Aprilia Sportcity 125 200 04 Manual

SPORTCITY 125 - 200
8104819
© 2004 aprilia s.p.a. - Noale (VE) TECHNICAL INFORMATION
SAFETY WARNINGS
The symbols and warnings used through- ★ The operations preceded by this
out this manual have the following mean- symbol must be repeated on the
ings: opposite side of the vehicle.
Safety warning. This symbol at- Unless expressly indicated otherwise, re-
First edition: May 2004 tached to the vehicle or in the man- assembly is a reversal of the disassembly
procedure.
ual indicates a potential risk of personal
injury. Non-compliance with the indica- The terms "right" and "left" are referred to
tions given in the messages preceded the rider seated on the vehicle in the nor-
by this symbol may result in major risks mal riding position.
for your and other people’s safety and
for the vehicle! WARNINGS - PRECAUTIONS -
GENERAL ADVICE
WARNING
Indicates a potential hazard which may Before starting the engine, carefully read
result in serious injury or even death. this manual and in particular the section
≈SAFE DRIVE∆.
CAUTION Your and other people's safety largely de-
Indicates a potential hazard which may
pends on your reflexes and agility, but
result in minor personal injury or
damage to the vehicle. there are other key factors, such as your
Produced and printed by:
DECA S.r.l. knowledge of the vehicle's operation and
Via Risorgimento, 23/1 - Lugo (RA) - Italy CAUTION The word "CAU- condition, as well as of the basic rules of
Tel. +39 - 0545 35235 TION" in this manual identifies important
Fax +39 - 0545 32844
"SAFE RIDING". Becoming thoroughly fa-
E-mail: deca@decaweb.it information or instructions. miliar with vehicle is essential to mastering
www.decaweb.it
safe riding techniques in traffic.
On behalf of:
aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italy
Tel. +39 - 041 58 29 111
Fax +39 - 041 44 10 54
www.aprilia.com
2 use and maintenance SportCity 125 - 200

CAUTION This manual must be Users in these countries must: Market versions are identified by the fol-
considered as an integral part of the vehi- √ contact an aprilia Authorised Dealer to lowing symbols throughout the manual:
cle and must always accompany it, also in have the non-homologated components
the event the vehicle is resold. replaced with others homologated for use W model 125 cu cm
in the country in question; 200 model 200 cu cm
aprilia has carried out this manual with the √ have their vehicles inspected at the re-
maximum attention, in order to supply the quired intervals. J optional
user with correct and updated information.
However, since aprilia constantly im- CAUTION Soon after purchas- VERSION:
ing the vehicle, write down the identification
proves the design of its products, there may + Italy P Singapore
data indicated on the SPARE PARTS
be slight discrepancies between the charac-
teristics of your vehicle and those described
IDENTIFICATION LABEL in the table here R United King- P Slovenia
below. The label is on the right upper tube of
in this manual. the frame; to read it, it is necessary to re- > Austria + Israel
For any clarification concerning the informa- move the central fairing, see page 41 (RE- M Portugal e South Korea
tion contained in this manual, do not hesi- MOVING THE ENGINE INSPECTION
tate to contact your aprilia Authorised COVER). ( Finland J Malaysia
Dealer . ? Belgium @ Chile
For control and repair operations not ex- A Germany * Croatia
pressly described in this publication, for the
purchase of aprilia genuine spare parts, ( France > Australia
accessories and other products, as well as ' Spain R United States of
for specific advice, contact exclusively America
aprilia Authorised Dealers and Service ) Greece g Brazil
Centres, which guarantee prompt and accu-
rate assistance. / Holland 1 South Africa
Thank you for choosing aprilia. We wish 6 Switzerland K New Zealand
you a nice ride.
These data indicate: A Denmark @ Canada
All rights of electronic storage, reproduction
and total or partial adaptation with any √ YEAR = year of manufacture (Y, 1, 2, ...); , Japan
means reserved for all Countries. √ I.M. = modification code (A, B, C, ...);
√ COUNTRY CODES = homologation
CAUTION Some countries have country (I, UK, A, ...).
statutory emission and noise control regula- and are to be supplied to the aprilia Au-
tions in place requiring that motor vehicles thorised Dealer as reference data for the
undergo periodical inspections. purchase of spare parts or specific accesso-
ries of the model you have acquired.
use and maintenance SportCity 125 - 200 3

GENERAL SUMMARY
SAFETY WARNINGS .......................................... 2 STOPPING................................................... 31 TRANSPORT ..................................................... 52
TECHNICAL INFORMATION .............................. 2 PARKING ..................................................... 32 DRAINING THE FUEL TANK ...................... 52
WARNINGS - PRECAUTIONS - GENERAL PLACING THE VEHICLE ON THE STAND . 32 CLEANING ......................................................... 53
ADVICE ................................................................ 2 SUGGESTIONS TO PREVENT THEFT ...... 33 LONG PERIODS OF INACTIVITY............... 54
SAFE DRIVE ........................................................ 5 MAINTENANCE.................................................. 33 TECHNICAL DATA ............................................ 55
BASIC SAFETY RULES ................................ 6 SCHEDULED MAINTENANCE CHART....... 34 LUBRICANT CHART ................................... 58
CLOTHING .................................................... 8 IDENTIFICATION DATA .............................. 36 WIRING DIAGRAM - SportCity 125 - 200.... 60
ACCESSORIES............................................. 8 CHECKING AND TOPPING UP ENGINE WIRING DIAGRAM KEY -
LOAD ............................................................. 9 OIL LEVEL ................................................... 37 SportCity 125 - 200 ...................................... 61
ARRANGEMENT OF THE MAIN ELEMENTS .. 10 AIR FILTER .................................................. 38 AUTHORISED DEALERS AND SERVICE
CHECKING THE BRAKE PADS FOR
LOCATION OF INSTRUMENTS/CONTROLS... 12 CENTRES.................................................... 64
WEAR........................................................... 39
INSTRUMENTS AND INDICATORS ................. 12 INSPECTING THE FRONT AND REAR
INSTRUMENTS AND INDICATORS SUSPENSIONS ........................................... 40
TABLE ......................................................... 13 ADJUSTING THE REAR SUSPENSION ..... 40
MAIN INDEPENDENT CONTROLS .................. 14 REMOVING THE BATTERY-FUSE
CONTROLS ON LEFT HANDLEBAR.......... 14 COMPARTMENT COVER ........................... 41
CONTROLS ON RIGHT HANDLEBAR ....... 14 REMOVING THE ENGINE INSPECTION
IGNITION SWITCH...................................... 15 COVER......................................................... 41
STEERING LOCK........................................ 15 REMOVING THE FRONT COVER .............. 42
AUXILIARY EQUIPMENT .................................. 16 IDLING ADJUSTMENT ................................ 42
MULTIFUNCTION DIGITAL COMPUTER ... 16 ADJUSTING THE THROTTLE
BAG HOOK.................................................. 17 TWISTGRIP ................................................. 43
ANTITHEFT HOOK ..................................... 17 SPARK PLUG .............................................. 43
UNLOCKING/LOCKING THE SEAT............ 17 BATTERY..................................................... 44
GLOVE COMPARTMENT ........................... 18 LONG INACTIVITY OF THE BATTERY....... 45
TOOL KIT .................................................... 18 CHECKING AND CLEANING THE
MAIN COMPONENTS........................................ 19 TERMINALS................................................. 45
FUEL............................................................ 19 REMOVING THE BATTERY ........................ 46
LUBRICANTS .............................................. 19 CHECKING BATTERY FLUID LEVEL ......... 46
BRAKE FLUID - recommendations ............. 20 CHARGING THE BATTERY ........................ 46
DISC BRAKES............................................. 20 INSTALLING THE BATTERY....................... 46
Coolant ........................................................ 22 CHANGING THE FUSES............................. 47
TYRES......................................................... 24 CHECKING THE SWITCHES ...................... 48
EXHAUST MUFFLER/EXHAUST VERTICAL ADJUSTMENT OF THE
SILENCER................................................... 25 HEADLIGHT BEAM...................................... 48
LAMPS ......................................................... 49
INSTRUCTIONS FOR USE................................ 26
CHANGING THE FRONT TURN
PRE-RIDE CHECKS CHART ...................... 26 INDICATOR BULBS..................................... 49
STARTING................................................... 27 CHANGING THE HEADLIGHT BULBS ....... 50
MOVING OFF AND RIDING........................ 29 CHANGING THE TAIL LIGHT BULBS......... 51
RUNNING-IN ............................................... 31

SAFE DRIVE
safe drive
BASIC SAFETY RULES Most road accidents are caused by inexpe- Avoid obstacles that could damage the ve-
rienced riders. hicle or make you lose control of the vehi-
To drive the vehicle, you must satisfy cer-
cle.
tain legal requirements (driving licence,
NEVER lend your vehicle to a beginner
minimum age limit, psychophysical fit-
and make sure any person borrowing your Avoid riding in the slipstream of vehicles
ness, insurance, vehicle licence tax, vehi-
vehicle fills the legal requirements for driv- ahead in order to increase your speed.
cle registration, number plate, etc.).
ing.
Begin to familiarise yourself with the vehi- WARNING
Strictly observe all posted signs and na-
cle by riding in low traffic areas and/or pri- Always hold the handlebars with both
tional and local road regulations.
vate ground. hands and keep both feet on the foot-
Avoid any sudden or risky manoeuvres
Certain prescribed medicines, alcohol, that may endanger your and other people's pegs (or on the rider's footboards), in
drugs and psychotropic substances will af- safety (for example: wheelies, speeding, the correct riding position.
fect your riding, thereby increasing the risk etc.), and adjust your riding style to road Do not stand up or stretch your limbs
of an accident. Be sure that you are in surface conditions, visibility, etc. while riding.
good psychophysical conditions and fit for
driving and pay particular attention to
physical weariness and drowsiness.

ONLY ORIGINALS
The driver should pay attention and avoid If necessary, have the vehicle inspected by Making any modifications to the vehicle
distractions caused by people, things and an aprilia Authorised Dealer who should and/or removing the original components
movements (never smoke, eat, drink, read, carefully check the frame, handlebars, sus- can adversely affect vehicle performance
etc.) while driving. pensions, safety parts and all the devices and safety or make it illegal to ride.
Use only the specified fuels and lubricants that you cannot check by yourself. Observe applicable law and all national
indicated in the "LUBRICANT CHART" and Remember to report any malfunction to the and local regulations concerning vehicle
check oil, fuel and coolant levels at regular technicians and/or mechanics to facilitate equipment.
intervals. their work. In particular, avoid any modifications apt to
If the vehicle has been involved in an acci- Never use the vehicle when the amount of enhance performance or alter the vehicle's
dent, check the control levers, pipes and damage it has suffered makes it unsafe to original specifications.
hoses, wires, the braking system and key ride. Never race with other vehicles.
components for damage. Never change the position, inclination or Do not ride off road.
colour of: number plate, turn indicators,
lights and horns.
Any modification made to the vehicle will
invalidate the warranty.

CLOTHING Do not ride with sharp or pointed objects in ACCESSORIES
your pockets as they might cause injury in
Always wear and fasten your helmet cor- The owner of the vehicle is responsible for
the event of a fall (this includes keys, pens,
rectly before moving off. Make sure your the choice, installation and use of any ac-
glass vials, etc. - note that the same ap-
helmet complies with applicable regula- cessory.
plies to your passenger). Any accessories installed must not cover
tions, is not damaged, is the right size and
keep the visor clean. the horns or lights or impair their operation,
Wear protective clothing, preferably bright restrict suspension travel and steering an-
and/or reflective clothing. This will ensure gle, impair the operation of any vehicle
you are easily seen by other road users controls or affect ground clearance or bank
angle in a bend.
and reduce the risk of an accident, besides
Avoid using accessories that may hamper
affording improved protection in the event
access to vehicle controls, as this can slow
of a fall.
down your reaction in an emergency.
Wear tight-fitting clothing fastened at the Large fairings and windshields may affect
wrists and ankles; make sure no strings, the vehicle's aerodynamics and make it un-
belts and ties are hanging loose; make stable, especially at high speeds.
sure no items of clothing or other objects
can distract you or become entangled with
moving parts or with the handlebars.

Make sure any accessories installed are Avoid fixing bulky, heavy and/or dangerous Do not carry any luggage unless firmly se-
fastened securely to the vehicle and will objects to the handlebars, mudguards and cured to the vehicle.
not affect safety during riding. forks - this could slow down the vehicle's Do not carry bags which protrude too much
Do not install or modify any electric devices response in turns and would inevitably af- from the luggage-rack or which cover the
in such a manner as to exceed vehicle ca- fect handling. lights, horn or indicators.
pacity, as this may lead to a power short- Do not secure bulky bags to the vehicle
age or failure causing the engine to stop sides, as they could hit people or obstacles Do not carry animals or children on the
suddenly or rendering the horn and lights
when riding, resulting in loss of control. glove compartment or on the luggage rack.
inoperative.
aprilia recommends the use of genuine Do not exceed the maximum load capacity
accessories (aprilia genuine accesso- of each luggage rack.
ries). The overloaded vehicle will become unsta-
ble and handle poorly.
LOAD
Be careful not to overload the vehicle with
exceeding luggage. Place your luggage as
close as possible to the centre of gravity of
the vehicle and make sure its weight is
evenly distributed across both sides of the
vehicle to keep it stable. Make sure that the
luggage is firmly secured to the vehicle, es-
pecially before long trips.

ARRANGEMENT OF THE MAIN ELEMENTS
1 2 3 4 5
13
6
12
11 10 9 8
KEY
1) Expansion tank 8) Engine oil filler plug
2) Coolant expansion tank plug 9) Left passenger footpeg
3) Rear brake fluid reservoir 10) Battery
4) Left rear-view mirror 11) Fuse carrier
5) Bag hook 12) Frame number
6) Air filter 13) Front cover
7) Centre stand

1 2 3 4 5 6
13
12 11 10 9 8
KEY
1) Passenger grab handle 7) Warning horn 13) Antitheft hook (for the aprilia "Body-
2) Seat 8) Glove compartment Guard" shielded cable J)
3) Fuel tank 9) Ignition switch/steering lock
4) Fuel tank filler plug 10) Battery compartment cover
5) Right rear-view mirror 11) Spark plug
6) Front brake fluid reservoir 12) Right passenger footpeg

LOCATION OF INSTRUMENTS/CONTROLS INSTRUMENTS AND INDICATORS
1 2 3
4
120 140
100
70
80 90
160
5
60
100 km/h
80
50
MPH
6
100
120
80
140
160
40
60
90
70
60
100 km/h
80
50
MPH
40
60
30
20
30
40 AM
10 PM
0
MilesKm
20
0
TRIPODO
20 AM
40 10 PM
0
MilesKm
20
0
TRIPODO
2 1 7 6 5 4 3
12 11 10 9 8 7
KEY KEY
1) Electrical controls on the left side of the handlebar 1) Green turn indicator warning light ( ( )
2) Rear brake lever 2) Blue high beam warning light ( )
3) Front brake lever 3) Orange low fuel light ( )
4) Throttle grip 4) Service warning
5) Electrical controls on the right side of the handlebar 5) Oil pressure indicator
6) Ignition switch/steering lock ( - - + ) 6) Digital clock
7) Instruments and indicators 7) Multifunction digital computer
8) Coolant temperature indicator
9) Multifunction indicator: odometer (ODO) / trip meter (TRIP) /
battery voltage ( )
10) Fuel level indicator
11) Red general warning light ( )
12) Speedometer

INSTRUMENTS AND INDICATORS TABLE
CAUTION Turn the key to ON (), for the first three seconds all pilot lights, the instrument panel backlighting and the digital
display indicators will come on, thus carrying out the starting check routine.
Description Function
Direction indicator warning light It blinks when the right or left direction indicator is on.
It comes on to warn that engine oil pressure is low. When this is the case, stop the engine immediately
Engine oil pressure icon and contact an aprilia Authorised dealer.
Speedometer Indicates road speed.
High beam warning light Comes on when the headlight high beam is on or when you flash the high beam (PASSING ).
)
It comes on when the quantity of fuel left in the tank is 1,4 l.
Low fuel warning light When the light comes on, refuel as soon as possible, see page 19 (FUEL).
Fuel level indicator It indicates the approximate fuel level in the tank.
Digital clock Displays current hour and minutes.
It indicates the approximate temperature of the coolant in the engine.

When the first section comes on, the temperature allows you to ride the vehicle.
The normal running temperature range is indicated by the central area of the scale.
Coolant temperature indicator If the indicator reaches the last section, stop the engine and check the coolant level, see page 22 (Cool-
ant).
Exceeding the maximum coolant temperature allowed may lead to se-
CAUTION vere engine damage.
It comes on to warn about a general failure, also the relevant icon will show on the digital display. Check
Warning light
the failure and fix it.
Service icon It comes on to warn that the vehicle is due for service.
It shows the total mileage (ODO), trip (TRIP) or battery voltage ( ). See page 16 (MULTIFUNCTION
Multifunction indicator
DIGITAL COMPUTER)

MAIN INDEPENDENT CONTROLS
4) DIMMER SWITCH ( - ) / HIGH

BEAM FLASHER (PASSING )
)
1
If the dimmer switch is in position ≈ ∆,
the high beam comes on; while if it is in
position ≈ ∆, the low beam comes on.
MODE
CONTROLS ON RIGHT HANDLE-

BAR
CAUTION The electric compo-

nents only operate when the ignition switch
4 3 2 is in the ≈∆ position. 7 5 6
5) MODE BUTTON
Move the MODE button to the left to
CONTROLS ON LEFT HANDLEBAR switch the instrument panel. WARNING
CAUTION The electric compo- Do not operate the engine stop switch
nents only operate when the ignition switch 6) ENGINE STOP SWITCH ( - )
“ - ” while riding.
is in the ≈∆ position.
7) STARTER BUTTON ( ) This switch serves as a safety or emer-
1) PASSING BUTTON
)
Press the button ≈≈ to have the starter gency switch.

Press the button (PASSING) to activate motor crank the engine. For the starting With the switch in position ≈∆, it is pos-
the high beam flasher. procedure, see page 27 (STARTING). sible to start the engine; the engine can
CAUTION Release the button be stopped by moving the switch to po-
≈ ≈ to disable the high beam flasher. sition ≈∆.
)
2) HORN BUTTON () CAUTION

Press this button to operate the horn. W i t h t h e e n g i n e s t o p p e d an d t h e
3) TURN INDICATOR SWITCH ( ( ) ignition switch in position “ ” , the
To indicate the turn to the left, move the battery may run flat.
switch to the left; to indicate the turn to When the vehicle has come to a
the right, move the switch to the right. standstill and you have stopped the
Press the switch to cancel the signal. engine, set the ignition switch to
position “”.

◆ Press the key (2) and turn it anticlock-
wise (to the left), then steer the handle-
bar slowly, until the key (2) reaches posi-
tion ≈+∆.
◆ Extract the key.
Position Function Key removal
+ The steer- It is possible

ing is to remove the
locked. It is key.
Steering not possible
lock to start the
engine or
IGNITION SWITCH STEERING LOCK switch on
The ignition switch (1) is positioned on the the lights.
right side of the steering head. WARNING
CAUTION The key (2) operates
the ignition switch / steering lock, the seat
Never turn the key to position “+” when
riding, or you will lose control of the vehi-
Neither the It is possible
engine, nor to remove the
the lights key.
cle.
lock and the glove compartment lock. will operate.
Two keys are supplied together with the OPERATION
vehicle (one spare key).
CAUTION Store the spare key

To lock the steering:
◆ Turn the handlebar fully to the left.
The engine It is not possi-
and the ble to remove
lights can be the key.
in a safe place (other than the vehicle). ◆ Turn the key (2) to position ≈∆. operated.
CAUTION Turn the key and
steer the handlebar at the same time.

AUXILIARY EQUIPMENT
Setting the clock

CAUTION For safety reasons, it
is possible to set this function when vehicle
is stopped only.
1 MODE
Hold down the Mode button (2) for at least
AM three seconds.
PM
The column dividing hours and minutes will
MilesKm
start flashing.
2 Set the hour value, it will increase by one
TRIPODO
unit every time you press the Mode button
(2).
Hold down the Mode button (2) again for at
MULTIFUNCTION DIGITAL COM- stored trip value. least three seconds to shift to minute set-
PUTER ting. The indicated value will increase by
Battery voltage one unit every time the Mode button (2) is
Multifunction indicator functions With the odometer display, press the Mode pressed.
Use the Mode button (2), on handlebar button (2) twice to display the battery func- Hold down the Mode button (2) for at least
right control, to select among various function. three seconds to go back to hour setting.
tions: clock setting, odometer (ODO), trip If no key has been touched for three sec-
meter (TRIP), battery voltage value and trip Conversion of unit of measurement - onds, the display will automatically quit the
meter reset. Km/Mi clock setting function.
When battery voltage is displayed on multi-
Odometer (ODO) function display (1), hold down the Mode
When the instrument panel is switched on, button (2) for more than ten seconds to
the multifunction display (1) shows the change the unit of measurement from kilo-
odometer function (ODO). metres (Km) to miles (Mi). While pressing
the button, the current unit of measure-
TRIP function (TRIP) ment is flashing. Should the button be
With the odometer display (ODO), press pressed for less than ten seconds, the con-
the Mode button (2) once to display the version will not take place.
function (TRIP). Hold down the Mode but-
ton (2) for at least three seconds to reset

1 5
BAG HOOK ANTITHEFT HOOK UNLOCKING/LOCKING THE SEAT

The antitheft hook (2) is positioned on the OPERATION
WARNING left side of the vehicle, near the passenger To unlock the seat, proceed as follows:
Do not hang excessively bulky bags or footrest. ◆ Position the vehicle on the centre stand.
parcels to the hook, as this may seri-
To prevent the vehicle from being stolen, it is ◆ Insert the key in the seat lock.
ously compromise the manoeuvrability
advisable to secure it with the aprilia ◆ Turn the key (4) anticlockwise.
of the vehicle or the movement of your
"Body-Guard" shielded cable - (3), availa- ◆ Raise the seat (5).
feet.
ble at any aprilia Authorised Dealer. ◆ To lock the seat, lower and press it (with-
The bag hook (1) is positioned on the front out exerting too much pressure), thus
part of the inner shield. CAUTION making the lock snap shut.
Maximum allowed weight: 1.5 kg Do not use the hook to lift the vehicle or
for any purpose other than securing the WARNING
vehicle once it has been parked. Before leaving, make sure that the seat
is properly locked.

1 2
3
ADDITIONAL CASE J GLOVE COMPARTMENT TOOL KIT

◆ Insert the key in the helmet case lock.
It is placed under the handlebar, on the in- The tool kit (3) is fixed in the appropriate
◆ Turn the key anticlockwise.
ner part of the shield. To reach it: compartment under the seat.
◆ Lift the helmet case cover (5).
◆ Insert the key (1) in the lock. ◆ Raise the seat, see page 17 (UNLOCK-
◆ To lock the helmet case cover, lower and
◆ Turn the key clockwise, pull it and open ING/LOCKING THE SEAT).
press it (without exerting too much pres-
the door (2).
sure), thus making the lock snap shut. The tool kit includes:
CAUTION √ tool case;
WARNING Before locking the door, make sure that √ screwdriver, ≈Fiat∆-type l=128;
Make sure the helmet case cover is √ screwdriver handle;
you have not left the key in the glove √ 3 mm Allen wrench;
locked securely before riding. compartment. √ shock absorber pin wrench;
To lock the door (2), raise and press it. It is √ 16x140 mm spark plug spanner with 12
CAUTION not necessary to use the key. mm socket and seal;
For a better stability, it is necessary to √ 8x120 mm rod.
fit handlebar counterweights together Maximum allowed weight: 1.5 kg
with the case; they are supplied with the
original aprilia case.

MAIN COMPONENTS
FUEL
LUBRICANTS
WARNING 1
The fuel used in internal combustion WARNING
engines is highly flammable and can be- Prolonged or repeated contact with oil
come explosive under particular condi- may cause severe skin damage. Wash
tions. It is important to refuel and serv- your hands carefully after handling en-
ice the vehicle in a well-ventilated area, gine oil.
with the engine off. Do not smoke while Wear latex gloves during servicing.
refuelling or near fuel vapours, in any KEEP AWAY FROM CHILDREN.
case avoid contact with naked flames, DO NOT DISPOSE OF OIL IN THE ENVI-
sparks and any other heat source or RONMENT
source of ignition to prevent fires or ex-
plosion. CAUTION
Avoid spilling fuel, as it may ignite Proceed with care.
when in contact with hot engine parts. DO NOT RELEASE FUEL INTO THE EN- Do not spill the oil!
In the event of accidental spillage, make VIRONMENT. Take care not to smear any component,
sure that the area has completely dried KEEP AWAY FROM CHILDREN. the area in which you are working and
before starting the engine. the surrounding area. Carefully remove
Never fill the tank to the rim, as fuel ex- Use only premium grade leaded petrol (4 any trace of oil. In case of leakage or
pands from heat and when left under di- Stars 4) or unleaded petrol with 95 RON malfunctions, contact an aprilia
rect sunlight. and 85 MON octane rating minimum. Authorised Dealer .
Tighten the filler plug securely after re- Transmission fluid
fuelling. Avoid contact with skin, do not
FUEL TANK CAPACITY Have the transmission fluid level checked
inhale fuel vapours; do not swallow fuel
(reserve included): 8.5 l every 6000 km (3750 mi).
or transfer it between different recepta-
cles using a hose. TANK RESERVE: 1.4 l Have the transmission fluid changed after
the first 1000 km (625 mi) and then every
To reach the filler plug, proceed as follows:
24000 km (15000 mi).
◆ Raise the seat, see page 17 (UNLOCK-
ING/LOCKING THE SEAT). Have inspection and replacement carried
◆ Unscrew the filler plug (1). out by an aprilia Authorised Dealer .

Engine oil Make sure the brake hose is not twisted
Periodically check the engine oil level, see or worn.
page 37 (CHECKING AND TOPPING UP KEEP AWAY FROM CHILDREN.
ENGINE OIL LEVEL). DO NOT RELEASE INTO THE ENVIRON-
MENT.
CAUTION Use oil with specifi-
cations 5/W 40, see page 58 (LUBRICANT DISC BRAKES
CHART).
WARNING
CAUTION The brakes are critical to your safety
When topping up the engine oil, never and must always be kept in sleek run-
exceed the "MAX" level. ning order. Check the brakes before
It is necessary to have the engine oil each ride.
changed after the first 1000 km (625 mi) and BRAKE FLUID - recommendations A dirty disc will soil the pads, leading to
successively: loss of braking efficiency. Dirty pads
CAUTION This vehicle is fitted must be replaced, while dirty discs
√ every 6000 km (3750 mi) have the engine with front and rear disc brakes. Each brak-
oil changed. must be cleaned with a high-quality de-
√ periodically check oil level, see page 37
ing system is operated by an independent greaser.
(CHECKING AND TOPPING UP ENGINE hydraulic circuit.
The following information applies to both Have brake fluid changed at an aprilia
OIL LEVEL). Authorised dealer every two years.
braking systems.
Have engine oil changed at an aprilia Au-
thorised dealer.
WARNING
Sudden changes in brake lever play or a
spongy feel of the lever may indicate
problems with the hydraulic system.
If in doubt about the braking efficiency
of your bike or if you are not able to per-
form routine checks, contact an aprilia
Authorised dealer.
WARNING
Pay special attention to the brake disc
and friction material, making sure that
they are neither dirty nor oily, especially
after maintenance operations or inspec-
tions.
If the fluid is below the "MIN" mark:
CAUTION
Brake fluid level decreases as the brake
pads wear down.
◆ Check the brake pads for wear, see
page 39 (CHECKING THE BRAKE
PADS FOR WEAR) and brake disc.
If the pads and/or the disc do not need re-
1 placing:
◆ Contact an aprilia Authorised Dealer,
who will provide for topping up.
CAUTION This vehicle is fitted Check CAUTION

with front and rear disc brakes. Each brak- To check the brake fluid level, proceed as Check the brake for proper operation.
ing system is operated by an independent follows: When the brake lever has exceeding
hydraulic circuit. travel or if you notice a loss of braking,
The following information applies to both CAUTION Position the vehicle contact an aprilia Authorised Dealer .
braking systems. on firm and flat ground. The braking system may need bleeding.
Brake fluid level decreases gradually as ◆ Position the vehicle on the centre stand.
the brake pads wear down. ◆ Rotate the handlebar, so that the fluid
contained in the brake reservoir is paral-
The brake reservoirs are positioned on the
lel to the "MIN" mark stamped on the
handlebar, near the brake lever couplings.
glass gauge (1).
Periodically check the brake fluid level in ◆ Make sure that the fluid contained in the
the reservoirs, see on the side (Check) and reservoir exceeds the "MIN" mark
the wear of the pads, see page 39 stamped on the glass gauge (1).
(CHECKING THE BRAKE PADS FOR
MIN = minimum level.
WEAR).
WARNING
Do not use the vehicle if the braking
system is leaking fluid.

Coolant
1
CAUTION
Do not ride when coolant is below the
minimum level MIN.
Periodically check the coolant level and
every time after long trips; have the coolant
changed by an aprilia Authorised Dealer
every 2 years.
WARNING
Coolant is toxic when ingested. Contact
with eyes or skin may cause irritation.
In the event of contact with eyes or skin, season, as the mixture is less prone to Use distilled water in the coolant mixture.
rinse repeatedly with abundant water evaporative loss and will reduce the need Tap water will damage the engine.
and seek medical advice. In the event of for top-ups.
ingestion, induce vomiting, rinse mouth In addition, less water evaporation means WARNING
and throat with abundant water and fewer mineral salts depositing in the radia- Do not remove the expansion tank plug
seek medical advice immediately. tor, which helps preserve the efficiency of (1) when the engine is hot, since cool-
DO NOT RELEASE INTO THE ENVIRON- the cooling system. ant is very hot and under pressure.
MENT. When temperature drops below zero de- Contact with skin or clothes, may cause
KEEP AWAY FROM CHILDREN. grees centigrade, check the cooling sys- severe scalding and/or damage.
Take care not to spill coolant onto hot tem frequently and add more antifreeze
engine parts. It may ignite and produce (up to 60% maximum) to the solution.
invisible flames.
Wear latex gloves during servicing.
Have the coolant changed at an aprilia
Authorised Dealer.
Coolant mixture is a 50% solution of water
and antifreeze.
This is the ideal solution for most operating
temperatures and provides good corrosion
protection.
This solution is also suited to the warm

If not so:
◆ Loosen the filler plug (1) (by turning it an-
2 ticlockwise by two turns), without remov-

ing it.
◆ Wait a few seconds in order to release
any residual pressure.
◆ Unscrew and remove the plug (1).
WARNING
Coolant is toxic when ingested. Contact
with eyes or skin may cause irritation.
Do not put your fingers or any other ob-
ject into the filler opening in order to en-
CHECKING AND TOPPING UP sure that there is coolant.
CAUTION
WARNING Never top up beyond the "MAX" level
Wait for the engine to cool down before mark or coolant will leak out when the
checking or topping up coolant level. engine is running.
◆ Stop the engine and wait until it has ◆ Top up with coolant, see page 58 (LU-
cooled down. BRICANT CHART) up to just below the

"MAX" mark.
CAUTION Position the vehicle ◆ Refit the filler plug (1).
on firm and flat ground.
◆ Remove the front cover, see page 42 CAUTION
(REMOVING THE FRONT COVER). If coolant level drops too quickly or the
◆ Make sure that the level of the fluid con- tank is empty, check the cooling circuit
tained in the expansion tank (2) is includ- for leaks. Have the repair carried out at
ed between the "MIN" and "MAX" marks. an aprilia Authorised dealer.
MIN = minimum level. ◆ Refit the front cover, see page 42 (RE-
MAX = maximum level MOVING THE FRONT COVER).

Some of the tyres approved for this ve-
hicle are equipped with wear indicators.
There are several kinds of wear indica-
tors.
For more information on how to check
the tyres for wear, contact your Dealer.
Visually inspect the tyres for wear and
1 have them changed if worn.
Old tyres, even if not completely worn
down, may become hard and provide
poor grip.
In this case, have the tyres changed.
Have a tyre changed when worn or
TYRES Conversely, underinflation will put more punctured, if the puncture in the tread is
stress on the sidewalls (1) and the tyre larger than 5 mm.
This vehicle is equipped with tubeless Have the wheels balanced after each
may slip on the rim or even come off the
tyres. tyre repair.
rim, leading to loss of control.
WARNING The tyres could come off the rims under Use only tyres in the size suggested by
Periodically check the tyre inflation harsh braking. aprilia, see page 55 (TECHNICAL DA-
pressure at room temperature, see Finally, the vehicle could skid during TA).
page 55 (TECHNICAL DATA). cornering. Do not install tube tyres on tubeless
Measuring pressure on hot tyres will Inspect tyre surface condition and tyre rims or vice versa.
lead to inaccurate measurement. check for wear, as worn tyres lead to Always check that the caps are in place
It is especially important to measure poor road holding and handling. on the valves, or the tyres may deflate
tyre pressure before and after a long suddenly.
trip.
Overinflated tyres will not absorb
bumps when riding on rough road sur-
faces and resulting vibration is trans-
ferred through the handlebar, giving a
harsh ride and reducing tyre grip espe-
cially during cornering.

EXHAUST MUFFLER/EXHAUST SI-
LENCER
WARNING
2 Tampering with the noise control sys-
tem is prohibited.
Owners are warned that the law may for-
bid:
√ The removal or disconnection of any de-
vice or element of design incorporated into
any new vehicle to limit the noise emis-
sions before its sale or delivery to the final
purchaser or while it is in use except if car-
ried out for maintenance, repair or replace-
Tyre replacement and repair, as well as MINIMUM RECOMMENDED TREAD ment purposes; and.
wheel servicing and balancing are deli- DEPTH (2) √ The use of the vehicle after such device or
cate operations. They should be carried front: .............................. 2 mm (7 3 mm) element of design has been removed or
out using adequate tools and are best rear: ............................... 2 mm (7 3 mm) rendered inoperative by any person.
left to experienced mechanics.
Check the exhaust muffler/silencer and the
Have your tyres and wheels serviced at silencer pipes, making sure that they show
an aprilia Authorised Dealer no traces of rust or holes and that the ex-
or a specialised tyre repairer. haust system is operating properly.
If the exhaust system noise increases,
New tyres may be coated with an oily contact an aprilia Authorised Dealer im-
film: ride carefully until covering sever- mediately.
al miles. Never apply non-specific prod-
ucts to the tyres.

INSTRUCTIONS FOR USE PRE-RIDE CHECKS CHART
Part Check Page

WARNING Front and rear disc Check for proper operation, check lever free play, fluid
Check the vehicle before each ride to brakes level and check for leaks.
ensure safe riding. (See the PRE-RIDE Check the pads for wear. 20, 39
CHECKS CHART on the side). Failure to Top up brake fluid level, if necessary.
perform these checks may lead to se-
Brake levers Make sure that they work smoothly.
vere personal injury or vehicle damage. √
If necessary, lubricate the joints.
If you have any doubts on the operation Throttle Check for smooth operation; throttle should snap fully
of the vehicle controls or believe that open and closed at all positions of the steering. Adjust 43
any vehicle components might be and/or lubricate as required.
faulty, do not hesitate to contact an
aprilia Authorised Dealer . Wheels / tyres Check tyre surface, inflation pressure. Check for wear
24
A quick pre-ride check takes just a few or damage.
minutes and greatly improves your Steering Steering should rotate smoothly and evenly. There should
be no play or looseness. √
safety.
Centre stand Make sure that it works smoothly and that the spring
tension brings it back to its normal position. √
Lubricate joints and connections, if necessary.
Fastening elements Make sure that the fastening elements are not loose.
√
Adjust or tighten as required.
Fuel tank Check fuel level and top up, if necessary.
Make sure there are no leaks or obstacles in the cir-
19, 52
cuit.
Make sure the filler plug is tightened securely.
Coolant Coolant level in the expansion tank must be between
22, 27
the "MIN" and "MAX" marks.
Engine stop switch Make sure that it operates correctly.
( - ) 14
Lights, warning Check the proper operation of the acoustic and visual
lights, horn and elec- devices. Change the bulbs or repair if faulty. 44 √ 51
trical devices

2 4 3
5
MODE
1 5
STARTING ◆ Set the engine stop switch (2) to position CAUTION To avoid the exces-
≈∆. sive wear of the battery, do not keep the
WARNING ◆ Turn the key (3) and set the ignition starter push-button ≈∆ pressed for more
Exhaust gases contain carbon monox- switch to position ≈∆. than five seconds (ten after a long period of
ide, which is extremely toxic if inhaled.
◆ Lock at least one wheel, by pulling a inactivity). If the engine does not start within
Do not start the engine in an enclosed brake lever (5). If this operation is not this lapse of time, wait ten seconds before
space or poorly ventilated area. carried out, the start relay receives no operating the starter button "∆ again.
Failure to observe this warning may current and therefore the engine does
lead to loss of consciousness or even not start. CAUTION
death by asphyxia. CAUTION After a long period of Avoid pressing the starter button ""(4)
inactivity, carry out the operations described when the engine is running, or the
Do not get on the vehicle for starting it. starter motor may damage.
at page 29 (STARTING AFTER A LONG
◆ To start the vehicle, position it on the
PERIOD OF INACTIVITY). ◆ Press the starter button "" (4) without
centre stand. accelerating and release it as soon as
◆ Make sure that the dimmer switch (1) is
the engine starts.
in position ≈∆.

STARTING THE ENGINE FROM COLD
If ambient temperature is low (close to or
below 0°C), you may have trouble starting
the engine at the first attempt.
MODE
7 If so:
◆ Hold down the starter button "" (4) for
AM
PM at least five seconds and open the throt-
MilesKm tle grip (6) slightly (Pos. B).
If the engine starts:

TRIPODO
4 6 ◆ Release the throttle grip (6) (Pos.A).
◆ If idle speed is erratic, flip the throttle grip
(6) moderately several times.
◆ If the engine does not start in three or
four seconds, slightly rotate the throttle CAUTION If the engine fails to start
grip (6) (Pos. B), keeping the starter Never move off abruptly with a cold ◆ Wait a few seconds and repeat the
push-button "" (4) pressed. Release of engine. To reduce emissions and fuel COLD START PROCEDURE.
the throttle grip as soon as the engine consumption, ride slowly until covering ◆ If necessary, remove the spark plug, see
starts. several miles to warm the engine up to page 43 (SPARK PLUG) and make sure
operating temperature. that it is not wet.
CAUTION STARTING
◆ If the spark plug is wet, clean and dry it.
As soon as the engine has started, the WITH FLOODED ENGINE
engine oil pressure warning light "" (7) Before reinstalling it:
must go out. If the light stays on or comes If the starting is not carried out properly or if CAUTION Put a clean cloth on
on during normal operation, it means that there is too much fuel in the intake ducts the cylinder, near the spark plug seat, in or-
oil pressure in the circuit is too low. Stop and in the carburettor, the engine may get der to protect it from oil sprays.
the engine immediately and contact an flooded.
aprilia Authorised Dealer . ◆ Press the start push-button "" (4) and
To clean a flooded engine: let the starter run for about five seconds
Do not use the vehicle with insufficient
◆ Press the start push-button "" (4) for a without accelerating.
engine oil, in order to avoid damaging the
engine components. few seconds (letting the engine crank)
◆ Keep at least one brake operated and do
with completely open throttle (6)
(Pos.C).
not accelerate until you are ready to
move off.

MOVING OFF AND RIDING
CAUTION Before moving off,

A carefully read section "Safe Riding", see
page 5 (SAFE RIDING).
MODE
CAUTION /h
If the low fuel warning light " " (8)
positioned on the dashboard comes on 8
while the vehicle is running, this means
that the electric reserve is operating and
4 6 there are still 1,4 l of fuel available.
Refuel as soon as possible, see page 19 AM
PM
(FUEL).
STARTING To move off:
AFTER A LONG PERIOD OF INACTIVITY WARNING ◆ Release the throttle grip (6) (Pos. A), en-
After a long period of inactivity, if the start If you are riding solo, make sure the gage the rear brake, then move the vehi-
is not immediate, this may be due to the passenger footpegs are folded up be- cle down the stand.
fact that the fuel circuit is partially empty. fore moving off. ◆ Get on the vehicle, keeping at least one
If so: While riding, keep your hands on the foot on the ground in order not to lose
handlebar and your feet on the foot- balance.
◆ Press the starter push-button "" (4) for
pegs. ◆ Adjust the rear-view mirrors.
about ten seconds, in order to ensure the
NEVER RIDE IN ANY POSITION OTHER
filling of the float chamber.
THAN THE RECOMMENDED RIDING WARNING
POSITION. With the vehicle stopped, try to familiar-
If you are riding with a passenger, give ise with the use of the mirrors. Convex
your passenger proper instructions to mirrors provide a larger view, but any
avoid problems when manoeuvring. objects seen in these mirrors seem far-
ther than they really are. It may take
Before leaving, make sure that the some time to learn to judge the distance
stand/stands is/are completely up. of traffic behind accurately.

WARNING
When approaching a turn, slow down or
brake and take the turn at moderate,
A constant speed or accelerate slightly;
MODE braking in a turn will greatly increase
your chances of skidding.
Continued application of the brakes on
long downhill grades may cause the
brakes to overheat, thereby reducing
braking efficiency. Shift down to use en-
gine braking and apply both brakes in-
termittently.
Never ride downhill with the engine off!
◆ Release the brake lever and accelerate
by rotating the throttle grip moderately WARNING If the road surface is wet or slippery
(Pos. B); the vehicle will start moving. Do not open and close the throttle re- (snow, ice, mud, etc.), ride slowly, do
peatedly and continuously, or you may not brake or swerve suddenly, or you
CAUTION lose control of the vehicle. may lose grip and fall.
Never move off abruptly with a cold When you need to brake, close the
Watch out for obstacles or sudden
engine. throttle and use both brakes for smooth
changes in the road surface.
To reduce emissions and fuel braking; take care to apply the right
Rough roads, rails, manhole covers,
consumption, ride slowly until covering amount of pressure to both brakes.
road markings, large steel plates near
several miles to warm the engine up to Using one brake only gives less braking
roadwork become slippery in the wet
operating temperature. power and you could lock a wheel and
and should be avoided or negotiated
lose grip.
with the greatest care, riding carefully
To stop uphill, decelerate completely
and keeping the vehicle upright.
and use the brakes to keep the vehicle
at standstill.
Do not use engine braking or the clutch
may overheat.

STOPPING
WARNING
Signal your intention to change lane or WARNING
turn in good time using the turn indica- MODE
If you can, do not stop or slow down

tors and avoid sudden swerving or move-
suddenly and avoid limit-braking.
ments.
◆ Release the throttle grip (pos. A) and
Switch off the turn indicators as soon as
you have finished turning. gradually put on the brakes to stop the
Be extremely careful when overtaking or vehicle.
◆ If you need to stop only briefly, keep at
being overtaken.
When riding in the rain, the spray thrown least one brake applied.
up by the tyres of large vehicles will re-
duce your vision; the air wave created by
a large vehicle may make you lose control
of the vehicle. Follow these recommendations:
RUNNING-IN ◆ Do not open the throttle completely if the
speed is low, both during and after the
WARNING running-in.
After the first 1000 km (625 mi), carry out
the checking operations indicated in the u 0-100 km (0-62 mi)
column "After running-in" of the REGU- Until you have covered the first 100 km
LAR SERVICE INTERVALS CHART, see (62 mi), use the brakes gently and avoid
page 34, in order to avoid hurting yourself harsh, prolonged braking. This will help
or other people and/or damaging the ve- the brake pads bed in properly against
hicle. the brake discs.
Correct engine running-in is essential to u 0-500 km (0-312 mi)
ensuring proper performance and durabili- During the first 500 km (312 mi), do not
ty. exceed the 80% of the maximum allowed
Twisty, hilly roads are ideal for an effective speed.
running-in of engine, suspension and ◆ Avoid driving at constant speed for long
brakes. distances.
CAUTION Only after the first ◆ After the first 1000 km (625 mi), progres-
500 km (312 mi) of running-in is it possi- sively increase the speed until reaching
ble to obtain the best speed and acceler- the highest performance levels.
ation performance from the vehicle.

4
5
6
1 2 3
PARKING CAUTION PLACING THE VEHICLE ON THE

W i t h t h e e n g i n e s t o p p e d an d t h e STAND
WARNING ignition switch in position “ ” , the
Park the vehicle on firm and level battery may run flat. Carefully read page 32 (PARKING).
ground, to prevent it from falling. ◆ Rotate the key (2) and set the ignition
switch (3) to position ≈∆. CENTRE STAND
Do not lean the vehicle against a wall, or
◆ Position the vehicle on the stand, see on ◆ Grasp the left grip (4) and the passenger
lay it on the ground.
the side (PLACING THE VEHICLE ON grab rail (5).
Make sure that the vehicle, and in partic- ◆ Push down the stand lever (6).
THE STAND).
ular hot vehicle components, may not
put the safety of persons and children at CAUTION It is not necessary to WARNING
risk. close the fuel tap when the engine is off,
Make sure that the vehicle is stable.
Do not leave the vehicle unattended since it is equipped with an automatic clos-
with the engine running or the key in the ing system.
ignition switch.
Do not sit on the vehicle when the stand CAUTION
is down. Never leave the key in the ignition
switch.
◆ Stop the vehicle, see page 31 (STOP-
◆ Lock the steering, see page 15 (STEER-
PING).
◆ Set the engine stop switch (1) to position ING LOCK) and remove the key.
≈∆.

SUGGESTIONS TO PREVENT MAINTENANCE
THEFT
CAUTION WARNING CAUTION

Do not use any “brake lock” devices. Risk of fire. Unless expressly indicated otherwise,
Failure to heed this warning can Keep fuel and other flammable sub- reassembly is a reversal of the
seriously damage the braking system stances away from electric compo- disassembly procedure.
and lead to an accident thus provoking nents. Wear latex gloves during servicing.
serious injuries or death. Normally, the owner can take care of rou-
Before servicing or inspecting the mo-
NEVER leave the key in the ignition switch torcycle: stop the engine and remove tine maintenance. However, some mainte-
and always use the steering lock. the key from the ignition switch; allow nance operations require specific tools and
Park the vehicle in a safe place, possibly in for the engine and exhaust system to are best left to experienced mechanics.
a garage or at a guarded parking place. cool down; where possible, lift the mo- If you need assistance or technical advice,
If possible, use the appropriate aprilia torcycle using adequate equipment contact your aprilia Authorised Dealer ,
"Body-Guard" shielded cable -, or an ad- placed on firm and level ground. for guaranteed accurate, prompt service.
ditional antitheft device. Ensure the area is well ventilated before We recommend having the vehicle road-
Make sure you have all the necessary doc- proceeding. tested at the aprilia Authorised dealer af-
uments with you and that the road tax has Be careful of any parts of the engine or ter repair or servicing.
been paid. exhaust system which may still be hot In addition, perform the "Pre-ride checks"
to the touch in order to avoid scalds or after each maintenance operation, see
Write your personal data and telephone
burns. page 26 (PRE-RIDE CHECKS CHART).
number in this page to help trace the vehi-
cle back to you in the event it is stolen and Do not put any vehicle parts into your
subsequently recovered. mouth: vehicle components are not edi-
ble and some of them are harmful or
SURNAME: ................................................ even toxic.
NAME: ....................................................... The vehicle is made up of not edible
parts. Never bite, suck, chew or swallow
ADDRESS: ................................................ any part of the vehicle for any reason.
...................................................................
TELEPHONE NO.:.....................................
In most cases, stolen vehicles are identi-

fied through the data written on the Own-
er's Manual.
SCHEDULED MAINTENANCE CHART
OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised dealer (CAN BE CARRIED OUT BY THE USER AS WELL).
Component After running-in Every 6000 km Every 12000 km
[1000 km (625 mi)] (3750 mi) or 8 months (7500 mi) or 16 months
Rear shock absorbers c c
Battery / terminals c c
Spark plug c c e
Carburettor - idling f c
Air filter d
Throttle operation c c
Brake locking operation c c
Converter grease e
Stop light switch c
Coolant c every 1000 km: c/every 16 months: e
Engine oil e every 1000 km: c/every 6000 km: e
Headlight beam direction - operation c

Tyre - inflation pressure every month:c
Battery terminals tightening c
Front suspension c c
Brake pad wear c every 2000 kmc
c = check and clean, adjust, lubricate or change, if necessary; d = clean; e = replace; f = adjust.
Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground.

OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised dealer.
Component After running-in Every 6000 km Every 12000 km
[1000 km (625 mi)] (3750 mi) or 8 months (7500 mi) or 16 months
Idle mixture (CO) c
Converter belt c e
Steering tube bearings c c
Engine oil filter e e
Wheel bearings c
Secondary air scoop filter d
Converter cover air filter d
Clutch jaws c
Valve clearance c
Brake fluid c c cevery 2 years:e
Front suspension fluid c c e
Transmission fluid e every 6000 km: c/every 24000 km: e
Engine oil filter screen and magnetic screw c c
Converter rollers and converter plastic guides c e
Wheels / tyres c
Nut, bolt, screw tightening c c
Cylinder head nut tightening c
Draining brake fluid c
Fuel hose c every 2 years:e
c = check and clean, adjust, lubricate or change, if necessary; d = clean; e = replace; f = adjust.
Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground.

IDENTIFICATION DATA FRAME NUMBER ENGINE NUMBER
It is a good rule to report the frame and en- The frame number is stamped on the The engine number is stamped near the
gine numbers in the space provided in this frame central tube. To read it, it is neces- lower support of the rear shock absorber.
manual. sary to remove the indicated cap.
The frame number must be quoted when Engine no.
purchasing spare parts. Frame no.
CAUTION Altering a vehicle
identification numbers is illegal and pun-
ished by the law with fines and imprison-
ment. In addition, altering the frame
number invalidates the warranty.

CHECKING AND TOPPING UP EN- The difference between "MAX" and
GINE OIL LEVEL 2 1 "MIN" amounts to approximately 200
cu. cm.
Carefully read page 19 (LUBRICANTS), ◆ The level is correct if the oil reaches ap-
page 33 (MAINTENANCE) and page 58
prox. the "MAX" mark on the dipstick.
(LUBRICANT CHART).
Check CAUTION
CAUTION Position the vehicle Never exceed the "MAX" mark or let oil
on firm and flat ground. level drop below the "MIN" mark, as this
may lead to severe engine damage.
◆ Position the vehicle on the centre stand. ◆ If necessary, provide for topping up.
WARNING TOPPING UP
The engine and the components of the ◆ Pour a small quantity of oil in the filling
exhaust system become very hot and ◆ Stop the engine and let it cool down, in or- hole (2) and wait about one minute, so
remain hot for some time after the en- der to allow the oil to flow into the oil pan that the oil flows into the oil pan.
gine has been stopped. Before handling and to cool down. ◆ Check the oil level and top up if neces-
these components, wear insulating CAUTION Failure to perform the sary.

gloves or wait until the engine and the operations described above may result in the
◆ Top up by adding small quantities of oil,
exhaust system have cooled down. incorrect measurement of the engine oil level. until reaching the prescribed level.
◆ At the end of the operation, screw and
◆ Unscrew and extract the plug/dipstick
tighten the plug/dipstick (1).
(1).
◆ Clean the part in contact with the oil with
WARNING
a clean cloth. Do not use the vehicle with insufficient
◆ Tighten the plug/dipstick (1) completely,
lubrication or with contaminated or un-
screwing it into the filling hole (2). suitable lubricants, since this would
◆ Withdraw the plug/dipstick (1) again and
cause early wear of the moving parts
read the oil level on the dipstick itself: and may also cause irreparable failures.
MAX= maximum level
MIN = minimum level.

1 4
2 5
1 3
AIR FILTER REMOVING ◆ Apply a filter oil on the whole surface of

Carefully read page 33 (MAINTE- ◆ Release and remove the screws (1). the filtering element.
NANCE). ◆ Open the air box.
◆ Check if there are residues in the lower
part of the drain hose (4).
The air filter should be inspected and ◆ Slide out the filter (3) from the air box
cleaned every 6000 km (3750 mi), depend- cover (2). CAUTION If there are residues
ing on the conditions of use. coming from the air box, remove them by
CLEANING proceeding as follows:
If the vehicle is used on dusty or wet roads,
the cleaning operations should be carried ◆ Remove the caps (5).
out more frequently. WARNING ◆ Drain the contents into a container and
To clean the filtering element it is neces- Do not use petrol or inflammable sol- deliver it to a waste collection centre.
sary to remove it from the vehicle. vents to wash the filtering element, in
order to avoid fires or explosions.
◆ Wash the filtering element (3) with clean,
non-inflammable solvents or solvents
with high volatility point, then let it dry
thoroughly.

1
B
B
A B
2
A
CHECKING THE BRAKE PADS FOR Outlined below is a quick brake pad in-
WEAR spection procedure: WARNING
◆ Position the vehicle on the centre stand.
If brake pads were allowed to wear
Carefully read page 20 (BRAKE FLUID - down until uncovering the metal sub-
◆ Visually inspect the area between brake
recommendations), (DISC BRAKES) strate, metal-to-metal contact with the
and page 33 (MAINTENANCE). disc and brake pads.
brake disc would lead to rattle and the
CAUTION The following in- Use a flashlight and a mirror, proceed as brake calliper sparking; this would re-
structions apply to both braking systems. follows: sult in loss of braking and brake disc
damage, causing a dangerous riding
Check the brake pads for wear after the condition.
first 1000 km (625 mi) and then every 2000 FRONT BRAKE CALLIPER
◆ Have the brake pads changed when the
km (1250 mi). The rate at which brake √ From below, on the front part, for the left
pads will wear depends on vehicle usage, pad (A); lining material of even just one pad is
riding style and road surface condition. √ from above, on the front part, for the right worn down to nearly 1.5 mm, or when
pad (B). any one of the wear indicators is no long-
WARNING er visible.
Inspect the brake pads before each ride. REAR BRAKE CALLIPER √ Front brake pads (1);
√ From above, on the rear part, for both pads √ rear brake pads (2).
(C).
WARNING
Have the coolant changed at an aprilia
Authorised Dealer.

INSPECTING THE FRONT AND
REAR SUSPENSIONS
Carefully read page 33 (MAINTE-
NANCE). 1
CAUTION
Have the front fork oil changed by an
aprilia Authorised Dealer , for
guaranteed accurate, prompt service.
Have the front suspension fluid and fork oil
seals checked every 12000 km (7500 mi)
or every 2 years.
◆ Turn the adjusting ring nut (1) (shock ab- ADJUSTMENT OF THE REAR SUSPENSION
ADJUSTING THE REAR SUSPEN- sorber spring preload adjustment) (see SPRING PRELOAD
SION table).
Adjusting Rotation Rotation
The rear suspension consists of a double CAUTION Adjust both rear ring nut (arrow A) (arrow B)
effect shock absorber (compression/re- shock absorbers.
bound damping) fixed to the engine by Function Spring Spring
means of a silentblock. preload preload
The shock absorber is provided with a ring increase decrease
nut for the adjustment of the spring
preload. The standard adjustment, set by Track align- The vehicle is The vehicle is
the manufacturer, is suitable for a rider ment more rigid less rigid
weighing about 70 kg. If your weight and
needs are different, adjust the ring nut (1) Recom- Smooth or Roads with
with the appropriate spanner provided in mended kind normal roads uneven sur-
the tool kit, thus setting the ideal travelling of road face
conditions.
Notes Ride with Ride without
passenger passenger

2 1 5
3 4
REMOVING THE BATTERY-FUSE REMOVING THE ENGINE INSPEC-

COMPARTMENT COVER TION COVER CAUTION
Carefully read page 33 (MAINTE- Carefully read page 33 (MAINTE- Proceed with care. Do not damage the
NANCE). NANCE). tabs and/or their seats. Handle plastic
◆ Position the vehicle on the centre stand. and paint-finished parts with care to
◆ Raise the seat, see page 17 (UNLOCK-
◆ Unscrew and remove the two screws (1).
avoid scratching or damage.
ING/LOCKING THE SEAT).
◆ Remove the engine inspection cover (5)
◆ Release and remove the screws (3).
CAUTION ◆ Release and remove the screws (4).
by pulling it to the front.
Proceed with care. Do not damage the
tabs and/or their seats. Handle plastic CAUTION
and paint-finished parts with care to Upon reassembly, fit the tabs correctly
avoid scratching or damage. in the appropriate seats.
◆ Press on the edge (2) to lift the cover,
working from the side opposite to the
screws.
◆ Remove the battery compartment cover.
CAUTION
Upon reassembly, fit the tabs correctly
in the appropriate seats.

If necessary:
◆ Working from the suitable hole under the
2 seat, adjust the screw (2) positioned on

the carburettor.
By SCREWING IT (clockwise), you in-
crease the engine rpm.
By UNSCREWING IT (anticlockwise),
you decrease the engine rpm.
1
◆ Turn the throttle twistgrip, accelerating
and decelerating a few times to make
sure that it operates correctly and to
check if the idling speed is constant.
REMOVING THE FRONT COVER IDLING ADJUSTMENT CAUTION Do not turn the air
Carefully read page 33 (MAINTE- Carefully read page 33 (MAINTE- adjusting screw to avoid variations of the
NANCE). NANCE). carburetion setting.
◆ Position the vehicle on the centre stand.
If necessary, contact an aprilia Author-
Adjust the idling speed every time it is er-
◆ Release and remove the screws (1).
ised Dealer .
ratic.
CAUTION To carry out this operation, proceed as fol-

Proceed with care. lows:
Do not damage the tabs and/or their ◆ Ride for a few miles until reaching the
seats. operating temperature, then stop the en-
Handle plastic and paint-finished parts gine.
with care to avoid scratching or dam- ◆ Raise the seat
age. ◆ Start the engine.
◆ Remove the front cover.

The engine idle speed must be approxi-
CAUTION mately 1600 ±100 rpm. In this case the en-
Upon reassembly, fit the tabs correctly gine does not make the rear wheel rotate.
in the appropriate seats.

WARNING 4 5
When finished, turn the handlebar to
make sure its movement does not affect
MODE
the engine idle rpm and check that the

throttle grip - when opened and then re-
leased - returns smoothly to the closed
position.
1 3 2
ADJUSTING THE THROTTLE SPARK PLUG

TWISTGRIP
Carefully read page 33 (MAINTE- NANCE).
NANCE). Check the spark plug after the first 1000
There should be 2 - 3 mm free play in the km (625 mi) and change it every 6000 km
throttle twistgrip (measured at twistgrip (3750 mi). At regular intervals, remove the
edge). spark plug and clean off any carbon depos-
its or replace as required.
If this is not the case, proceed as follows:
◆ Position the vehicle on the centre stand. To reach the spark plug:
◆ Withdraw the protection (1). ◆ Remove the engine inspection cover,
◆ Slacken the lock nut (2). see page 41 (REMOVING THE ENGINE
◆ Rotate the adjuster (3) until achieving the INSPECTION COVER).
specified free play.
◆ When finished, tighten the lock nut (2)
and check free play again.
◆ Refit the protection (1).

◆ Energetically blow some air, in order to BATTERY
prevent the removed residues from get-
ting into the engine.
8 NANCE).
Change the spark plug if it shows cracks
on the insulating material, corroded elec- Check the terminal tightening after the first
trodes or excessive deposits. 1000 km (625 mi) and every 6000 km
◆ Check the electrode gap with a feeler (3750 mi).
gauge.
The gap must be 0.7 – 0.8 mm; WARNING
if necessary, adjust it, carefully bending Risk of fire.
the earth electrode. Keep fuel and other flammable sub-
◆ Make sure that the washer is in good con-
stances away from electric compo-
dition. Fit the washer and screw the spark nents.
plug finger-tight to avoid damaging the
Battery fluid is toxic, caustic and corro-
To remove and clean the spark plug: thread. sive; it contains sulphuric acid and con-
◆ Tighten using the spanner supplied with
tact with skin will cause severe burns.
WARNING the tool kit. Screw in each spark plug by Wear protective clothing and a face or
Before carrying out the following opera- one half turn to compress the washer. eye protection before servicing the bat-
tions, let the engine and the silencer Spark plug tightening torque: tery.
cool down to ambient temperature, in 18 Nm (1.8 kgm). In case of contact with skin, rinse with
order to avoid burns.
plenty of fresh water.
◆ Pull the cap (4) off the spark plug (5). CAUTION
◆ Remove all the dirt from the base of the The spark plug must be tightened firmly, In case of contact with eyes, rinse with
otherwise the engine may overheat and plenty of water for fifteen minutes and
spark plug, then unscrew it with the immediately contact an eye specialist
spanner you will find in the tool kit and severe damage may occur.
Use recommended spark plugs only, see without delay.
extract it from its seat, taking care that
neither dust nor other substances enter page 55 (TECHNICAL DATA). A spark If battery fluid is accidentally swal-
the cylinder. plug of the wrong rating may shorten lowed, drink abundant water or milk,
◆ Make sure that there are neither carbon engine life and cause loss of then continue with magnesia milk or
deposits, nor corrosion marks on the performance. vegetable oil and seek medical advice
electrode and on the central part; if nec- ◆ Position the spark plug cap properly, to immediately.
essary, clean them with the special prevent it coming off due to engine vibra- The battery gives off explosive gases
cleaners for spark plugs, with an iron tion. and must be kept away from flames and
◆ Refit the central inspection cover, see
wire and/or a metal brush. sources of ignition or heat; do not
page 41 (REMOVING THE BATTERY- smoke near the battery.
FUSE COMPARTMENT COVER).

Charge or use the battery in a well-ven- +
tilated place. Do not inhale the gasses
produced by the battery under charg-
ing.
KEEP AWAY FROM CHILDREN.
Avoid leaning the vehicle at steep an-
gles or you might spill battery fluid. 1
CAUTION 2
Never invert the battery cables. -
Ensure that the ignition switch is in po-
sition “” before connecting or discon-
necting the battery, otherwise some
components might damage. LONG INACTIVITY OF THE BAT- CHECKING AND CLEANING THE
Connect the positive cable (+) first and TERY TERMINALS
then the negative cable (-).
If the vehicle remains unused for more than ◆ Remove the battery compartment cover.
Disconnect in the reverse order.
fifteen days, it is necessary to recharge the ◆ Check that battery lead connections (1)
Battery fluid is corrosive. battery, in order to prevent sulphation, see and battery terminals (2) are:
page 46 (CHARGING THE BATTERY). √ in good condition (and not corroded or
Do not spill it, especially on plastic
parts. ◆ Remove the battery, see page 46 (RE- covered with deposits);
MOVING THE BATTERY)and store it in √ covered with neutral grease or Vaseline.
If you have installed a "MAINTENANCE-
FREE" battery, use a specific battery a cool, dry place. If necessary:
charger to recharge it (this will be the To avoid degradation in the wintertime or ◆ Disconnect first the negative (-) and then
constant voltage/amperage or constant while the vehicle is stored away, check bat- the positive cable (+).
voltage type). tery charge at regular intervals (monthly). ◆ Brush with a wire brush to eliminate any
Using a conventional battery charger sign of corrosion.
might damage your maintenance-free ◆ Recharge the battery fully at a normal ◆ Connect first the positive (+) and then
battery. charge rate, see page 46 (CHARGING the negative cable (-).
THE BATTERY). ◆ Coat the terminals of cables and battery
If you are leaving the battery installed to the with neutral grease or Vaseline.
vehicle, disconnect the cables from the ter-
minals.

+ CHARGING THE BATTERY
CAUTION
Do not remove the battery plugs or the
battery may damage.
◆ Remove the battery compartment cover,
see page 41 (REMOVING THE BAT-
TERY-FUSE COMPARTMENT COVER)
◆ Remove the battery, see page 46 (RE-
- 1 MOVING THE BATTERY). 1
◆ Be sure to have a suitable battery charg-
er ready at hand.
◆ Set the battery charger for a slow
charge.
REMOVING THE BATTERY ◆ Connect the battery to the battery charg-
INSTALLING THE BATTERY
◆ Remove the battery compartment cover, er. ◆ Remove the fuse-battery compartment
see page 41 (REMOVING THE BAT- cover, see page 41 (REMOVING THE
TERY-FUSE COMPARTMENT COVER). WARNING BATTERY-FUSE COMPARTMENT COV-
◆ Disconnect first the negative (-) and then Charge or use the battery in a well-ven- ER).
the positive cable (+). tilated place. Do not inhale the gases ◆ Refit the battery into its mount.
◆ Remove the battery (1), and put it on a produced by the battery under charg- ◆ Connect first the positive (+) and then
flat surface in a cool, dry place. ing. the negative cable (-).
◆ Switch the charger on.
◆ Coat the terminals of cables and battery
WARNING with neutral grease or Vaseline.
Once removed, the battery must be ◆ Refit the fuse-battery compartment cov-
stored in a safe place and kept away er, see page 41 (REMOVING THE BAT-
from children. TERY-FUSE COMPARTMENT COVER).
CHECKING BATTERY FLUID LEV-

EL
This vehicle is fitted with a maintenance-
free battery and it is not necessary to
check battery fluid level.

3
1
2
CHANGING THE FUSES Check as follows: ARRANGEMENT OF THE FUSES

Carefully read page 33 (MAINTE- ◆ Remove the battery compartment cover, √ 7.5A fuse (2)
NANCE). see page 41 (REMOVING THE BAT- From the ignition switch to ignition.
TERY-FUSE COMPARTMENT COVER). √ 15A fuse (3)
◆ Extract all fuses one by one and check
CAUTION From the ignition switch to all light loads
Do not repair faulty fuses. for blown fuses. A blown fuse is identi- and horn.
Never use a fuse of a rating other than fied by the filament (1) in the centre be- √ 20A fuse (4)
specified. ing broken. From the battery to ignition switch, voltage
This could damage the electric system ◆ Before replacing a fuse, identify the regulator, electric fan.
or cause a short circuit, with the risk of cause of the failure, if possible.
fire. ◆ Replace the blown fuse with a new one
with equal current rating.
CAUTION When a fuse fitted in
a particular position keeps blowing fre- CAUTION When you use one of
quently, there might be a short circuit or the spare fuses, remember to add a new
overloading. In this case, contact an april- spare fuse into the proper seat.
ia Authorised Dealer .
◆ Refit the battery compartment cover, see
Checking the fuses is recommended page 41 (REMOVING THE BATTERY-
whenever an electric component fails to FUSE COMPARTMENT COVER).
operate or is malfunctioning, or when the
engine does not start.
Check the 7.5 A and the 15 A fuses first
and then the 20A fuse.

1
CHECKING THE SWITCHES VERTICAL ADJUSTMENT OF THE To adjust the headlight beam:
HEADLIGHT BEAM ◆ Use a screwdriver to turn the screws (1)
The vehicle is fitted with two switches:
√ Stoplight switch on the rear brake control For a quick beam inspection, place the ve- on the front wheelhouse.
lever. hicle on level ground, ten metres away TIGHTEN (clockwise) to raise the beam;
√ Stoplight switch on the front brake control from a vertical wall.
lever. Switch on the low beam, sit astride the ve- SLACKEN (anticlockwise) to lower the
If you need assistance or technical advice, hicle and make sure that the light spot on beam.
contact your aprilia Authorised Dealer , the wall is just below the horizontal line of
for guaranteed accurate, prompt service. the headlight (about nine/tenths of overall
height).

LAMPS ◆ Press the bulb (3) slightly and rotate it
3 2 anticlockwise.
NANCE). CAUTION If the bulb holder (4)
comes off its seat, refit it correctly.
WARNING ◆ Extract the bulb from its seat.
Risk of fire.
Keep fuel and other flammable sub- CAUTION Insert the bulb into
stances away from electric compo- the bulb holder, so that the two pins slide
nents. into the slots in the holder.
4 ◆ Fit a new bulb of equal rating.
CAUTION
Before changing a bulb, set the ignition 1
Upon reassembly:
switch to position “” and allow a few
minutes for the bulb to cool down. CHANGING THE FRONT TURN IN-
CAUTION Make sure that the
Wear clean gloves or use a clean, dry DICATOR BULBS
lens (2) locates correctly into its seat on re-
cloth to handle the new bulb. fitting.
Do not put your fingerprints on the Carefully read on the side (LAMPS).
bulb, as this may lead to overheating To change the bulbs: CAUTION
and failure. Tighten the screw (1) gradually. Do not
If you have handled the bulb with bare CAUTION The following infor-
o v e r t i g h t e n o r t he s h i e l d ( 2 ) w i l l
hands, clean it with alcohol to avoid any mation applies to all turn indicators. damage.
damage. ◆ Unscrew and remove the screw (1).
DO NOT PULL ON THE WIRES.
CAUTION
CAUTION Before changing a Proceed with care.
bulb, check the fuses, see page 47 Do not damage the tabs and/or their
(CHANGING THE FUSES). seats.
◆ Remove the shield (2).

5 6
7
2
3 1
4
CHANGING THE HEADLIGHT LOW/HIGH BEAM BULB PARKING LIGHT BULB

BULBS (HALOGEN BULB)
Carefully read page 49 (LAMPS). CAUTION
CAUTION Do not pull on the wires to remove the
The headlight accommodates: Never pull on the wiring to disconnect a bulb holder.
√ one high beam bulb (1). bulb connector. ◆ Grasp the bulb holder (7) and extract.
√ one low beam bulb (2).
◆ Take the bulb electrical connector and ◆ Remove the parking light bulb and fit a
√ one parking light bulb (3).
disconnect it. new bulb of equal rating.
To change the bulbs: ◆ Disengage the bulb clip (5).
◆ Remove the front cover, see page 42 ◆ Extract the bulb.
(REMOVING THE FRONT COVER).

◆ Lift the front end of the radiator air cowl- Upon reassembly:
ing (4) and remove it. ◆ Fit the bulb in the reflector, make sure
CAUTION When refitting the ra- that reference tab (6) is in the correct po-
diator cowling, fit the tabs under the radia- sition.
◆ Engage the bulb clip (5).
tor.
◆ Connect the electrical connector.

4 6 6 9
3 5
2 1 1 2
4
8 10
7 7
CHANGING THE TAIL LIGHT REAR TURN INDICATOR BULB NUMBER PLATE LIGHT BULB
BULBS ◆ Remove the coloured shield (7), pay at- ◆ Unscrew and remove the screw (8).
Carefully read page 49 (LAMPS). tention not to damage it. ◆ Remove the number plate light mount
◆ Press the bulb slightly and rotate it anti- (9).
The tail light accommodates:
√ two parking light/stoplight bulbs (1). clockwise. ◆ Remove the bulb (10) and fit a new bulb
◆ Extract the bulb from its seat. of equal rating.
√ two turn indicators bulbs (2).
To change the bulbs: CAUTION When reassem-
◆ Loosen the screws (4) and remove the tail bling, correctly position the tail light seat
light fairing (3). (3).
◆ Loosen the screws (6) and remove the
tail light lens (5). CAUTION
Tighten the screws (6) gradually. Do not
PARKING LIGHT/STOPLIGHT BULB overtighten or the tail light lens (5) will
◆ Press the bulb (1) slightly and rotate it damage.
anticlockwise. ◆ Tighten the screws (4) and refit the tail
◆ Extract the bulb from its seat. light fairing (3).
CAUTION Insert the bulb into
the bulb holder, so that the two pins slide
into the slots in the holder.
◆ Fit a new bulb of equal rating.

TRANSPORT
Ensure the area is well ventilated before

WARNING proceeding.
Before transporting the vehicle, it is nec- Do not inhale fuel vapours.
essary to empty the fuel tank and the car- Do not smoke or use open flames.
burettor completely, see below (DRAIN-
ING THE FUEL TANK), making sure that DO NOT RELEASE FUEL INTO THE EN-
both are completely dry. VIRONMENT.
During transport, the vehicle must be ◆ Position the vehicle on the centre stand.
2 1
firmly secured in an upright position to ◆ Stop the engine and wait until it has
avoid fuel, oil and coolant leaks. cooled down.
If stranded, do not have the vehicle ◆ Prepare a container large enough to hold
towed - contact a roadside service firm the fuel in the tank and place it on the
instead. floor on the left side of the vehicle.
◆ Remove the fuel filler plug.
DRAINING THE FUEL TANK ◆ Drain fuel using a manual pump or simi- ◆ Put the free end of the hose (1) into a re-
Carefully read page 19 (FUEL). lar system. ceptacle.
◆ Working on the front left side of the vehi-
WARNING WARNING cle, open the carburettor outlet by loos-

Risk of fire. After draining the tank, tighten the filler ening the drain screw (2) positioned un-
Allow some time for the engine and plug. der the float chamber.
muffler to cool down completely. To drain the carburettor completely, pro- When all the fuel has flowed out of the car-
Fuel vapours are noxious to human ceed as follows: burettor:
health. ◆ Remove the battery compartment cover, ◆ Tighten the drain screw (2) completely.
see page 41 (REMOVING THE BAT-

TERY-FUSE COMPARTMENT COV- CAUTION
ER). Tighten the drain screw (2) with care, to
◆ Remove the engine inspection cover, avoid fuel leakages from the carburettor
see page 41 (REMOVING THE ENGINE during refuelling.
INSPECTION COVER).
If necessary, contact an aprilia Author-
ised Dealer .

CLEANING
especially in the summertime, when the

WARNING body is still warm, as the shampoo will
After the vehicle has been washed, dry before you can rinse it away and
braking efficiency could be temporarily could damage the paint.
impaired because the friction surfaces
Do not use fluids at a temperature high-
of the braking systems may still be wet.
er than 40°C to clean the plastic compo-
Ride carefully as braking distance will
nents of the vehicle.
be longer. Operate the brakes repeated-
ly to restore normal operation. Do not aim high-pressure water/air jets
or steam jets at the following parts:
Perform the recommended pre-ride wheel hubs, controls on the right and
checks, see page 26 (PRE-RIDE left side of the handlebar, bearings,
CHECKS CHART). brake master cylinders, instruments
Clean the vehicle frequently if it is used in To remove dirt and mud from painted sur- and indicators, silencer, glove/tool kit
particular areas or conditions, such as:
faces, use a low-pressure water jet on dirty compartment, ignition switch/steering
areas, remove mud and dirt with a soft car lock, cooler or radiator fins, fuel filler
◆ Pollution (urban and industrial areas).
body sponge soaked with abundant water plug, lights and electric connections.
◆ High salinity and humidity (sea areas, and shampoo (2 - 4% parts of shampoo).
hot and damp climates). Do not clean any rubber and plastic
Then rinse with plenty of water and dry with parts and the seat with alcohol, petrol
◆ Seasonal/environmental conditions (salt chamois leather.
and chemicals spread on the roads in or solvents: use water and mild soap
Clean the outer parts of the engine using a only.
the wintertime). degreaser, small brushes and cloth.
◆ Make sure to clean off any industrial res-
idue and pollutants, tar, dead insects, WARNING
bird droppings, etc. from the body panels
CAUTION Do not apply protection waxes to the
To clean the lights, use a sponge seat, or it may become slippery.
and fairings.
◆ Avoid parking the vehicle under trees.
soaked with water and a mild detergent,
rubbing the surfaces delicately and
Resins, fruits or leaves falling from the rinsing frequently with plenty of water.
trees may contain aggressive chemical
substances that may damage the paint- Wash the vehicle thoroughly before ap-
work. plying silicone wax.
Do not polish matt-painted surfaces
with polishing paste.
Do not wash the vehicle under the sun,

MODE
LONG PERIODS OF INACTIVITY ≈∆ for a few seconds, to distribute the ◆ Wrap and tie a plastic bag around the ex-
oil evenly on the cylinder surfaces. haust pipe opening to keep moisture out.
When the vehicle is to remain unused for ◆ Remove the cloth. ◆ Cover the vehicle avoiding plastic or wa-
long periods, some precautions are neces- ◆ Refit the spark plug. terproof covers.
sary to avoid damage. ◆ Remove the battery, see page 46 (RE-
Do not postpone necessary repairs or you MOVING THE BATTERY) and page 45 AFTER STORAGE
could forget them when you take the vehi- (LONG INACTIVITY OF THE BAT- ◆ Remove the cover and clean the vehicle,
cle out of storage; a general check up is TERY). see page 53 (CLEANING).
also recommended. ◆ Wash and dry the vehicle, see page 53 ◆ Check battery charge, see page 46
Proceed as follows: (CLEANING). (CHARGING THE BATTERY) and fit it,

◆ Empty the fuel tank and the carburettor,
◆ Polish painted surfaces with wax. see page 46 (INSTALLING THE BAT-
see page 52 (DRAINING THE FUEL ◆ Inflate the tyres, see page 55 (TECHNI- TERY).
TANK). CAL DATA). ◆ Fill the fuel tank, see page 19 (FUEL).
◆ Remove the spark plug, see page 43

◆ By means of a suitable support, position ◆ Perform the recommended pre-ride
(SPARK PLUG). the vehicle so that both tyres are raised checks, see page 26 (PRE-RIDE
◆ Pour a teaspoon of engine oil (5-10 from the ground. CHECKS CHART).
cu.cm) into the cylinder. ◆ Store the vehicle in an unheated, dry
place, away from sunlight, where tem- WARNING
CAUTION Put a clean cloth on perature is reasonably steady. Test ride the vehicle at moderate speed
the cylinder, near the spark plug seat, in or- in an area away from traffic.
der to protect it from oil sprays.
◆ Turn the ignition switch to position ≈∆
and press the engine start push-button
TECHNICAL DATA
DIMENSIONS Max. Length ........................................................... 1965 mm
Max. Width ............................................................. 730 mm
Max. height (headlight fairing included) ................. 1130 mm
Seat height............................................................. 790 mm
Wheelbase ............................................................ 1360 mm
Minimum ground clearance.................................... 130 mm
Weight in running order.......................................... 148 kg
ENGINE Model W .............................................................. M281M
Model 200 .............................................................. M282M
Type ....................................................................... One-cylinder, 4-stroke engine with 4 valves, forced lubrication with wet
sump, one overhead camshaft.
Total displacement W .......................................... 124 cu cm
Total displacement 200 ......................................... 198 cu cm
Bore / stroke W ................................................... 57 mm / 48.6 mm
Bore / stroke 200 ................................................... 72 mm / 48.6 mm
Compression ratio W .......................................... 12 Ø 0.5 : 1
Compression ratio 200 .......................................... 11.5 Ø 0.5 : 1
Starting................................................................... electric
Engine idling rpm .................................................. 1600 ± 100 rpm
Clutch..................................................................... automatic, dry centrifugal clutch
Gearbox ................................................................. automatic
Cooling................................................................... liquid cooling, forced circulation with centrifugal pump
Valve clearance ..................................................... Intake 0.10 Exhaust 0.15
CAPACITIES Fuel (reserve included) .......................................... 8.6 l
Fuel reserve ........................................................... 1.4 l
Engine oil
- changing engine oil and oil filter .......................... 1100 cu cm
Transmission fluid .................................................. 250 cu cm
Coolant................................................................... 1.5 l (50% water + 50% antifreeze with ethylene glycol)
Seats...................................................................... 2
Max. vehicle load
(rider + passenger + luggage)................................ 210 kg

TRANSMISSION Converter .............................................................. automatic, stepless
Primary.................................................................. V-belt
Final ...................................................................... gears
Total engine/wheel ratio W
- minimum ............................................................. 36.5
- maximum ............................................................ 10.95
Total engine/wheel ratio 200
- minimum ............................................................. 22.36
- maximum ............................................................ 7.88
CARBURETTOR Model W 200 ..................................................... WVF7 µ29 WALBRO / CVK7 30 Keihin
FUEL SUPPLY Type ...................................................................... vacuum pump
Fuel ....................................................................... premium grade leaded petrol (4 Stars
)
or unleaded petrol with 95 RON and 85 MON octane rating minimum.
FRAME Type ...................................................................... one beam at the front, split in two overlapping cradles at the rear,
in steel tubes with high yield point
Steering head angle.............................................. 26.5°
SUSPENSIONS Front...................................................................... hydraulically operated telescopic fork
Stroke.................................................................... 100 mm
Rear ...................................................................... hydraulic, double-effect shock absorber with preload
adjustment
Stroke.................................................................... 80 mm
BRAKES Front...................................................................... disc brake - Æ 260 mm - with hydraulic transmission
Rear ...................................................................... disc brake - Æ 220 mm - with hydraulic transmission
WHEEL RIMS Type ...................................................................... in light alloy
Front...................................................................... 2.75 x 15∆
Rear ...................................................................... 3.00 x 15∆

TYRES Type ...................................................................... tubeless
Front...................................................................... 120 / 70 - 15" 56 P
Rear ...................................................................... 130 / 80 - 15" 63 P
STANDARD INFLATION PRESSURE
Front...................................................................... 200 kPa (2.0 bar)
Rear ...................................................................... 200 kPa (2.0 bar)
INFLATION PRESSURE WITH PASSENGER
Front...................................................................... 200 kPa (2.0 bar)
Rear ...................................................................... 230 kPa (2.3 bar)
IGNITION Type ...................................................................... Capacity discharge ignition with variable advance
Spark advance W ............................................... Variable, managed by ECU. 5° minimum - 24° > 4000 rpm
Spark advance 200 .............................................. Variable, managed by ECU. 5° minimum - 15° > 6000/8000 rpm
SPARK PLUG Standard ............................................................... NGK CR7EB
As an alternative ................................................... NGK CR8EB - NGK CR9EB
CHAMPION RG6YC - CHAMPION RG4HC
Spark plug gap...................................................... 0.7 √ 0.8 mm
ELECTRIC Battery................................................................... 12 V - 12 Ah
SYSTEM Fuses .................................................................... 20 - 15 - 7.5 A
Generator (with permanent magnet) .................... 12 V - 180 W
LAMPS Low/high beam...................................................... 12 V - 55 W - H7
Parking light .......................................................... 12 V - 3 W
Turn indicator light ................................................ 12 V - 10 W
Rear parking light/stoplight ................................... 12 V - 5/21 W
Number plate light................................................. 12 V - 5 W
Instrument panel lighting....................................... LED
WARNING LIGHTS Turn indicators ...................................................... LED
High beam............................................................. LED
Fuel reserve .......................................................... LED
Alarm light ............................................................. LED

LUBRICANT CHART
Recommended) engine oil: SUPERBIKE 4, SAE 5W - 40 or 4T FORMULA RACING, SAE 5W - 40.

As an alternative to recommended oils, top brand oils meeting or exceeding CCMC G-4 A.P.I. SG specifications can be used.
(Recommended) transmission oil: F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90.
As an alternative to recommended fluids, top brand oils meeting or exceeding A.P.I. GL4
specifications can be used.
(Recommended) fork oil: F.A. 5W, F.A. 20W; as an alternative, FORK 5W or FORK 20W.
When you wish to obtain an intermediate response between those offered by F.A. 5W and F.A. 20W oils or FORK 5W and
FORK 20W, oils, you may mix the different products as follows:
SAE 10W = F.A. 5W 67% of volume + F.A. 20W 33% of volume, or
FORK 5W 67% del volume + FORK 20W 33% of volume.
SAE 15W = F.A. 5W 33% of volume + F.A. 20W 67% of volume, or
FORK 5W 33% of volume + FORK 20W 67% of volume.
Bearings and other lubrication points (recommended): BIMOL GREASE 481 - GREASE SM2.
As an alternative to recommended grease, use top brand rolling bearing grease that will resist a temperature range of -30°C +140°C, with drop-
ping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisation.
Battery lead protection: Neutral grease or Vaseline.
WARNING
Use new brake fluid only. Do not mix different makes or types of oil without having checked bases compatibility.
(Recommended) brake fluid: F.F. DOT 4 (DOT 5 compatible) - BRAKE 5.1 DOT 4 (DOT 5 compatible).
As an alternative to the recommended product, top brand brake fluid meeting or exceeding SAE J1703, NHTSA 116 DOT 4, ISO 4925
specifications for synthetic brake fluid can be used.
WARNING
Use only nitrite-free antifreeze and corrosion inhibitors with a freezing point of -35°C as a minimum.
(Recommended) engine coolant: ECOBLU -40 °C - COOL.

As an alternative to the recommended product, top brand brake fluid meeting or exceeding CUNA NC 956-16 specifications for ethylene glycol
coolant can be used.

NOTES
ASK FOR GENUINE SPARE PARTS ONLY

WIRING DIAGRAM - SportCity 125 - 200
3 USA
6
PASSING 11 44
2 8 MODE
ON 1
B
5
L
OFF
B/N
4
B/N
Az
Gr
LOCK
Bi
N
V
V
7
R
V
V
9 10 45
Gr/Bi
Gr/V
B/Ar
Bi/R
G/N
G/R
N/R
B/N
V/R
V/R
R/B
Ro
Az
Gr
Ar
Bi
B
R
V
V
V
V
+ - S
1 1 1 1 1 1 1
Bi/B
1 2 3 4 5 6 7 8 9 10 11121314151617181920
Gr
- S +
B
Gr/Bi
Gr/Bi
Gr/V
Gr/V
R/Ar
R/Ar
B/Ar
B/Ar
V/Ar
Bi/N
Bi/N
Bi/N
Bi/B
G/R
R/N
R/N
R/N
B/N
V/R
Ro
Ro
Az
Az
Gr
Ar
Ar
Bi
Vi
Bi
M
M
M
R
R
V
V
Az
42 B
12
41 1
B
N
Bi
N
Bi
Az Az 13
V/G V/G
43 39 G G G G G
54
58
B B B
R
B
R
31
54
15
40 1 58
13
G
B
37 1
R
38 B
14
G
B
36
R/Ar
Ro
20 A R/Ar
G/R
Ar 15 A R/Ar
V/G
R/N
V/Ar
7.5 A V/R
B
V
22 21
15 A V
1 R
16
N R/Ar
35 17
B
B/N Gr/N
Bi/Vi
19
R/Ar
34
Bi/N
1
B/G
B/G
V/N
B/N
V/N
V/R
R
Vi
Vi
G
G
G
G
G
G
B
B
Bi/Vi
23
R
R
N N
1 1 29 1
82 3 45 67 1 12 3
1 1
B
B
M
G
G
G
B/G
30
33 28 27 25 24 20
32 31 26

WIRING DIAGRAM KEY - SportCity 125 - 200
1) Multiple connectors 36) Case light
2) Fuel sensor 37) Case light switch
3) Instrument panel 38) Front right turn indicator
4) Water thermistor 39) Headlight parking light
5) Speed sensor 40) High beam bulb
6) Left dimmer switch 41) Low beam bulb
7) Horn 42) Front left turn indicator
8) Key-operated switch 43) Complete headlight
9) Front brake switch 44) Flasher ≈det∆ ( USA only)
10) Rear brake switch 45) Kit for flasher ≈det∆ ( USA only)
11) Right dimmer switch
12) Rear left turn indicator WIRE COLOUR CODING
13) Parking light/brake light Ar Orange
14) Rear right turn indicator Az Light blue
15) Complete tail light B Blue
16) Number plate light Bi White
17) Stoplight relay/ignition enable G Yellow
18) - Gr Grey
19) Starter relay M Brown
20) Starter motor N Black
21) Main fuses R Red
22) Main fuses V Green
23) Power outlet Vi Violet
24) Battery Ro Pink
25) H.T. coil
26) Spark plug
27) Automatic cold start
28) C.D.I. control unit
29) Oil sensor connector ( USA only)
30) Oil pressure sensor
31) Pick-up
32) Generator
33) Voltage regulator
34) Thermal switch
35) Fan

NOTES

NOTES

AUTHORISED DEALERS AND SERVICE CENTRES
THE VALUE OF SERVICE
Thanks to ongoing technical updates and product-specific technical training, aprilia Authorised Network engineers are familiar with every
detail of this vehicle and have the special equipment required for correct maintenance and repair.
A vehicle kept in sleek running order is a reliable vehicle. Pre-ride checks, proper maintenance at the recommended intervals and using
aprilia Original Parts only are key factors!
To find contact information of the Authorised Dealer and/or Service Centre nearest you, please consult the Yellow Pages or the map pro-
vided at our web site:
www.aprilia.com
When you demand aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle de-
sign stage. aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.
aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle:
- Do not release oil, fuel, polluting substances and components into the environment.
- Do not keep the engine running if it is not necessary.
- Avoid disturbing noise.
- Respect the environment.

Aprilia Sportcity 125 200 04 Manual

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Aprilia Sportcity 125 200 04 Manual

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SPORTCITY 125 - 200

2 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 3

4 use and maintenance SportCity 125 - 200

6 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 7

8 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 9

10 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 11

12 use and maintenance SportCity 125 - 200

Speedometer Indicates road speed.

It indicates the approximate temperature of the coolant in the engine.

use and maintenance SportCity 125 - 200 13

4) DIMMER SWITCH ( -  ) / HIGH

CONTROLS ON RIGHT HANDLE-

CAUTION The electric compo-

Press the button ≈≈ to have the starter gency switch.

2) HORN BUTTON ( ) CAUTION

14 use and maintenance SportCity 125 - 200

Position Function Key removal

+ The steer- It is possible

CAUTION Store the spare key

use and maintenance SportCity 125 - 200 15

Setting the clock

16 use and maintenance SportCity 125 - 200

BAG HOOK ANTITHEFT HOOK UNLOCKING/LOCKING THE SEAT

use and maintenance SportCity 125 - 200 17

ADDITIONAL CASE J GLOVE COMPARTMENT TOOL KIT

18 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 19

CAUTION This vehicle is fitted Check CAUTION

use and maintenance SportCity 125 - 200 21

22 use and maintenance SportCity 125 - 200

2 ticlockwise by two turns), without remov-

cooled down. BRICANT CHART) up to just below the

MAX = maximum level MOVING THE FRONT COVER).

use and maintenance SportCity 125 - 200 23

24 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 25

Part Check Page

26 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 27

If the engine starts:

28 use and maintenance SportCity 125 - 200

CAUTION Before moving off,

use and maintenance SportCity 125 - 200 29

30 use and maintenance SportCity 125 - 200

If you can, do not stop or slow down

use and maintenance SportCity 125 - 200 31

PARKING CAUTION PLACING THE VEHICLE ON THE

32 use and maintenance SportCity 125 - 200

CAUTION WARNING CAUTION

In most cases, stolen vehicles are identi-

Headlight beam direction - operation c

34 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 35

36 use and maintenance SportCity 125 - 200

these components, wear insulating CAUTION Failure to perform the sary.

use and maintenance SportCity 125 - 200 37

AIR FILTER REMOVING ◆ Apply a filter oil on the whole surface of

38 use and maintenance SportCity 125 - 200

use and maintenance SportCity 125 - 200 39

4) DIMMER SWITCH ( - ) / HIGH

Press the button ≈≈ to have the starter gency switch.

2) HORN BUTTON () CAUTION