‘VENDOR DOCUMENT COVER SHEET } Gat) ING Plant Project, PERU LNG Vendor Name: GE ENERGY Purchase Order Tite: MAIN POWER GENERATION PACKAGES Equipment Tag Number: L001, 4002, 40a Vendor's Document No: LM 2500 LM2X Projet Document Number 71157883-PO-44501 = OZ - 001 | 1 | seam LM2X OPERATION AND MAINTENANCE MANUAL. DOCUMENT TITLE: chr rod of Vrs ames ero re Vr ego cre he ‘Pits Gru Perasn pees coin Scape of Ses Ge esc ‘serfs tag un ers arcs F a ® t snaTuRE \. _| ave Ie-e-08 COREE = ruteane, ons pon Sore = Site's reins benny entation CO0ER «ec Fumapertaconmer snteticuere een Woh mat aot one = Ege cmt ny ‘rol te Vand const any cont ad by Pech change Scope of Sno te ‘or saci ce a airy tins ch hanes wan ayo ge he en mt onan sh chang ea pr ape ota boca se ea ks Side cry svat ETROSPECIINE CLants WL NOTE CONSOOREE ‘Te cosa conse atestMEMO DOCUMENT REVIEW To: Gareth X Cornish FROM: Malcolm Jackson Rott oe, LM 2500 LOX. Date 18.0808 fice tl : 0051-1 7074632 Copies to: Direct Tel: foetal 0081-1 294018613 ‘Document Tle: inelataton, Maintenance & Operating We PO ne 71197863.80-44504, ‘Subject: Doo Type Cove: HO? Seq No. 008 Rev t Sele Name GE ENERGY Selre doc no LM 2500 LM2X. PO Tite: MAIN POWER GENERATION PACKAGES Equipment Tap No" 400%, La002. L400 arth, "have compete the document evew of MOM for GE ENERGY ‘The Manualis OK. ‘Revewel and signed Cover Sheet at CODE F, fest Regards \Kaee (G88: Mechanical Commissioning Suprntendent Peru ING Project Ema MXJackeoncb com Oe tl cos! 1ro74ea2 Mobi: 008'-1-99¢010813 tw. 20m | Page 1Installation & Commissioning ManualLM2X Installation & Commissioning Manual Phone Naber (OF Energy Project, Manager i Pree Number: Goer Srl Naber: Pape DatesLM2x Installation & Commissioning Manual TABLE OF CONTENTS LO Record oF Rev nnn cen Purpose and Scope 5 Installaion & Commissioning Task & Milestones, 6 Global aston & Commissioning Processes 7 2 Inston & Comming Task & MIS Det enn Pretnsalaton Mectng 5 Front Marer Acknowledgement Milestone ® Insaliion Proves 15 “Mechanical Completion Milestone. 16 Pre Commisioning Pres ® First Fire Readiness Milestone 20 Comaissioning a Comarisioning Closeout 2 49 INSTALLATION & COMMISSIONING GLOBAL PROCESS DETAILS sme 8 50 Noto Liahiliy/Dinchmet navn (69 SNF enn ev 14, 02032006LM2x Installation & Commissioning Manual 1.0 RECORD OF REVISIONS Publications produced by GE Energy tet intend to supplant our vendors pblitons, bat ther supplement and ik the various publications in arde 1 form eaten body of pete infotin Information provi y this manuals eves te comet and rehab at the ie of publication. OF Energy reser the igh to opt ny poton of ths plication at anytime. Changes, when apposed will be puliabed ty rvistn he elecone web based version of tis pubiaon Ie the responsibilty of the usfodian of ths msn o hep is contents cure. Questions of irpretaton cx propose changes this ulation can be submited to GE Energy va the PCR provers indict in this Frot Mtr or by Eenrespondcnce to Ge Eneray Manage, Project Support 1 Jacitopr Bhd Prone: (281) 52-3610 Fae (281) 864.2655, Publication Date: December 20052.0 1&C OVERVIEW Purpose and Scope ‘This pupos ofthis manuals to establish guidciss, process, asks milestone, and communications sed poring processes tha wil enable stakcholer to achive te above Bol ‘The GE Energy Installation & Commissioning Manta was developed a etblish he folowing guidlines: ‘Provide logical and ficient onde for completing required tsk, a guide fr determining ogres and to caste gly Irs nt itended to bea step-by-step procedure forthe Fontan an commissioning process. {+ Recommend equipment and man-hours eit complete each tas, ‘+ Toss identified tha are deme “ett the succes nsalton and operation ofthe unit srequtea GE Energy 1GC Representative onsite ‘+ An L&C representative fom GE Energy willbe on site during the entre instalation and + 1a.GE 18C Representative is oto sit, the ester wil be expected 0 sign off on individual lass as they are completed por the GE Energy estallation Manual nord to ensure tat the ‘suet ialled and commissioned propery. “The manal wil nt contin "industry sandr” yp tasks checklists cee Pe $063LM2X Installation & Commissioning Manual Installation & Commissioning Taxk & ilestones “Task proceses ate the prveses by which the psc nstallion and commissioning functions are seconpished and vend “The “Milestone” proseses re verification and anton checkpoint St KEY POINTS in he & C proces 4+ Pretnstalaon Meeting” ‘+ Mechanical Completion Meting* 4 lsc Fire Readiness Mectig* + Commissioning Process + Commissioning Closcout Mecting (GE Eno Page atLM2X Installation & Commissioning Manual (Global Installation & Commissioning Processes ‘bat L&C processes are process ht wil be sed brought the ene Instlation and Commissioning ‘operation and areca scheduling and secesfl completion ‘Routine Reporting and Scheduling Process Feld se Reporting Process Redline Process Replacement Parts and Warranty Clim Process Pans Retum Process Project Net Pnsiist Note: All documentation, including te IAC mana sino shets, wl be stored on Projet Net bens Page 763LM2X Installation & Commissioning Manual, 3.0. INSTALLATION & COMMISSIONING TASK & MILESTONE DETAILS. Preclusallaion Meeting Note: Mecting Atendeos wl ince th GE site eam, the Hust ean. andthe Customer Team ‘The Priston meting wil ypically accurate Houston fciity and sould adhere othe falling gen, ‘Review Logistics Plan + Review LGC process sing document + Reviow IC Mant + Review IC Sehsdule 4 Reviow Techni Advisor picpation 4+ Roviow Responsiliy Mati 1 Job Safety Assesment ‘+ Review Storage Procedures ‘+ Review V9 Requirements ‘Front mater acknowledgement isa mulestone proces. The purpose of his milestone iso esa that ll sane involved ia o wth he commissioning proces a fain withthe complete paces aswel a tbe ‘esponsibliis of exh of individ volved. Ts mesting ml accra the fatal site and = ated ati, shoul incode al Ke vidas ivolsed in hens ‘Generate package fn apd commissioning of te Turbine Front Mater Review CEEy LM2X Installation & Commissioning Manual Amange a esting wih customer t seview al insallaon and commissioning ross as tind in tis ‘manual Review all of he mana front matte, long the gota ILC processes, an ave all ates sin {thee kno gsmen ofl processes and ntact ev 10,0282LM2x Installation & Commissioning Manual esponsibility Matrix Review ess the espasible party fr al ss ltd inthe Resposibiies Matix withthe Customer Representative Fl ot the Responsbiies Matr foem and ert atte hack of ont mater the HEC Manat, Site Safety Review Perform an EHS “Site Safey Review” in accordance with the EHS guidelines dentication of KEY individuals ‘The flowing ey individuals should be dete at this time, They shoul provide infomation nd samples {forthe Signature Log apd wil be he nds invved thoughout the instalation and commisioning process in validation and sgn ofthe I8C Manu aks. 4+ Responsible Person + Contactor Representative + Customer Representative + GE Representative ‘Signature Log Completion ‘atty the individuals fom cach group listo on the Signature Log. and ensue hat cach designated pson Fils out th og and igs st tls GE Representatives avin omit ale the pojst aid ast rake sre hat the fil ou the signature logs soon ose afer hi ae, Page 063eon of yous | todemaritsod on wt pater emo rere 7] ttotaninaainion ir fogs le tem hasbeen empl arcordngta hein Do oge Instone eget ps pubes tech Drocedwes ail code ond ono ond nd ~ sy ansoraprocees nein seSnsohton wet paces mocece nth Mentericedoome caeien taogeanine | ‘tem when 15 completed | FE orem mene ohooh coi Mumeratnienrnetnte meer | EE age 1063a Fecernatue 1 Steed 9st prs or suet the teom of prone completa attest ‘eoppeanie toh the espana Fesoiconeocor erequeed9perthee nme 290, pete iy aoe ot Rov 19,0320(se esicotaie he Catone fetoversnng an occping he wot competed) espns fren/cometsr a el ortte ata ccptoncs fh latin ae erating ‘ree a nd ct Te Sopa tort este ace renenndondteans tobe ‘apt and oor th th Ent tlt ECommsuonng tons aspopte ergy Stans agate ces ond onan ne 100% ofthe task was bserved ond verted by De ‘ust Reteserae”tepaeiet seseengthemnimenondi; | Sronancetate Response Pasonconuactar | Goptesitas The cePeqiesetete agate | eto opscoble tr eine ere ested ond {curate noord te ce Energy lin ommesang Han appopte ce nary eng, opgheaoie coated sonra ound nt | Stance: baer moore notte | {woreda sed yee ov 102052006LM2x Installation & Commissioning Manual Installation Process Installation is3 “Task” process an includes procedures fr documenting all instalation work packages. Each ‘work package sould e perfomed inthe order indicated byte installation & cmanssoing sched sad ‘Rould be completed within he ine fame estabiaked fora work package Installation Tosks end Documentation oak Pactage Activity Insttions: ‘Eater the date the fist skis inte str date for ach wok package onthe individ ‘astllatin tsk ask package font page. Update completed sks on adil ase for all open work packages, ‘Insulation Work Package line tems sould be complete and signed of bythe reson sos hey age completa Perfor the flowing when the work package i comps: +) Bnare tot orignal or eile copies ofall installation and test eon pplicble to cash Work ockage are ince i the ack of hat work package + Very sat al work package tasks have ben completed {+ Emcre tall Key Indus Sin 0d Date the signa black on he fot pag ofthe work package “Typical installation Tasks weno, . Receive Stage Equipment wp.020. - Foundation inspection rwe-030, Main Base ntaoton we-040 [Genertorntalaton (WP.050. inate iter house nstainion ‘we-070, ‘ary Ski Base instalation 1we-100, NLD System Ppng/Hose Instation ‘wP-110, 0 System Pping/Hose nstaiion M120, ‘Staring System Pping/Hose instalation 160 Super Core nettation 170, - Engine /GeneraterAbgnment a Generar tne & Neutra! Se Cubice nstosoton I-30 TCP inaloton Iw. 340, ce inealaten e380 Baten Systems instalonon Iw. 360 Pockage & Ske ess out 1we.370, oS instoltion Process Gose-out Note: This isa sof °TYPICAL” Installation asks which mayor may nthe itlude in your LC Manu ‘Ths list docs not includ all posible task, benny Page 15063elon isa Milestone proces and Begins whan isto ofall eguipen! is complet, The folowing shouldbe completed prior hepinning the Mesbanica Complson Meron ‘+ Euipmeatis psa stalled and al nsltion wrk package are completed + Allcomponca pa sjtem neg tess are completed {Allsytom inereonnetons are completed ‘When these prerequisites re completed he lowing verfton process sould he conduct Mechanical Completion Me ng INITIATE a Mechanical Completion Metng beewcen it and Houston Complete he allowing tps (Ctendes: GE's Ste Team the Houston Team and he Costner Team) ‘System Walk-Downs INITIATE a punch for GE Energy scope of sappy equipment shrogh joint walk-down withthe Responsible Peron /Contotr th Casomer Represatv, and the GE Representative ace Global proves fr Punch procedure. IDENTIFY rersining scope of splits Helly the only thing remaining inthe GE Energy ssope of ply wil be Prion 3 punch tems (ems that do aft the safe perbiiy ofthe ith, the delivery fofas-tult deawings andthe competion of warranty aarancs testing. Verify 16¢ Manuelis Complete Punchlst Development PRIORITIZE the punch items into tee prot evel. These levels ae defined in the “Panels Proity ‘Grouping Cries” on the lowing ps ‘Clear Prony hose ta us be completed prior acceptance for pre commisionng) pach items Review Open CITRAS Cases Review open CITRAS Cases and ake speoprit aston CE ney Rov 10,0205:208LM2x Installation & Commissioning Manual Review Open Ports Claims Revw open pats claims and ensure thee ia plan for elution As-bull Redline Process Inte the fist FAD sod System Ast Redline walk down, Verily any new redline drawings have Been ‘rast o Houston, Fil the As Bit Reine documentation proces (ace Global IRC Paves for Redline proces) Ports Returns hac al Rerum Roquie” pas have ben shipped to Houston Discus Pre-commissioning efforts Set Tentative Date for FF Meeting ‘Mechanicol Completion etter ‘Issue the Mechanical Completion Later. The Project Manager wl sb he Mechanical Completion eter 0 ‘he Customer Representative and Contactor Representative referencing al ntliaton-tlted ects ahd reports (eg, NCR FCN, instalation Choc, SOR), The Customer Representa and Contacte Represenativ will sgn the mechanical completion eter acknowledging the astallaion is meckaicall cumple Fur copes will be made, Thre wl be sued ne each, tothe rereeraive ofeach entity and ‘ne wl be inert in he LC Manu nthe Meshaneal Completion son Insert the signed Mechanical Completion Letra the end the insallition section ofthe XC Records eto age 17063 ey 1002082006B. LM2x Installation & Commissioning Manual ‘Pre-Commissoning Process — Pre-Commisoning is a “Task” process and includes procedures for documenting al Pe Commissioning wrk packages an sem esting Each work package sould be perf nthe order Ingleated by he instalation & commissioning schedule and should Be completed win the tine fame ‘Stilsi or that work pace Instolltion Tasks and Cocumentation Work Package Activity Inseuctins Eater he date he fst aks inititd (tart date fo cach work package on the fot page of the ind ntlaton ask work package. Update completed asks on dy an oral open work packages 4 Installation Work Package line ems should be completed snd signed off bythe responsible persons) they are completed Perform the folowing when the work package i compet ‘+ Ensure tat orginal oe tebe copes fal instalation and est ecords applicable co cach work package are included nthe back ofthat work package. + Veni wat ae. ‘work package tasks have bee compte {Ensre that al Key Individuals Sign and Dat the signature lock onthe work package font “Typical Pre-Commissioning Tasks weno. PwvP.030, Pwo Pw-050 we-060, Pwe-090, we-10 Pa-230, aa, Pu-150, Pu-160, PuPc170. eve-120 w190 pw-200, e Excrgy Packoge Walk down & FID Systems Vetiication Synthetic Lube Ol System Pe: Commissonng inet! Lube i Sytem Pre-commiesonng String System Pre-cammissionng {Gos Fue Sytem Pre: Commigsong Casing Water System Pre-Commissionng ‘water nection System Bre-Commision.ng ‘entiation ond Combustion A System Pre-Commssionng Fre & Gos Detection System Pe-Commasionng insument & Control ir System Pre-Commasioning owe” Up Cont Modul Conte House) Mater Coral Centr Pre-Commisioning ‘Tw Votoge Ac Systems Pe-commissoning Batery Sustems Pe-Commissonng ‘Conirel Sytem Pe-CommissonngLM2x Installation & Commissioning Manual, Pu.210, High votage A Systems Pe-Commisioning Woter Wash System Pre-Commissning Pu. 230, Pu-240, 'SPRINT/ENHANCED SPRINT SYSTEM PuP-250, re Star Operational Review IPSORI Inspection ‘Note: This i is of “TYPICAL” Pre-Commissoning tanks which may or may not be inelded in your HEC ‘Mant This is doesnot cell pose asksLM2x Installation & Commissioning Manual “Firs Fire Readiness Milestone First Fie Readiness is « Mieslone proces nd hegins upon the completion of Pre-Commissoning and chs with be Issuance ad eet ofthe Fst Fire Readiness Letter. Prerequisites for First Fire Readiness All Pre-Commistoning Activites Completa Pre Stet Operational Review sspecton ‘Second As Bult Re Line Review ‘Unt Punchlist ems lint oes that wil at aft unit operation (Pity 12 ered) Fuel. Oi and Water Asis Review ENS Review Package conto tem tring fully faetiona Site Compliance Checklist First Fee Readiness Meeting ‘The Firs Fite Readiness Mesting willbe ale o review the satu of al requirements fo fs fe and should Include the Site eam, Projet Manager ond FE as atendees. isthe site a's responsiblity to hve all Prerequisites met prior fo convening the meting Soh the Fist Fre Readiness Letra Be sed without fay andthe projet ehodule ao ipacte ‘All Pre-Commissoning Activites Completed ‘+ Begin witha evew ofall peecommissioning activities 4 Ensarethat al sk cover sets vce signed nd dated by al required ois, ‘+ Vevity hall supporting documentation has Ben nladd wheze apropite withthe Pre Commissioning work package. re-start operational review inspection + Review the PSOR dacuenttion, 4+ Verify that he PSOR was onic pallies were documented ad ha the ocumenation is include with the appropriate Scion ofthis manual + Verity thrall PSOR dnrepaneies were added tothe unit punchlis and ht they have sen satsfatoiy ead if deemed necessary or operation, age 20 063 ev 1002032006B WD, wey LM2x Installation & Commissioning Manual As Bulle Redstine Review + Reviow the unit's oie prin st Eval rns to verify that any andl hangs hve eon propsly document, ‘+ When turing pints to Houston, ul the edie procedure. Reins ae rele tobe FolEvd tw Houston ao more than 5 days afer a successful is fe Panchlist Review 4+ Unit Punch tems ar imitedt items that will ot fet unit operation, ‘Brat cach iemhased on is impel upon operational readiness of the ni, ‘Ensure that all puns items that prevent unrestricted operation ofthe unit ar resolved proto } onsite rep submits Je — CITRAS Request ; ~_ fe F ~ nes ‘ciTRAas Case # ] pe back 1 provided to GE Rep Customer/GE determines if Onaite Rep | | claim is complete i GE Rep enters request into CITRAS a CITRAS case is dispositioned ft Resolution is sent to the field L CE Sie Personne wth High Spe acess should ner he C\TRAS case ist int theCXTRAS Online System (295 Online). The CITRAS Case eqs fom (28 page 30) canbe found on Your CD Rom provided with you GE L&C and O&M manus the lnm called wrasequetorm ls Ob Ens age 3063B LM2x Installation & Commissioning Manual The following rita will consti jsication for Emergency Case submit EMERGENCY Case Criteria Unit Was Forced from Service Due to a Foilure of the Turbine-Generator Se ee a cae cue ae Ce ene Fee a Pen ec mr) Ro en TeLM2x installation & Commissioning Manual PAC Case Request Form PAC Case Request Form ev 10, 02032006LM2x Installation & Commissioning Manual Publication Change Requests PCRs or Publication Changs Requests wil be andl hough he Field Iss Resolution Process using the CTRAS stem, {n adion tothe standan Field se Reston resents a PCR should ilo the allowing infomation “+The documents identiscaion (Name andor Number ‘+The Seton or Chapter under rviow or noting chang. 4A douied description ofthe requested change ‘+ Any supporting documentation or rite Page 863LM2x Installation & Commissioning Manual ‘As Built / Redline Documentation Process ‘The Ren! As Bult easing process proves guidelines for authorized il personel to dacument ccessary and approved anges othe design ocoaiguaion of OF Era’ gas tain generator packages applies to engineering deaings nite othe el ht have hen found be noms ana oe reqere correction dng the installation or commissioning process. The lad site representative has the esposiiity to exsure that onl official etiesauorize drawing modiiations and that hey ate inplemeated and uilized during the installason and consnisioaing process. Each ite lead epesettiv responsible to et it ‘he trporarly markedeupdeawings ae suited vi the CITRAS system 0 theca Be Frade 1 Engnering fr the incavon of changes, and rss resid. ES | ee i “he diagram shove ounes she As Bult / Redline proces. This is lobe proces nd shoud begin 8 ocumenstion changes become neces. Changes should he wae and kel a intermediate fil hangs. ‘Tey should be sen atthe fire ase mulestne From the beeing ofthe projet hrugh nstlaion all redline changes shouldbe Kept and transmits to Document Conta a the Mechanical Completion lesen. “Any changes made though Pre-Commisioning will bs waste tthe Fist Fire Readiness mesons Feld Documentation Control Field document conto sth Responsibiliy ofthe GE Representative onsite + Keep com of al copies of drawings being used on st stamped controled copy. Issa current deawingsepon sing of new evson ane edie drawings fom ois Fie superseded davings, stamped oe markt with ed nk “Old Revision, o Be used for ‘information oy.” gest ofs3 Rov 1.0,02032006LM2x Installation & Commissioning Manual, ‘As-Built / Red-Line Transmittal Form (Ge Engy ag 03, ev 10, 02032006LM2X Installation & Commissioning Manual Replacement Part and Warranty Claim Process ‘The ship shor warranty lim pars process rested to heared to anstime the site ersonne lieve GE ‘sobs t roves ship sro replacement par th ld Customer/GE_ >| onsite rep submits fe ports com F Form eves GE Rep tock cusice onste | | determines claim ep 's complete GE Rep enters fequestin dom oh I denied Clam disposttioned T Claim is processed! part sent to site (GE St Personne with High Spood access should eater he claim directly nto the Package Chaim Systm. The arts request form (ce next2 pages) ean be found ap your CD Ram provided with Your GE L&C and O&M manuals The for called parerxuestfom. ale The above process boul be flowed for emergency equest,but with adda! pho all o your GE rep.LM2x Installation & Commissioning Manual, Claim Request Form (Page 1 of 2) ce Eneroy ars Request ees age 4063 Rev 10,00032006LM2x Installation & Commissioning Manual Claim Request Form (Page 2 of 2) age as 0f3 ev 1002032006LM2X Installation & Commissioning Manual, Part Return Process age of63LM2x Installation & Commissioning Manual Project Net Too! (GE Acro Energy ses Projst Net asthe Customer Callsorationpiform, ll project rings wil be ‘peat projet et. The steams customer de GE) a rose have acess o Project Net caste receipt of heir projet sawing and an sabeequcnt revisions those drawings. Project Nets the platfom ‘sed tircghout the projec fo tana drawings to the costs and GE cam Project Net Notice Ie iscscni ha al persons iol inthe instalation and commisoning roses cain acest their Projet Net oc and py clos teton wo che cma update notations to ensue they af always wing he most pt dt information sce spe noifcaton bo) Project Net registration process mp ov 10,0303:2006LM2X Installation & Commissioning Manual, Project net notification face's + namcy of your project Gestion of Handy, mov O7 2808 67:00 mm (or) SUSU aae At eet system, cat pure) area, s2yrt-, ipa wee Set, ur leain seer Wale PEM IME ay ecm ar samp ah 2s SA oetsnes SESS ironing roneok a Bravings a canto Gea a ORT ie ae inate ngs EE Petre SOB. GSEcth SA MLSEIGNE BESS Fane IOS Eon ove rekon (0 cg, amu Gt tn eas | Pie ie a Pg ee cry mt enrarapraiie ata EEoey Page ab ofLM2x Installation & Commissioning Manual unchist Process Punehlst Defition ‘Pench A compreteasiv ist tat documents work lems or sbi gure to compete 8 projet signed, and within contet obligations Panett tem: Any ite tht may be euied to complete assstem design, work tems or evor anor |mplementtion of design changes which may be equied ona given projet inorder to moet the design ‘peeicaions ad cours, Punchlst Guidelines ‘The punclist wil document work tems a submit required complete projet Italo documents «sme completion, signoff and acceptance on atime Bass. ‘The punclist may include toms deemed deco ot ncomplee athe tine of inspection and even. This ‘nay include work so meeting spcifed standard ay wel a tems of omnes damaged prio to ‘cceptance, nonfunctional euiment or design defi The puch may ls inloe eps rvigs, inciting "Aw Bult ravings required to be sobmi tthe cust fora poet sytem compan ‘The punch protocol inlads the owing ‘+ Thote wll be one punchlis ped periilly with n agro dibation foreach unit {+ Walldowas will Me conducted t point ines specified by the LEC press poor a fiat store walk don, +The GE Represenative will hie castody and contol of the chit and is the oly person uorzed to put items on te puch ‘+ There will be two desigated signoff individuals ~ the GE Representative andthe Customer Representative to cof completion of puns tems. ‘ny work thats prof the contact and ob compe willbe ecorde onthe punch. "Eta work or change odes mo in he ginal contact scope will pt he pt onthe uel Parcs sponsible for resolving pnchlt ems wll oso a soon as pric and reasonable ‘The designated sign-ofindvidualswillinspect ad acknowledge completion ina inely and ike PanchlstDisipline ‘The flowing punch dscitine enhancements have hee nla nthe pach! process +Customer and Project team green this Pact Process roe o commissioning 1 Allparies dive fo tinely puncte sign ofan completion. ‘+ Exalishan GE Energy tart to freeze the puhlist 1S days er Commissioning Cosco, Pape sata2 LM2x Installation & Commissioning Manual + Once Customer acceptance ofthe Punch is knows, nw Plt items cannot be a Once a punchlst item slo it cant be reopen 4 Data entry rogues responsiblity assignment and closure dt. MES Te ToT PanchlistProceses +The GF Project Manager, GE Represcnnvs, andthe Customer Rep forthe accuracy and the maintenance ofthe puncture a sis commissioning operation proces, the design and contract ebligations have been meta the timely closeout ofall Plc tes achieved ‘+ Thepunebist should be maze and established a6 “Frozen” withthe customer athe Comainsioning Closeout Milestone of 15 days afer commercial operation ‘+ ThE Project Manager, GE Reqresenative andthe Custom Representative should asian one punch tht covee all the GE Energy contract sepe clang subcontractors ad pormerif GE Energy the prime contactor ‘+ Each project will ave a punchlist ad hs wil ete too manage all GE nergy scope pen ‘neha tere unl close, ‘+The Pupehlist will be scosible and eat he update by each asgned responsible GE Eneey Tevet at sng docoment and wil define, athe time of delation of completion, say remaining GE Energy contractual obligato, +The tracking sytem wil continue to Be matin fer projet completion uni al punchist items have bon stoveLM2x Installation & Commissioning Manual Panchlst Tracking Punch tracking must be implemented tect identity wrk hat gure corection or competion a to moniter the closeout of project The flowing L&C Milestone Processes resis» walkthrough and inspection a devclupor update he puns Mechanical Completion ‘+ Punclisinted two weeks prior wo Mechanical Completion wit te walk don and design comet ee 4 Punclist Reviewed o ensure hat al priory 1 ems ar cleared Fit Fite Readiness 1 Site walk down and punch updated 1 PSOR inspection ims incorporated into puncist {Punch reviewed nse tat all priory 142 toms ae cleared Commissioning Closcout inal ste walk own and desi onrct review. {+ Punclisteviewed to ensure that al pony 142 ems are clear an as many pity 3 items spc Pncilit acking and development wil be completed hough sens of comprehensive “dssigncontact reviews” and site walk own” Page $1063B.. LM2x installation & Commissioning Manual unchist FormLM2x Installation & Commissioning Manual EHS Site Review EHS Site Review Process ‘+ Prior begining instalation ofthe gs thine, GF oth Customer rep should compte an EHS Site Satey Review ‘Lats EHS document should he sors inthe A&C Manu whet is indicted to do, ‘+ GE ortho Customer ep athe hepnning ofthe Fits Fire Readiness Milestone sould complete an EHS Site Safety Review. Any time a GE Representative arrives onsite wilinspest he sit for hnself and iter view ‘he tes ES Jb Safety Assessment and concur with it Findings rfl out a ew EHS Job Safety Assesment, ise copy the L&C Manual, nl submit a copy or the original othe ppp individual in Heuston. Note: GE personnel shold follow the EIS Duty Rest Gein all ins. age $3 0f63LM2X Installation & Commissioning Manual EHS Site Inspection Sheet Ge Enewy Pape 40063LM2x Installation & Commissioning Manual 5.0 NOTICE OF LIABILITY / DISCLAIMER, ‘This document incides popritary and confident information longing to GE Energy and may not be reproduced, copied, ofrshed ott pres witout poor weten conse of GE new. The eiient goss ake sonable steps o protect such inforation Hom unauthorized we disclosure. These ‘ttrcton contain information, regents, and enters to ntl» LMGOOD NG package aid skal ot be ‘hanged, nor dpliated, or Bnpded avert otber pies not mentioned in the contact witht fe expressed ‘writen conscat of GE Energy. Some ofthe specified requiremats may ot be applicable oa particu ui therefore, a "N'A" will aaed whee requted. Shooldfrer information Be deste should patil ‘tations rine which arena covered sce forthe ester’ purposes, the mar shoal be refered 0 {GE Energy. Furmbermor, ization ofthis document for bing purposes y thi pany contactors is stil febiddenwitbou the prior witen appeoval of GE Esta) This mal provides guidelines and insrcton fo installation of GE Enery"s gs tarbineeuipment. Bis no iteded to bea bid specication docuent. Tine fares set fort in dhs manu ae estimates and ctl “mes may vary fora number f reasons ibluing but ot ited fo, contactor experience aloe of plas land sitespciic sues. GE Energy wil at assume ay Habit fr emsins content orbs which ate ‘sed solely the dation an manpower requirement of thee work package, ‘This manual is intended o provide the manufactures recommendation for the logical and efficient ode of completing equed salon and commissioning asks. Ii lo itendd 0 povide tod for Altrmining progres and enseng gui. Schedles and tsk duration as well manpower, sil evel tsk ‘sofen, nd sigeeted exipment se recommendations and mayor may ot reflec the ems, ani, oF ‘ales neesary forthe success copltion ofthis process in every case. In every ese, iis expected that ‘lied GE Energy Technical Advisor wll eons frallusks to sie proper peformanes of the isk (GE EgyOm @.. nceas LM2X Installation & Commissioning Manual 6.0 SAFETY Gomera Heath 1 Useall leaning solvents, fst ol abesives, epi, ad catalysts in well-oiled ares © Avoid foquat and prolonged ilaton of mes. Many canes, adhesives an ester at toxic ad ‘am cause Serius aderse heath elects and posible den fined frequent. Ese ff shuld ‘ede omit te concentration of fumes fam chemical compounds, © Wear apeopit procetive equipment, nd avoid contact when wing chemical compounds, Inthe cate of sin expose, cont the MSDS forthe compound and take appropriate ate, © Toke socal precsutions to prevent tril flom eneing the ees. expos rinse the yes nan cjebth fountain mediate) and report to physica ‘5 Aoi spilling solvents onthe ski. Review he haan nfrmtion ou the appropri tray a sect, nd flow all applicable etna protection eequiemens 1 Thostsposl of ean leaning solvents flo ahesves, ponies, and catalysis regulated by te goveramont gence. Cate must be ake ovoid enionmental age when using oe Sspeving a any chemicals (© Review miei sexy ata sheets, product bln infomation and applicable lca, state, and federal disponal sequent fo proper wast manageren practices Fre 19 Keepall cleaning solvents, fel oes, and adhesives away fom exposes lest heaters, sparks or ame Do aot sok wen using o ear Dale mater orn teas where flarble atrial at stored. © Provide adeuate ventilation o disperse concntatons of potently explosive ames or vapors Provide apposed cosines fr blk storage of amamale mater, nd approve spent nthe ‘working aes. Kespal containers ight closed when tinue.LM2x Installation & Commissioning Manual Elecrcot Only waited gusifed personnel shuld te allowed to work on electrical systems. Extsmecae ‘must be taken when working wih eecriity Elect ea ese shock, bums, or deal Elevtrical power must be of before connecting or dscomestng any ler connetors, ‘Leta outpu voles ae generated by the gton excite. Do not ence the excite anesthe ‘cupat conection peopl oat Bese sl lads reconnect a ce pls nal. oF ‘hat all personnel are cleared at east fet Before fig the exe, ‘To prevent the acide rotation or operation of equpment lockout tapout procedure ast be in Place Stat personel hive the esponsibility of llong this procedure Wetting Welding onthe rine generator package src prohibited uns autorized bya GE AEP sepresenatve Welding should ony be performed by qualified eritod welders peopely aie in he welding rocoto be performed and safety precautions for welding Ensure welding machine fame is propery grounded, and double-check al grounding connections. {All wound connections stl be checked to detrmiaemschnical stengt and lectncaly adequate forthe required curent Fase to rope ground may rest damage to as tusbine aor package component Personne designated to operat at-elling equipment shuld be propery tained, qualified, nd ‘etd opetate such equipment as specie hy federal, sine ad acl Fements (1 e, ASME, 'AWS, ANSLOSHIA. ee) ‘Wildes should flow al safety peccatons, commande safe practices and guidlines 8 speed cout by he applicable welding procedure an thei aing not wd in close proximity to package inared lame detectors ankes the detectors bypassed, (General cractions and Cleaniness ‘leulines important for equipment ie a prope pcrtion. A major cause of rematisenine removals foreign object mage (FOD).. Rev 19,00032006LM2x Installation & Commissioning Manual General Imsrctions and Cleanliness (Cont © Thesnelosire mast he kept clean and re of dit an oo objests is eomamend ht smal coarse ep in he Werk wea a in olbons © Gaskets and packing sale fe fom din nd or eit 2 Mating Manges, be Manges, nd couplings shal be wiped cles to make sue that oo scl willbe ‘2 Hand nd gloves mus be clean when handing machined surfs, 12 The npn shal ot be sed. sh ortols prs while msintnance specs (2 After performing any maintoanc, the wok ara shall thoroughly inspected for loose pats, as, tol Sd eer materials. The aes sal be cleaned io remove pit dst chip, fey wire, ad ther sal objet ‘© Preventing forign materia lodging in dled passages, fc! ies, i ie, air ines, and open ‘gine ors is etemely portant. Machined surfaces tbe properly protect 1 event amaze ‘5 Wrap precision pars and cap op all openings and connections. Is mst inert tht ll engine pat be kept lan and fie of eosin. All instruction tha perf spel Ranling of parts ete followed withoot exespin, © Accesories, bes and hoses may conti flo olathe Sane of removal. Dain hese Mid rom the accestry being removed end cap all comeing hoses tes 2 Donotsemove pgs caps, te util the paired for assembly. Chock bath seating sizes for removal of plush ee, peta assem © Thehigh velocity, low-pressure selow ato the compressor i eapable of accelerating and ingesting jects and personel no the gas turbine eames lt. The ncarprain fanart screen in thee plenum is required. © The outside surfaces of the gas bin at ot insulted ad adequate precautions should be taken to prevent operating personne from invetey touching the bot surfaces. Purchaser's componen's ‘Conaining combustbe materials or avang beac sensitve components should nat be located adjacent tore hot sures.LM2X Installation & Commissioning Manual octont Tag-eut ‘The purpose ofa LOTO (lek-ou tag out) system so provide workers with protection spain hazardous fms of encay such as eae, bah ressue Mids, tain also explosive gases ste The LOTO ssstm an eran wien proved for nalating, oekng tb agen equipment in ede fo provide yersomel witha safe work area The primary contacto has overall esponsbty fr at on her stand {tale asthe responsi of plemeating snd montring a peace that conor 1 al local state, and federal guidlines ining 29 CFR 110147. Since many sites have fren LOTO procedures tis serene respons oad, derstand an adhere the it's procedte and pis Turine Mode Bury at any sme ts ocesay to enter he enclosed ofan operating 8 bi, the “Acree Gas Turbine Module Entry Procedure” willbe wod_Verifcton tat he estes his proces hve becn mt isthe responsiblity ofthe Lead or Senor Field Represeattiv oat age s9 0863 Rev 10,4032BT ree WINGAHS NOLLVTIVISNIANITASVE 04| +a oo PeoWeN 21 X2-W1. (LNOD) a'1NGAHIS NOLLWTIVISNI ANITASVE.NOTICE OF ASSUMPTIONS AND CONDITIONS. GE Packaged Power Installation and Commissioning Scheduling and Services pricing is bbosed an GE madel set of site conditions, Variance from these preconsstions wil effec the time duration necessary to complete these services Examples of conditions that vary from the GE model are listed below. if any of these, or similar conditions ot uarance from the GE madel exist GE will work with the customer to {adopt schedule durations but the stondrd package scheduling snot applicable 4 Ths is 0 typical instalation and commissioning schedule for a L-unt site, The schedules durations and logic were based on a “geen il" sitein the US (non-union, ‘overage cost region 2, This schedule 1s Bosed on a general subcontractor experienced in instaling ond commissioning power generation focities nd with Aero Energy pockage design, 3. This schedule is based on o unit thot isnot installed in a building. However. projects that are installed in buildings portlly or fully, add additional constants to the schedule and craft needs not identified inthis schedule 4. The customer and customers’ subcontractors will adhere to the GE 18C Manuel 5. Thisscheduleis bosed on a GE representative being on ste the entre duration. 6. The customer is responsible for maintaining schedule and managing the contractor to meet schedule milestones. 7. The GE technicians are not responsible for construction management, ‘The ISC schedule and I6C manual tasks ore based on availdbilty of customer scope of supply tems such as fuel, water, back feed, completion of interconnects and so on, Partial completion willimpoct the schedule ond completion of task. |. In the cose of bock feed, sufcent power to operate motors and pumps, uthout interruption must be made available as designated onthe schedule li Connection fr the grid must be avaliable per miestone ofthe schedule fi, Al interconnect wring required for the initiation of pre-commissioning task ‘must be completed connected ond ready to receve power as designated i theschedule Iv. Ih the case of fluids, they must be made available at the skid flange, Uninterrupted ond meet the citena st farth by the OEM,