3408 & 3412 Engines

Tool List
Caterpillar Service Technology Group
BASIC TOOL
GROUPS

4C-3502

September 2002

Engine Repair Indicator Kit

Used to check general engine condition

Engines:

All engines

See T&SPG (NENG2500) for content of tool group

CAT Dealer

CYLINDER
BLOCK &
LINER

Recommended

6V-7840

Tool As. - Deck Checking

Measures how much the cylinder block top surface has been machined
Engines:

All engines (except 3500 & 3600)

CAT Dealer

Essential

5P-4175

Counterboring Tool

Reconditions cylinder block liner counterbores

Engines:

CAT Dealer

All 3300, 3400 Diesel & 3500 Diesel

Recommended

8S-3140

Tool Gp. - Counterboring

Used for resurfacing cylinder block counterbores

Engines:

3300, 3406, 3408/12

CAT Dealer

Essential

8T-0455

Tool Gp. - Liner Projection

Measures cylinder liner projection and counterbore depth

Engines:

C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

9U-7993

Depth Gage As.

Measures depth of liner counterbore seat

Engines:

C-9, All 3300, 3176/96, C10/12, All 3400

CAT Dealer

Essential

4C-6325

Hone - Flex

Flexible hone for breaking glaze off cylinder wall

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

All 3400, C-15/16

Essential

Page 1 of 27

3408 & 3412 Engines - Tool List

CYLINDER
BLOCK &
LINER

4C-6345

Brush - Cylinder Washing

Used to clean cylinder bores after honing

Engines:

All 3400, C-15/16

CAT Dealer

Essential

2P-8260

Installer Gp. - Cylinder Liner

Pushes cylinder liner into cylinder block

Engines:

C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

1U-6317

Bridge

Provides support bridge for cylinder liner puller

Engines:

All 3400, C-15/16

Used with 6V-9448 Cylinder Pack Puller

CAT Dealer

Essential

1U-6319

Socket

Used with cylinder pack puller to allow use of impact gun

Engines:

All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

5P-8665

Puller - Cylinder Liner

Removes cylinder liner from cylinder block

Engines:

All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

6V-9448

Puller - Cylinder Pack

Removes & installs cylinder pack (rubber plug type, 5.4"- 5.7" dia. bore)
Engines:

CAT Dealer

PISTON,
RINGS &
CONNECTING
ROD

3400, C-15/16

Recommended

139-9039

Snap Ring Pliers

Used to remove and replace piston pin retainer rings not having holes
Engines:

CAT Dealer

5P2050

3400, C-15/16

Essential

C66570T1

Checking Fixture - Con Rod

Used to measure pin bore misalignment and rod distortion

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

All engines except 3600

Recommended

Page 2 of 27

3408 & 3412 Engines - Tool List

PISTON,
RINGS &
CONNECTING
ROD

5P-8639

Press Gp.

Used to remove and install connecting rod pin bearings

Engines:

All engines (except 3000 & 3600)

Requires hydraulic tools and engine specific tooling - see T&SPG for details
Reference: SMHS7295 Special Instruction
CAT Dealer

Essential

5P-8649

Adapter - Pin Bushing

Used to remove and install connecting rod pin bearings

Engines:

3176/96, C-10/12, 3400, 3500 (with 6 degree connecting rod)

Used with 5P-8639 Press Gp.

CAT Dealer

Essential

5P-8651

Spacer

Used to remove and install connecting rod pin bearings

Engines:

3176/96, C-10/12, 3400

Used with 5P-8639 Press Gp.

CAT Dealer

Essential

200-3914

Compressor - Piston Ring

NEW

Piston ring compressor (heavy duty clam shell type - 5.7" bore)
Engines:

C-18, C-30

CAT Dealer

Essential

5P-3526

C79340T1

Piston Ring Compressor

Piston ring compressor (clam shell type, 5.4" bore)

Engines:

All 3400, C-15

CAT Dealer

Essential

7M-3978

C79340T1

Piston Ring Expander

Used to remove and install piston rings ( 5.4" bore)

Engines:

3400, C-15

CAT Dealer

Essential

132-4389

Piston Ring Groove Gage

Measures piston ring groove for piston reuseability

Engines:

CAT Dealer

3406E, C-15, G3400, 3408E / 3412E with 1 pc. Steel piston

Recommended

4C-8169

Gauge - Piston Ring Groove

Checks piston top ring groove for piston reuseability

Engines:

3400 (with one piece aluminum piston)

Order 4C-8173 foam insert, 6V-3073 case & NEEG2639 for storage
CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 3 of 27

3408 & 3412 Engines - Tool List

PISTON,
RINGS &
CONNECTING
ROD

1U-6431

Gage Gp.

Checks piston ring grooves to determine piston reusability

Engines:

3300, 3400, 3500 (see T&SPG for applications)

CAT Dealer

Essential

5P-3519

Gauge - Piston Ring Groove

Checks top and intermediate ring grooves to determine piston reusability

Engines:

3208, 3300, 3400 (diesel)

CAT Dealer

Essential

CRANKSHAFT,
MAIN
193-0233
Installer BEARINGS &
Used to install PTO shaft oil seal
FLYWHEEL
Engines:
3408/12 (with RPTO)

PTO Seal

Used with 160-8181 Seal

CAT Dealer

Essential

2P-5518

Bearing R & I Tool

Used to remove and install upper main bearing

Engines:

3100, 3200, All 3300, 3176/96, C-9, C-10/12, All 3400, C-15/16

CAT Dealer

Essential

8B-7561

Step Plate

Used to remove front crankshaft pulley, gear & camshaft drive gear
Engines:

3208, 3400, 3500, G3600

CAT Dealer

Essential

5P-1733

C09408T1

Locator As.

Used to install front and rear crankshaft oil seals

Engines:

All 3400

CAT Dealer

Essential

5P-1737

Bolt - Crankshaft Seal Installer

Used to install front and rear crankshaft oil seals

Engines:

3400

Three required
CAT Dealer

Essential

5P-7301

Locator As.

Used to install rear gear train seals

Engines:

3400, C15/16 (with RPTO)

Requires (2) 5P-7309 Bolts & (2) 5p-7310 Bolts

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 4 of 27

3408 & 3412 Engines - Tool List

CRANKSHAFT,
MAIN
5P-7309
Bolt
BEARINGS &
Used to installl rear gear train oil seal
FLYWHEEL
Engines:
All 3400 C-15/16 (withRPTO)
Two required
CAT Dealer

Essential

5P-7310

Bolt

Used to installl rear gear train oil seal

Engines:

All 3400, C-15/16 (with RPTO)

Two required
CAT Dealer

Essential

5P-7312

Distorter

Used to remove crankshaft wear sleeves

Engines:

3064/66, 3100, 3200, 3300, 3400, C-15/16

Part of 5p-7318 Wear Sleeve Distorter Gp.

CAT Dealer

Essential

5P-7314

Distorter Ring

Used to remove crankshaft wear sleeve

Engines:

3400, C-15/16

Part of 5p-7318 Wear Sleeve Distorter Gp.

CAT Dealer

Essential

6V-2086

Installer

Installs front crankshaft oil seal (silicon seal)

Engines:

All 3400, C-15/16

CAT Dealer

Essential

6V-2087

Installer

Used to install rear crankshaft & gear train oil seal (silicon seal)
Engines:

3400, C-15/16

CAT Dealer

Essential

6V-6142

Installer

Used to install front crankshaft oil seal (hydrodynamic seal)

Engines:

3400, C-15/16

CAT Dealer

Essential

6V-6143

Installer

Used to install rear crankshaft oil seal (hydrodynamic seal)

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

3400, C-15/16

Essential

Page 5 of 27

3408 & 3412 Engines - Tool List

CRANKSHAFT,
MAIN
8T-2683
Installer
BEARINGS &
Used to install rear gear train oil seal (hydrodynamic seal)
FLYWHEEL
Engines:
3400, C-15/16

CAT Dealer

Essential

9S-8858

Nut As.

Used to install crankshaft seal and wear sleeve

Engines:

All engines (except 3000 & 3600)

Part of 1U-7598 Rear Seal Installer Gp.

CAT Dealer

Essential

1P-4000

Tool Gp - Line Boring

Used to bore semi-finished bearing caps

Engines:

3100, 3200, All 3400, All 3500

Reference: SMHS7607 Special Instruction, SEBF4500 Engine Component and Reconditioning

Guide, SMHS7607 Special Instructions
CAT Dealer

Recommended

203-6594

Repair Kit - Thread

Used to repair main bearing cap bolt holes

Engines:

All 3400, C-15/16

This kit is not serviced - see T&SPG (NENG2500) for content

Reference: SEBF8387 Main Bearing Bolt Hole Repair
4

CAT Dealer

CAMSHAFT &
TIMING GEARS

Recommended

8B-7548

C79877T1

Push - Puller

Removes front crankshaft pulley and camshaft drive gear

Engines:

3208, All 3300, All 3400, All 3500, All 3600

Item #3
CAT Dealer

Essential

8S-2241

I & R Gp. - Camshaft Bearing

Removes and installs camshaft bearings

Engines:

All engines (except 3600)

CAT Dealer

Essential

6V-4869

Adapter

Used to remove and install camshaft bearings

Engines:

All 3400 (except 3406E & C-15/16)

Used with 8S-2241 I & R Gp. - Camshaft Bearing

CAT Dealer

Essential

6V-6174

Plug

Used to remove and install camshaft bearings

Engines:

3400 (except 3406E & C-15/16)

Used with 8S-2241 I & R Gp. - Camshaft Bearing

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 6 of 27

3408 & 3412 Engines - Tool List

CYLINDER
HEAD,
VALVES &
CAM
FOLLOWERS

111-5051

Injector Wrench

Used to remove and install stainless steel injector sleeves

Engines:

3408/12E (HEUI)

CAT Dealer

Essential

131-3921

C66948T1

Puller Gp.

Used to remove carbon-fouled injectors from cylinder head

Engines:

3408/12 (HEUI)
6
5

CAT Dealer

Recommended

164-5924

C66947T1

Gage - Injector Bore

Checks injector sleeves for carbon packing in the tip area

Engines:

3412 HEUI

Reference: REHS0116 Special Instruction

CAT Dealer

Essential

164-5927

Brush - Tube

Cleans carbon packing in the injector sleeve tip area

Engines:

3412 HEUI

Reference: REHS0116 Special Instruction

CAT Dealer

Essential

165-4638

Guide - Manifold

Aligns and retains exhaust manifold during assembly

Engines:

All 3400, C-15/16

Four required
CAT Dealer

Recommended

166-7441

C79318T1

Tool Gp. - Valve Seat Extractor

Used to remove valve seat inserts

Engines:

All engines (except 3600)

Reference: SMHS7935 Special Instruction

CAT Dealer

Essential

194-2062

Tool Gp.

Used to set valve lash

Engines:

3408/12E, G3500

CAT Dealer

Essential

1P-7451

Honing Gp - Valve Guide

Provides precise method of sizing grooved valve guides

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

All 3300, All 3400

Recommended

Page 7 of 27

3408 & 3412 Engines - Tool List

CYLINDER
HEAD,
VALVES &
CAM
FOLLOWERS

1U-9347

Valve Spring Compressor Gp.

Used to remove and install valve springs (on engine)

Engines:

CAT Dealer

All 3400

Recommended

5P-0127

Socket

5/16" Deep Well Socket Used to remove and install glow plugs
Engines:

CAT Dealer

3200, 3306, 3400

Recommended

5P-2396

Bushing

Used to remove and install valve guides

Engines:

3400

Item #2
CAT Dealer

Recommended

5P-2406

Driver - Dowel (3400)

Used to install valve train bridge dowels to correct height

Engines:

CAT Dealer

3400

Recommended

5P-3536

Gauge Gp - Valve Guide

Measures valve guides for size, taper, and roundness

Engines:

CAT Dealer

3100, 3200, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

Recommended

5P-7275

Installer - Glow Plug Wire

Installs glow plug wire on glow plug

Engines:

CAT Dealer

Recommended

5P-7333

Repair Tool Gp. - Bridge Dowel

Repairs cylinder heads with loose bridge dowels

Engines:

CAT Dealer

3400

Recommended

5P-7433

Tool Gp. - Cam Follower

Used for removal and installation of valve lifters

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

3046, 3406B/C, 3408/12

Essential

Page 8 of 27

3408 & 3412 Engines - Tool List

CYLINDER
HEAD,
VALVES &
CAM
FOLLOWERS

5S-0276

Wrench - Glow Plug

Removes and installs glow plugs (3/8 inch hex)

Engines:

CAT Dealer

Recommended

5S-1322

Inserter - Valve Keeper

Used to remove and install valve keeper

Engines:

CAT Dealer

3046/64/66, All 3100, 3200, All 3300, All 3400

Recommended

6V-0087

Gauge - Valve Stem

Measures valve stem wear

Engines:

3100,3200, All 3300, All 3400, All 3500

CAT Dealer

Essential

6V-2032

Adapter

Used to mount brush on bench or pedestal grinder

Engines:

All engines

Used with 6V-2033 Brush

Two required
CAT Dealer

Recommended

6V-2033

Brush

Cleans and polishes engine valve stems

Engines:

All engines

Requires (2) 6V-2032 Adapters

CAT Dealer

Recommended

6V-3049

Remover - Glow Plug Wire

Removes glow plug lead assemblies

Engines:

CAT Dealer

3400 (pre-chamber engines)

Recommended

8S-2263

Tester - Valve Spring

Tests coil springs for print conformance (159 kg max. test force)
Engines:

CAT Dealer

All engines (except 3500 & 3600)

Recommended

9U-6895

Driver - Value Guide

Used to remove and install value guides

Engines:

3126B/E, C-9, All 3300, All 3400, C-15/16

Part of 9U-7530 3406E Engine Tool Kit

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Recommended

C79226T1

Page 9 of 27

3408 & 3412 Engines - Tool List

CYLINDER
HEAD,
VALVES &
CAM
FOLLOWERS

5P-0942

Extractor

Used to remove bridge dowels from cylinder head 11,13 mm (.438 inch)
Engines:

3176/96, C-10/12, 3400, C-15/16, All 3500

Used with 5P-0944 Dowel Puller Gp.

CAT Dealer

Essential

5P-0944

Puller Gp. - Dowel

Used to pull 0.375" diameter dowels

Engines:

All 3400, All 3500

CAT Dealer

Essential

6V-7068

Gauge

Used to check valve guide wear limits

Engines:

3300, 3400, 3508/12

See T&SPG for application

CAT Dealer

Essential

5P-0961

Wrench - Fuel Valve Adapter

Used to remove and install direct injection fuel nozzle adapters

Engines:

3400

CAT Dealer

Essential

5S-1330

Compressor - Valve Spring

Used to remove and install valve springs (off engine)

Engines:

All engines (except 3600)

CAT Dealer

Essential

6V-9050

Tool Group - Stud Removal

Used to remove broken exhaust manifold studs

Engines:

3200, All 3300, All 3400, C-15/16

Also available: 188-3922 Exhaust Stud and Bolt Removal Tool Gp. for metrix threads
CAT Dealer

FUEL SYSTEM
TEST

Essential

1U-8857

Tube - Extension

Used to collect spray from nozzle tester

Engines:

3000, 3200, 3300, 3400 (P&L fuel system)

Item #2; Alternative tool: FT1384 Extention Tube

Used with 8S-2270 Fuel Collector, and 5P-4150 or 8S-2242 Nozzle Tester
CAT Dealer

Essential

1U-9578

Repair Kit

Used to disassemble and assemble nozzle tester group

Engines:

3000, 3200, 3300, 3400 (with P&L fuel system)

Used on 5P-4150 Nozzle Tester Gp.

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Recommended

Page 10 of 27

3408 & 3412 Engines - Tool List

FUEL SYSTEM
TEST

5P-4150

Tester Gp - Nozzle

Used to test fuel injection nozzles

Engines:

3000, 3200, 3300, 3400 (P&L fuel system)

CAT Dealer

Essential

6V-2170

Tube As.

Used to connects nozzle to nozzle tester

Engines:

3000, 3300 (P&L fuel system)

Used with 8N-7001 Fuel Nozzle

CAT Dealer

Essential

8S-2270

Collector - Fuel

Used to collect spray from nozzle tester

Engines:

3000, 3200, 3300, 3400 (P&L fuel system)

Used with 5P-4150 Nozzle Tester Gp.

CAT Dealer

Essential

6V-6068

Calibration Fluid (19 L)

Used in fuel injection test benches, pop testers and nozzle testers
Engines:

All engines

See T&SPG (NENG2500) for other available container sizes

CAT Dealer

FUEL SYSTEM
REPAIR &
ADJUST

Essential

134-2570

Wrench - Spanner

Used to remove and install 7W-2315 Fuel Injection Nozzle Retainer

Engines:

3406B, 3406C, 3408/12 (P&L fuel system)

CAT Dealer

Essential

1U-9725

C54981T1

Wrench

Used to remove and replace nozzle adapters

Engines:

3400

CAT Dealer

Essential

4C-8180

Timing Tool Gp.

Used to set fuel injection pump to engine timing

Engines:

3408C/12C (high performance marine engines)

Not serviced as group - see T&SPG (NENG2500) for consist

CAT Dealer

Recommended

5P-0144

Socket

Used for removal and installation of fuel lines

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

3200, 3300, 3400 (P&L fuel system engines)

Essential

Page 11 of 27

3408 & 3412 Engines - Tool List

FUEL SYSTEM
REPAIR &
ADJUST

5P-2391

Driver - Seal

Used for assembly of fuel transfer pump

Engines:

3400

CAT Dealer

Essential

5P-2392

Driver - Seal

Used for assembly of fuel transfer pump

Engines:

3400

CAT Dealer

Essential

5P-3013

Tap - Special

Used to recondition damaged fuel pump retainer threads (1 3/8-12 NF)

Engines:

3300, 3400

CAT Dealer

Essential

5P-5195

Wrench - Fuel Line

Used to tighten inside fuel line nuts on through-head connectors

Engines:

3306, 3400 (P&L fuel system engines)

CAT Dealer

Essential

5P-6217

Fixture

Used to install tanged fuel rack bearings

Engines:

3300, 3408/12 (diesel)

CAT Dealer

Essential

5P-6218

Driver - Bearing

Used to install tanged fuel rack bearings

Engines:

3300, 3408/12 (diesel)

CAT Dealer

Essential

5P-6229

Extractor

Used to remove fuel nozzle adapter body

Engines:

3400 (DI & PC engines)

CAT Dealer

Essential

6V-0022

Tool Gp. - Governor Spring Guide

Used to replace worn governor spring guides

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

All 3300, All 3400

Essential

Page 12 of 27

3408 & 3412 Engines - Tool List

FUEL SYSTEM
REPAIR &
ADJUST

6V-2112

Timing Pin

Used to set fuel pump injection timing

Engines:

3400 (P&L fuel system)

CAT Dealer

Essential

6V-4089

Reamer As.

Removes carbon deposits from cylinder head bore for pencil nozzles
Engines:

3200, 3300, 3400 (P&L fuel system)

CAT Dealer

Essential

6V-4180

Tool Gp. - Off-Eng Lifter Setting

Adjusts lifter setting off-engine

Engines:

3406/08/12 (compact & forged body fuel systems)

See T&SPG (NENG2500) for additional tools required

CAT Dealer

Essential

6V-4186

Timing Pin

Used to set fuel pump injection timing

Engines:

3300, 3400 (P&L fuel system)

CAT Dealer

Essential

6V-4979

Seal Tool - Carbon Stop

Installs carbon dam on fuel nozzle

Engines:

3200, 3300, 3400 (P&L)

Part of 8S-2245 Cleaning Tool Gp.

CAT Dealer

Essential

6V-6070

Tool Gp.

Checks and adjusts rack and fuel ratio control linkage

Engines:

3300, 3400 (NSFS)

CAT Dealer

Essential

6V-6169

Installer - Check Valve

Used to install check valves in fuel transfer pumps

Engines:

3204, 3300B, 3400B

CAT Dealer

Essential

6V-7025

Guide

Used to install seal onto direct injection capsule valve adapter

Engines:

3400

Replaces canceled 5P-4755 Guide

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Recommended

Page 13 of 27

3408 & 3412 Engines - Tool List

FUEL SYSTEM
REPAIR &
ADJUST

6V-7050

Compressor Gp.

Compresses fuel injection pump lifter springs for P&B removal

Engines:

3400

CAT Dealer

Essential

6V-7870

Fixture Gp.

Used to disassemble and assemble plunger and barrel assembly

Engines:

3300, 3400

CAT Dealer

Essential

6V-9128

Tool Gp. - Rack Position

Sets or checks rack position during normal engine operation

Engines:

3200, 3300, 3400

CAT Dealer

Essential

8T-5246

Indicator Gp. - Engine Timing

Used to determine piston top dead center and fuel injection pump timing
Engines:

3200, 3300, 3400

Replaces canceled 3S-2954 Indicator Group

CAT Dealer

Recommended

8T-9173

Rack Adjusting Tool

Holds rack adjusting screw while tightening locknut

Engines:

3200, 3300, 3400

Replaces 5P-7335 Rack Adjusting Tool

CAT Dealer

Essential

9S-1743

Wrench - Ferrule Nut ( 3/4" x 1")

Used to remove and install fuel injection lines

Engines:

3200, 3300, 3400 (P&L fuel systems)

CAT Dealer

Essential

9S-8100

Tool Gp. - Fuel Transfer Pump

Used to disassemble and assemble fuel transfer pump

Engines:

3200, 3300, 3408

CAT Dealer

Essential

9U-5127

Tool Gp. - 3408/12 PEEC

Used to test and adjust fuel pump timing

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

3408/12 (PEEC)

Essential

Page 14 of 27

3408 & 3412 Engines - Tool List

FUEL SYSTEM
REPAIR &
ADJUST

9U-5219

Tool Gp. - 3406 PEEC Engines

Used to set clearance between engine speed sensor and pulse wheel
Engines:

3400 (PEEC engines)

CAT Dealer

Essential

9U-5692

Spring Compressor

Compresses fuel pump lifter springs when plunger & barrel are removed
Engines:

3406B/C, 3408/12 (diesel)

CAT Dealer

Essential

9U-5120

Wrench - Spanner

Used to remove and install fuel ratio controll & rack positioning assembly
Engines:

3100 (except 3126B/E); 3406, 3408, 3412 (PEEC)

CAT Dealer

Essential

5P-7285

Adjusting Bracket

Used to adjust governor speed droop

Engines:

3412 (with Woodward PSG governor)

Used with 3P-1565 Collet and 9S-0215 Dial Indicator

CAT Dealer

Essential

9S-0215

Dial Indicator

Used to adjust governor speed droop

Engines:

3412 (with Woodward PSG governor)

Used with 5P-7285 Adjusting Bracket

CAT Dealer

Essential

6V-4980

Tool Gp. - Torque Screwdriver

Multiple use torque screwdriver set for fuel system work

Engines:

3100, 3300, 3400 (diesel engines)

CAT Dealer

Essential

9S-9114

Spacer

Used to position timing plate on 8S-2346 Shaft Assembly

Engines:

3408/12, All 3500

Used with 1P-7410 Timing Plate

CAT Dealer

Recommended

8T-5107

Fixture As.

Used to bore governor housing to salvage terminal shaft bearing bores

Engines:

3400B

Alternative tool: FT1950 Fixture As.

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Recommended

Page 15 of 27

3408 & 3412 Engines - Tool List

FUEL SYSTEM
REPAIR &
ADJUST

2F-2990

Plug

Used to protect fuel lines from dirt when removing them from the engine
Engines:

3200, 3300, 3400 (P&L fuel system)

Twenty four (max) required

CAT Dealer

Essential

5F-2807

Cap

Used to protect fuel pump & nozzles from dirt when removing fuel lines
Engines:

3200, 3300, 3400 (P&L fuel system)

Twenty four (max) required

CAT Dealer

Essential

6V-6981

Puller Gp. - Nozzle

Used for removal of direct injection fuel nozzles

Engines:

3400 (diesel)

Part of 6V-7020 Nozzle Puller Group

CAT Dealer

Essential

6V-7020

Puller Gp. - Nozzle

Contains components of five nozzle puller groups

Engines:

3200, 3300, 3400 (diesel)

CAT Dealer

Essential

1U-6725

Buttress Tap

Cleans threads on NSFS fuel system pumps (1.375x12 thd)

Engines:

3300, 3408, 3412 (NSFS)

CAT Dealer

Essential

1U-6726

Buttress Tap

Cleans threads on NSFS fuel system pumps (1.750x12 thd)

Engines:

3400 (NSFS)

CAT Dealer

Essential

8S-2244

Extractor

Used to remove and install fuel injection pumps and retaining bushings
Engines:

3200, 3300, 3400

CAT Dealer

Essential

8T-5287

Wrench

Used to remove and install compact fuel system injection pumps

Engines:

3300, 3400

Used with 8S-2244 Extractor

Replaces canceled 8S-4613 Wrench
CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 16 of 27

3408 & 3412 Engines - Tool List

AIR SYSTEM &
MANIFOLDS

194-2061

Wrench As.

Used to set valve lash and adjust wastegate bypass valve

Engines:

3406/12E, All 3500

Item #2; Valve lash setting (3408/12E); Wastegate bypass valve adjustment (3500)
Part of 194-2062 Tool Gp.
CAT Dealer

Recommended

5P-6518

Fixture Gp - Parts Reusability

Measures turbo shaft straightness and engine valve lip thickness

Engines:

CAT Dealer

All engines (except 3600)

Recommended

9S-9143

Gauge Gp.

Rechecks end housing positions of compressor and turbine housings

Engines:

3100, C-9, 3200, All 3300, 3176/96, C-10/12, All 3400, C15/16

CAT Dealer

Essential

9S-6343

Fixture As.

Used for disassembly and assembly of turbo rotating assembly

Engines:

3200, 3176, 3400, All 3500, G3600

Item #1
CAT Dealer

Recommended

9S-6363

Fixture Gp. - Turbocharger

Used for disasembly and assembly of turbocharger

Engines:

CAT Dealer

LUBRICATION
SYSTEM

3200, 3176, C-10/12, 3400, All 3500, G3600

Recommended

175-7546

Cutter Gp. - Oil Filter

Used to cut open spin-on oil filters to inspect filter media for contaminants
Engines:

CAT Dealer

3000, 3100, 3200, C-9, 3176/96, C-10/12, All 3300, All 3400

Essential

185-3630

Strap Wrench - Filter

Used to remove and install spin-on oil & fuel filters

Engines:

All engines

Replaces cancelled 2P-8250 strap wrench

CAT Dealer

COOLING
SYSTEM

Essential

138-9299

Seal Tool - Oil

Used to install pump shaft through oil seal in water pump housing
Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

3406B/C, 3408/12 (P&L), C-15/16

Essential

Page 17 of 27

3408 & 3412 Engines - Tool List

COOLING
SYSTEM

139-0088

Seal Installer

Installs coolant seal and support ring in water pump housing

Engines:

3400, C-15/16

CAT Dealer

Essential

4C-9045

Strainer - Temporary (4 inch)

Filters particles from coolant lines

Engines:

All 3400

Also Available: 4C-9046 (5 in.) or 4C-9047 (6 in.) Temporary Strainers

CAT Dealer

Recommended

5P-7385

Insert

Used to repair waterpump bearing seat

Engines:

3400

CAT Dealer

Essential

9S-8140

Pump - Pressurizing

Pressurizes cooling system

Engines:

All engines

CAT Dealer

Essential

9U-6737

Radiator Test Kit

Tests radiator for excessive gas buildup

Engines:

CAT Dealer

All engines (including marine eng with separate cooling system)

Recommended

9U-6956

Installer - Seal ( Water Pump)

Removes and installs water pump ceramic seals

Engines:

3408/12 (marine)

Used with 1U-8306 Spanner Socket

CAT Dealer

Essential

FT1760

Driver

Used to remove shaft from water pump assembly

Engines:

CAT Dealer

3400

Essential

FT1762

Test Driver

Used to test water pump seal after assembly

Engines:

3400

Used with V1-A Vacuum Tester

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 18 of 27

3408 & 3412 Engines - Tool List

COOLING
SYSTEM

169-4309

Bar - Mounting

Aligns head exchanger plates during disassembly and assembly

Engines:

3412E (Marine)

Two required
CAT Dealer

Essential

2P-2317

C66986T1

Wrench - Spanner Socket

Used to disassemble and assemble raw water pump

Engines:

3408/12 (marine)

CAT Dealer

Essential

9U-6626

Wrench - Spanner Socket

Used to disassemble and assemble raw water pump

Engines:

3408/12 (marine)

CAT Dealer

Essential

9U-6627

Installer - Seal

Used to disassemble and assemble raw water pump

Engines:

3408/12 (marine)

CAT Dealer

DIAGNOSTIC
TOOLS

Essential

164-2192

Adapter Gp. - Probe Self Sealing

Used with pressure gauge to check fluid-filled compartments

Engines:

All engines

Used with 5P-2720, 5P-2725 or 5P-3591 Adapters

CAT Dealer

Essential

8T-5096

Dial Indicator Test Gp.

Used to take many different linear service measurements

Engines:

All engines

CAT Dealer

Essential

171-4400

Communication Adapter II Gp.

Allows PC to communicate with engine data link

Engines:

All engines (with electronic controls)

CAT Dealer

Essential

1U-6602

Photo-Tach Gp.

Measures engine RPM

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

All engines

Recommended

Page 19 of 27

3408 & 3412 Engines - Tool List

DIAGNOSTIC
TOOLS

8T-1000

Electronic Position Indicator Gp.

Measures dynamic and static rack position & other linear measurements
Engines:

All Engines (with mechanical governor)

CAT Dealer

Essential

8T-2700

Blowby/Air Flow Indicator Gp.

Measures engine blowby gas & air velocity through radiator

Engines:

3200, 3300, 3400, All 3500

- Part of 146-2726 Maintenance Tool Gp.

- For more information see SEHS8712 Special Instructions
CAT Dealer

Recommended

8T-5200

Signal Generator/Counter Gp.

Measures frequency signals and generates square wave signal

Engines:

CAT Dealer

All engines

Recommended

9U-7400

Multitach II Gp.

Measures engine RPM, frequency, and engine set point

Engines:

CAT Dealer

All engines

Recommended

156-1070

Analyzer Gp. - Emission

Used to set-up, service, & monitor natural gas & diesel engine emissions
Engines:

All engines

- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual
- Alternate Tool 156-1060 Emission Analyzer Group (Diesel )
CAT Dealer

Recommended

146-4080

Multimeter Gp. - Digital (RS-232)

Measures voltage, current, resistance, duty cycle, temp, & more

Engines:

All engines

- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable)
- For more information, see JEDG6000 Brochure & NEHS0554
CAT Dealer

Recommended

6V-9130

Temp Adapter Gp.

Used to measure oil, coolant or air temperatures (-50C to 900C)

Engines:

All engines

- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups

- For more information, see SEHS8382
CAT Dealer

Essential

7X-1710

Probe Gp.

Used to measure voltages without disconnecting wiring harness

Engines:

All engines (with electronic controls)

- Allows user to measure electrical signal from connector without separating connector
- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp.
CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 20 of 27

3408 & 3412 Engines - Tool List

DIAGNOSTIC
TOOLS

164-3310

Infrared Thermometer

Measures surface temperature without contact (battery powered)

Engines:

All engines

See T&SPG (NENG2500) for other available models

- For more information, see NEHP6017 Datasheet
CAT Dealer

Recommended

4C-6500

Digital Thermometer Gp.

Used to measure and record temperatures

Engines:

CAT Dealer

All engines

Recommended

8T-2844

Recorder Gp.

Measures highest surface temperature of engine components

Engines:

All engines

CAT Dealer

Essential

146-1738

Borescope - Precision (12")

Used to make visual inspection of internal surfaces

Engines:

All engines

See T&SPG (NENG2500) for other available models

- For more information see NEHS0504 Tool Opeating Manual & PELJ0046 IRM
CAT Dealer

Recommended

1U-5266

Light Source (110 VAC)

Provide illumination for borescopes

Engines:

All engines

- Alternative Tool: 190-8160 Light Source (220 VAC)

- Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes
CAT Dealer

Recommended

1U-5470

Engine Pressure Gp.

Checks pressures on turbocharged diesel and natural gas engines

Engines:

All engines

CAT Dealer

Essential

5P-7277

Tester - Voltage

Used to make quick checks for presence of voltage

Engines:

All engines

CAT Dealer

Essential

8T-0500

Light - Continuity Testing

Used to test for non-energized or open circuits

Engines:

All engines

- Replaces canceled 8S-4627 Circuit Continuity Tester

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 21 of 27

3408 & 3412 Engines - Tool List

DIAGNOSTIC
TOOLS

4C-6600

Battery Voltmeter

Measures battery voltage to determine state of charge

Engines:

CAT Dealer

All engines

Recommended

1U-7297

Coolant and Battery Tester

Checks coolant freezing point and battery charge condition (degrees F)

Engines:

All Engines

- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)

CAT Dealer

Essential

131-5051

DataView TechStation Gp.

PC based diagnostic tool that measures and records engine parameters

Engines:

All engines

- Uses standard Cat sensors and replaces 15+ green sensor boxes
- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet
CAT Dealer

Recommended

154-8102

Fuel Flow Measurement System

Measures diesel engine fuel burn rate on 3408/12E, 3500

Engines:

3408/12E (PEEC & HEUI), 3500

Used with 154-8106 Fuel Flow Display

CAT Dealer

Essential

179-0710

Burn Rate Meter (With Display)

Used to measure engine burn rate on 3116, 3126, C-9, 3208, 3304, 3406/08
Engines:

3116, 3126, C-9, 3208, 3304, 3406/08

Power Requirements: 11-32 Volts @ 12 amp max. Optional AC power supply available.
Includes 154-8106 Fuel Flow Display
CAT Dealer

Recommended

153-9630

Test Gp. - Sensor

Used to test CAT PWM and analog sensors

Engines:

All engines (with electronic controls)

- Used with 131-5050 or 131-5051 DataView Gp.

CAT Dealer

Recommended

1U-9139

Universal Fuel Line Pickup

Used with multitach or DataView to measure engine speed

Engines:

All engines (with P&L fuel system)

- Item #1
- Used with 6V-2100 Multitach, 131-5050 or 131-5051 Dataview Gp.
CAT Dealer

Recommended

151-6320

Removal Tool (SXL/GXL)

Removes pins and sockets from Deutsch & AMP connectors

Engines:

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500

- For more information, see SEHS9615 Special Instruction

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Essential

Page 22 of 27

3408 & 3412 Engines - Tool List

DIAGNOSTIC
TOOLS

175-3700

DT Connector Service Kit

Used to service and repair Deutsch "DT" type connectors

Engines:

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500

- For more information, see SEHS9615 Special Instruction

CAT Dealer

Essential

190-8900

HD Connector - Field Service Kit

Used to service Deutsch HD type connectors

Engines:

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500

For more information, see SEHS9615 Special Instruction

CAT Dealer

Essential

7X-1715

Cable As. - Small (40 Pin)

Provides tests points for individual wires in wiring harness

Engines:

3126B, 3176/96, C-10/12, 3400E, C-15/16

CAT Dealer

Essential

8T-0450

Thread Identification Kit

Used to determine thread sizes

Engines:

CAT Dealer

All engines

Recommended

8T-5300

Indicator Gp. - Timing

Used to measure fuel injection timing

Engines:

3200, 3300, 3400 (P&L fuel system)

- Requires 8T-5301 Diesel Timing Adapter or 6V-9060 Spark Timing Adapter

- Replaces 6V-3100 Timing Indicator Gp.
CAT Dealer

Essential

8T-5301

Adapter Gp. - Diesel Timing

Used to measure fuel injection timing on diesel engines

Engines:

3200, 3300, 3400 (diesel engines)

- Used with 8T-5300 Timing Indicator Gp.

CAT Dealer

Essential

6V-7898

Dial Bore Gauge - Metric

Measures internal diameters (50 to 200 mm) & depths (13 to 300 mm)
Engines:

All engines

- Used with 6V-7899 Size Setting Fixture

- See T&SPG (NENG2500) for other available models
CAT Dealer

LIFTING,
POSITIONING
& HOLDING
TOOLS

Recommended

5P-8700

Lifting Bracket

Used to remove & install cylinder head and exhaust manifold assemblies
Engines:

3408, 3412 (marine engines)

Two required
Requires (2) 0S-1618 Bolts (each)
CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Recommended

Page 23 of 27

3408 & 3412 Engines - Tool List

LIFTING,
POSITIONING
& HOLDING
TOOLS

8F-4423

Flywheel Lifter

Used to remove and install flywheels and crankshafts

Engines:

3100, 3176/96, C-10/12, 3200, All 3300, All 3400, C-15/16

Two required (for crankshafts)

May require spacers for flywheels that are recessed below housing flange
CAT Dealer

Recommended

8S-6691

Stand Group - Cylinder Head

Supports cylinder head on work bench during repair process

Engines:

All engines (except 3600)

Two reqiured
CAT Dealer

Recommended

171-4660

Adapter As. - Engine Stand

Mounts engine to roll-over stand without removal of front gear train

Engines:

3408, 3412

Used with 4C-9832 Large Engine Roll-Over Stand

CAT Dealer

Recommended

1U-5749

C79737T1

Adapter Plate - Engine

Used to mount engine onto 1U-5750 Diesel Engine Repair Stand

Engines:

All 3200, All 3300, All 3400, 3456, C-15/16 (except MY2000)

Used with 1U-5750 Diesel Engine Repair Stand

CAT Dealer

Recommended

1U-5750

Engine Repair Stand - Diesel

Rollover stand for engine overhaul (6000 lbs. Max)

Engines:

3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16

See T&SPG (NENG2500) for reqiured engine adapter plates

Also Available: 206-0030 Foot Plate
CAT Dealer

Recommended

206-0030

Foot Plate

Foot plate for the 1U-5750 Engine Repair Stand

Engines:

CAT Dealer

3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16

Recommended

4C-9832

Roll-Over Stand - Large Engine

Used for disassembly and assembly of engine

Engines:

3408/12, 3500

See T&SPG (NENG2500) for reqiured engine adapter plates

CAT Dealer

Recommended

5P-3000

Shipping Stand

Universal stand for shipping & storing engines and transmissions

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

All engines (except 3500 & 3600)

Recommended

Page 24 of 27

3408 & 3412 Engines - Tool List

LIFTING,
POSITIONING
& HOLDING
TOOLS

6V-0097

Rebuild Stand - Engine

Engine stand for major overhaul

Engines:

CAT Dealer

3000, 3100, C-9, 3200, 3300, 3176/96, C-10/12, 3400, C-15/16

Recommended

185-5321

Hook As. - Cylinder Head Lifting

Used to lift cylinder head cores

Engines:

3100 (except 3126B), 3300, 3400 (except 3406E & C-15/16)

Note: The 3406E & C-15/16 engines use 199-1418 Hook Assembly
CAT Dealer

HAND TOOLS

Recommended

1P-1855

C79895T1

Retaining Ring Pliers

Used to remove and install retaining rings (No. 22)

Engines:

3054/56, 3100, 3208, 3300, 3400

CAT Dealer

Essential

1P-1858

Pliers - Snap Ring

Used to remove and install internal retaining rings

Engines:

3176, 3196, C-10, C-12, 3400

CAT Dealer

Essential

1P-1861

Retaining Ring Pliers

Used to remove and install retaining rings (No. 25)

Engines:

3200, 3300, 3176/96, C-10/12, 3400, C-15/16, All 3500

CAT Dealer

Essential

1P-1862

Retaining Ring Pliers

Removes and installs retaining rings (No. 25-90)

Engines:

CAT Dealer

PUMPS,
HYDRAULIC
CYLINDERS &
PULLERS

3408/12, G3408/12

Recommended

1P-2322

Combination Puller (2 or 3 Jaw)

General purpose puller

Engines:

CAT Dealer

All engines

Recommended

1U-7600

Slide Hammer Puller Gp.

Used to remove lip type seals and fuel nozzles

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

3064/66, 3100, 3200, All 3300, C-10/12, C-15/16, All 3400

Essential

Page 25 of 27

3408 & 3412 Engines - Tool List

PUMPS,
HYDRAULIC
CYLINDERS &
PULLERS

3H-0465

Plate

Used with tooling for removal and installation of gears, bearings, etc.
Engines:

CAT Dealer

All engines

Recommended

4C-5613

C79198T1

Puller Gp.

General purpose gear puller used to remove air compressor drive gear
Engines:

CAT Dealer

All 3300, 3176/96, C10/12, All 3400

Recommended

9U-6600

Hand Pump Gp.

Manually operated hydraulic pump (10,000 psi)

Engines:

All engines

See T&SPG (NENG2500) for other available models

CAT Dealer

MISC. TOOLS

Essential

144-0235

Gauge - Belt Tension

Use to check tension of belts driving various engine components

Engines:

CAT Dealer

All engines

Recommended

1P-0510

Driver Gp. - Bearing and Seal

General purpose bearing and seal driver kit

Engines:

All engines

CAT Dealer

Essential

1P-0520

Driver Gp - Bearing and Seal

Installs bearings, races, and seals

Engines:

All engines (except 3000)

CAT Dealer

Essential

5P-8718

BrakeSaver Rotor Support

Prevents damage to seals during BrakeSaver removal & installation

Engines:

3406/08, 3456, C-15/16

CAT Dealer

Essential

9S-9155

Spacer

Used to install bearings and seals

Engines:

3176/96, C-10/12, 3306B/C, 3408/12, All 3500

Part of 1P-0500, 1P-0510 & 1P-0520 Driver Gp.

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

Recommended

Page 26 of 27

3408 & 3412 Engines - Tool List

MISC. TOOLS

FT1438

Aftercooler - Dyno Testing

Maintains inlet manifold temperature during dyno testing (1000 hp max)

Engines:

CAT Dealer

3100, C-9, 3200, 3300, C-10/12, 3400, C-15/16

Recommended

9S-9082

Turning Tool

Used to manually rotate engine crankshaft

Engines:

CAT Dealer

Caterpillar: Confidential Green

Last Modified: 09/09/2002

C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

Essential

Page 27 of 27