

01. RAW MATERIAL : HOT ROLLED MS SHEET AS PER I.S. 1079. (GRADE-O, MIN THICKNESS-2mm)

DETAIL-A

DETAIL-B

02. FINISH : GI (HOT DIP GALVANIZED THICKNESS OF ZINC COATING SHALL BE NOT LESS THAN 75 MICRONS).

MASS OF ZINC COATING = 610 gm/sqmm

03. ALL DIMENSIONS ARE IN 'mm'.
04. TOLERANCE : I.S. 1852.
05. FOUR COUPLER PLATES TO BE PROVIDED. TWO EACH ON EITHER SIDE OF TRAY.

WIDTH
(W)

HEIGHT COLLAR
(H)
(C)

06. M8X10mm HEXAGONAL BOLT, NUT & WASHERS SHALL BE USED FOR CONNECTING

THK
(T)

THE TWO CABLE TRAYS ALONG WITH COUPLER PLATE.

07.ALL NUT,BOLTS,WASHERS AND OTHER ACCESSORIES SHALL BE ZINC PASSIVATED.

154 mm

100 mm

15 mm

2 mm

304 mm

100 mm

15 mm

2 mm

604 mm

100 mm

15 mm

2 mm

BHARAT HEAVY ELECTRICALS LIMITED

1

REVISED AS PER BHEL & DVC COMMENTS.

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

TYPICAL DRAWING FOR PERFORATED CABLE TRAYS

COUPLER PLATE FOR CABLE TRAYS - 600mm,300mm & 150mm

210
25

50

60

A
50

25

15
75 45

80

15

A
SLOT SIZE : 20 x 10

VIEW - AA

COUPLER PLATE DETAILS

TYPICAL COUPLER PLATE FIXING ARRANGEMENT FOR LADDER TRAY

COUPLER PLATE
(TYP)

TYPICAL COUPLER PLATE FIXING ARRANGEMENT FOR PERFORATED TRAY

COUPLER PLATE
(TYP)

TRAY-1

TRAY-2

TRAY-1

RUNG

TRAY-2

C
T

B
Top View (Without Coupler plate)

NOTES:

View - BB

Top View (Without Coupler plate)

View - CC

01. RAW MATERIAL : HOT ROLLED MS SHEET AS PER I.S. 1079. (GRADE-O)
02. FINISH : GI (HOT DIP GALVANIZED THICKNESS OF ZINC COATING SHALL BE NOT LESS THAN 75 MICRONS).
MASS OF ZINC COATING = 610 gm/sqmm
03. ALL DIMENSIONS ARE IN 'mm'.
04. TOLERANCE : I.S. 1852.
05. FOUR COUPLER PLATES TO BE PROVIDED. TWO EACH ON EITHER SIDE OF TRAY,COUPLER PLATE THICKNESS - 3mm (MIN.)
06. M8X10mm HEXAGONAL BOLT, NUT & WASHERS SHALL BE USED FOR CONNECTING

BHARAT HEAVY ELECTRICALS LIMITED

THE TWO CABLE TRAYS ALONG WITH COUPLER PLATE.

07.ALL NUT,BOLTS,WASHERS AND OTHER ACCESSORIES SHALL BE ZINC PASSIVATED.

REVISED AS PER BHEL & DVC COMMENTS.

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

TYPICAL DRAWING FOR CABLE TRAY COUPLER PLATES

COVER FOR CABLE TRAYS - 600mm,300mm &150mm

2500

SLOT SIZE : 20 x 10
(TYP)

SLOT SIZE : 20 x 10
(TYP)

25 25

TOP VIEW

40

50

VIEW - AA

NOTES:

SLOT SIZE : 20 x 10
(TYP)

40
50

25
125

375

750

750

SIDE VIEW

25
375

125

01. RAW MATERIAL : HOT ROLLED MS SHEET AS PER I.S. 1079.(16 SWG)
02. FINISH : GI (HOT DIP GALVANIZED THICKNESS OF ZINC COATING SHALL
BE NOT LESS THAN 75 MICRONS).MASS OF ZINC COATING = 610 gm/sqmm

WIDTH OF TRAY
COVER (W)

THK
(T)

154 mm

16 SWG

304 mm

16 SWG

604 mm

16 SWG

03. ALL DIMENSIONS ARE IN 'mm'.

04. TOLERANCE : I.S. 1852.

BHARAT HEAVY ELECTRICALS LIMITED

1

REVISED AS PER BHEL & DVC COMMENTS.

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

TYPICAL DRAWING FOR CABLE TRAY COVER

A
DETAIL-A

CABLE TRAY (LADDER) HORIZONTAL BENDS - 600mm,300mm &150mm

DETAIL-B

100

A
DETAIL-A

DETAIL-B

DETAIL-A

100

100

DETAIL-B

DETAIL-A

DETAIL-B

100

DETAIL-A

100

100
DETAIL-B

DETAIL-B

DETAIL-A

(W)
150 mm

300 mm

600 mm

100

DETAIL-A

L-BEND

30

DETAIL-A

100

DETAIL-B

100

DETAIL-B

T-BEND

CROSS TYPE BEND

(R)

(A)

(E)

1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm

1175 mm
725 mm
575 mm
425 mm
1175 mm
725 mm
575 mm
425 mm
1175 mm
725 mm
575 mm
425 mm

1250 mm
800 mm
650 mm
500 mm
1325 mm
875 mm
725 mm
575 mm
1475 mm
1025 mm
875 mm
725 mm

50

(W)
1

150 mm

300 mm

600 mm

50

30

19.5

NOTES:

DETAIL-A

(R)

(A)

1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm

1250 mm
800 mm
650 mm
500 mm
1325 mm
875 mm
725 mm
575 mm
1475 mm
1025 mm
875 mm
725 mm

01. RAW MATERIAL : HOT ROLLED MS SHEET AS PER I.S. 1079.(GRADE-O, MIN THICKNESS-2mm)
02. FINISH : GI (HOT DIP GALVANIZED THICKNESS OF
ZINC COATING SHALL BE NOT LESS THAN 75 MICRONS).
MASS OF ZINC COATING = 610 gm/sqmm

45

03. ALL DIMENSIONS ARE IN 'mm'.

04. TOLERANCE : I.S. 1852.

35.5

05. TO FACILITATE ASSEMBLY ALL ACCESSORIES AT ENDS SHALL

HAVE 100mm STRAIGHT PORTION.

DETAIL-A

DETAIL-B

REVISED AS PER BHEL & DVC COMMENTS.

06. FOUR COUPLER PLATES TO BE PROVIDED. TWO EACH ON

EITHER SIDE OF TRAY.

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

BHARAT HEAVY ELECTRICALS LIMITED

TYPICAL DRAWING FOR CABLE TRAY

HORIZONTAL BENDS (LADDER)

DETAIL-B

A
DETAIL-A

CABLE TRAY (PERFORATED) HORIZONTAL BENDS - 600mm,300mm &150mm

DETAIL-B

100

DETAIL-A

DETAIL-B

100

DETAIL-A

100

DETAIL-B

100

DETAIL-A

100

W
W

DETAIL-B
DETAIL-B

DETAIL-A

A
A

DETAIL-B

DETAIL-B

DETAIL-A

100

(W)
150 mm

300 mm

600 mm

DETAIL-A

DETAIL-B

DETAIL-A

L-BEND

30

100

100

100

DETAIL-A

T-BEND

(R)

(A)

(E)

1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm

1175 mm
725 mm
575 mm
425 mm
1175 mm
725 mm
575 mm
425 mm
1175 mm
725 mm
575 mm
425 mm

1250 mm
800 mm
650 mm
500 mm
1325 mm
875 mm
725 mm
575 mm
1475 mm
1025 mm
875 mm
725 mm

50

CROSS TYPE BEND

(W)
1

150 mm

300 mm

600 mm

50

30

19.5

NOTES:

(R)

(A)

1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm
1050mm
600mm
450mm
300mm

1250 mm
800 mm
650 mm
500 mm
1325 mm
875 mm
725 mm
575 mm
1475 mm
1025 mm
875 mm
725 mm

01. RAW MATERIAL : HOT ROLLED MS SHEET AS PER I.S. 1079.(GRADE-O, MIN THICKNESS-2mm)
02. FINISH : GI (HOT DIP GALVANIZED THICKNESS OF
ZINC COATING SHALL BE NOT LESS THAN 75 MICRONS).
MASS OF ZINC COATING = 610 gm/sqmm

45

03. ALL DIMENSIONS ARE IN 'mm'.

04. TOLERANCE : I.S. 1852.

35.5

05. TO FACILITATE ASSEMBLY ALL ACCESSORIES AT ENDS SHALL

HAVE 100mm STRAIGHT PORTION.

DETAIL-A

DETAIL-B

REVISED AS PER BHEL & DVC COMMENTS.

06. FOUR COUPLER PLATES TO BE PROVIDED. TWO EACH ON

EITHER SIDE OF TRAY.

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

BHARAT HEAVY ELECTRICALS LIMITED

TYPICAL DRAWING FOR CABLE TRAY

HORIZONTAL BENDS (PERFORATED)

DETAIL-B

CABLE TRAY VERTICAL BENDS - 600mm,300mm &150mm

(COMMON FOR PERFORATED & LADDER TRAYS )

DETAIL-B

DETAIL-B

500

100

75

75

100

500

R300

R300

500

100

75
75

DETAIL-A

500
DETAIL-A

VERTICALLY OUTSIDE

VERTICALLY INSIDE

NOTES:
30

50

50

30

100

01. RAW MATERIAL : HOT ROLLED MS SHEET AS PER I.S. 1079.(GRADE-O, MIN THICKNESS-2mm)
02. FINISH : GI (HOT DIP GALVANIZED THICKNESS OF
ZINC COATING SHALL BE NOT LESS THAN 75 MICRONS).
MASS OF ZINC COATING = 610 gm/sqmm

19.5
45

03. ALL DIMENSIONS ARE IN 'mm'.

04. TOLERANCE : I.S. 1852.

35.5

05. TO FACILITATE ASSEMBLY ALL ACCESSORIES AT ENDS SHALL

HAVE 100mm STRAIGHT PORTION.

DETAIL-A

DETAIL-B

REVISED AS PER BHEL & DVC COMMENTS.

06. FOUR COUPLER PLATES TO BE PROVIDED. TWO EACH ON

EITHER SIDE OF TRAY.

K.VASANTH

31.03.2015

K.VASANTH

31.03.2015

K.G.S

31.03.2015

K.M.M

31.03.2015

BHARAT HEAVY ELECTRICALS LIMITED

TYPICAL DRAWING FOR CABLE TRAY VERTICAL BENDS